Wagner SprayTech B-04001, b-04002, b-04003 User Manual
Translation of the Original
Operating Manual
Version 12/2012
Pneumatic Double
Diaphragm Pump
ZIP52 - ZIP80
B_04001
B_04003
B_04002
VERSION 12/2012 ORDER NUMBER DOC 2330426
OPERATING MANUAL
Contents
1 ABOUT THESE INSTRUCTIONS 5
1.1 Preface 5
1.2 Warnings, Notes and Symbols in these Instructions 5
1.3 Languages 6
1.4 Abbeviations in the Text 6
2 CORRECT USE 7
2.1 Device Types 7
2.2 Type of Use 7
2.3 Use in Potentially Explosive Areas 7
2.4 Safety Parameters 8
2.6 Processing Materials 8
2.6 Reasonably Foreseeable Misuse 9
2.7 Residual Risks 9
3 IDENTIFICATION 10
3.1 Explosion Protection Identi cation 10
3.2 Maximum Surface Temperature 10
4 GENERAL SAFETY INSTRUCTIONS 11
4.1 Safety Instructions for the Operator 11
4.1.1 Electrical Equipment 11
4.1.2 Personnel Quali cations 11
4.1.3 Safe Work Environment 11
4.2 Safety Instructions for Sta 11
4.2.1 Safe Handling of WAGNER Spray Units 12
4.2.2 Grounding the Unit (Except for Non-Conductive Plastic Units) 12
4.2.3 Material Hoses 12
4.2.4 Cleaning 13
4.2.5 Handling Hazardous Liquids, Varnishes and Paints 13
4.2.6 Touching Hot Surfaces 13
4.2.7 Explosion Hazard 14
4.2.8 Noise Risk 14
4.2.9 Material Chemical Compatibility 14
4.2.10 Emergency Stop 14
4.2.11 Tightness Check 14
4.2.12 Maintenance 14
4.3 Use in Areas Subject to Explosion Hazards 15
4.3.1 Safety Regulations 15
4.3.2 Operation without Fluid 16
4.3.3 Maximum Surface Temperature 16
4.3.4 Maximum Surface Temperature - Exothermic Reactions 16
4.3.5 Connection Pipes 16
4.3.6 Pump Protection 16
5 DESCRIPTION 17
5.1 Areas of Application 17
5.2 Scope of Delivery 17
3
VERSION 12/2012 ORDER NUMBER DOC 2330426
OPERATING MANUAL
Contents
5.3 Data 17
5.3.1 Materials of the Fluid Transporting Parts 17
5.3.2 Technical Data 18
5.3.2.1 Technical Data for Metallic Pumps 18
5.3.2.2 Technical Data for Non-Metallic Pumps 20
5.3.3 Dimensions and Connections 22
5.3.4 Performance Diagrams 24
5.4 Mode of Operation 26
6 ASSEMBLY AND COMMISSIONING 27
6.1 Transportation 27
6.2 Storage 27
6.3 Assembly 27
6.4 Grounding (Except for Non-Conductive Plastic Units) 30
6.5 Commissioning 32
6.5.1 Safety Regulations 32
6.5.2 Preliminary Operations 33
6.5.3 Unit Pressure Tightness Test 34
7 OPERATION 35
7.1 Operation 35
7.2 Ending Work 35
7.3 Storage over Longer Periods of Time 35
8 TROUBLE SHOOTING AND PROBLEM SOLVING 36
9 MAINTENANCE 38
9.1 Safety Instructions 39
9.2 Diaphragm Replacement (Preventive Maintenance) 39
9.3 Diaphragm Replacement (Due to Breakage) 41
9.4 Cleaning / Replacement of the Suction and Delivery Ball Valves 41
9.5 Replacement of the Reversing Valve 42
9.6 Material Hoses 42
9.7 Decommisioning 42
10 ACCESSORIES 43
11 SPARE PARTS 45
11.1 How can Spare Parts be Ordered? 45
11.2 ZIP52 Pump - Metal - Universal Connections 46
11.3 ZIP52 Pump - Metal - Independent Connections 48
11.4 ZIP52 Pump - Conductive Acetal 50
11.45 ZIP52 Pump - Polypropylene - Universal Connections 52
11.6 ZIP80 Pump - Aluminum - Universal Connections 54
11.7 ZIP Motor 56
11.8 Service Sets 58
12 GUARANTEE AND CONFORMITY DECLARATIONS 59
12.1 Important Notes Regarding Product Liability 59
12.2 Guarantee Claim 59
12.3 CE Declaration of Conformity 60
4
VERSION 12/2012 ORDER NUMBER DOC 2330426
OPERATING MANUAL
1 ABOUT THESE INSTRUCTIONS
1.1 PREFACE
The operating manual contains information about safely operating, maintaining, cleaning
and repairing the device.
