WelchAllyn CL300, CL100 User manual

Service

Manual

CL 300 Surgical llluminator

SolarTec Source 270

CL

100

Surgical

llluminator

SolarTec Source

100

PN: LB-MAN

CLSERV

Rev. A

Welch Allyn Lighting Products

4619

Skaneateles Falls, NY 131

Jordan

Road

53-0187

Table

of Contents

GENERAL INFoRMATToN

TECHNTCAL HELP INFoRMATToN

SERVICE CENTERS

WARRANTY

SYSTEM SYMBoL DESCRIPTIoNS

WARNINGS AND PRECAUTIoNS

Warning

Caution-

OPERATING INSTRUCTIoNS

Conlrols
PowER
F|BER

MULTI LINKTM EXPANSIoN
LicHT A]-TENUATToN
LAMP LIFE lNDrcAToR
Principles Of Operation
LIGHT SoURcE
REPLACEMENT LAMPS
PowER Supply wrrH CoNTRoL ELEcrRoNrcs
MULT| LiNKTM PoRTAND MULTr LTNKTM ExpANsroN PoRT

-----

-- - ---

ON/OFF

PoRr

-----

SwrrcH.

PoRT-

CoNTRoL

-

-

INSTALLATIoN

-----

AND USE

(oPTIONAL)

--

------1-1

- -

1-1

-----

-.----.1-3

-------

----

-'----

------

. - - -- -...- -1-7

---------1-7

-----. ---1-8

----

---------1-8

---

---

-

---1-8

1-2

1-4

1-5

1-5
1-5

1-6

1'6
16
16

-'l-7
1-8

-1-8

SERVTCE

TooLS REoUIRED

TRoUBLESHooTNG

-

CLEANTNG
SURGTCAL ILLUMTNAToR

MULT|

CL 100 SuRGrcAr ILLUMTNAToR
CL 1OO SURGICAL ILLUI\,IINAToR DISASSEMBLY
TEST
TEST
TEST#3: CooLrNG FAN
TEST

------

LTNKTM

#1: BLoWN
#2:

#4:

ExpANsroN PoRT

-----

FUsEs

1OO WATT

LED/OVEBTEMP SWITCH

--------

- -

POWER SUPPTY

---

- - - -

---------

.-

------1-9

--

---

- - - - ­... -'I-12

- -

--------

.

- - - -'

1-9

1-9

--1-9

1-10

1-11

1-11

1-12
1-13

.1-13

1.13

TEsr#s: MrcRo LINK@ FTBER TEsr
TEST#6: PowER SuppLy CALTBRAIoN

CL 1OO SURGICAL ILLUMINAToR DISASSEMBLY

PoWER SUPPLY REMoVAL
PLATFoRM REMoVAL
FRoNT BEZEL REMoVAL

DEFLECToR REMoVAL 1 16

FAN
CHASSIS
LED/OVERTEMP HARNESS REMoVAL
LAMP CABLE REMoVAL
INTERLoCK
PoWER ENTRY MODULE REMoVAL
CL
CL300

CL 3OO SURGICAL ILLUMINAToR DISASSEMBLY

TEsr#1:BLowN FusEs
TEST #2: AuxrLrARy BoARD lNpur TERMTNALS
TEsr#3:
TEsr
TEST

FAN REMoVAL

SwrrcH

100 SURGTCAL ILLUMTNAToR REPATF

SURGTCAL ILLUMTNAToR

CooLrNG
LED

#4:

MIcRo LINK@ FTBER TEST

#5:

RENtovAL

----

FAN

OPERAToN

- - - - ---

PARTS Lrsr

---

--

----- -

- - -

- -

--------

--------

'- -------

-..

-.

-- - ----'l

- ---

- - -

-.

