Whirlpool 9762997, GS563LXSB, GS563LXST, GS563LXSS - 30 in. GoldR Ing Gas Range Installation Instructions Manual

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INSTALLATION INSTRUCTIONS

30" (76.2 CM) FREESTANDING GAS RANGES

INSTRUCTIONS POUR L’INSTALLATION DES CUISINIÈRES

À GAZ AUTOPORTANTES DE 30" (76,2 CM)

Table of Contents Table des matières

RANGE SAFETY............................................... 2

INSTALLATION REQUIREMENTS.................. 3

Tools and Parts ............................................. 3

Location Requirements................................. 3

Electrical Requirements ................................ 5

Gas Supply Requirements ............................ 5

INSTALLATION INSTRUCTIONS.................... 7

Unpack Range............................................... 7

Install Anti-Tip Bracket.................................. 7

Verify Anti-Tip Bracket Location ................... 8

Level Range................................................... 8

Make Gas Connection .................................. 9

Electronic Ignition System .......................... 10

Replace Oven Racks and

Storage or Warming Drawer ....................... 11

Complete Installation .................................. 11

GAS CONVERSIONS ..................................... 12

Convert from Natural Gas to LP Gas.......... 12

Replace Oven Racks and

Storage or Warming Drawer ....................... 13

Complete Installation .................................. 14

Convert from LP Gas to Natural Gas.......... 14

Replace Oven Racks and

Storage or Warming Drawer ....................... 15

Complete Installation .................................. 15

ANTI-TIP BRACKET TEMPLATE ................. 32

SÉCURITÉ DE LA CUISINIÈRE .....................16

EXIGENCES D’INSTALLATION.....................17

Outillage et pièces .......................................17

Emplacement d’installation .........................17

Spécifications électriques............................19

Spécifications de l’alimentation en gaz.......19

INSTRUCTIONS D’INSTALLATION ..............21

Déballage de la cuisinière............................21

Installation de la bride antibasculement......21

Vérification de l'emplacement

de la bride antibasculement ........................22

Mise à niveau de la cuisinière......................22

Raccordement à la canalisation de gaz ......23

Système d'allumage électronique ...............24

Réinstallation des grilles du four et du

tiroir de remisage ou du tiroir-réchaud.......26

Achever l’installation....................................26

CONVERSIONS POUR

CHANGEMENT DE GAZ ................................26

Conversion de Gaz naturel à Propane ........26

Réinstallation des grilles du four et du

tiroir de remisage ou du tiroir-réchaud........28

Achever l'installation....................................28

Conversion de Propane à Gaz naturel ........29

Réinstallation des grilles du four et du

tiroir de remisage ou du tiroir-réchaud.......30

Achever l'installation....................................30

GABARIT POUR LA BRIDE

ANTIBASCULEMENT ....................................32

IMPORTANT:

Save for local electrical inspector's use.

Installer: Leave installation instructions with the homeowner. Homeowner: Keep installation instructions for future reference.

IMPORTANT :

À conserver pour consultation par l'inspecteur local des installations électriques.

Installateur : Remettre les instructions d'installation au propriétaire. Propriétaire : Conserver les instructions d'installation pour référence ultérieure.

9762997

RANGE SAFETY

Your safety and the safety of others are very important.

We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.

This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others. All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING.”

These words mean:

You can be killed or seriously injured if you don't immediately

DANGER

WARNING

All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.

WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.

follow instructions.

can be killed or seriously injured if you don't

You instructions.

– Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this

or any other appliance.

– WHAT TO DO IF YOU SMELL GAS:

Do not try to light any appliance.

•

Do not touch any electrical switch.

•

Do not use any phone in your building.

•

Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's

•

instructions. If you cannot reach your gas supplier, call the fire department.

•

– Installation and service must be performed by a qualified installer, service agency or

the gas supplier.

In the State of Massachusetts, the following installation instructions apply:

■ Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by

the State of Massachusetts.

■ If using a ball valve, it shall be a T-handle type.

