Weider PRO 3750 User Manual

USER'S MANUAL
QUESTIONS?
As a manufacturer, we are committed to providing complete customer satisfaction. If you have questions, or if there are missing or damaged parts, we will guarantee complete satisfac­tion through direct assistance from our factory.
TO AVOID UNNECESSARY DELAYS, PLEASE CALL DIRECT TO OUR TOLL-FREE CUSTOMER HOT LINE. The trained techni­cians on our customer hot line will provide immediate assis­tance, free of charge to you.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.–Fri., 6 a.m.–6 p.m. MST
Model No. WESY26330 Serial No.
Write the serial number in the space above for future reference.
CAUTION
Read all precautions and instruc­tions in this manual before using this equipment. Save this manual for future reference.
Serial Number Decal (Under Seat)
Visit our website at
www.weiderfitness.com
new products, prizes,
fitness tips, and much more!
2
TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
TROUBLESHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
CABLE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: APART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached in the center of this manual. Remove the PART IDENTIFICATION CHART and the PART LIST/EXPLODED DRAWING before beginning assembly.
WEIDER is a registered trademark of ICON Health & Fitness, Inc.
IMPORTANT PRECAUTIONS
3
WARNING: To reduce the risk of serious injury, read the following important precautions
before using the weight system.
1. Read all instructions in this manual and in the accompanying literature before using the weight system.
2. It is the responsibility of the owner to ensure that all users of the weight system are ade­quately informed of all precautions.
3. The weight system is intended for home use only. Do not use the weight system in any commercial, rental, or institutional setting.
4. Use the weight system only on a level sur­face. Cover the floor beneath the weight sys­tem to protect the floor.
5. Make sure all parts are properly tightened each time the weight system is used. Replace any worn parts immediately.
6. Keep children under 12 and pets away from the weight system at all times.
7. Keep hands and feet away from moving parts.
8. Always wear athletic shoes for foot protection.
9. The weight system is designed to support a a maximum user weight of 300 pounds.
10. Always stand on the foot plate when per­forming an exercise that could cause the weight system to tip.
11. Never release the press arm, butterfly arms, leg lever, press plate, lat bar, ab strap, or handle while weights are raised; the weights will fall with great force.
12. Always disconnect the lat bar from the
weight system when performing an exercise that does not use the lat bar.
13. Make sure that the cables remain on the pul­leys at all times. If the cables bind while you are exercising, stop immediately and make sure that the cables are on all of the pulleys.
14. If you feel pain or dizziness at any time while exercising, stop immediately and begin cool­ing down.
15. The decals shown here have been attached to the weight system in the locations shown on page 4. If a decal is missing or illegible, please call toll-free 1-800-999-3756 to order a free replacement decal. Apply the decal in the location shown.
WARNING:
Before beginning this or any exercise program, consult your physician. This is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
• Misuse of this product may result in serious injury.
WARNING
!
• Read user’s manual and follow all warnings and operating instruc­tions prior to use.
• Replace label if damaged, illegible, or removed.
• Do not allow children on or around machine.
Keep hands and fingers clear of this area.
• Keep clear of this area.
Decal 3
Decal 1
Decal 2
4
BEFORE YOU BEGIN
ASSEMBLED DIMENSIONS: Height: 78 in. Width: 64 in. Length: 70 in.
Foot Plate
Low Pulley Station
High Pulley Station
Lat Bar
Leg Lever
Butterfly Arms
Press Arm
Weight Stacks
Backrests
Leg Press
Plate
Ab Pulley Station
Thank you for selecting the versatile WEIDER®PRO 3750 weight system. The weight system offers a selec­tion of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascular system, the weight system will help you to achieve the specific results you want.
For your benefit, read this manual carefully before using the weight system. If you have additional
questions, please call our Customer Service
Department toll-free at 1-800-999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please note the product model number and serial number before calling. The model number is WESY26330. The serial number can be found on a decal attached to the weight system (see the front cover of this manual).
Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled.
Decal1
Decal 2
Decal 3
Decal 3
5
ASSEMBLY
Make sure you have the following tools:
• Two (2) adjustable wrenches
• One (1) standard screwdriver
• One (1) phillips screwdriver
• One (1) rubber mallet
•You will also need grease or petroleum jelly, a small amount of soapy water, and clear tape or masking tape.
Note: Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.
How to Identify Parts
To help you identify the small parts used in assembly, we have included a PART IDENTIFICATION CHART in the center of this manual. Place the chart on the floor and use it to easily identify parts during each assembly step. Note: Some small parts may have
been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached.
How to Orient Parts
As you assemble the weight system, make sure that all parts are oriented exactly as shown in the draw­ings.
Tightening Parts
Tighten all parts as you assemble them, unless instructed to do otherwise.
Questions?
If you have questions after reading the assembly instructions, please call our Customer Service Department toll-free at 1-800-999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time.
Assembly Requires Two Persons
For your convenience and safety, assemble the weight system with the help of another person.