-----

- - -

----

- - - -

-----

- - -

-

-'

- _

1-13
1-14

1.15
1-15
1-16
1-16

1-17
1-17
1-17
1-18
1-18
1-19

25

1-27

1-21
'l-27

127
1-27
1-2A

CL 3OO

SURGICAL
INTERNAL MoDULE REMoVAL
PoWER
PCBA
lGNrroR
L|NE
CHASSIS FAN REMoVAL
PowER ENTRY MoDULE REMoVAL

PLATFoRM REMoVAL
FRoNT BEZEL REMoVAL
BLowER FAN REMoVAL
LAMP CABLE REMoVAL

300 SURGTCAL ILLUMTNAToR REPATR PARTS Lrsr

CL

IIIUMINAToR

SUPPLY REMoVAL

(pARr

No. A4-10670)

REMoVAL

FTLTER

REMoVAL

DISASSEMBLY

------

REMoVAL

.-

-- - -

---

.. -

1-29

------129
129

------­.---

-

--------

------

-----

--------1-34

-----

--

--

. -

----

---

1,30

1-31
1-31
1-32
1-33
1-34
1-34

1 35
1-36

GLoSSARY oFTERN4S

------

1-42

FINAL INSPECTIoN

CL 1OO SURGICAL ILLUMINAToR
CL 3OO SURGICAL ILLUMINAToR

SPEcrFlcAroNS

THEoRYoF OPERATIoN

LrGHr SouRcE
REPLACEMENT LAMPS
PowER
MULTI

CL 1OO SURGICAL ILLUMINAToR

CL 3OO

SURGICAL

SuppLy wrrH CoNTRoL ELEcrRoNrcs

LINKTM PoRTAND MULTr LTNKTM ExpANStoN PoRT

ILLUMINAToR

- -------1-46

CIRCUIT

CIRCUIT

.. .

DIAGRAM

DIAGRAM

--

1-43

-..

-

1-43

-

1-43

---

1-45

-----

------1-46

--- - --

- - ---------1-46

--- ----

-. - - - -

.

1-46

1-46

,I-47

1-48

GENERAL
The Welch

illumination for the

sunlight.

of

f iber

INFoRMATToN
Allyn CL

Special

bundle.

'100

Surgical

physician

and

features include

TECHNTCAL HELP lNFoRrvrATroN

llluminator

and the Welch Allyn CL 300 Surgical llluminator

surgeon. The lamps

produce

high intensity light nearly identical

provide

brilliant

to the spectrum

the ability to use either a Cogent Optics Micro Link@ Fiber or a conventional

fully

Only

replacement

trained and

parts

properly

and

correct

equipped

procedures.

compromise instrument saf ety and

personnel

Failure

performance.

should

to do so

perform

Read and understand all safety warnings and service notes
Manuals,
help. or to

part

number

LB-IVAN-100W270W.

lf

there is any doubt about any

order additional copies of the Operating Manual, contact:

Customer Service
Welch Allyn, Inc.
4619 Jordan

Road.

PO

Box 187

Skaneateles Falls, NY 13153-0187 USA

Telephone: [phone]o1

1-866-801-8428

FAX: [phone]

Techncial Assistance

Telephone:
When calling, refer to the model number shown
Technical assistance is

1-315-685-4233,7:00am-3:00pm(EST)

the data label, found on the

on

"Troubleshooting "

contained

in

on

page

all service and reparrs, usrng

will invalidate

printed

11

the

in this Service Manualand the

this manual.

of

product

precaution

warranty

back of

or

your

qenurne

and could

Operating

procedure,

for

phone

Surgical llluminator.

PN: LB-MAN

CLSERV

Bev. A

Welc$11ytt'

SeRvrce

you

lf

you

numbers listed
schedule the

BEFORE
ALLYN. AN RMA
SERVICE PERSONNEL.

RETURNS WITHOUT

USA
Welch Allyn, Inc.,

4619

Skaneateles
Tel: [phone]

Fax:

INTERNATIONAL

Welch

Zollerstrasse 2 4

72417

fel:

Fax.[phone]

CENTERS

have an equipment

for

assistance.

below. lf

reDair

RETURNING A PRODUCT

(RETURN

CUSTOMERS

U.S.A.