The operating manual is part of the device and must be available to operating and service
sta .
The operating and service sta should be instructed according to the safety instructions.
The device may only be operated in compliance with this operating manual.
This equipment can be dangerous if it is not operated according to the de nitions in this
operating manual.
1.2 WARNINGS, NOTES AND SYMBOLS IN THESE INSTRUCTIONS
Warning instructions in this operating manual highlight particular dangers to users and
device and state measures for avoiding the hazard. These warning instructions fall into the
following categories:
DANGER
Danger - immediate risk of danger.
Non-observance will result in death or serious injury.
Warning - possible imminent danger.
Non-observance may result in death or serious injury.
Caution - a possibly hazardous situation.
Non-observance may result in minor injury.
Notice - a possibly hazardous situation.
Non-observance can cause material damage.
This information warns you of a hazard!
Possible consequences of not observing the warning instructions. The signal word
indicates the hazard level.
The measures for preventing the hazard and its consequences.
This information warns you of a hazard!
Possible consequences of not observing the warning instructions.
The signal word indicates the hazard level.
The measures for preventing the hazard and its
consequences.
WARNING
This information warns you of a hazard!
Possible consequences of not observing the warning instructions.
The signal word indicates the hazard level.
The measures for preventing the hazard and its
consequences.
CAUTION
This information warns you of a hazard!
Possible consequences of not observing the warning instructions.
The signal word indicates the hazard level.
The measures for preventing the hazard and its
consequences.
NOTICE
Note - provides information about particular characteristics and how to proceed.
5
VERSION 12/2012 ORDER NUMBER DOC 2330426
OPERATING MANUAL
1.3 LANGUAGES
The operating manual is available in the following languages:
Language: Order No. Language: Order No.
German 2330425 English 2330426
Italian 2332230 French 2335553
Spanish 2335555
1.4 ABBEVIATIONS IN THE TEXT
Number of pieces
Position
Marking in the spare parts lists
Order No. Order number
Double stroke
Materials:
POM Polyoxymethylen (Acetal)
Polypropylene Polypropylene
PPS Polypropylene sul de
PTFE
UHMWPE High molecular weight Polyethylene
Polytetrafl uorethylene
6
VERSION 12/2012 ORDER NUMBER DOC 2330426
OPERATING MANUAL
2 CORRECT USE
2.1 DEVICE TYPES
A) Metallic versions (aluminum and stainless steel):
Pneumatic double diaphragm pumps with order number
U550.ATRD7 U551.ATSS7 U555.ATSS7
U550.ATSS7 U551.303
U550.ATSS8
U550.STSS7
B) Conductive Acetal versions:
Pneumatic double diaphragm pumps with order number
U552.GHSS1 U553.GTSS1
U552.GHSS7
C) Non-conductive polypropylene versions:
Pneumatic double diaphragm pumps with order number
U552.PTSS7 U553.PHSD7
U553.PTSS7
2.2 TYPE OF USE
A) Metallic versions (aluminum and stainless steel) and conductive Acetal:
The unit is suitable for working liquid materials like paints and varnishes in accordance
with the classi cation into explosion classes IIA or IIB.
B) Non-conductive polypropylene versions:
The unit is suitable for working liquid materials like paints and varnishes.
2.3 USE IN POTENTIALLY EXPLOSIVE AREAS
A) Metallic versions (aluminum and stainless steel) and conductive Acetal:
The pneumatic double diaphragm pumps can be employed in explosion hazard zones
(Zone 1).
B) Non-conductive polypropylene versions:
The pneumatic double diaphragm pump must be employed outside of explosion hazard
zones.
7
VERSION 12/2012 ORDER NUMBER DOC 2330426
OPERATING MANUAL
2.4 SAFETY PARAMETERS
WAGNER accepts no liability for any damage arising from incorrect use.
Use the unit only to work with the materials recommended by WAGNER.
Operate only the entire unit.
Do not deactivate safety xtures.
Use only WAGNER original spare parts and accessories.
