Xantrex PROSINE 1000i, PROSINE 1000, PROSINE 1800, PROSINE 1800i Owner's Manual

1000 1000i 1800 1800i
Owner’s Manual
Xantrex Prosine Sine Wave Inverter 1000/1800
English
Table of Contents
Important Safety Instructions .......................................................................................................................................................................................... 1
1. Introduction ................................................................................................................................................................................................................ 3
1.1 Prosine Inverter Key Features .......................................................................................................................................................................... 3
2. Installation.................................................................................................................................................................................................................. 4
2.1 Requirements for Installation ............................................................................................................................................................................ 4
2.2 Locating the Prosine Inverter ............................................................................................................................................................................ 4
2.3 Mounting the Prosine Inverter........................................................................................................................................................................... 4
2.4 Wiring the Prosine Inverter ............................................................................................................................................................................... 5
2.4.1 Input and Output Protection ..............................................................................................................................................................................................5
2.4.2 Making AC Wiring Connections ........................................................................................................................................................................................6
2.4.3 Ground Fault Circuit Interrupters (GFCIs) ........................................................................................................................................................................7
2.4.4 Making DC Wiring Connections ........................................................................................................................................................................................7
3. Prosine Inverter Operation ......................................................................................................................................................................................... 9
3.1 Principles of Operation ...................................................................................................................................................................................... 9
3.2 Output Waveform ............................................................................................................................................................................................. 9
3.3 Control Panel ...................................................................................................................................................................................................10
3.4 Prosine POWERSAVE Mode...........................................................................................................................................................................10
3.5 Inverter Operating Limits and Protection Features ..........................................................................................................................................11
4. Testing........................................................................................................................................................................................................................11
5. Troubleshooting Guide..............................................................................................................................................................................................12
5.1 Fault Conditions and Indicators........................................................................................................................................................................12
6. Warranty ...................................................................................................................................................................................................................13
7. Appendices................................................................................................................................................................................................................14
7.1 Battery Type......................................................................................................................................................................................................14
7.2 Battery Size......................................................................................................................................................................................................15
8. Performance Graphs.................................................................................................................................................................................................16
8.1 Power Derating Curve.......................................................................................................................................................................................16
8.2 Efficiency Curve...............................................................................................................................................................................................17
9. Specifications............................................................................................................................................................................................................18
English
SUPERIOR, PACER are registered trademarks of TROJAN BATTER Y Company SEA VOL T , SEAGEL are registered trademarks of WEST MARINE PRODUCTS
VOYAGER is a registered trademark of DELCO-REMY
GENESIS is a registered trademark of GATES ENERGY PRODUCTS (HA WKER ENERGY)
EVOLYTE is a registered trademark of GNB INDUSTRIAL BA TTER Y CO.
PREV AILER is a registered trademark of SONNENSCHEIN
Trademarks
Xantrex, Prosine, and Smart Choice For Power are trademarks of Schneider Electric Services International sprl, registered in the U.S. and other countries. Other trademarks, registered trademarks, and product names are the property of their respective owners and are used herein for identification purposes only.
Notice of Copyright
Xantrex Prosine Sine Wave Inverter 1000, 1000i/1800, 1800i Owner’s Manual © January 2009, 2005-2008 Xantrex Technology Inc. All rights reserved. No part of this document may be reproduced in any form or disclosed to third parties without the express written consent of: Xantrex Technology Inc., 161-G South Vasco Road, Livermore, California USA
94551. Xantrex Technology Inc. reserves the right to revise this document and to periodically make changes to the content hereof without obligation or organization of such revisions or changes unless required to do so by prior arrangement.
Exclusion for Documentation
UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC., (“XANTREX TECHNOLOGY”) (A) MAKES NO WARRANTY AS T O THE ACCURACY, SUFFICIENCY OR SUIT ABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED
IN ITS MANUALS OR OTHER DOCUMENTATION.