Jordan Road

Falls,

NY 13153-0187

315-685-2999

CUSTOMERS

Allyn, GmbH
JunEngen, Germany,

011-49-7

-9211-73

477

problem

Technical

you

with

the servrce cente. nearesl

BE

AN RMA NUMBER

you

that
service support rs
are advised to return a

FOR REPAIR YOU

MERCHANDISE

TO

SURE

cannot resolve,

available by telephone on norma

AUTHORIZATION} NUMBER WILL

NOTE THIS NUMBER ON THE

WILL NOT BE ACCEPTED FOR DELIVERY.

you

may

call the

product

you.

CANADA
Welch Allyn, Ltd.,

'160

Mississauga,

Tel:

Fax:

Welch Allyn,
300 Beach Road, #25-08
The

Singapore 199589

Tel: [phone]

Fax:

to Welch Allyn for repair

MUST OBTAIN AUTHORIZATION FROM WELCH

CUSTOMERS

Matheson Blvd. E., Unit #2

Canada L4Z 1V4

905-890-0004

905-890-0008

Ltd., Singapole

Concourse

011-65-291-5780

Welch

OUTSIDE OF YOUR SHIPPING BOX.

Canada

Allyn Service Center nearest

routine

or

days

at the

marntenance,

business

BE GIVEN TO YOU BY OUR

phone

Welch Allyn, Ltd.,
Metro Center

Unit 5 38 South Street
Rydalmere, NSW

Tel:

01 1-61-294-183-155

Fax:

01 1-61-294-183-650

Welch

Bon Marusan
Jinbo-Cho, Chiyoda-Ku
Tokyo
Japan
Tel:

f ax. 0 1 1

LATIN AMERICAN

MD Intemational

Miami,
Tel:

Fax: [phone]

Allyn, Japan

101-0051

01 1-813-521 2 7391

-81

3-3261

1

1 300 N.W. 41

FL 33178 USA

l-305-669-9003

Australia

2116, Australia

8F, 3-5-1 Kanda

-7

37 2

CUSTOMERS

st Street

Welch Allyn,

Room

708, 22'/ lluang Pi Road, North
Central
Shanghai 200003
PR. China
Tel:

011-86-21-63279631

F ax. O 1 1'86-2 1

Plaza

China

-6327

9632

12

WELCH

ALLYN

WARRANTY
Welch

workmanship

service for
either
within
aurhorized distnbJtor, agent.

Welch Allyn
the
neglect, accidents, improper installation, modification,
cleaning

Thrs
warranty requirements. No

Allyn warrants the CL 300 or CL 100

and to

period

a

repair

or replace any components found to be defective or

this time at

pertorm

of one

no

cost to the customer. lt shall be the

in

accordance with

year

from

or service

warrants the lamp to be free of defects in materials and workmanship tor a

date of

purchase.

This warranty does not cover the lamp for breakage or failure due to tampering, misuse,

procedures.

warranty is void if the instrument is not

required

service is

performed

by other than Welch Allyn or an authorized agent. Purchase date

other express or implied warranty rs

Surgical

manufacturer's

date of

purchase

representatrve.

in

used

llluminator when new to

trom Welch Allyn or an authorized agent. Welch Allyn will

shipping, or from improper maintenance, servrce, or

accordance

specificatrons when subject to normal use and

variance from manufacturer's

at

purchaser's

responsibility to return the instrument to the

with manufacturer's recommendations

grven.

be

free

of defects

period

in material

and

speclfications

months from

of 6

if

or

determrnes

PN: LB MAN

CLSERV Fev.

A

Velc$1yt

SYSTEM SYMBoL DEscRtPTtoNs

'

A

A

A

5A,250V

A

I

+

@

Attention: Read

Caution

Ra^la^a tr,,c6 ec lr,4ert orl

250V

WARNING - High voltage is

Symbol on

Symbol

High Intensity

Protective Earth G round

-

5A

in

Operating Manual for Warnings, Precautions, and Instructions for Use

Hot

Surface Area

power

electrical rating signifies AC mains

switch indicates

Light

present

power

is off when

power

pressed

|- ^.*l

| |f l

t4__l

@

tr

aPxg

Storage

Maximum Storage Humidity

Type

Not

Manufactured
Japan.

