Weider MAX 15395 User Manual

Model No. 831.153950
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www.TheCrossBow.com
Serial No.
Write the serial number in the
pace above for future reference.
Serial Number Decal (under seat)
RESISTANCE SYSTEM EXERCISER
Userʼs Manual
CAUTION
Read all precautions and instruc­tions in this manual before using this equipment. Save this manual for future reference.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
TABLE OF CONTENTS
Keep hands and fingers clear of this area.
WARNING DECAL PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
EFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
B
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
EXERCISE GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached in the center of this manual. Remove the PART IDENTIFICATION CHART and PART LIST/EXPLODED DRAWING before begin­ning assembly.
WARNING DECAL PLACEMENT
The decals shown here have been placed on the resistance system. If a decal is missing or illegible, please call 1-800-999-3756 to order a free replace­ment decal. Apply the decal in the loca­tion shown.
2
IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the following important precautions
before using the resistance system.
1. Read all instructions in this manual before using the resistance system. Use the resist­ance system only as described in this manual.
2. It is the responsibility of the owner to ensure that all users of the resistance system are adequately informed of all precautions.
3. The resistance system is intended for home use only. Do not use the resistance system in any commercial, rental, or institutional setting.
4. Use the resistance system only on a level surface. Cover the floor beneath the resist­ance system to protect the floor.
5. Make sure that all parts are properly tight­ened each time you use the resistance sys­tem. Replace any worn parts immediately.
6. Keep children under 12 and pets away from the resistance system at all times.
7. Keep hands and feet away from moving parts.
8. Always wear athletic shoes for foot protec­tion while exercising.
9. The lat tower crossbar is not designed to be used for pull-up exercises. Do not hang on the crossbar.
10. The resistance system is designed to sup­port a maximum user weight of 300 pounds.
11. Pull on the low pulley cable only while sitting on the bench or standing on the base plate. Pull on the high pulley cables only while sit­ting on the bench, with the seat in one of the three positions closest to the upright base, or while standing on the base plate.
12. The resistance system is designed to be used with the included resistance, and the resistance included with a CrossBow by WEI-
Power Pak. Do not use the resistance
DER system with any other type of resistance.
13. When adding resistance, both ends of the crossbows must rest under the two “U”­channels. Add and remove crossbows from the “U”-channels one crossbow at a time.
14. Keep clear of the area around the “U”-chan­nels while the resistance system is in use. Do not add or remove crossbows from the “U”-channels while the end of the long cable is pulled out.
15. Always adjust the crossbow assembly to the horizontal position and make sure the ful­crum knob is secure before using the resist­ance system.
16. Make sure the rings on the crossbows are pushed against the crossbow spacer before using the resistance system.
17. If you purchase the optional lat bar, always disconnect it from the short cables when per­forming an exercise that does not require it.
18. Make sure the storage knob is in place and fully tightened each time you use the resist­ance system.
19. Make sure that the cables remain on the pul­leys at all times. If the cables bind as you are exercising, stop immediately and make sure that the cables are on the pulleys.
20. If you feel pain or dizziness while exercising, stop immediately and begin cooling down.
WARNING: Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. Sears assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
3
BEFORE YOU BEGIN
Thank you for selecting the innovative CrossBow by WEIDER™resistance system. The resistance system offers a selection of stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascular system, the resistance system will help you to achieve the specific results you want.
For your benefit, read this manual carefully before using the resistance system. If you have questions
ASSEMBLED DIMENSIONS: Height: 82 in. Width: 64 in. Depth: 80 in.
Fulcrum Knob
after reading this manual, call 1-800-4-MY-HOME (1-800-469-4663). To help us assist you, please note the product model number and serial number before calling. The model number is 831.153950. The serial number can be found on a decal attached to the resist­ance system (see the front cover of this manual for the location of the decal).
Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled.
