White Rodgers 1F78-151 Installation and Operation Instructions

Installation Instructions for
2
HAND OR POWER DRILL WITH 3/16 INCH DRILL BIT, IF NEEDED
FLAT BLADE SCREWDRIVER
WIRE CUTTER/STRIPPER
1
CAUTION
!
3
Figure 1. Thermostat base
Mounting
hole
W903 Clip to Disable EMR
Feature
W904 Clip for
Celsius Display
Mounting
hole
Electric/Gas
Switch
NOTE: Earlier models refer to 37-7006 for jumper locations.
W905 Clip for
Hydronic System
W
RH
BRC
G
O
Y
+
-
+
-
GAS
ELEC
W904
W905
W903
Heating & Air Conditioning
1F78
5/2 Day Programmable Thermostat
CONTENTS
YOUR THERMOSTAT REPLACES
Typical System Compatibility Chart 1E78
Standard Heat Only Two Wire Gas or Oil Fired Systems (24 volt) Yes Electronic Ignition Heat Only Two Wire Systems (24 volt) Yes Electronic Ignition Heat Only Gas or Oil Fired Systems (24 volt) Yes Standard Heat/Cool Systems (24 volt) Yes Heat/Cool Systems Electric Heat (24 volt) Yes Heat Only Electric Heat Systems (24 volt) Yes Cool Only Systems (24 volt) Yes Heat Pump Systems (No Aux. or Emergency Heat) Yes Hot Water Zone Heat Only (Two Wire) Systems Yes Hot Water Zone Heat Only (Three Wire) Systems No Line Voltage Heating or Baseboard 110/240 Volt Systems No Millivolt Systems Floor or Wall Furnaces Yes 12 VDC Mobile Home Application Yes Multistage Systems No Systems Exceeding 30VAC, 1.5 Amp No
THERMOSTAT DETAILS
PREPARATIONS
Assemble tools required below.
Failure to follow and read all instructions carefully before installing or operating this control could cause personal injury and/or property damage
REMOVING OLD THERMOSTAT
To prevent electrical shock and/or equipment damage, disconnect electrical power to the system at the main fuse or circuit breaker until installation is complete.
Before removing wires from old thermostat’s switching subbase, label each wire with the terminal designation it was removed from.
1. Remove Old Thermostat: A standard heat/cool thermostat
consists of three basic parts: a. The cover, which may be either a snap-on or hinge type. b. The base, which is removed by loosening all captive screws. c. The switching subbase, which is removed by unscrewing
the mounting screws that hold it on the wall or adaptor plate.
2. Shut off electricity at the main fuse box until installation is
complete. Ensure that electrical power is disconnected.
3. Remove the front cover of the old thermostat. With wires still attached, remove wall plate from the wall. If the old thermostat has a wall mounting plate, remove the thermostat and the wall mounting plate as an assembly.
4. Identify each wire attached to the old thermostat.
5. Disconnect the wires from the old thermostat one at a time. DO
NOT LET WIRES FALL BACK INTO THE WALL.
6. Install new thermostat using the following procedures.
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PART NO. 37-6614C
Replaces 37-6614B
1027
3
REMOVING OLD THERMOSTAT
4
CAUTION
!
TERMINAL CROSS REFERENCE CHART
New Thermostat
Terminal Designation
Other Manufacturers’ Terminal Designation
RH
RC
G
W
Y
4
R
G
W
Y
RH
R
G
W
Y
M
V
F
H
C
R5
-
G
4
Y6
R
-
G
W
Y
**
* These are four-wire, single-transformer systems. Factory installed jumper wire between the RH and RC terminals must remain in place.
WARNING
!
CONTINUED FROM FIRST PAGE
ATTENTION! This product does not contain mercury. However, this product may replace a unit which contains mercury.
Do not open mercury cells. If a cell becomes damaged, do not touch any spilled mercury. Wearing non-absorbent gloves, take up the spilled mercury and place into a container which can be sealed. If a cell becomes damaged, the unit should be discarded.