Temperature

BF equrpment, Class I

protected

against the

in accordance with the relevant regulations and

Range

ingress

of

water

technical

requirements

of

WELCH ALLYN

WARNINGS AND PRECAUTIoNS

WARNING

e

/-\

l\

.

Keeo

.

Not suitable tor use in
nitrous

.

Disconnect from the

.

ELECTRICAL

.

Routinely examine the
with approved hospital

.

Do not olace the exoosed distal end of the
headlight
clothing,

.

High

energy

light

the

.

Use care

The

brilliant
Values {or Chemical Substances and Physical
3,1995).

.

Applied
42/EEC)

a Standards Council of Canada accredited

The

use of

.

During li{e
reolacement lamo.

.

The light source lamps are highly

failure or explosion of the

.

The light
operation.

powered

reach

out ol

oxide.

SHOCK

or other accessory.

or other

radiated light

outlet and to the tip

not

to

light

parts

attached to this equipment

(Europe),

non-approved

threatening

source

Temperatures

off.

patient.

of

the

patient

HAZARD. Do not remove the too cover

power

grade

material inadvertently

point

the distal end of the

output f

2) approved by a Nationally

procedures,

lamps

are

presence

before the discharge of a cardiac defibrillator.

guided

ot the instrument.

rom

components

lamp.

hot immediately

peak

of a flammable anesthetic mixture with air or

piug.

cord and

power

Failure

the unit can cause eye

cord and

to observe these

through endoscopes

it is recommended to have a backup Light source and an additional

pressurized,

in the light Sources approximately 60 seconds after the Light Source is

Do not

plug

Micro

Link@

placed

may compromise safety.

in front of the Micro Link@ Fiber or

fiber

or

Agent

should

be

Recognized Testing

laboratory

any damage or

after use,

if inspection reveals

use

with appropriate electrical

Fiber

precautions

may

headliqht

injury

Biological Exposure Indices, Final

and

approved 1) to the Medical Device Directive

(Canada)

allow the lamp to cool for five

fiber

or

give

directly

per

to the appropriate

improper handling may

bundle attached to either

may result in burns to skin,

rise to high temperatures in front

at the eye when unit is operating.

RP 27 .1

('1994

Laboratory

with

oxygen or

damage.

rating.

1995 Threshold Limit

(United

Replace only

fiber

bundle.

States),

medical standards.

cause

(5)

minutes after

a

of

March

dratt

(93/

and

3) by

premature

CAUTION

r

lA

PN: LB-MAN

.

.

.

Do not

Clogged or blocked vents

Keep

Fully

CLSERV

place

anythrng on top of the Light Source. Do

the Light Source clear

close the attenuator

Rev. A

not

may

cause Light Source overheating and

of any

obstructions.

before turning on the Light Source or when operational but not

liquid

store

above the

will result in thermal

Light Source.

shutdown.

in

use.

Welc$11yn.

OPERATTNG lNsrRucloNs
CONTROLS

PowER ON/OFF swrrcH

Plug hospital

grounding

Press

Main Power

grade

Power

reliability.

Switch ON

Cord into

(l

pressed

grounded

a

in).

"Hospital

Grade" or

"Hospital

Use"

receptacle

to ensure

The lamp will

cannot
NOTE:

F|BER PoRT
To increase

or a tiber bundle via the Multi

continue to operate untilthe

be started or stops operating

.

lt is normal

.

To insure

the

versatility

to hear clicking

proper

and

Multi Linkn Port

Micro Link@ Fiber

power

see Section 8: Troubleshooting.

(10

operation, wait thirty

applicability of use, the Light Sources are designed

LinkrM Port and Multi LinkrM

switch

pulses

is moved

or less) bef ore the lamp is started.

(30)

seconds between on/off cycles.