The operation of the pneumatic double diaphragm pump may is only allowable under
the following conditions:
The operating sta have previously been trained on the basis of this operating
manual.
The safety regulations listed in this operating manual are observed.
The operating, maintenance and repair information in this operating manual is
observed.
The statutory requirements and accident prevention regulations standard in the
country of use are observed.
2.6 PROCESSING MATERIALS
Fluid materials like paints and varnishes.
NOTICE
Abrasive materials and pigments!
Greater wear of the parts carrying the material.
Use the application-oriented model ( ow rate/cycle, material, valve, etc.) as
indicated in section 5.3.2.
Check if the uids and solvents used are compatible with the pump construction
materials as indicated in section 5.3.1.
8
VERSION 12/2012 ORDER NUMBER DOC 2330426
OPERATING MANUAL
2.6 REASONABLY FORESEEABLE MISUSE
The following is prohibited:
coating work pieces which are not grounded,
unauthorized conversions and modi cations to the device,
processing dry or similar coating materials,
using defective components, spare parts or accessories other than those described
in chapter 10 of this operating manual.
The forms of misuse listed below may result in health issues and/or damage to property:
use of powder as coating material
and incorrectly set values for the processing.
Wagner double diaphragm pumps are not designed for pumping food.
2.7 RESIDUAL RISKS
Residual risks are risks which cannot be excluded even in the event of correct use.
If necessary, warning and prohibition signs at the relevant points of risk indicate residual
risks.
Residual risk Source Consequences Speci c measures Lifecycle phase
Skin contact with
paints and cleaning
agents
Paint in air outside
the de ned working
area
Handling of paints
and cleaning agents
Painting outside the
de ned working
area
Skin irritation, Wear protective
clothing
allergies Observe safety data
sheets
Inhalation of
substances which
are hazardous to
health
Observe working
and operating
instructions.
Operation,
maintenance,
disassembly
Operation,
maintenance
9
VERSION 12/2012 ORDER NUMBER DOC 2330426
OPERATING MANUAL
3 IDENTIFICATION
3.1 EXPLOSION PROTECTION IDENTIFICATION
A) Metallic versions (aluminum and stainless steel) and conductive Acetal:
Pneumatic double diaphragm pumps with order number
U550.ATRD7 U551.ATSS7 U555.ATSS7
U550.ATSS7 U551.303
U550.ATSS8 U553.GTSS1
U550.STSS7
U552.GHSS1
U552.GHSS7
As de ned in the Directive 94/9/EC (ATEX 95), the unit is suitable for use in areas where
there is an explosion hazard.
+4°C Tamb +40°C
European Communities
Symbol for explosion protection
Unit class II
Category 2 (Zone 1)
Ex-atmosphere gas
Explosion group
Temperature class: maximum surface temperature < 135 °C; 275 °F
Tamb +4 °C to +40 °C: permissible ambient temperature area
3.2 MAXIMUM SURFACE TEMPERATURE
Maximum surface temperature: the same as the permissible material temperature.
Permissible ambient temperature: see under Technical data, Section 5.3.2.
10
VERSION 12/2012 ORDER NUMBER DOC 2330426
OPERATING MANUAL
4 GENERAL SAFETY INSTRUCTIONS
4.1 SAFETY INSTRUCTIONS FOR THE OPERATOR
Keep this operating manual at hand near the device at all times.
Always follow local regulations concerning occupational safety and accident
prevention.
4.1.1 ELECTRICAL EQUIPMENT
Electrical devices and equipment
To be provided in accordance with the local safety requirements with regard to the
operating mode and ambient in uences.
May only be maintained by skilled electricians or under their supervision.
Must be operated in accordance with the safety regulations and electrotechnical
regulations.
Must be repaired immediately in the event of problems.
Must be put out of operation if they pose a hazard.
Must be de-energized before work is commenced on active parts. Inform sta about
planned work. Observe electrical safety regulations.
4.1.2 PERSONNEL QUALIFICATIONS
Ensure that the device is operated and repaired only by trained persons.
4.1.3 SAFE WORK ENVIRONMENT
Make sure that the oor in the area where you are working is electrostatically
conductive in accordance with EN 61340-4-1.
Ensure that all persons within the working area wear electrostatically conductive
shoes.
Ensure that during spraying, persons wear electrically conductive gloves. The
grounding via the handle of the spray gun.
Paint mist extraction systems must be tted on site according to local regulations.