Crossbar
Lat Tower
High Pulley
Crossbows
®
Upright
Backrest
Seat
Leg Lever
“U”-Channel
Storage Knob
Low Pulley
Base Plate
Seat Knob
4
ASSEMBLY
Make Things Easier for Yourself
This manual is designed to ensure that the resist­ance system can be assembled successfully by most people. However, it is important to realize that the versatile resistance system has many parts and that the assembly process will take time. Most people find that by setting aside plenty of time, assembly will go smoothly.
Tighten all parts as you assemble them, unless
instructed to do otherwise.
As you assemble the resistance system, make
ure all parts are oriented as shown in the draw-
The included Allen wrenches and the follow­ing tools (not included) are required for assem­bly:
Before beginning assembly, carefully read the following information and instructions:
Assembly requires two persons.
Place all parts in a cleared area and remove the
packing materials. Do not dispose of the packing materials until assembly is completed.
For help identifying small parts, use the PART IDENTIFICATION CHART. Note: Some small
parts may have been pre-attached for shipping. If a part is not in the parts bag, check to see if it has been pre-attached.
1.
Before beginning assembly, make sure that you have read and understand the informa­tion in the box above.
Press two 2” Square Inner Caps (98) into the Base (1).
• Two adjustable wrenches
• One rubber mallet
• One standard screwdriver
• One Phillips screwdriver
• Lubricant, such as grease or petroleum jelly, and soapy water.
Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.
1
3
Attach two Plastic Feet (53) and two Large Plastic Feet (102) to the Base (1) with four #8 x 3/4” Tek Screws (62).
Attach the Upright (3) to the Base (1) with two 3/8” x 2 3/4” Carriage Bolts (83), two 3/8” x 2 3/4” Button Head Bolts (64), and four 3/8” Nylon Locknuts (76) as shown. Note: This step will be
easier to complete if the Upright and Base are tipped on their sides.
64
76
76
76
1
53
53
62
98
102
62
83
98
102
62
5
2. Attach a Wheel (31) to the outside of the Base (1) with a 3/8” x 4 1/4” Bolt (81), three 3/8” Washers (75), and a 3/8” Nylon Jamnut (103). Do not
vertighten the Nylon Jamnut; the Wheel must
o be able to turn easily.
Attach the other Wheel (not shown) in the same manner.
2
103
75
75
81
31
1
3. Press a 1 1/2” x 2 1/2” Inner Cap (41) into each end of the Cross Tube (11).
Orient the Cross Tube (11) as shown, with the welded tubes at the bottom. Attach the Cross Tube to the Upright (3) with two 3/8” x 5 1/2” Carriage Bolts (73), two 3/8” Washers (75), and two 3/8” Jamnuts (57).
4. Press a 1 1/2” x 3” Inner Cap (99) into the top of the Front Leg (6). Press the Front Leg Foot (27) onto the bottom of the Front Leg. Note that the
front of the Front Leg Foot is taller than the back.
Press a 1 1/2” x 3” Inner Cap (99) into the end of the Bench Rail (5).
Attach the Bench Rail (5), with the hook on the bottom, to the Front Leg (6) with two 3/8” x 2” Carriage Bolts (61) and two 3/8” Nylon Jamnuts (103).
3
73
4
61
Front
3
75
41
11
73
5
99
103
103
6
27
57
Welded
Tube
41
99
Hook
5. Lubricate a 3/8” x 4” Bolt (66) with grease. Attach the Bench Rail (5) to the Upright (3) with the Bolt and a 3/8” Nylon Jamnut (103). Do not over-
tighten the Nylon Jamnut; the Bench Rail must be able to pivot easily.
Tighten the Storage Knob (30) into the Upright (3) and the Bench Rail (5).
5
Insert the bolt
through this hole
5
103
30
3
66
Lubricate
6
6. Have a second person hold the Lat Tower (4) so that the holes in the back line up with the holes in the Upright (3). Attach the Lat Tower to the
pright with four 3/8” x 1” Button Head Bolts (87).