Expansion

to the OFF

Port.

position

Cable Gompatibility Table

Multi Link-

(O

pressed

to use either a

Expansion Port

in). lf

Micro

lamp

the

Fiber

Link@

Karl

Olympus

For

cables with no Multi LinkrM

1.

r6

Close

the light

attenuator or turn

Storz ACMI

Wolf , Dyonics

Expansion Port required:

Light

the

Source off.

WELCH ALLYN

2.

Connect the

lnstrument

end of the

Micro Link@ Fiber or fiber bundle to the instrument.

Insert,

3.

4. Turn on Light

until fully engaged

Source.

MULT| L|NK'" ExpANsroN PoRT - lNsrALLATroN aNo

CAUTION: The Multi LinkrM Expansion Port contains

aouseo.

or

NOTE: The Multi

(snap

sound), the Lrght Source end

Adjust the light

LinkrM Expansion

attenuator to

Port must

the required illumination level.

(oproNAL)

UsE

optical

fully

be

Bundle.

Fiber

Port,

Light

perform

fiber

or

press

Source

the following operations:

bundle

from

and turn clockwise until

end

the fiber bundle into the Multi LinkrM Expansion Port.

of

To

use the

1.

Close the light attenuator or turn the Light Source off.

2. Remove, if

3. Insert the Multi LinkrM

4.

Connect the fiber bundle to the instrument.

5. Insert, until fully engaged,

l\4ulti

LinkrM Expansion Port

Micro

any,

Link@

Expansion

the

into

elements that

engaged

Multi

the

Multi

the

into

LinkrM

LinkrM

become

can

the Light Source before

Port.

it locks into

place.

Port.

damaged

if

inserting Fiber

dropped

6. Turn on Light
To remove

1. Turn

the Light Source off.

2. Remove

3. Turn

l\,4ulti

Source.

the Multi LinkrM Expansion Port

fiber

the

LinkrM Expansion

LrcHT ATTENUATToN

Adjust

bundle.

CoNTRoL

Moving the illumination wheel

LAMP LrFE lNDrcAToR

yellow

A
remaining
remaining

indicator light located on the console will light when there is approximately 50 hours

on the

hours have been exhausted the lamp will turn otf.

lamp. A

new

light

the

Port

* in"r"ur". light output. Moving the wheel down

up

Replacement Lamp

attenuator to the

perform

the following operations:

counter-clockwise until unlocked and remove.

should be available at this

required illumination level.

point.

-

reduces rrgnt output.

Once the

PN:

LB-MAN CLSERV

REV. A

Welc\Allyn.

PRINCIPLES OF OPERATION

LtcHT SouRcE

The

Surgical
controls
event

that the

exceeds the engineering

power

REPLAcEMENT LAMPs

The lamps are high

fixture
to the optrcal

PowER
All

the electricity to the Light Source is

lamp, tans, and control

The

operational

MuLr
Internal,

designed to
reduce

Fiber and f iber bundles.

llluminators
indicators,

and

fan(s)

to the

which is designed to

LtNxn PoRT AND MULT| L|NK* ExpANsroN PoRT

lamp. After

platform.

Supply

temperatures at the optical

wrrx

life

to both the Multi LinkrM Port

produce

consist

power

and a

malfunctions

specifications, an internal thermal

cooling, the Light

pressure,

CoNTRoL ELEcrRoNtcs

of the lamp

the highest

high

allow both easy and rapid exchange

circuitry is

of an enclosure housing a high

supply

if adequate

or

intensity and long life Light Sources. They are mounted into a

provided

lamp life indicator

and

output

coupling

with

control electronics. Cooling

flow is

air

Sources

controlled through the ON/OFF switch.

by a custom designed, wattage regulated, switching

Multi

and

powers.

joints

may

be

are controlled

LinkrM Expansion

Internal

thereby

intensity lamp,

blocked

protection

to the

minimizing

and/or the internal temperature

restarted.

in

the

Port,

Light

mechanism will automatically shut off

field

by a lamp voltage monatoring

are
Sources are

the

proprietary

provided

is

well

as

patented

possibility

as ensuring

Power

coupling optics and

fans

of damage to

via internal fans. In

to energize and

and

optical

platform,

of

patented

precise

power

circuit.

heatsinks

Micro Lrnk@

user

the

the

device

lamp

alignment

operate

mechanics

designed to

the

supply.