■ A flexible gas connector, when used, must not exceed 3 feet.

A child or adult can tip the range and be killed. Connect anti-tip bracket to rear range foot. Reconnect the anti-tip bracket, if the range is moved. Failure to follow these instructions can result in death or serious burns to children and adults.

WARNING

Tip Over Hazard

INSTALLATION REQUIREMENTS

Tools and Parts

Gather the required tools and parts before starting installation. Read and follow the instructions provided with any tools listed here.

Tool s n ee de d

■ Tape me a s ure

■ Flat-blade screwdriver

■ Phillips screwdriver

■ Level

■ Hand or electric drill

■ Hammer

■ Channel lock pliers

■ Pipe wrench

■ ¹⁵⁄₁₆" combination wrench

■ ³⁄₈" drive ratchet

■ ³⁄₈" nut driver

■ ¹⁄₈" (3.2 mm) drill bit (for

wood floors)

Parts supplied

Check that all parts are included.

A. Anti-tip bracket B. Plastic anchors (2) C. #10 x ¹⁄₂" screws (2)

■ Brackets must be securely mounted to subfloor. Thickness of

flooring may require longer screws to anchor bracket to subfloor. Longer screws are available from your local hardware store.

Parts needed

Check local codes and consult gas supplier. Check existing gas supply and electrical supply. See “Electrical Requirements” and “Gas Supply Requirements” sections.

■ Marker or pencil

■ Masking tape

■ Pipe-joint compound

resistant to LP gas

■ ³⁄₁₆" (4.8 mm) carbide-tipped

masonry drill bit (for concrete/ceramic floors)

■ Noncorrosive leak-detection

solution

For LP/Natural Gas Conversions

■ ½" combination wrench

■ ⁵⁄₈" combination wrench

■ ⁵⁄₁₆" nut driver

■ Quadrex

screwdriver

®†

or Phillips

Location Requirements

IMPORTANT: Observe all governing codes and ordinances. Do not obstruct flow of combustion and ventilation air.

■ It is the installer’s responsibility to comply with installation

clearances specified on the model/serial rating plate. The model/serial rating plate is located on the oven frame behind the storage drawer panel.

■ The range should be located for convenient use in the kitchen.

■ Recessed installations must provide complete enclosure of

the sides and rear of the range.

■ To eliminate the risk of burns or fire by reaching over heated

surface units, cabinet storage space located above the surface units should be avoided. If cabinet storage is to be provided, the risk can be reduced by installing a range hood that projects horizontally a minimum of 5" (12.7 cm) beyond the bottom of the cabinets.

■ All openings in the wall or floor where range is to be installed

must be sealed.

■ Do not seal the range to the side cabinets.

■ Cabinet opening dimensions that are shown must be used.

Given dimensions are minimum clearances.

■ The floor anti-tip bracket must be installed. To install the anti-

tip bracket shipped with the range, see “Install Anti-Tip Bracket” section.

■ Grounded electrical supply is required. See “Electrical

Requirements” section. Proper gas supply connection must be available. See “Gas Supply Requirements” section.

■ Contact a qualified floor covering installer to check that the

floor covering can withstand at least 200°F (93°C).

■ Use an insulated pad or ¼" (0.64 cm) plywood under range if

installing range over carpeting.

IMPORTANT: Some cabinet and building materials are not designed to withstand the heat produced by the oven for baking and self-cleaning. Check with your builder or cabinet supplier to make sure that the materials used will not discolor, delaminate or sustain other damage.

Mobile Home - Additional Installation Requirements

The installation of this range must conform to the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 (formerly the Federal Standard for Mobile Home Construction and Safety, Title 24, HUD Part 280). When such standard is not applicable, use the Standard for Manufactured Home Installations, ANSI A225.1/NFPA 501A or with local codes.

In Canada, the installation of this range must conform with the current standards CAN/CSA-A240-latest edition, or local codes.

