Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products from
50 watt mobile units to one MW utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup
power applications in both grid-connected and stand-alone systems. Xantrex products include inverters, battery
chargers, programmable power supplies, and variable speed drives that convert, supply, control, clean, and distribute
electrical power.
Trademarks
Sine Wave Plus AC Conduit Box is a trademark of Xantrex International. Xantrex is a registered trademark of
Xantrex International.
Other trademarks, registered trademarks, and product names are the property of their respective owners and are used
herein for identification purposes only.
UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC. (“XANTREX”)
(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY
TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION.
(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER DIRECT,
INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH
INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK.
Date and Revision
August 2003Revision A
Part Number
975-0046-01-01
Contact Information
Telephone: 1-800-670-0707 (toll free in North America)
1-360-435-8826 (direct)
Fax:1-360-435-3547
Email:CustomerService@xantrex.com
Web:www.xantrex.com
About This Guide
Purpose
The purpose of this InstallationGuide is to provide explanations and
procedures for installing and operating the Sine Wave Plus AC Conduit
Box (ACCB).
Scope
The Sine Wave Plus AC Conduit Box (ACCB) InstallationGuide
provides safety guidelines and procedures for installing and operating the
ACCB.
Audience
This Guide is intended for those who need to install and operate the Sine
Wave Plus AC Conduit Box. Only skilled personnel, such as certified
electricians and solar technicians should attempt installation of this
equipment. Skills required include the ability to read and understand how
to follow single line wiring diagrams.
Organization
This Guide is organized into two chapters.
Chapter 1, “Installation” provides installation and wiring instructions for
the Sine Wave Plus AC Conduit Box (ACCB).
Chapter 2, “Operating the ACCB” describes the different modes and
operation of the Bypass Switch on the ACCB.
Warranty and product information is provided at the end of the guide.
975-0046-01-01iii
About This Guide
Conventions Used
The following conventions are used in this guide.
WARNING
Warnings identify conditions that could result in personal injury or loss of life.
CAUTION
Cautions identify conditions or practices that could result in damage to
the unit or other equipment.
Important:
to know, but not as serious as a caution or warning.
These notes describe things which are important for you
Abbreviations and Acronyms
ACAlternating Current
ACCBAC Conduit Box
ALMAuxiliary Load Module
ASCAuthorized Service Center
AWGAmerican Wire Gauge
DCDirect Current
EPOEmergency Power Off
GSMGenerator Start Module
ICAInverter Communications Adapter
ICMInverter Control Module
ISC-SInverter Stacking Control – Series
RMAReturn Material Authorization
SP-1Safety Plate
SEMS ScrewScrew with a captive lockwasher
Related Information
You can find more information about Xantrex Technology Inc. as well as
its products and services at www.xantrex.com
iv975-0046-01-01
Important Safety Instructions
WARNING
This chapter contains important safety and operating instructions for Sine Wave
Plus AC Conduit Boxes (ACCB). Read and keep this Sine Wave Plus AC
Conduit Box (ACCB) Installation Guide for future reference.
1. Before installing the ACCB, read all instructions and cautionary
markings on the ACCB and all appropriate sections of this guide.
2. Do not expose the ACCB to rain, snow, or spray. To reduce risk of
fire hazard, do not cover or obstruct the ventilation openings. Do not
install the ACCB in a zero-clearance compartment. Overheating may
result. Minimum clearance for ventilation around the unit must be six
inches at the end and three inches top and bottom.
3. Use only attachments recommended or sold by the manufacturer.
Doing otherwise may result in a risk of fire, electric shock, or injury
to persons.
4. The ACCB is designed to be permanently connected to your inverter.
It can be mounted on a vertical surface (or wall) or on a shelf. Xantrex
recommends that all wiring be done by a certified technician or
electrician to ensure adherence to the local and national electrical
codes applicable in your application.
5. To avoid a risk of fire and electric shock, make sure that existing
wiring is in good condition and that wire is not undersized. Do not
operate the ACCB, or inverter, with damaged or substandard wiring.
6. Do not install the ACCB if it has received a sharp blow, been
dropped, or otherwise damaged in any way. If the unit is damaged,
see the Warranty section at the end of this guide.
7. To reduce the risk of electrical shock, disconnect all power to the
ACCB and the Sine Wave Plus Inverter/Charger before attempting
any maintenance or cleaning or working on the ACCB.
8. The ACCB is provided with an equipment-grounding conductor
which must be connected to the inverter/system equipment ground.
975-0046-01-01v
Important Safety Instructions
Explosive gas precautions
1. Working in the vicinity of lead-acid batteries is dangerous. Batteries
generate explosive gases during normal operation. Therefore, you
must read this guide and follow the instructions exactly before
installing the ACCB.
2. To reduce the risk of battery explosion, follow these instructions and
those published by the battery manufacturer and the manufacturer of
the equipment in which the battery is installed.