1B

WELCH

ALLYN

SERVTCE

CLEANTNG

1. Prior

to cleaning, turn the

power

switch OFE and disconnect

power

the wall outlet.

2.

Clean the external surfaces by wiping wrth a cloth dampened with 10%
r

Routinely inspect

.

Follow the manufacturer's instructions when Cleaning

and clean allair

intakes

/

out flows at the rear

fiber

the

source.

the

power

plug

the

cord with a cloth dampened with 107o

WET.

power

source into a wall outlet until it is thoroughly

bleach solution and

Wipe

3.
NOT RECONNECT

4.

DO NOT wipe down any lenses or windows.
DO NOT

5.
SURGtcAL ILLUMtNAToR

The

console may be cleaned using a clean soft cloth with
Enzymatic Solution
lsopropyl
Hydrogen

Alcohol

Peroxide

2% G lutaraldehyde

(Enzol)

3% USP
Solution

following

the

Soap and Water

'lOo/o

bleach sotutton

and

water

source

of the chassis

from

both the Light Source and

bleach solution. DO NOT

for lint

or other debris.

IMMERSE.

bundles or accessories used with the light

water.

NOT IIVIMERSE.

DO

DO

dry.

cleaning agents:

CAUTION: Do not splash cleaning agents into

MULT| L|NK* ExPANsroN PoRT

The outside surfaces may

be cleaned

with

a soft cloth using the

isopropyl Alcohol
Soap

glass

The

A

cotton swab

Blow with

NOTE: Use care in

Water

and

surfaces may be cieaned by the following methods:

moistened

with lsopropyl Alcohol

dry compressed air

cleaning the optical

surfaces

PN: LB-MAN CLSERV Rev. A

openings,

any

of the

seams or electrical components.

following:

Multi

LinkrM Expansion

Port

prevent

to

scratches.

1-9

'IVelc$;1*.

TooLs REoUIRED

.

Slotted screwdriver, less

.

#1 Phillips

.

#2 Phillips

.

Open

.

Needle nose

.

Nut Driver Set - English

.

Nut Driver

.

Deep well

.

Non-conductive

.

Light output

100

.

Laght output meter - Labsphere Model FIMS-400P

Screwdriver, less than
Screwdriver, less than

wrench

end

Set

socket set and

Surgical

set- English or 5/16"

pliers

-

Metric

pot

adjusting tool - CL

power

llluminator

meter with head.

or 3/16", 114",5116"

or 1 Omm

"

than 6

wrench

long

long

6"

long

6"

-

(2)

100

CL

100

Surgical llluminator

Coherent Lasermate 1 D or equivalent

minator

Surgical llluminator

(meter),

or equivalent that measures in lumens

Head Model 1d10

-

CL 300 Surgical

-

CL

lllu-

o

CaIbrateo

RMS

Drgital Multimeter

(DMM)

1,10

WELCH ALLYN

ThouBLESHoorNG

CL 1o0 SURGTCAL ILLUMTNAToR

Symptom Cause

Lamp fails to start and
fans are not ru nning.