Mercury must not be discarded in household trash. When the unit this product is replacing is to be discarded, place in a suitable con­tainer. Refer to www.white-rodgers.com for locations to send prod­uct containing mercury.
MOUNTING AND WIRING
Do not use on circuits exceeding specified voltage. Higher voltage will damage control and could cause shock or fire hazard.
Do not short out terminals on gas valve or primary control to test. Short or incorrect wiring will damage thermostat and could cause personal injury and/or property damage.
Thermostat installation and all components of the system shall conform to Class II circuits per the NEC code.
Take care when securing and routing wires so they do not short to adjacent terminals or rear of thermostat. Personal injury and/or property damage may occur.
Energy Management Recovery (EMR)
This thermostat is set to operate with EMR. This causes the thermostat to start the heating or cooling system early to have the room temperature reach the program setpoint at the time the period is to start.
To disable EMR, clip jumper W903 (see Fig. 1).
Electric Heat or Single-Stage
Heat Pump Systems
This thermostat is configured from the factory to operate a heat/ cool, fossil fuel (gas, oil, etc.), forced air system. It is configured correctly for any system that DOES NOT require the thermostat to energize the fan on a call for heat. If your system is an electric or heat-pump system that REQUIRES the thermostat to turn on the fan on a call for heat, locate the GAS/ELECTRIC switch (see fig. 1) and switch it to the ELECTRIC position. This will allow the thermostat to energize the fan immediately on a call for heat. If you are unsure if the heating/cooling system requires the thermostat to control the fan, contact a qualified heating and air conditioning service person.
Hydronic (Hot Water or Steam)
Heating Systems
This thermostat is set to operate properly with a forced-air heating system. If you have a hydronic heating system (a system that heats with hot water or steam), you must set the thermostat to operate properly with your system.
The factory default setting is forced air heat. Clipping jumper W905 on the circuit board will produce a longer heating cycle which is normally for hot water or steam (hydronic) systems. Both settings produce a very accurate temperature control and can be set to your personal preference. As received, the thermostat cycles the system just under 1°F. With W905 clipped, the system cycles at approxi­mately 1.5°F.
Attach Thermostat Base to Wall
1. Remove the packing material from the thermostat. Gently pull the cover straight off the base. Forcing or prying on the ther­mostat will cause damage to the unit. If necessary, move the electric heat switch (see ELECTRIC HEAT SYSTEMS, above).
2. Connect wires beneath terminal screws on base using appro­priate wiring schematic (see figs. 2 through 7).
3. Place base over hole in wall and mark mounting hole locations on wall using base as a template.
4. Move base out of the way. Drill mounting holes.
5. Fasten base loosely to wall, as shown in fig. 1, using two mount­ing screws. Adjust until level, and then tighten screws. (Leveling is for appearance only and will not affect thermostat operation.) If you are using existing mounting holes, or if holes drilled are too large and do not allow you to tighten base snugly, use plas­tic screw anchors to secure subbase.
6. Push excess wire into wall and plug hole with a fire-resistant material (such as fiberglass insulation) to prevent drafts from affecting thermostat operation.
Battery Location
This thermostat requires 2 “AAA” alkaline batteries to operate. If
is displayed, the batteries are low and should be re­placed. For best results, replace batteries once a year with new pre­mium brand alkaline batteries such as Duracell® or Energizer®. To replace the batteries, install the batteries along the top of the base (see fig. 1). The batteries must be installed with the positive (+) ends to the right.