(B) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES, WHETHER SPECIAL, DIRECT, INDIRECT,
CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK; AND
(C) REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH, ALTHOUGH STEPS HA VE BEEN TAKEN T O MAINTAIN
THE ACCURACY OF THE TRANSLATION, THE ACCURACY CANNOT BE GUARANTEED. APPROVED CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION WHICH IS POSTED AT WWW.XANTREX.COM.
Date and Revision
January 2009, Revision B
Part Number
445-0049-01-01
Contact Information
Web: www.xantrex.com Email: customerservice@xantrex.com Phone: 1-800-670-0707 (in North America), 1-408-987-6030 (direct) Fax: 1-800-994-7828 (in North America), 1-604-422-2756 (direct)
English 1
Important Safety Instructions
General Safety Precautions
1. SA VE THESE INSTRUCTIONS. This OWNER’S MANUAL contains important safety and operating information for the Prosine Inverter.
2. Do not expose the Prosine Inverter to rain, snow, spray, bilge or dust. To reduce risk of fire hazard, do not cover or obstruct the ventilation openings. Do not install the Prosine Inverter in a zero­clearance compartment. Overheating may result.
3. Do not use attachments not recommended or sold by Xantrex. Doing so may result in a risk of fire, electric shock, or injury to persons.
4. The Prosine Inverter is designed to be permanently connected to your DC electrical systems (and for hardwire versions, permanently connected to your AC electrical system). To ensure adherence to proper electrical wiring regulations all wiring must be done by a certified technician or electrician.
5. To avoid a risk of fire and electric shock, make sure that existing wiring is in good electrical condition; and that wire size is not undersized. Do not operate the Prosine Inverter with damaged or substandard wiring.
6. Do not operate the Prosine Inverter if it has received a sharp blow, been dropped, or otherwise damaged in any way. If the Prosine Inverter has been damaged, refer to Section 6 of this manual.
7. Do not disassemble the Prosine Inverter; refer to Section 6 of this manual for instructions on obtaining service for the Prosine Inverter. Attempting to service the unit yourself may result in a risk of electrical shock or fire.
8. To reduce risk of electrical shock, disconnect the DC power (and AC power if applicable on hardwire versions) from the Prosine Inverter before attempting any maintenance or cleaning or working on any equipment and circuits connected to the Prosine Inverter. T urning off controls will not reduce this risk.
9. Grounding: The Prosine Inverter must be provided with an equipment-grounding conductor connected to the AC input ground terminal. Grounding and all other wiring must comply with local codes and ordinances.
10. For marine applications, special installation codes may apply. For example, in the U.S., the installation shall comply with the United States Coast Guard Electrical Regulations (33CFR183, Sub part 1).
Explosive Gas Precautions
1. This equipment contains components which can produce arcs or sparks. To prevent fire or explosion do not install in compartments containing batteries or flammable materials or in locations which require ignition protected equipment.This includes any space containing gasoline-powered machinery, fuel tanks, or joints, fittings, or other connection between components of the fuel system.
2. Working in the vicinity of a lead-acid battery is dangerous. Batteries generate explosive gases during normal battery operation.
3. To reduce the risk of battery explosion, follow these instructions and those published by the battery manufacturer and the manufacturer of the equipment in which the battery is installed.
Precautions When Working With Batteries
1. Someone should be within range of your voice or close enough to come to your aid when you work near a lead-acid battery.
2. Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes.
3. Wear complete eye protection and clothing protection. A void touching eyes while working near batteries.
4. Clean battery terminals before making connections. Wear eye protection to keep corrosion from coming in contact with eyes.
5. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters eye, immediately flood eye with running cold water for at least 20 minutes and get medical attention immediately.
6. NEVER smoke or allow a spark or flame in vicinity of battery or engine.
7. Do not drop a metal tool on the battery. The resulting spark or short-circuit on the battery or other electrical part may cause an explosion.
8. Remove personal metal items such as rings, bracelets, necklaces, and watches when working with a lead-acid battery. A lead-acid battery produces a short-circuit current high enough to weld a ring or the like to metal, causing a severe burn.
WARNING
Before you install and use your Prosine Inverter, be sure to read and save these safety instructions.