Wiring for Off-Grid Applications Using an AC Distribution Panel
and an External Generator Disconnect - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–18
Wiring for Off-Grid Applications using an AC Distribution Panel
and an Internal Generator Disconnect- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–22
Wiring for Off-Grid Applications Using Additional Circuit Breakers in the ACCB Only 1–26
Wiring for On-Grid Applications Using an AC Distribution Panel
Chapter 1, “Installation” provides installation and wiring
instructions for the Sine Wave Plus AC Conduit Box (ACCB).
The following topics are covered in this chapter.
For this topic:See:
“Introduction”page 1–2
“Specifications”page 1–3
“Bypass Switch Assembly”page 1–4
“Code Compliance”page 1–5
“Installation Tools and Materials”page 1–5
“Wiring Scenarios”page 1–6
“Pre-installation”page 1–7
“Mounting the ACCB to the Inverter”page 1–14
“Pre-Wiring Preparation”page 1–15
“Off-Grid Wiring”page 1–18
through
page 1–29
“On-Grid Wiring”page 1–30
through
page 1–37
“Wiring for Dual Inverter Configurations”page 1–39
Installation
Introduction
The ACCB connects to the AC side of a Sine Wave Plus inverter and
accepts AC conduit runs. It protects the cable connections to the inverter
and provides an inverter bypass (for a single AC source) and AC
disconnect breakers.
Additional circuit breakers may be added to the ACCB. Use Square D,
Type QOU, DIN rail mounted breakers which can be readily purchased
from most electrical suppliers.
Square D filler plates (QOFP) may be used to refill a knockout panel if
the knockout is no longer used or removed in error.
Outer Side
Bypass
Switch
Assembly
Knockout panels for
additional circuit
breakers (x4)
Figure 1-1
AC Conduit Box, Front View
Inverter Bypass
Circuit Breaker
Inverter Side
Cover
tabs
AC Disconnect
Circuit Breaker
The ACCB comes pre-wired for connection to a Sine Wave Plus inverter;
You must provide wires for connection from the AC distribution panel
and from a generator and/or utility to the ACCB. This guide provides
instructions for installing additional circuit breakers into the ACCB and
for connecting the ACCB to the inverter and other system components
(i.e., utility panel, AC distribution panel, grounding, and generator).
Important:
Before installing the ACCB, read all instructions and
cautionary markings located in this guide and in your inverter manual.
1–2975-0046-01-01
Specifications
8 7/8"
(225 mm)
Specifications
Dimensions15 1/8" (H) x 10 3/4" (W) x 8 7/8" (D)
(384 mm x 273 mm x 225 mm)
Weigh t12 pounds (5 kg)
Shipping Weight15 pounds (7 kg)
Operating Voltage120 Vac
Breakers:
Bypass60 Amp (SPST)
Inverter Input/Output60 Amp (DPST)
Operating Temperature-10 to 60 °C (14 to 140 °F)
Storage Temperature-55 to +100 °C (-67 to 212 °F)
EnclosureIndoor rated
FinishPowdercoat
ColorWhite
RegulatoryCertified by CSA to UL 1741 and CSA
107.1-01
10 3/4"
(273 mm)
5 3/8"
(137 mm)
15 1/8"
(384 mm)
13 5/8"
(346 mm)
DD
Figure 1-2
3/4"
(20 mm)
1 5/8"
(41 mm)
ACCB Dimensions (not to scale)
7 9/16"
(192 mm)
9 3/16"
(234 mm)
975-0046-01-011–3
Installation
Bypass Switch Assembly
The bypass switch assembly in the ACCB is designed for 120 Vac
applications and comes with two 60-amp circuit breakers (one SPST and
one DPST). The breaker pair is equipped with a lockout rocker that
allows only one breaker to be ON at any given time.
The bypass switch allows the generator or grid to provide power to the
inverter loads in the event that the inverter is disabled or removed for
service.
For more information see Chapter 2, “Operating the ACCB”, in this
guide.
WARNING: Electrical Hazard
If the inverter is removed from service while the bypass is used, live circuits
inside the ACCB will not be guarded from accidental touch. Be sure to install the
Safety Plate (SP-1) to prevent accidental electrocution if the inverter is removed
from the system.
Safety Plate (SP-1)
A Safety Plate (SP-1) is provided to enclose the ACCB to prevent
accidental contact with any AC power within the ACCB if the inverter is
ever removed from the system configuration. The safety plate is not used
in the initial installation and should be stored in a convenient location.
See page 1–40 for installation instructions for the Safety Plate.
Figure 1-3
Safety Plate SP-1
1–4975-0046-01-01
Code Compliance
Governing installation codes vary depending on the location and type of
installation. Electrical installations must meet local and national wiring
codes. Installations of this equipment should only be performed by skilled
personnel such as qualified electricians and Certified Renewable Energy
(RE) System Installers. For a list of Xantrex Certified RE dealers, please
visit our website at www.XantrexREdealers.com.