Mobile home installations require:

■ When this range is installed in a mobile home, it must be

secured to the floor during transit. Any method of securing the range is adequate as long as it conforms to the standards listed above.

† ® QUADREX is a registered trademark of Quadrex Consulting, Inc.

Product Dimensions

Installation Clearances

Freestanding Range

Cabinet opening dimensions shown are for 25" (64 cm) countertop depth, 24" (61 cm) base cabinet depth and 36" (91.4 cm) countertop height.

If the cabinet depth is greater than 24" (61 cm), oven frame must extend beyond cabinet fronts by ½" (13 mm) minimum.

A. 27¹⁄₈" (68.9 cm) depth with handle

B. 36" (91.4 cm) cooktop height C. 46⁷⁄₈" (119.1 cm) overall height D. 29⁷⁄₈" (75.9 cm) width

E. 25" (63.5 cm)

A. 18" (45.7 cm) upper side cabinet to countertop B. 13" (33 cm) max. upper cabinet depth C. 30" (76.2 cm) min. opening width D. For minimum clearance to top of cooktop, see NOTE*. E. 30¹⁄₈" (76.5 cm) min. opening width

F. This shaded area recommended for installation of rigid gas

pipe. G. 8" (20.3 cm) H. Grounded outlet

I. 17" (43.2 cm)

J. 4¹⁄₂" (11.4 cm)

K. 2" (5.1 cm)

L. 2" (5.1 cm) min. clearance from both sides of range to side

wall or other combustible material.

*NOTE: 24" (61 cm) minimum when bottom of wood or metal

cabinet is protected by not less than ¹⁄₄" (0.64 cm) flame retardant millboard covered with not less than No. 28 MSG sheet steel,

0.015" (0.4 mm) stainless steel, 0.024" (0.6 mm) aluminum or

0.020" (0.5 mm) copper. 30" (76.2 cm) minimum clearance between the top of the cooking

platform and the bottom of an unprotected wood or metal cabinet.

If installing a hood above the range, follow the hood instructions for dimensional clearances above the cooktop surface.

Electrical Requirements

Gas Supply Requirements

WARNING

Electrical Shock Hazard Plug into a grounded 3 prong outlet. Do not remove ground prong. Do not use an adapter. Do not use an extension cord. Failure to follow these instructions can result in death,

fire, or electrical shock.

IMPORTANT: The range must be electrically grounded in accordance with local codes and ordinances, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or Canadian Electrical Code, CSA C22.1.

This range is equipped with an electronic ignition system that will not operate if plugged into an outlet that is not properly polarized.

If codes permit and a separate ground wire is used, it is recommended that a qualified electrical installer determine that the ground path is adequate.

A copy of the above code standards can be obtained from:

National Fire Protection Association

One Batterymarch Park

Quincy, MA 02269

CSA International

8501 East Pleasant Valley Road

Cleveland, OH 44131-5575

■ A 120 volt, 60 Hz., AC only, 15-amp fused, electrical circuit is

required. A time-delay fuse or circuit breaker is also recommended. It is recommended that a separate circuit serving only this range be provided.

■ Electronic ignition systems operate within wide voltage limits,

but proper grounding and polarity are necessary. Check that the outlet provides 120-volt power and is correctly grounded.

■ The wiring diagram is located on the underside of the storage

drawer or below the warming drawer in a clear plastic bag. NOTE: The metal chassis of the range must be grounded in

order for the control panel to work. If the metal chassis of the range is not grounded, no keypads will operate. Check with a qualified electrician if you are in doubt as to whether the metal chassis of the range is grounded.

WARNING

Explosion Hazard Use a new CSA International approved gas supply line. Install a shut-off valve. Securely tighten all gas connections. If connected to LP, have a qualified person make sure

gas pressure does not exceed 14" (36 cm) water column.

Examples of a qualified person include: licensed heating personnel,

authorized gas company personnel, and authorized service personnel.

Failure to do so can result in death, explosion, or fire.