Ensure that the following components of a safe working environment are available:
– material/air hoses adapted to the working pressure.
– Personal safety equipment (breathing and skin protection).
Ensure that there are no ignition sources such as naked ames, sparks, glowing wires
or hot surfaces in the vicinity. Do not smoke.
4.2 SAFETY INSTRUCTIONS FOR STAFF
Always follow the information in these instructions, particularly the general safety
instructions and the warning instructions.
Always follow local regulations concerning occupational safety and accident
prevention.
11
VERSION 12/2012 ORDER NUMBER DOC 2330426
OPERATING MANUAL
4.2.1 SAFE HANDLING OF WAGNER SPRAY UNITS
The spray jet is under pressure and can cause dangerous injuries.
Avoid injection of paint or cleaning agents:
Never point the spray gun at people.
Never reach into the spray jet.
Before all work on the device, in the event of work interruptions and functional faults:
- Switch o the energy/compressed air supply.
- Secure the spray gun against actuation.
- Relieve the pressure from the spray gun and unit.
- In case of functional faults: Identify and correct the problem, proceed as described in
Chapter "Trouble Shooting".
The liquid emitters are to be checked for safe working conditions by an expert (e.g.
Wagner Service Technician) as often as necessary or at least every 12 months, in
accordance with the guidelines for liquid emitters (ZH 1/406 and BGR 500 Part 2
Chapter 2.36).
- For shut down devices, the examination can be suspended until the next start-up.
In the event of skin injuries caused by paint or cleaning agents:
Note down the paint or cleaning agent that you have been using.
Consult a doctor immediately.
Avoid danger of injury through recoil forces:
Ensure that you have a firm footing when operating the spray gun.
Only hold the spray gun brie y in a position.
4.2.2 GROUNDING THE UNIT EXCEPT FOR NONCONDUCTIVE PLASTIC UNITS
Depending on the electrostatic charge and the ow speed of the spray, an electrostatic
charge may occur in the equipment. In the event of discharge, this may result in the
formation of sparks or ames.
Ensure that the unit is grounded for every spraying operation.
Ground the work pieces to be coated.
Ensure that all persons inside the working area are grounded, e.g. that they are wearing
electrostatically conductive shoes.
Wear electrostatically conductive gloves when spraying. The grounding via the spray
gun handle.
4.2.3 MATERIAL HOSES
Ensure that the hose material is chemically resistant to the sprayed materials.
Ensure that the material hose is suitable for the pressure generated in the unit.
Make sure that the hoses are laid only in suitable places. In no case, should hoses be
laid in the following places:
– in high traffic areas,
– on sharp edges,
– on moving parts or
– on hot surfaces.
Make sure that the hoses are never used to pull or move the equipment.
The electrical resistance of the complete high pressure hose must be less than 1MOhm.
12
VERSION 12/2012 ORDER NUMBER DOC 2330426
OPERATING MANUAL
Several liquids have a high expansion coe cient. In some cases its volume can rise with
consequent damage to hoses, ttings and cause uid leakage.
When the pump sucks liquid from a closed container, ensure that air or suitable gas can
enter the container to avoid a vacuum being generated in the container itself. So that a
negative pressure is avoided. The vacuum could implode the container (squeeze) and can
break. The container would leak and the liquid ow out.
The pressure ratio is 1:1. Therefore the pressure generated by the pump is equal to the
input air pressure.
4.2.4 CLEANING
De-energize the unit electrically.
Disconnect the pneumatic supply line.
Relieve the pressure from the unit.
Ensure that the flash point of the cleaning agent is at least 5 K above the ambient
temperature.
To clean, use cloths and brushes moistened with solvent. Never use hard objects or
spray on cleaning agents with a gun.
An explosive gas/air mixture forms in closed containers.
When cleaning units with solvents, never spray into a closed container.
Ground the container.
4.2.5 HANDLING HAZARDOUS LIQUIDS, VARNISHES AND PAINTS
When preparing or working with paint and when cleaning the unit, follow the working
instructions of the manufacturer of the paints, solvents and cleaning agents being
used.
Take the speci ed protective measures, in particular wear safety goggles, protective
clothing and gloves, as well as hand protection cream if necessary.
Use a mask or a breathing apparatus if necessary.
For su cient health and environmental safety: Operate the unit in a spray booth or on
a spraying wall with the ventilation (extraction) switched on.
Wear suitable protective clothing when working with hot materials.
