WIKA PG43SA User Manual [en, de, es, fr]

Operating instructions Betriebsanleitung Mode d'emploi Manual de instrucciones
Pressure gauge for sanitary applications Model PG43SA
Druckmessgerät für die sterile Verfahrenstechnik Typ PG43SA
Manomètre pour l'ingénierie des procédés stériles Type PG43SA
Manómetro para procesos estériles Modelo PG43SA
Fig. left: NS 63, Fig. right: NS 40
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D
F
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Operating instructions model PG43SA Page 3 - 12
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Betriebsanleitung Typ PG43SA Seite 13 - 22
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Mode d'emploi type PG43SA Page 23 - 32
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Manual de instrucciones modelo
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© 2011 WIKA Alexander Wiegand SE & Co. KG All rights reserved. / Alle Rechte vorbehalten. WIKA® is a registered trademark in various countries. WIKA® ist eine geschützte Marke in verschiedenen Ländern.
Prior to starting any work, read the operating instructions! Keep for later use!
Vor Beginn aller Arbeiten Betriebsanleitung lesen! Zum späteren Gebrauch aufbewahren!
Lire le mode d'emploi avant de commencer toute opération ! A conserver pour une utilisation ultérieure !
¡Leer el manual de instrucciones antes de comenzar cualquier trabajo! ¡Guardar el manual para una eventual consulta posterior!
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WIKA operating instructions pressure gauge model PG43SA
PG43SA Página 33
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Contents
Contents
1. General information 4
2. Safety 6
3. Specications 7
4. Design and function 8
5. Transport, packaging and storage 9
6. Commissioning, operation 9
7. Maintenance and cleaning 11
8. Faults 11
9. Dismounting and disposal 12
Appendix 1:
Certicate 3A Certicate of compliance EHEDG
43 44
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WIKA operating instructions pressure gauge model PG43SA 3
1. General information
1. General information
 The pressure gauges described in these operating instructions
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have been designed and manufactured using state-of-the-art technology. All components are subject to stringent quality and environmental criteria during production. Our management systems
are certied to ISO 9001 and ISO 14001.
 These operating instructions contain important information on
handling the instrument. Working safely requires that all safety instructions and work instructions are observed.
 Observe the relevant local accident prevention regulations and
general safety regulations for the instrument's range of use.
 The operating instructions are part of the product and must be kept
in the immediate vicinity of the instrument and readily accessible to skilled personnel at any time.
 Skilled personnel must have carefully read and understood the
operating instructions prior to beginning any work.
 The manufacturer's liability is void in the case of any damage
caused by using the product contrary to its intended use, non-compliance with these operating instructions, assignment
of insuciently qualied skilled personnel or unauthorised modications to the instrument.
 The general terms and conditions contained in the sales
documentation shall apply.
Notes in accordance with pressure equipment directive 97/23/EC
 The pressure gauges are pressure accessories in accordance with
article 1, paragraph 2.1.4
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1. General information
Applied standards
EN 837-2 Selection and installation recommendations for pressure
EN 837-3 Diaphragm and capsule pressure gauges, dimensions,
Subject to technical modications.
 Further information:
- Internet address: www.wika.de / www.wika.com
- Relevant data sheet: PM 04.15
- Application consultant:
Explanation of symbols
gauges
metrology, requirements and testing
Tel.: (+49) 9372/132-0 Fax: (+49) 9372/132-406
E-Mail: info@wika.de
WARNING!
... indicates a potentially dangerous situation that can result in serious injury or death, if not avoided.
CAUTION!
... indicates a potentially dangerous situation, which can result in light injuries or damage to equipment or the environment, if not avoided.
Information
… points out useful tips, recommendations and informa-
tion for ecient and trouble-free operation.
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WIKA operating instructions pressure gauge model PG43SA 5
2. Safety
2. Safety
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2.1 Intended use
The model PG43SA pressure gauge is used for measuring pressure
particularly in sanitary applications.
The instrument has been designed and built solely for the intended use described here, and may only be used accordingly.
The manufacturer shall not be liable for claims of any type based on operation contrary to the intended use.
2.2 Personnel qualication
WARNING!
Before installation, commissioning and operation, ensure that the appropriate pressure gauge has been selected in terms of measuring range, design and suitable wetted
material (corrosion) for the specic measuring conditions.
In order to guarantee the measuring accuracy and
long-term stability specied, the corresponding load
limits must be observed.
Non-observance can result in serious injury and/or damage to the equipment.
Further important safety instructions can be found in the individual chapters of these operating instructions.
WARNING!
Risk of injury should qualication be insucient!
Improper handling can result in considerable injury and damage to equipment.