Observe all governing codes and ordinances. IMPORTANT: This installation must conform with all local codes

and ordinances. In the absence of local codes, installation must conform with American National Standard, National Fuel Gas Code ANSI Z223.1 - latest edition or CAN/CGA B149 - latest edition.

Type of Gas

Natural gas:

This range is design-certified by CSA International for use with Natural gas or, after proper conversion, for use with LP gas.

■ This range is factory set for use with Natural gas. See “Gas

Conversions” section. The model/serial rating plate located on the frame behind the storage drawer has information on the types of gas that can be used. If the types of gas listed do not include the type of gas available, check with the local gas supplier.

LP gas conversion:

Conversion must be done by a qualified service technician. No attempt shall be made to convert the appliance from the gas

specified on the model/serial rating plate for use with a different gas without consulting the serving gas supplier. See “Gas Conversions” section.

Gas Supply Line

Gas Pressure Regulator

■ Provide a gas supply line of ¾" (1.9 cm) rigid pipe to the range

location. A smaller size pipe on longer runs may result in insufficient gas supply. Pipe-joint compounds that resist the action of LP gas must be used. Do not use TEFLON

®†

tape. With LP gas, piping or tubing size can be ½" (1.3 cm) minimum. Usually, LP gas suppliers determine the size and materials used in the system.

Flexible metal appliance connector:

■ If local codes permit, a new CSA design-certified,

4 - 5 ft (122 - 152.4 cm) long, ½" (1.3 cm) or ¾" (1.9 cm) I.D., flexible metal appliance connector may

be used for connecting range to the gas supply line.

■ A ½" (1.3 cm) male pipe thread is needed for connection

to the female pipe threads of the inlet to the appliance pressure regulator.

■ Do not kink or damage the flexible metal tubing when

moving the range.

Rigid pipe connection: The rigid pipe connection requires a combination of pipe

fittings to obtain an in-line connection to the range. The rigid pipe must be level with the range connection. All strains must be removed from the supply and fuel lines so range will be level and in line.

■ Must include a shutoff valve:

The supply line must be equipped with a manual shutoff valve. This valve should be located in the same room but external to the range. It should be in a location that allows ease of opening and closing. Do not block access to shutoff valve. The valve is for turning on or shutting off gas to the range.

The gas pressure regulator supplied with this range must be used. The inlet pressure to the regulator should be as follows for proper operation:

Natural gas:

Minimum pressure: 5" WCP Maximum pressure: 14" WCP

LP gas:

Minimum pressure: 11" WCP Maximum pressure: 14" WCP Contact local gas supplier if you are not sure about the inlet

pressure.

Burner Input Requirements

Input ratings shown on the model/serial rating plate are for elevations up to 2,000 ft (609.6 m).

For elevations above 2,000 ft (609.6 m), ratings are reduced at a rate of 4% for each 1,000 ft (304.8 m) above sea level (not applicable for Canada).

Gas Supply Pressure Testing

Line pressure testing above ½ psi gauge (14" WCP)

The range and its individual manual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures greater than ½ psi (3.5 kPa).

Line pressure testing at ½ psi gauge (14" WCP) or lower

The range must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of that system at test pressures equal to or less than ½ psi (3.5 kPa).

A. Gas supply line B. Shutoff valve “open” position C. To range

†®TEFLON is a registered trademark of E.I. Du Pont De Nemours and Company.

INSTALLATION INSTRUCTIONS

Unpack Range

WARNING

Excessive Weight Hazard

Use two or more people to move and install range. Failure to do so can result in back or other injury.

1. Remove shipping materials, tape and protective film from

range. Remove oven racks and parts package from inside oven.

2. Do not remove the shipping base at this time.

A. Shipping base

3. On Ranges Equipped with Storage Drawers:

Remove the storage drawer. Use a ³⁄₈" drive ratchet to lower the rear leveling legs one-half turn. Use channel lock pliers to lower front leveling legs one-half turn.

On Ranges Equipped with Warming Drawers:

Use channel lock pliers to lower the front and rear leveling legs one-half turn.