Lamp fails to

fans

| ^'n^ ^h' '+^ ^al ^t.^.
Lo, r,P r,,urr u, I o, rel

operating

m in

running.

are

for a few

utes and

and

start

restarts after

coolrng.

power

No

voltage is <90 VAC Refer to Hospital Engineering department

Line
Fuses blown

Safety

Power supply failure Go to

Lamp not in light source
(audible

Defective lamp cable
(discolored,

prongs)
(audrble

Defective
(discolored,

prongs)
(no

audible clicking

Inadequate air
cooling,
lemperalUre

Fan failure Go to

Remedy

to unit Check

power

supply

Inspect, replace
Fuses" on

page

interlock open Check and tighten slotted screw

access door

"Test

#2: 100 WATT Power Supply" on

page

13

100W repiacement lamp, model 90133.

retest lamo cable.

clicking

heard)

Install a

Reolace and

bent or broken

power

bent or

heard)

supply

broken

Inspect wiring

power

supply.

clicking

heard)

(51mm)

Allow

"Test

#3:

Light

flow for

Source over

Ailow 2"
that air intake-outflow

blocked.

cord and outlet

retest. Go to

and

12.

if it is fine,

and

replace

clearance at back of unit;

vents

are clean

unit to cool

Cooling

and then restart

Fan " on

"Test

#1 :

Blown

on lamp f ixture

retest

and

insure

and not

'l

page

3.

Ind icator light on and
lamp shuts off

Replacement Lamp will
not

PN:

into

seat

LB-MAN CLSERV

Light Source

Bev. A

llluminator is overheating not

due to clearance.

Lamp rs at the end oi life, but

amber

LED is inoperative.

Lamp life exceeded.
Lamp cable defectrve.

Power

supply out of

calibration.

Lamp is not oriented correctly
Incorrect Replacement

Lamp

Verify operation of

fans. Clean fans and

components of dust.
Verify

go

not,

page

LED

to

13.

flickers

"Test

when it is

on

#4: LED/Overtemp

first

Install a 100W replacement lamp,

go

i'prongs

"Test

#6: Power Supply Calibration"

discolored. broken. or bent

are

14.
re-insert

and

lamp, model

Replace

To

page

Rotate lamp 180'
Install a 100W replacement

internal

turned on.

Switch" on

model

90'133.

90133.

lf

on

Velc$11yn.

Symptom Cause Remedy

Lowlig ht oulpul

Fiber

bundle

Install in Light Source

will not

Damaged
or f iber bundle

Fiber

correctly.

Lamp near
Filter

contamrnated.
Minors dirty. Clean mirrors.
Broken mirrors. Replace
Misaligned mirrors

if

unit suffers damage)

Dirty
mooute.

Not

Micro

bundle

assembly on

or damaged

a compatible

not connected

end of usable

Fiber

Link@

life

platform

(possible

internal

f iber bundle

Check ends of
for

damage.
or fiber bundle. Go to
Test" on

Re-insert f iber bundle correctly.

lnstalla 100W replacement lamp, model 90133.

Clean or replace filter assembly as necessary.

lf above steps fail to improve output, replace and

retest

Inspect, clean, and replace if necessary.

"Operating

See

Replace with new Micro Link@ Fiber

page

platform.

platform.

Use compatible bundle design

Install/Femove
Expansion Port

Multi LinkrM

"Operatrng

See

Micro

'13.

Fiber

Link@

"Test

#5: Micro Link@ Fiber

Instructions" on

Instructrons"

fiber bundle

or

page

page

on

6

6

Multi
installed

Audible
arcing
lamp

CL lOO SURGICAL ILLUMINAToR DISASSEMBLY

NOTE: For all tests, remove 9 screws from top cover.
NOTE: Do not operate unit

TEST #1: BLowN
The

Diagram on
Replace

the end of the
when
where it contacts the fuse.

"

clicking " or

sound

ignition

purpose

page

and

prong

the

No

during

of this test is to determine the source of a short circuit causing fuses to blow. Refer to the Block

retest the fuses. lf

the

process

with

FUsEs

47.

fuse

and the

of the fuse holder makes

glass

krM Expansion Port

Lin

problem

the top cover removed

functions normally, inspect fuses that were blown. lf solder is melting out of

unit

is not blackened,

poor

remove

contact with

Remove Multi LinkrM

Normal

for

more than 5 minutes or the unit

and

the

operation

replace

fuse. The

the

power

prong

Fxpansion

entry

will look discolored and

Port

will

overheat.

module. This fault

pitted

occurs

WELCH ALLYN