WycoTool EH035 User Manual

Operation,
Maintenance
w
c
o
R
R
&Parts Manual
TM
EZ Vibe
Model EH035
Hand Held Gas Vibrator
2
2
2
3 3
3
3 4
4
5
6
7 8
9 10 12 13 14 16 17 18 20 21 22 23
Page #
1) Safety ............................
2) Benefits of vibration .................
3) Operation .........................
a) Starting procedure ................
b) Vibrator insertion .................
4) Maintenance .......................
a) Vibrator head ....................
b) Robin engine ....................
5) Service ...........................
6) Manufacturer’s Limited Warranty .......
7) Parts .............................
a) Wyco Head Drawing ..............
b) Wyco EZ Vibe Drawing ............
c) Robin Engine Drawings ............
- Camshaft ......................
- Air Cleaner & Choke ..............
- Clutch .........................
-Starter Assembly .................
- Cylinder Block ...................
- Muffler .........................
- Crankshaft ......................
- Carburetor ......................
- Ignition .........................
- Cover ..........................
- Fuel ...........................
- Clutch Housing ...................
-1-
TABLE OF CONTENTS
1. SAFETY
2. BENEFITS OF VIBRATION
3. OPERATION
Read and follow all safety precautions given in the Robin engine instruction manual for their EH035 engine. In addition, read and follow the safety instructions given below:
The following is a list of benefits resulting from vibrating freshly poured concrete.
1) Increases concrete strength by removing air voids.
2) Improves appearance by removing air voids
3) Increases bond between concrete and reinforcing bars.
4) Fluidizes concrete allowing a stiffer mix with a lower water to cement ratio to be placed. This increases concrete strength.
5) Reduces cold joints and honey combing.
Read and follow the instructions given in the Robin engine instruction manual for their EH035 engine.
This is a 4-Cycle engine. Be sure to fill the crank case with the oil specified in the Robin engine instruction manual.
Do not mix gas and oil.
Never fill the engine with gas while EZ Vibe is being carried. If fuel is spilt, wipe it away carefully and wait until the fuel has dried before starting engine!
Flammable, no smoking!
Always wear hearing and eye protection!
Keep hands away from hot metal parts of the engine!
DANGER
WARNING
!
!
!
!
-2-
a) Starting Procedure
-Always check for gas tank and fuel hose leaks before using engine.
- Insure fresh fuel is in tank.
- Insure crank case is properly filled with oil.
- Insure switch is “On”.
-Push primer 7 to 10 times.
-Ifengine is cold, place choke to the closed position.
-Pull starter rope quickly, but do not pull to the point where additional rope does not come out.
-Ifengine pops without starting, set choke to ½ open and pull again.
b) Vibrator Insertion
Insert vibrator vertically, allowing it to penetrate rapidly to the bottom of the lift at least 6 inches into any previous lift. Hold the vibrator at the bottom of the lift for 5 to 15 seconds. Pull vibrator up at a rate of about 5 seconds per foot. Insure that the radius of actions overlap (distance between vibrators 1.5 times the radius of action)
4. MAINTENANCE
a) Vibrator Head
Maintenance on the head should be done after every 50 hours of use. When servicing, automatically replace hex driver, seals, and bearings.
1) Hold the nose end in a vise and unscrew the end cap (counter­clockwise) with a chain wrench or a good pipe wrench.
(See drawing on Page 7)
-3-
-4-
2) Pull the eccentric rotor assembly out of the housing. (If the bearings are stuck and you have difficulty removing them from the housing, screw end cap partly back into the housing and bounce the head and cap down on a block of wood, in order to loosen the bearings from their seat, then pull out rotor assembly.)
Hexagon Driver has left hand threads
3) Flush/clean rotor assembly and housing with solvent and wipe all parts clean. Replace bearings, seals and hex driver. Maintain concentric alignment of hex driver with respect to rotor shaft. Refill with proper amount of Wyco No. 514-O non-foaming vibrator oil. Apply Loctite 545 or equivalent to threads on both ends of rotor.
4) Replace rotor assembly in head housing. Apply Loctite 545 or equivalent all around the threads of the end cap. Tighten and wipe off excess Loctite 545.
Follow the recommendations in the Robin engine instruction manual for their EH035 engine regarding, but not limited to, the spark plug, oil change and air filter service. When changing the spark plug use NGK #CMR6A with a .03 inch gap.
Note:
1.38B Head (1-3/8
" Square) gets 1 ounce of head oil.
b) Robin Engine
Repair or replacement parts can be ordered from The Wyco Tool Co. Warranty repairs or chargeable repairs can be made by sending the product to the following address. Always obtain a RGA (Return Goods Authorization) number and include it in the address before returning any parts for warranty consideration or chargeable repair.
5. SERVICE
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The WYCO Tool Company warrants that the products manufactured by it, when properly installed, used and maintained, shall be free from defects in material or workmanship and will perform according to the manufacturer’s specifications under normal conditions, subject to the limitations stated in this Manufacturer’s Limited Warranty.
WYCO’s obligation under this warranty shall be limited to repairing or replacing the part or parts, or, at WYCO’s option, the products which prove defective upon return to the manufacturer’s factory. Cost of transportation and other expenses connected with replacing parts are not covered.
WYCO’s obligation under this Warranty is limited to a period of 18 months from the date of shipment, or 12 months from the date of purchase by the first user of the product, whichever is longer.
Written authorization from WYCO is required before any product can be returned for warranty consideration.
WYCO is not liable for any consequential damages or any contingent liabilities arising out of the failure of product manufactured by it, or any component part or accessory.
This Manufacturer’s Limited Warranty is in lieu of all other warranties. All other warranties, either expressed or implied, arising by operation of law, course of dealing, usage of trade or otherwise are excluded.
(Continued on Page 6)
6. MANUFACTURER’S LIMITED WARRANTY
Phone # (262) 639-6770 or Toll Free # (800) 233-9926 RGA# The Wyco Tool Company 8635 Washington Ave Racine, Wisconsin 53406
Engine parts may also be obtained from The Wyco Tool Company or found locally at an authorized Robin dealer. To locate a Robin dealer in your area, call (630) 350-8200 or use their web page at:
www.robinamerica.com
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No agent, representative or distributor has any authority to alter the terms of this warranty in any way.
Robin America, Inc warrants their engine under a separate warranty. A copy of the Robin warranty is included with this product.
THERE ARE NO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PURPOSE.
The following pages contain part Drawings
for Wyco’s
&
Robin’s
4Cycle
Model EH035
Engine
EZ Vibe
(When Wyco part numbers
are listed, they are
available directly
from Wyco.)
TM
7. PARTS
-7-
3
6
7
8
9
PERMA
TEX #2
LOCTITE 545
LOCTITE 545
LOCTITE 545
2
3
10
10
4
5
1
***
Manufacturer suggests using End Cap with pressed in seals 1.38B - #208231
however Seals and End Caps are available separately upon request.
No
Description
1 NUT, HEX JAM
2WASHER, FLAT
3 BEARING, BALL
4 HOUSING, SQUARE
5 ROTOR
No
Description
6WASHER, FLAT
7 SEAL, OIL
8 END CAP
9 DRIVER, HEX
10 SHIM
432708
887015
096013
588331
718357
***
***
887015
384446
419701
1
1
4
1
1
1
2
1
1
2
1.38B
1.38B
Qty
Qty
WYCO HEAD DRAWING
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