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4
MOUNTING AND WIRING
RH
24 VAC
120 VAC
Hot
Neutral
THERMOSTAT
SYSTEM
G W
Figure 2. Typical wiring diagram for
heat only, 3-wire, single transformer systems
TRANSFORMER
Heating System
Fan
Relay
Y
RC
JUMPER
WIRE
OB
For 2-wire Heat only, attach to RH and W
NOTE
RH
Y
24 VAC
120 VAC
Hot
Neutral
TRANSFORMER
THERMOSTAT
SYSTEM
G W
Figure 3. Typical wiring diagram for
cool only, 3-wire, single transformer systems
Cooling System
Fan
Relay
RCOB
JUMPER
WIRE
RH
Y
24 VAC
120 VAC
Hot
Neutral
THERMOSTAT
SYSTEM
G W
Figure 4. Typical wiring diagram for
heat/cool, 4-wire, single transformer systems
TRANSFORMER
Heating
System
Fan
Relay
Cooling System
RC
JUMPER
WIRE
OB
RED jumper wire (provided with thermostat) must be
connected between thermostat RH and RC terminals for proper thermostat operation with this system.
NOTE
RH
Y
24 VAC
120 VAC
Hot
Neutral
THERMOSTAT
SYSTEM
G W
Figure 5. Typical wiring diagram for
heat/cool, 5-wire, two-transformer systems
HEATING
TRANSFORMER
Heating System
Fan
Relay
Cooling System
RC
24 VAC
120 VAC
Hot
Neutral
COOLING TRANSFORMER
OB
RH
Y
24 VAC
120 VAC
Hot
Neutral
THERMOSTAT
SYSTEM
G W
Figure 6. Typical wiring diagram for heat pump
with reversing valve energized in COOL
TRANSFORMER
Reversing
Valve*
RCOB
JUMPER
WIRE
Compressor
Contactor
JUMPER
WIRE
* Reversing valve is energized when the system switch is in the COOL position
Fan
Relay
RH
Y
24 VAC
120 VAC
Hot
Neutral
THERMOSTAT
SYSTEM
G W
Figure 7. Typical wiring diagram for heat pump
with reversing valve energized in HEAT
TRANSFORMER
Reversing
Valve*
RCOB
JUMPER
WIRE
Compressor
Contactor
JUMPER
WIRE
* Reversing valve is energized when the system switch is in the HEAT position
Fan
Relay
5
CAUTION
!
CONTINUED FROM SECOND PAGE
CHECK THERMOSTAT OPERATION
NOTE
To prevent static discharge problems, touch side of thermo­stat to release static build-up before touching any keys.
If at any time during testing your system does not operate properly, contact a qualified service person.
Fan Operation
If your system does not have a G terminal connection, skip to Heating System.
1. Turn on power to the system.
2. Move FAN switch to ON position. The blower should begin to
operate.
3. Move FAN switch to AUTO position. The blower should stop im-
mediately.
To prevent compressor and/or property damage, if the outdoor temperature is below 50°F, DO NOT operate the cooling system.
Cooling System
This thermostat has a time delay between cooling cycles to allow the head pressure in the compressor to stabilize. If the temperature is adjusted to call for cool within 5 minutes of the last cycle the snowflake icon will blink indicating the thermostat is locked out. Af­ter 3 to 5 minutes, the compressor will start and the snowflake icon will stop flashing. This helps prevent the compressor from cycling too quickly and is normal operation for the thermostat.
1. Move SYSTEM switch to COOL position.
2. Press ture. The blower should come on immediately on high speed, followed by cold air circulation
3. Press ture. The cooling system should stop operating.
1. Move SYSTEM switch to HEAT position. If the heating system has a standing pilot, be sure to light it.
2. Press ture. The heating system should begin to operate.
3. Press ture. The heating system should stop operating.
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to adjust thermostat setting below room tempera-
to adjust temperature setting above room tempera-
Heating System
to adjust thermostat setting above room tempera-
to adjust temperature setting below room tempera-
5
CHECK THERMOSTAT OPERATION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
FAN SYSTEM
OFFON AUTO COOL HEAT
Figure 8. Thermostat display, buttons, and switches
CONTINUED FROM THIRD PAGE
Before you begin using your thermostat, you should be familiar with its features and with the display and the location and operation of the thermostat buttons. Your thermostat consists of two parts: the thermostat cover and the base. To remove the cover, gently pull it straight out from the base. To replace the cover, line up the cover with the base and press gently until the cover snaps onto the base.