Set Aside Enough Time
Due to the many features of the weight system, the assembly process will require several hours. By setting aside plenty of time and by deciding to make the task enjoyable, assembly will go smoothly. You may want to assemble the weight system over a couple of evenings.
Select a Location for the Weight System
Because of its weight and size, the weight system should be assembled in the location where it will be used. Make sure that there is enough room to walk around the weight system as you assemble it.
How to Unpack the Box
To make assembly as easy as possible, we have divided the assembly process into four stages. The parts needed for each stage are found in individual bags. Important: Wait until you begin each stage to open the parts bag for that stage. Place all parts of the weight system in a cleared area and remove the packing materials. Do not dispose of the packing materials until assembly is completed.
Make Assembly Easier for Yourself
Everything in this manual is designed to ensure that the weight system can be assem­bled successfully by anyone. Before begin-
ning assembly, make sure to read the information on this page; this brief intro­duction will save you much more time than it takes to read it.
The Four Stages of the Assembly Process
Frame Assembly—You will begin by assembling
the base and the uprights that form the skeleton of the weight system.
Arm Assembly—During this stage you will assemble the arms and the leg lever.
Cable Assembly—During this stage you will attach the cables and pulleys that connect the arms to the weights.
Seat Assembly—During the final stage you will assemble the seats and the backrests.
1.
Locate and open the parts bags labeled “FRAME ASSEMBLY BAG ONE” and “FRAME ASSEMBLY BAG TWO.”
Press two 2” Square Outer Caps (58) onto the Weight Base (14) in the indicated locations. Press a 2” Square Inner Cap (56) into the end of the Weight Base.
Insert six 5/16” x 2 1/2” Carriage Bolts (49) up through the Press Base (13) and the Weight Base (14).
Attach the Press Base (13) to the Weight Base (14) with two 5/16” x 2 3/4” Bolts (55), two 5/16” Washers (20), and two 5/16” Nylon Locknuts (40). Do not tighten the Locknuts
yet.
2. Slide the Ab Upright (1) onto the indicated 5/16” x 2 1/2” Carriage Bolts (49) in the Weight Base (14). Hand tighten two 5/16” Nylon Locknuts (40) onto the Carriage Bolts.
Do not tighten the Locknuts yet.
Slide the Leg Press Upright (4) onto the indi­cated 5/16” x 2 1/2” Carriage Bolts (49) in the Press Base (13). Hand tighten two 5/16” Nylon Locknuts (40) onto the Carriage Bolts.
Do not tighten the Locknuts yet.
3. Press a 2” Square Inner Cap (56) into each end of the Top Frame (2). Press a 2” Square Inner Cap (56) into each side of the Butterfly Frame (3). Press two 1” Inner Caps (98) into the top of the Butterfly Frame.
Attach the Butterfly Frame (3) to the Top Frame (2) with a 5/16” x 3” Bolt (92) and a 5/16” Nylon Jamnut (91). Make sure that the Bolt is on the side shown. Finish attaching the Butterfly Frame (3) to the Top Frame (2) with a 5/16” x 2 3/4” Bolt (55), a 5/16” Washer (20), and a 5/16” Nylon Locknut (40). Do not
tighten the Locknut and Jamnut yet.
2
3
FRAME ASSEMBLY
6
1
4
40
40
49
49
13
2
3
14
55
40
20
56
56
56
56
92
98
91
1
56
58
58
55
20
49
40
49
13
14
Before you begin this step, make sure that you have read all of the information on page 5. This brief introduction will save you much more time than it takes to read it.
4. Slide the Front Seat Frame (8) onto the indi­cated 5/16” x 2 1/2” Carriage Bolts (49) in the Press Base (13). Hand tighten two 5/16” Nylon Locknuts (40) onto the Carriage Bolts.
Do not tighten the Locknuts yet.
Attach the other end of the Front Seat Frame (8) to the Leg Press Upright (4) with two 5/16” x 2 3/4” Bolts (55), two 5/16” Washers (20), and two 5/16” Nylon Locknuts (40). Do not
tighten the Locknuts yet.
Press a 2” Square Inner Cap (56) into the Front Seat Frame (8).
5. Insert two Weight Guides (23) into one of the brackets on the Weight Base (14). Attach the lower ends of the Weight Guides with a 5/16” x 6” Bolt (67), two 1/2” x 3/4” Spacers (69), and a 5/16” Nylon Locknut (40). Do not over-
tighten the Locknut.
Attach the other Weight Guides (23) in the same manner.
6. Slide a Weight Bumper (27) onto each of the Weight Guides (23).
Slide eight Weights (90) onto each set of Weight Guides (23). Be sure that the pin
grooves are on the indicated side of each stack of Weights.
7. Press a Weight Tube Bumper (26) into each Weight Tube (25).
Insert a Weight Tube (25) into each stack of Weights (90). Be sure that the pins on the
Weight Tubes are in the pin grooves in the upper Weights.