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2. Safety / 3. Specications
 The activities described in these operating
instructions may only be carried out by skilled
personnel who have the qualications described
below.
Skilled personnel
Skilled personnel are understood to be personnel who, based on their technical training, knowledge of measurement and control technology and on their experience and knowledge of country-specic regula­tions, current standards and directives, are capable of carrying out the work described and independently recognising potential hazards.
2.3 Special hazards
WARNING!
For hazardous media such as acids, bases, amma­ble or toxic gases or liquids, in addition to all standard regulations, the appropriate existing codes or regulations must also be followed.
WARNING!
Residual media in dismounted instruments can result in a risk to persons, the environment and equipment. Take
sucient precautionary measures.
3. Specications
Pressure limitation
Steady: 3/4 x full scale value
Fluctuating: 2/3 x full scale value
GB
Overpressure safety
5 x full scale value,
however max. 40 bar (see PN in the tables of data sheet PM 04.15)
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WIKA operating instructions pressure gauge model PG43SA 7
3. Specications / 4. Design and function
Permissible temperature
Ambient: -20 ... +60 °C Medium: +150 °C maximum
GB
When autoclaving: max. 134 °C, 20 minutes
Temperature eect
When the temperature of the measuring system deviates from the
reference temperature (+20 °C): max. ±2 %/10 K of full scale value (typically ±1 %/10 K of full scale value)
Ingress protection
IP 68 per EN 60529 / IEC 529
For further specications see WIKA data sheet PM 04.15 and the
order documentation.
4. Design and function
4.1 Description
The model PG43SA pressure gauge is designed especially for the
requirements of the food and beverage, pharmaceutical and biotech­nology industries.
The PG43SA pressure gauge is particularly suitable for the special
conditions of CIP/SIP cleaning processes, e.g. thanks to chemical
stability towards cleaning liquids and high temperatures. The ush
metal diaphragm element is directly welded to the process connection. This guarantees a crevice-free connection of process connection and diaphragm element; additional internal sealings are not required.
4.2 Scope of delivery
Cross-check scope of delivery with delivery note.
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5. Transport, packaging ... / 6. Commissioning ...
5. Transport, packaging and storage
5.1 Transport
Check pressure gauge for any damage that may have been caused by transport. Obvious damage must be reported immediately.
5.2 Packaging
Do not remove packaging until just before mounting. Keep the packaging as it will provide optimum protection during trans-
port (e.g. change in installation site).
The instruments are optionally packed under sterile conditions, and on the perforation on the rear of the sterile packaging there is a brown-coloured process indicator. By checking this brown colouration you can
nd out whether the gauge has been packed under
sterile conditions. Store instruments that are packed under sterile condi-
tions in the instrument package (no condensation
allowed, storage time: 6 months).
5.3 Storage Permissible conditions at the place of storage:
Storage temperature: -20 ... +70 °C
Protect the pressure gauge from dust.
6. Commissioning, operation
 The pressure gauge should be kept in its original packing until
installation. The gauge should be protected from external damage during storage.
 The gauge should only be removed form the sterile packaging
shortly before mounting at the measuring point.
 On removal from the packaging, and during mounting, particular
care must be taken to avoid damage and any mechanical deformation to the diaphragm.
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WIKA operating instructions pressure gauge model PG43SA 9
GB
6. Commissioning, operation
Installation
 Do not damage the diaphragm; scratches on the diaphragm (e.g.
GB
from sharp-edged objects) are the main causes of corrosion
 For sealing, choose appropriate seals
For ange mounting, use a seal with a suciently large internal
diameter and centre it; contact with the diaphragm leads to measur­ing errors
 When using soft or PTFE seals, observe the instructions of the seal
manufacturer, particularly with regards to tightening torque and load cycles
For installation, in accordance with the tting and ange standards,
the appropriate fastenings, such as screws and nuts, must be used
Permissible ambient and operating temperatures
When mounting the pressure gauge it must be ensured that, taking
into consideration the inuence of convection and heat radiation,
no deviation above or below the permissible ambient and medium
temperatures can occur. The inuence of temperature on the indication
accuracy must be observed.
 In order to avoid any additional heating, the instruments must not be
exposed to direct solar irradiation while in operation!
Permissible vibration load at the installation site
 The instruments should always be installed in locations free from
vibration
Commissioning
During the commissioning process pressure surges must be avoided at all costs.
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7. Maintenance and cleaning / 8. Faults
7. Maintenance and cleaning
7.1 Maintenance
 The instruments are maintenance-free.
 The indicator should be checked once or twice every year. The
gauge must be disconnected from the process to check with a pressure testing device.
 Repairs must only be carried out by the manufacturer or appropri-
ately qualied skilled personnel.