Install Anti-Tip Bracket

WARNING

Tip Over Hazard A child or adult can tip the range and be killed. Connect anti-tip bracket to rear range foot. Reconnect the anti-tip bracket, if the range is moved. Failure to follow these instructions can result in death

or serious burns to children and adults.

Contact a qualified floor covering installer for the best procedure for drilling mounting holes through your type of floor covering.

Before moving range, slide range onto shipping base, cardboard or hardboard.

1. Remove template from the anti-tip bracket kit (found inside

the oven cavity) or from the back of this manual.

2. Place template on the floor in cabinet opening so that the left

edge is against cabinet and top edge is against rear wall, molding or cabinet.

3. Tape template into place.

4. If countertop is not flush with cabinet opening edge, align

template with overhang.

A. ³⁄₈" drive ratchet

B. Rear leveling leg C. Channel lock pliers D. Front leveling leg

If cabinet opening is wider than that specified in the “Location Requirements” section, adjust template so range will be centered in cabinet opening.

5. To mount anti-tip bracket to wood floor, drill two ¹⁄₈" (3.2 mm)

holes at the positions marked on the bracket template. Remove template from floor.

To mount anti-tip bracket to concrete or ceramic floor, use a ³⁄₁₆" (4.8 mm) masonry drill bit to drill 2 holes at the positions marked on the bracket template. Remove template from floor.

6. Tap plastic anchors into holes with a hammer.

7. Align anti-tip bracket holes with holes in floor. Fasten anti-tip

bracket with screws provided.

Verify Anti-Tip Bracket Location

1. Pull drawer open to first stop position. Lift front of drawer to

clear white wheels in drawer guides. Remove drawer and set it aside on a protected surface. See the Use and Care Guide for the model drawer removal.

2. Making sure the anti-tip bracket is installed:

■ Look for the anti-tip bracket securely attached to floor.

■ Slide range back so rear range foot is under anti-tip

bracket.

Depending on the thickness of your flooring, longer screws may be necessary to anchor the bracket to the subfloor. Longer screws are available from your local hardware store.

8. Move range close to opening. Remove shipping base,

cardboard or hardboard from under range.

9. Move range into its final location making sure rear leveling leg

slides into anti-tip bracket.

10. If installing the range in a mobile home, you must secure the

range to the floor. Any method of securing the range is adequate as long as it conforms to the standards in the “Location Requirements” section.

11. Continue installing your range using the following installation

instructions.

3. If installing the range in a mobile home, you must secure the

range to the floor. Any method of securing the range is adequate as long as it conforms to the standards in the “Location Requirements” section.

Level Range

Place rack in oven. Place level on rack and check levelness of the range, first side to side; then front to back.

If range is not level, pull range forward until rear leveling leg is removed from the anti-tip bracket. Use ³⁄₈" drive ratchet and channel lock pliers to adjust leveling legs up or down until range is level. Push range back into position. Check that rear leveling leg is engaged in anti-tip bracket.

NOTE: Oven must be level for satisfactory baking performance.

Make Gas Connection

Typical rigid pipe connection

A combination of pipe fittings must be used to connect the range to the existing gas line. Your connections may be different, according to the supply line type, size and location.

1. Apply pipe-joint compound made for use with LP gas to all

pipe thread connections.

2. Using a pipe wrench to tighten, connect the gas supply to the

range.

A. Gas pressure regulator B. 90° elbow (must have

½" male pipe thread)

C. Nipple D. Union E. Black iron pipe

F. Manual gas shutoff valve G. ½" or ¾" gas pipe H. Nipple

I. Union

J. 90° elbow

Complete Connection

1. Check that the gas pressure regulator shutoff valve is in the

“on” position.

A. Gas pressure regulator shutoff valve

2. Open the manual shutoff valve in the gas supply line. The

valve is open when the handle is parallel to the gas pipe.