7
6
7
FRAME ASSEMBLY
90
90
Pin
Grooves
27
27
23
23
26
25
Pin
Grooves
90
90
5
67
69
23
23
40
14
4
55
20
49
40
56
8
40
4
13
8. Lubricate the insides of the indicated holes in the Top Weights (24). Slide a Top Weight onto each set of Weight Guides (23).
9. Attach the Top Frame (2) to the Ab Upright (1) with two 5/16” x 2 3/4” Bolts (55), two 5/16” Washers (20), and two 5/16” Nylon Locknuts (40). Do not tighten the Locknuts yet.
Attach the Butterfly Frame (3) to the Leg Press Upright (4) with two 5/16” x 2 3/4” Bolts (55), two 5/16” Washers (20), and two 5/16” Nylon Locknuts (40). Do not tighten the
Locknuts yet.
10. Attach the upper ends of one set of Weight Guides (23) to the Top Frame (2) with a 5/16” x 6” Bolt (67), two 1/2” x 3/4” Spacers (69), and a 5/16” Nylon Locknut (40).
Attach the upper ends of the other set of Weight Guides (23) to the Top Frame (2) in the same manner.
Before continuing, firmly tighten all the 5/16” Nylon Locknuts (40) and the 5/16” Nylon Jamnut (91) used in steps 1–10.
8
10
8
FRAME ASSEMBLY
23
Lubricate
Lubricate
23
23
69
40
67
67
40
2
69
24
23
9
55
55
20
20
40
40
4
3
2
1
11. Press a 1 3/4” Square Inner Cap (48) into the Adjustment Tube (10).
Attach the Leg Press Plate (11) to the Adjustment Tube (10) with a 5/16” x 2 1/2” Bolt (39), two 5/16” Washers (20), and a 5/16” Nylon Locknut (40). Be sure that the Leg
Press Plate and Adjustment Tube are ori­ented as shown.
12. Attach the Adjustment Tube (10) to the Leg Press Arm (9) with the Lock Pin (73). Be sure
the Leg Press Plate (11) is oriented as shown.
Press two 2” Square Inner Caps (56) into the Leg Press Arm (9).
13. Locate and open the parts bag labeled
“ARM ASSEMBLY.”
Attach the Leg Press Bumper (53) to the Front Seat Frame (8) with the 1” Tap Screw (72).
Lubricate the 3/8” x 3 1/4” Bolt (71) with grease. Attach the Leg Press Arm (9) to the Press Base (13) with the Bolt and a 3/8” Nylon Locknut (42).
14. Press a 1” x 7/8” Plastic Bushing (54) onto each welded spacer on the Press Frame (12). Slide the Press Frame onto the Press Base (13) so that the Plastic Bushings are aligned with the indicated tube. Note: This will be a
tight fit. Make sure that the high hole is on the side shown.
Lubricate the 3/8” x 8” Bolt (52) with grease. Attach the Press Frame (12) to the Press Base (13) with the Bolt and a 3/8” Nylon Locknut (42).
14
11
12
13
9
ARM ASSEMBLY
20
40
39
Angle
10
48
11
56
56
42
Lubricate
71
53
72
13
54
42
12
13
11
9
9
8
10
73
Lubricate
52
Tube
Welded
Spacers
High Hole
FRAME ASSEMBLY
10
15. Attach a Press Arm (7) to one side of the Press Frame (12) with two 5/16” x 2 1/2” Bolts (39) and two 5/16” Nylon Locknuts (40).
Attach the other Press Arm (7) to the Press Frame (12) in the same manner.
16. Press a 1” Round Inner Cap (70) into one of the Press Arms (7). Press a 1 3/4” Square Inner Cap (48) into the Press Arm.
Repeat this step for the other Press Arm (not shown).
17. Lubricate both axles on the Butterfly Frame (3). Refer to the drawing and identify the Right Fly
Arm (5) and the Left Fly Arm (6). Press a 1 3/4” Square Inner Cap (48) into the
upper end of the Left Fly Arm (6). Slide the Left Fly Arm onto the indicated axle. Note: Do
not to confuse the Left Fly Arm with the Right Fly Arm (5). Make sure that the upper end of the Left Fly Arm is behind the indi­cated bracket on the Butterfly Frame (3).
IMPORTANT NOTE: Before assembling the 1” Retainers (45) used in this step, be sure that you thoroughly understand the step. The Retainers can be assembled only once. If they must be removed, you will need to order new Retainers.
Tap two 1” Retainers (45) and a 1” Round Outer Cap (46) onto the axle. Be sure that
the teeth on the Retainers bend toward the Round Outer Cap, as shown in the inset drawing.
Attach the Right Fly Arm (5) in the same manner.
15
16
17
ARM ASSEMBLY
39
7
70
40
48
12
7
7
3
Lubricate Axle
Axle
6
5
45
48
46
Bracket
45
46
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