Xantrex Prosine Inverter Owner’s Manual
2 English
English 3
1. Introduction
Thank you for your purchase of this Prosine Sine Wave Inverter. As a high quality, true sine wave output inverter, you can expect exceptional performance and years of dependable operation. The true sine wave AC output from the inverter ensures all AC loads operating from the unit perform efficiently and correctly. Since these loads were designed to operate from true sine wave voltage, you can expect these loads to operate the same as if operating from grid/utility supplied power. In some cases, the true sine wave output from the Xantrex inverter is even superior to the power supplied by your utility company. To get the most out of your Prosine Inverter, carefully read and follow the instructions in this guide. Pay special attention to the Important Safety Instructions and to the CAUTION and WARNING statements found throughout the manual and on the product. Please retain all packaging. Should you have any questions before, during, or after installation, please contact Xantrex. Phone: 1-800-670-0707, 1-408-987-6030 (direct)
Fax: 1-800-994-7828, 1-604-422-2756 (direct) Email: customerservice@xantrex.com We b: www.xantrex.com
1.1 Prosine Inverter Key Features
The Prosine Inverter utilizes advanced high frequency switching technology in the power conversion process. The circuits are similar to those used in power supplies for computers and other electronic equipment. This technology offers several benefits:
Light weight: for easy installation
Totally silent: for quiet operation
High surge capability: for “hard-to-start” AC loads
See Section 10 (Specifications) for complete product specifications.
1.1.1 Inverter Function
When connected properly and the power switch is turned to the (I) position, the inverter draws power from a battery and delivers a true sine wave AC output voltage. If the battery voltage is within the operating range of the unit, the inverter will continue to deliver AC power to the loads connected. High and low battery shutdowns will engage if the battery voltage falls out of the specified range of operation (10–16 VDC on 12 V models, 20–32 VDC on 24 V models).
1.1.2 Control Panel
The Control Panel displays operating information so you can monitor the status of the Inverter and your batteries.
This panel can be removed and re-attached in different orientations so the information is directed at you in the most convenient fashion, for all recommended mounting
configurations. With the optional Interface Panel, the display can be fully removed from the base chassis and remotely located in the place of your choice (e.g. on the dash of your vehicle).
1.1.3 Automatic Transfer Switch
Your Prosi ne Inverter may be equipped with a transfer relay if specified prior to purchase. The transfer relay serves two purposes: 1) allows the AC output of the inverter to be wired into an existing AC system as a source of power and 2) allows the Prosine Inverter to automatically become the source of power should your utility source fail.
When utility AC power fails, the transfer relay is de­energized and the load is automatically transferred to the inverter output within 20–30 milliseconds. With the POWERSAVE feature enabled (recommended for reducing standby power consumption), AC output from the inverter may be delayed for up to 2½ seconds. Once AC utility is restored, the relay energizes and the load is automatically reconnected to AC utility.
Identifying Models With Transfer Switches
1) Check the UPC code on the product box. Units with
transfer switches have UPC codes that end with these five digits:
2) If there is an AC outlet on the front of the unit, it is not equipped with an internal transfer switch.
3) For Prosine Inverters with hardwire connections, you can identify whether your unit has an internal transfer switch by removing the cover on the AC wiring compartment and checking the label above the terminal block inside.
If your unit has a label similar to one of these two labels, it has an internal transfer switch:
Units with this label do not have an internal transfer switch:
i0001/0001ledoMi0081/0081ledoM
4801648816 4701647816 2501625816 8001680816 2001620816
WARNING
Note that in (
##
##
#) (Bypass) position the front panel
switch does NOT turn off all voltages inside the unit. This control only deactivates the AC conversion circuitry. On AC hardwire/transfer re­lay versions any utility voltage present on the AC input terminals will be present on the AC output terminals.
Please record the following information if you need to contact Xantrex for servicing of the unit.
Serial No.: ___________________________
Place of purchase: ___________________________
Date of purchase: ___________________________
Xantrex Prosine Inverter Owner’s Manual
4 English
Xantrex Prosine Inverter Owner’s Manual
2. Installation
This section contains instructions for installing the Xantrex Prosine Inverter. After securing the unit and making wiring connections, do not turn the unit on. Proceed to the next section of the manual which provides operating instructions.