The Thermostat Buttons and Switches
(Up arrow) Raises temperature setting.
(Down arrow) Lowers temperature setting.
Time button.
PRGM (program) button.
RUN (program) button.
HOLD button.
FAN switch (ON, AUTO).
SYSTEM switch (COOL, OFF, HEAT).
The Display
Indicates day of the week.
is displayed when the SYSTEM switch is in the HEAT
position. switch is in the COOL position. when the compressor is in lockout mode.
Alternately displays current time and temperature.
is displayed when the 2 “AAA” batteries are low
and should be replaced. Nothing else will be displayed. Earlier models display “LO BATTERY”. Refer to 37-7006.
Displays currently programmed set temperature (this is blank
when SYSTEM switch is in the OFF position).
“HOLD” is displayed when the thermostat is in the HOLD
mode.
is displayed (non-flashing) when the SYSTEM
is displayed (flashing)
Operating Features
Now that you are familiar with the thermostat buttons and display, read the following information to learn about the many features of the thermostat.
• SIMULTANEOUS HEATING/COOLING PROGRAM STOR­AGE — When programming, you can enter both your heating
and cooling programs at the same time. There is no need to reprogram the thermostat at the beginning of each season.
• TEMPERATURE OVERRIDE— Press display shows the temperature you want. The thermostat will override current programming and keep the room temperature at the selected temperature until the next program period be­gins. Then the thermostat will automatically revert to the pro­gram.
• HOLD TEMPERATURE — The thermostat can hold any tem- perature within its range for an indefinite period, without re­verting to the programmed temperature. Press HOLD button. “HOLD” will be displayed. Then choose the desired temper­ature by pressing room temperature at the selected setting until you press the RUN button to start program operation again.
or until the
or . The thermostat will hold the
• ENERGY MANAGEMENT RECOVERY — Energy Manage-
ment Recovery (EMR) causes the thermostat to start heating or cooling early to make the building temperature reach the program setpoint at the time you specify. Heating will start 5 minutes early for every 1° of temperature required to reach setpoint. Cooling will start approximately 15 minutes early for every 1° because it takes longer to reach temperature. Clip­ping W903 jumper will disable EMR.
Example: You select EMR and have your heating programmed to 65° at night and 70° at 7 AM. If the building temperature is 65° the difference between 65° and 70° is 5°. Allowing 5 min­utes per degree the thermostat setpoint will change to 70° at 6:35 AM.
• °F/°C CONVERTIBILITY — The factory default setting is Fahr-
enheit. Clipping W904 jumper on the circuit board (see fig. 1) will alter this feature to Celsius temperature setting.
• LOW BATTERY INDICATOR — If the 2 “AAA” alkaline batter-
ies are low and should be replaced, the display will be blank except for ing any button will cause the display to operate for ten sec­onds. After ten seconds, the display will be blank except for
. After has been displayed for 4
weeks, the thermostat will raise the temperature 10° above your setpoint in COOL mode and drop the temperature 10° below your setpoint in HEAT mode. You cannot program with low batteries, but you can override setpoint temperature.