A. Closed valve B. Open valve

3. Test all connections by brushing on an approved noncorrosive

leak-detection solution. If bubbles appear, a leak is indicated. Correct any leak found.

4. Remove cooktop burner caps and grates from parts package.

Burner caps should be level when properly positioned. If burner caps are not properly positioned, surface burners will not light. Place burner grates over burners and caps.

Typical flexible connection

1. Apply pipe-joint compound made for use with LP gas to the

smaller thread ends of the flexible connector adapters (see B and G in following illustration).

2. Attach one adapter to the gas pressure regulator and the other

adapter to the gas shutoff valve. Tighten both adapters.

3. Use a ¹⁵⁄₁₆" combination wrench and channel lock pliers to

attach the flexible connector to the adapters. Check that connector is not kinked.

A. Gas pressure regulator B. Use pipe-joint compound C. Adapter (must have ½" male

pipe thread)

D. Flexible connector

E. Manual gas shutoff valve F. ½" or ¾" gas pipe

G. Use pipe-joint compound

H. Adapter

A. Burner base B. Burner cap

C. Burner grate

WARNING

Electrical Shock Hazard Plug into a grounded 3 prong outlet. Do not remove ground prong. Do not use an adapter. Do not use an extension cord. Failure to follow these instructions can result in death,

fire, or electrical shock.

5. Plug into a grounded 3 prong outlet.

Electronic Ignition System

Initial lighting and gas flame adjustments

Cooktop and oven burners use electronic igniters in place of standing pilots. When the cooktop control knob is turned to the “LITE” position, the system creates a spark to light the burner. This sparking continues, as long as the control knob is turned to “LITE.”

When the oven control is turned to the desired setting, sparking occurs and ignites the gas.

Check Operation of Cooktop Burners

Standard Surface Burners

Push in and turn each control knob to the “LITE” position. The flame should light within 4 seconds. The first time a burner is

lighted it may take longer that 4 seconds to light because of air in the gas line.

If burners do not light properly:

■ Turn cooktop control knob to the “OFF” position.

■ Check that the range is plugged in. Check that the circuit

breaker has not tripped or the household fuse has not blown.

■ Check that the gas shutoff valves are set to the “open”

position.

■ Check that burner caps are properly positioned on burner

bases.

Repeat start-up. If a burner does not light at this point, contact your dealer or authorized service company for assistance.

1. Remove the control knob.

2. Hold the knob stem with a pair of pliers. Use a small flat-blade

screwdriver to turn the screw located in the center of the control knob stem until the flame is the proper size.

3. Replace the control knob.

4. After lighting, test the flame by turning the control from “LO”

to “HI,” checking the flame at each setting.

Check Operation of Oven Bake Burner

1. Remove the oven rack.

2. To remove the oven bottom: Remove 2 screws at the rear of

the oven bottom. Lift the rear of the oven bottom up and back until the front of the panel is away from the front frame. Remove from oven and place the cover on a protected surface.

Adjust Flame Height

Adjust the height of top burner flames. The cooktop “low” burner flame should be a steady blue flame approximately ¼" (0.64 cm) high.

A. Low flame B. High flame

If the “low” flame needs to be adjusted:

The flame can be adjusted using the adjustment screw in the center of the valve stem. The valve stem is located directly underneath the control knob.

A. Control knob stem

B. Screwdriver

A. Screws

3. You can check the burner flame by removing the flame

spreader or by using a mirror.

Remove flame spreader:

Remove 2 screws from the front tabs of the flame spreader. Lift front of the flame spreader and pull forward to remove tabs from rear of oven.

Using a mirror:

Insert a mirror to one side of the burner. Look into the mirror to check flame.

A. Mirror B. Flame spreader C. Flame reflection D. 2 screws

4. Push the BAKE pad.

5. Press the START pad.

The oven bake burner should light within 8 seconds, under certain conditions it may take the burner up to 50 to 60 seconds to light.

Electronic igniters are used to light the bake and broil burners. Refer to the Use and Care Guide for proper operation of the oven

controls.

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