Code Compliance
Important:
to starting this installation.
Be sure to obtain the appropriate permits, if necessary, prior
Installation Tools and Materials
Tools RequiredThe following tools may be required for installing this equipment.
❐ Wire strippers
❐ Assorted open-end wrenches or socket wrench and fittings
❐ Torque wrench
❐ Electrical tape
❐ Multi meter (AC/DC volts, frequency)
❐ Assorted Phillips screw drivers
❐ 3/16" Allen/Hex head driver
❐ Slotted screw driver
❐ Level
❐ Pencil
❐ Utility knife
Hardware /
Materials Required
975-0046-01-011–5
The following materials may be required for completing this installation.
❐ Conduits, bushings, and appropriate fittings for wire runs
❐ Wire nuts
❐ Electrical wire of appropriate size and length
❐ Breaker Panels
❐ Ground busses, bars, and/or rods
❐ Six #10 wood screws or ¼ inch (6 mm) lag bolts and washers.
Installation
Wiring Scenarios
Wiring scenarios will depend upon the configuration of the overall system
(i.e., Off Grid or On Grid). Pre-installation and mounting instructions
apply to all configurations. Follow the instructions from page 1–7 to
page 1–17 for all installations.
After the pre-installation procedures have been completed, select the
wiring scenario that applies to your configuration. Once you have
completed the wiring instructions for your specific application, proceed to
the Operation section.
Off-Grid Applications
The following Off-Grid scenarios are covered in this guide:
•Off-Grid Applications using an AC distribution panel (sub-panel) and
•Off-Grid Applications using an additional circuit breaker in the
•Off-Grid Applications using additional circuit breakers in the ACCB
an external generator disconnect switch.
See page 1–18 for wiring instructions for this application.
ACCB for a generator disconnect.
See page 1–22 for wiring instructions for this application.
for AC loads and a generator disconnect.
See page 1–26 for wiring instructions for this application.
On-Grid Applications
The following On-Grid scenarios are covered in this guide:
•On-Grid Applications with generator backup using an AC
Distribution Panel and an additional circuit breaker in the ACCB for a
generator disconnect.
See page 1–30 for wiring instructions for this application.
•On-Grid Applications using additional circuit breakers in the ACCB
for AC distribution (i.e., no sub panel).
See page 1–34 for wiring instructions for this application.
1–6975-0046-01-01
Pre-installation
WARNING
Ensure that no DC voltage is being supplied to the inverter and that no AC
voltage is present on the AC wiring. Failure to do so could cause serious injury or
death.
Location
Be sure to allow sufficient space for the ACCB to be mounted directly
adjacent to the inverter’s AC side. Also consider the additional weight
and ventilation space requirements of the ACCB.
Ventilation Requirements
Minimum clearance for ventilation around ACCB must be at least
6 inches (152 mm) at the end and at the top. The minimum clearance is
needed to prevent recirculating hot air from the inverter’s exhaust (DC
side) from going back into the inverter’s intake (AC side).
Pre-installation
For maximum ventilation, 12 inches (305 mm) is recommended around
the top.
Please refer to the Sine Wave Plus Inverter/Charger Owner’s Guide for
additional location considerations.
12" (305 mm)
Recommended
6" (152 mm)
Minimum Required
Figure 1-4
6" (152 mm)
Minimum Required
AC Condui t Box
ON
DD
OFFONOFF
Sine W ave Plu s Inve rter / C harger
Clearance Requirements for Ventilation
Set Inverter
OFF SRCH ON CHG
975-0046-01-011–7
Installation
Knockout Preparation
Knockout preparation should be done before mounting either the inverter
or the ACCB.
1. Remove the appropriate knockouts from the AC side of the inverter,
2. Remove the appropriate knockouts from the ACCB for wire runs
3. If additional circuit breakers are to be added to the ACCB, remove
4. Ensure that there are no metal shavings in the ACCB or inverter
5. Install bushings in knockouts provided to protect the wires from
for cabling from the ACCB terminal block to the inverter terminal
block. See Figure 1-5 for the size and locations of the knockouts on
the Sine Wave Plus Inverter Charger.
from utility and/or inverter panels, a generator, and/or additional
inverters. See Figure 1-7 for the locations of the knockouts on the
ACCB.
one knockout on the top cover for each additional circuit breaker to
be installed. See Figure 1-6 for the locations of the knockouts on the
ACCB top cover.
before proceeding with the rest of the installation.
damage.
Slots for ACCB
Cover Tabs
3/4" and 1"
(19 mm and 25 mm)
Dual Knockouts
Figure 1-5
Important:
may be used for larger size knockout holes if necessary.
1–8975-0046-01-01
SW Plus Inverter, AC Side Showing Knockout Location
If larger knockouts are required, an electricians knockout punch
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