• TEMPERATURE DISPLAY ADJUSTMENT — Your new ther-
mostat has been accurately set in our factory. However, if you wish, you may adjust your new thermostat temperature dis-
. When the batteries are low, press-
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6
play to match your old thermostat. This can be accomplished
1ST
2ND
3RD
4TH
1ST
2ND
3RD
4TH
SAMPLE
Heating/Cooling Schedule Plan (Factory Program)
6:00 AM
8:00 AM
5:00 PM
10:00 PM
6:00 AM
8:00 AM
5:00 PM
10:00 PM
6:00 AM
8:00 AM
5:00 PM
10:00 PM
6:00 AM
8:00 AM
5:00 PM
10:00 PM
70 F
62 F
70 F
62 F
78 F
85 F
78 F
82 F
70 F
62 F
70 F
62 F
78 F
85 F
78 F
82 F
WEEKDAY (5 DAY)
WEEKEND (2 DAY)
Start Time Temperature
Start
Time Temperature
Period
COOL HEAT
PM
AM
MO TU WE TH FR
WEEKDAY (5 DAY)
WEEKEND (2 DAY)
Start
Time Temperature
Start Time Temperature
Heating/Cooling Schedule Plan
Period
COOL
1ST
2ND
3RD
4TH
1ST
2ND
3RD
4TH
COOL HEAT
(within a ±3° range) as follows:
1. Press PRGM and RUN buttons at the same time.
2. Press
or to adjust the displayed temperature to
your desired setting.
3. Press RUN to resume normal program operation.
• Display Backlight — (Not available on earlier models.) The
display backlight improves display contrast in low lighting conditions. Selecting backlight ON will turn the light on for a short period of time after any button is pressed. Selecting backlight OFF (default) will keep the light off. Turn the dis­play backlight feature ON as follows:
1. Press TIME and RUN buttons at the same time. The display
will show “d-L” and “OFF” alternately.
2. Press
PROGRAMMING YOUR THERMOSTAT
or to change “OFF” to “ON”
This section will help you plan your thermostat’s program to meet your needs. For maximum comfort and efficiency, keep the follow­ing guidelines in mind when planning your program.
• Whenheating (cooling) your building,program the tempera­tures to be cooler (warmer) when the building is vacant or dur­ing periods of low activity.
• During early morning hours, the need forcooling is usually
minimal.
Look at the factory preprogrammed times and temperatures shown below. If this program will suit your needs, simply press the RUN button to begin running the factory preset program. If you want to change the preprogrammed times and temperatures, follow these steps.
Determine the time periods and temperatures for your weekday and weekend programs. You must program four periods for both the weekday and weekend program. However, you may use the same heating and cooling temperatures for consecutive time periods. You can choose start times, heating temperatures, and cooling tem­peratures independently for both weekday and weekend programs (for example, you may select 5:00 AM and 70° as the weekday 1st period heating start time and temperature, and also choose 7:00 AM and 76° as the weekday 1st period cooling start time and temperature). Use the table at the bottom of the page to plan your program time periods and the temperatures you want during each period. You may also want to look at the sample program table to get an idea of how the thermostat can be programmed.
Entering Your Program
Follow these steps to enter the heating and cooling programs you have selected.
Set Current Time and Day
1. Press TIME button once. The display will show the hour only.
EXAMPLE:
2. Press and hold either
or until you reach the correct
hour and AM/PM designation (AM begins at midnight; PM be­gins at noon).
3. Press TIME once. The display window will show the minutes only.
EXAMPLE:
4. Press and hold either or until you reach the correct minutes.
5. Press TIME once. The display will show the day of the week.
6. Press
or until you reach the current day of the week.
7. Press RUN once. The display will show the correct time and room temperature alternately.
Enter Heating Program
1. Move the SYSTEM switch to HEAT.
2. Press PRGM once. “A” (indicating weekday program) will appear in the display. Also displayed are the currently programmed start time for the 1st heating period and the currently programmed temperature (flashing).
EXAMPLE:
This display window shows that for the 1st weekday period, the start time is 6:00 AM, and 70° is the programmed temperature (this example reflects factory preprogramming).
3. Press selected temperature for the 1st heating program period.
4. Press TIME once (the programmed time will flash). Press or in 15 minute increments. When your selected time is displayed, press TIME again to return to the change temperature mode.
5. Press PRGM once. The currently programmed start time and setpoint temperature for the 2nd heating program period will appear.
or to change the displayed temperature to your
until your selected time appears. The time will change
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