U
ttach the Name Plate (89) to the Lat Tower (4)
A with two #8 x 1/2” Tek Screws (56).
6
4
87
56
89
56
3
87
7. Press a 1 1/2” Round Inner Cap (38) into each end of the Lat Tower Crossbar (10).
Attach two Eyebolts (34) to the Lat Tower Crossbar (10) with two 5/16” Washers (59) and two 5/16” Nylon Jamnuts (65). Do not overtight-
en the Jamnuts; the Eyebolts must be able to rotate freely.
Attach the Lat Tower Crossbar (10) to the Lat Tower (4) with two 3/8” x 3” Button Head Bolts (70), two 3/8” Washers (75), and the Crossbar Cover (93). Be sure that the Eyebolts (34) are
oriented as shown in the inset drawing. If they are not, turn the Lat Tower Crossbar around and reattach it.
8. Attach the Leg Lever Bumper (55) to the Front Leg (6) with a #8 x 3/4” Tek Screw (62).
Press two 1 3/4” Square Inner Caps (42) into the Leg Lever (7).
7
Side View
10
34
8
59
38
65
34
70
4
42
64
75
93
Lubricate
10
34
65
59
38
4
Lubricate a 3/8” x 2 3/4” Button Head Bolt (64) with grease. Orient the Leg Lever (7) with the slot on the side shown. Attach the Leg Lever to the Front Leg (6) with the Bolt and a 3/8” Nylon Locknut (76). Do not overtighten the Nylon
Locknut; the Leg Lever must be able to pivot easily.
Slot
7
42
6
55
62
76
7
9. Attach two .34” Metal Spacers (97), a 2.3” Metal Spacer (39), and two Bearing Wheels (46) to one end of the Seat Carriage (12) with a 5/16” x 4”
olt (60) and a 5/16” Nylon Jamnut (65) as
B shown. Make sure the parts are oriented as
hown in the inset drawing; the Seat Knob
s (not shown) will not engage the Bench Rail (not shown) if they are incorrectly oriented. Do not overtighten the Jamnut; the Bearing Wheels must be able to roll easily.
Attach two Bearing Wheels (not shown) to the other end of the Seat Carriage (12) in the same manner.
9
60
97
46
39
97
46
97
65
Wide
Side
12
Attach second
set of wheels
46
39
here
46
97
10. Attach the Seat Knob (45) to the Seat Carriage (12) with two #8-32 x 1/2” Machine Screws (92) and two #8-32 Nylon Locknuts (69). Be sure that
the slot in the Knob is aligned with the slot in the Seat Carriage, as shown.
Orient the Seat (13), the Seat Backing (9), and the Seat Carriage (12) as shown. Attach the Seat and the Seat Backing to the Seat Carriage with four 1/4” x 3/4” Bolts (82).
11. Pull out the Seat Knob (45) as far as it will go, and set the Seat Carriage (12) on the Bench Rail (5).
Loosely attach two .34” Metal Spacers (97), a 2.3” Metal Spacer (39), and two Bearing Wheels (46) to the center holes in the Seat Carriage (12) with two 5/16” Hex Serrated Flange Nuts (19) and the 5/16” x 4.69” All-thread Bolt (47). Make sure the
parts are oriented as shown in the inset draw­ing. Make sure that the serrated edge of the Flange Nuts are against the Seat Carriage and that three threads are extending past the Nut.
While a second person presses down on the Seat (13), hold wheel assembly firmly against the bot­tom of the Bench Rail (5) and properly tighten the 5/16” Hex Serrated Flange Nuts (19). Make sure
that the wide sides of all six Wheels (46) are pressed against the Bench Rail. Do not over­tighten the Nuts; the Bearing Wheels must be able to roll easily.
Engage the Seat Knob (45) into an adjustment hole in the Bench Rail (5).
10
11
47
19
12
97
9
12
13
82
45
46
97
69
82
13
19
39
Adjustment Hole
97
Wide
Side
Slots
92
45
92
5
46
39
46
97
8
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