7.2 Cleaning
Suitable for ‚in place‘ SIP and CIP cleaning processes, if appropriate
media are used and the permissible specications are complied with.
When cleaning from outside („wash down“), observe the permissible
temperature and ingress protection.
CAUTION!
 Wash or clean the dismounted instrument before
returning it, in order to protect persons and the environment from exposure to residual media.
8. Faults
Following any failure or shut-down of the plant all instruments should be checked and, if necessary, replaced before recommissioning the plant.
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WIKA operating instructions pressure gauge model PG43SA 11
9. Dismounting and disposal
9. Dismounting and disposal
GB
9.1 Dismounting
Only disconnect the pressure gauge once the system has been depressurised!
9.2 Disposal
Incorrect disposal can put the environment at risk.
Dispose of instrument components and packaging materials in an environmentally compatible way and in accordance with the country-
specic waste disposal regulations.
WARNING!
Residual media in dismounted pressure gauges may result in a risk to people, the environment and the
system. Take sucient precautionary measures.
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Inhalt
Inhalt
1. Allgemeines 14
2. Sicherheit 16
3. Technische Daten 17
4. Aufbau und Funktion 18
5. Transport, Verpackung und Lagerung 19
6. Inbetriebnahme, Betrieb 19
7. Wartung und Reinigung 21
8. Störungen 21
9. Demontage und Entsorgung 22
Anlage 1:
Certicate 3A Certicate of compliance EHEDG
43 44
D
11532319.01 12/2011 GB/D/F/E
WIKA Betriebsanleitung Druckmessgerät Typ PG43SA 13
1. Allgemeines
1. Allgemeines
 Die in der Betriebsanleitung beschriebenen Druckmessgeräte
werden nach den neuesten Erkenntnissen gefertigt. Alle Komponenten unterliegen während der Fertigung strengen Qualitäts- und Umweltkriterien. Unsere Managementsysteme sind
D
nach ISO 9001 und ISO 14001 zertiziert.
 Diese Betriebsanleitung gibt wichtige Hinweise zum Umgang
mit dem Gerät. Voraussetzung für sicheres Arbeiten ist die Einhaltung aller angegebenen Sicherheitshinweise und Handlungsanweisungen.
 Die für den Einsatzbereich des Gerätes geltenden örtlichen Unfall-
verhütungsvorschriften und allgemeinen Sicherheitsbestimmungen einhalten.
 Die Betriebsanleitung ist Produktbestandteil und muss in
unmittelbarer Nähe des Gerätes für das Fachpersonal jederzeit zugänglich aufbewahrt werden.
 Das Fachpersonal muss die Betriebsanleitung vor Beginn aller
Arbeiten sorgfältig durchgelesen und verstanden haben.
 Die Haftung des Herstellers erlischt bei Schäden durch
bestimmungswidrige Verwendung, Nichtbeachten dieser
Betriebsanleitung, Einsatz ungenügend qualizierten
Fachpersonals sowie eigenmächtiger Veränderung am Gerät.
 Es gelten die allgemeinen Geschäftsbedingungen in den
Verkaufsunterlagen.
Hinweise gemäß Druckgeräterichtlinie 97/23/EC
 Die Druckmessgeräte sind "druckhaltende Ausrüstungsteile"
gemäß Artikel 1, Absatz 2.1.4
14 WIKA Betriebsanleitung Druckmessgerät Typ PG43SA
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1. Allgemeines
Angewandte Normen
EN 837-2 Druckmessgeräte, Auswahl und Einbauempfehlungen EN 837-3 Druckmessgeräte mit Platten- und Kapselfedern, Maße,
 Technische Änderungen vorbehalten.
 Weitere Informationen:
- Internet-Adresse: www.wika.de / www.wika.com
- zugehöriges Datenblatt: PM 04.15
- Anwendungsberater:
Symbolerklärung
Messtechnik, Anforderungen und Prüfung
Tel.: (+49) 9372/132-0 Fax: (+49) 9372/132-406
E-Mail: info@wika.de
WARNUNG!
… weist auf eine möglicherweise gefährliche Situation hin, die zum Tod oder zu schweren Verletzungen führen kann, wenn sie nicht gemieden wird.
VORSICHT!
… weist auf eine möglicherweise gefährliche Situation hin, die zu geringfügigen oder leichten Verletzungen bzw. Sach- und Umweltschäden führen kann, wenn sie nicht gemieden wird.
Information
… hebt nützliche Tipps und Empfehlungen sowie Infor-
mationen für einen ezienten und störungsfreien Betrieb
hervor.
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WIKA Betriebsanleitung Druckmessgerät Typ PG43SA 15
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