2.1 Requirements for Installation
Installation Regulations: Depending on the type of location in which you are installing the Prosine Inverter, there are different codes and regulations that the installation must meet such as your national and local electrical codes for residential installations. Other examples of codes and regulations for North American installations include:
US Coast Guard and ABYC requirements for installations on marine vessels
RV Industry Association (RVIA), CSA, and UL requirements for installations in recreational vehicles.
It is the installer´s responsibility to ensure that all applicable installation requirements are met.
What You Need to Install the Prosine Inverter
You need the following tools and hardware to properly install the inverter:
wire stripper
mounting screws/bolts (¼ or 6mm diameter screws)
small flat blade screwdriver (for hardwire versions)
small Phillips screwdriver
wrench for DC terminals (½ or 13mm)
AC wiring for hardwire configured models (see AC
wiring section for details)
DC cables (see DC wiring section for details)
Wire connectors and crimp tool for your DC cables
AC and DC disconnects and over-current protective
devices (see section 2.4.1 for details)
2.2 Locating the Prosine Inverter
The inverter utilizes complex electronic circuits, and although design precautions have been made for protection of these circuits, they can be susceptible to damage from use in extreme environments. The Prosine Inverter should only be installed in a location that meets the following requirements:
Dry:do not allow water or other fluids to drip or splash on the Prosine Inverter. Do not mount the inverter in an area subject to splashing or dripping water or bilge.
Cool: normal ambient air temperature should be between 0°C (32°F) and 25°C (77°F)—the cooler the better within this range. Refer to the operating temperature information in section 9 (specifications) for more details.
V entilated: allow at least 5 inches (13 cm) of clearance all around the unit. Ensure the ventilation openings on the unit are not obstructed. If mounting in a compartment, ventilate with louvers or cut-outs.
Safe: do not install the Prosine Inverter in the same compartment as batteries or in any compartment capable of storing flammable liquids such as gasoline. Do not install the inverter in an engine compartment or other location where ignition protected equipment is required.
Dust-free: do not install the Prosine Inverter in a dusty environment where either dust, wood particles or other filings/shavings are present. These can be pulled into the unit when the cooling fan is operating.
Close to AC junction box: avoid the use of extended wire lengths if possible.
Close to battery/batteries: Avoid excessive cable lengths but do not install the Prosine Inverter in the same compartment as batteries. Use the recommended wire lengths and sizes (see section 2.4.4). Also do not mount the inverter where it will be exposed to the gases produced by the battery. These gases are very corrosive and prolonged exposure will damage the inverter.
Protected from battery acid: never allow battery acid to drip on the Prosine Inverter or its wiring when reading specific gravity or filling the battery.
2.3 Mounting the Prosine Inverter
Before mounting the Prosine Inverter, test the chosen location for adequate space around the unit to allow for connections and ventilation. Mounting hardware should be corrosion resistant and ¼ or 6mm diameter screws. Your mounting system should be able to support three times the weight of the inverter, which weighs approximately 16 lbs (7.3Kg). The more clearance for ventilation around the unit, the better the performance. At a minimum, have 5 of free space on all sides of the inverter.
To mount the Prosine Inverter
1. Mount the Prosine Inverter on either a horizontal or vertical surface (such as a bulkhead) using the mounting holes provided. For secure, permanent mounting, use all eight mounting holes. To meet regulatory requirements, the inverter must be mounted in one of the three orientations shown.
CAUTION
The Pro sine Inverter is designed to be permanently connected to your DC electrical system. When Configured as an AC hardwire version, the inverter is also designed to be permanently connected to your AC electrical system. T o ensure adherence to proper electrical wiring regulations, all wiring must be done by a certified technician or electrician.
WARNING
Review the Important Safety Instructions found at the beginning of this manual and read this entire section, paying particular attention to the CAUTION and WARNING statements, before proceeding with the installation.
Figure 1. Approved orientations for
inverter mounting
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