4.2.6 TOUCHING HOT SURFACES
Touch hot surfaces only if you are wearing protective gloves.
When operating the unit with a coating material with a temperature of > 43 °C; 109.4°F:
- Identify the unit with a warning sticker "Warning - hot surface".
Order No.
9998910 Instruction sticker
9998911 Protection sticker
Note: The two stickers order together.
13
VERSION 12/2012 ORDER NUMBER DOC 2330426
OPERATING MANUAL
4.2.7 EXPLOSION HAZARD
Do not ever use chloride or halogenated solvents (such as trichlorothane and methylene
chloride) with units containing aluminum or galvanized and zinc-plated parts. As they may
react chemically thus producing an explosion danger.
Read the classi cation and information lea et concerning the product and solvent to be
used.
4.2.8 NOISE RISK
In some working conditions, the pump can be particularly noisy: for example when the
air feeding pressure is high and when there is no pressure or a very low pressure in the
pumped uid (free ow operation). In these cases, all personnel working next to the pump
shall wear adequate individual protections and/or use valves and seats in plastic material,
provided the working conditions and the compatibility with the pumped uid allow it.
4.2.9 MATERIAL CHEMICAL COMPATIBILITY
Make sure the materials employed in manufacturing the pump are chemically compatible
with the uid to be pumped. A wrong choice can cause harming people (as a result of
prosection of noxious and irritant products) as well as polluting the environment, besides
prematurely damaging the pump and its hoses.
4.2.10 EMERGENCY STOP
To quickly stop the unit in case of emergency, close the air cuto valve or the pressure
regulator; to interrupt the air supply to the pump’s motor. Cuto valve is not supplied with
the pump. It has to be provided and properly installed by the user.
Caution: delivery circuits of pneumatic pumps can remain pressurized, even when the air
input valve is closed.
4.2.11 TIGHTNESS CHECK
When using the pump after a long period of inactivity, check tightness of all parts subject
to pressure.
4.2.12 MAINTENANCE
Depending on the type of use and the substances used, the user has to periodically check
for presence of deposits as well as its cleanliness, the state of wear of the components and
proper operation of the pump assembly.
The operation has to be carried out in conformity with what is written in this manual.
14
VERSION 12/2012 ORDER NUMBER DOC 2330426
OPERATING MANUAL
4.3 USE IN AREAS SUBJECT TO EXPLOSION HAZARDS
Only the pneumatic double diaphragm pump in metal (aluminum and stainless steel) and
conductive Acetal can be used in explosion hazard zones. The following safety regulations
must be observed and followed.
4.3.1 SAFETY REGULATIONS
Safe handling of WAGNER spray units
Mechanical sparks can form if the unit comes into contact with metal.
In an explosive atmosphere:
Do not knock or push the unit against steel or rusty iron.
Do not drop the unit.
Use only tools that are made of a permitted material.
Ignition temperature of the pumped material
Check that the ignition temperature of the pumped material is higher than the max.
allowable surface temperature.
Medium supporting atomizing
To atomize the material, use only weakly oxidizing gases, e.g. air.
Surface spraying, electrostatic
Do not spray system parts with electrostatic.
Cleaning
If there are deposits on the surfaces, the unit may form electrostatic charges. Flames or
sparks can form if there is a discharge.
Remove deposits from the surfaces to maintain conductivity.
Use only a damp cloth to clean the unit.
15
VERSION 12/2012 ORDER NUMBER DOC 2330426
OPERATING MANUAL
4.3.2 OPERATION WITHOUT FLUID
Avoid running the pump sucking air, without uid inside. The air, combined with the
vapour of ammable uids, can generate internal areas with an explosion hazard.
Periodically check that the pump is working regularly, paying special attention to presence
of air in the pumped uid, which may be caused by a breakage in the pump.
Avoid operating the pump with damaged diaphragms.
4.3.3 MAXIMUM SURFACE TEMPERATURE
The maximum surface temperature of the pump depends on the temperature of the
pumped uid, that must not exceed the values indicated in the section "Technical Data".
4.3.4 MAXIMUM SURFACE TEMPERATURE EXOTHERMIC REACTIONS
Fluids incompatible with the pump’s materials or particularly reactive mixtures of products
with several components may cause exothermic reactions and develop dangerous
temperatures or pressure.
4.3.5 CONNECTION PIPES
Connection cables must be made of conductive material and properly grounded.
4.3.6 PUMP PROTECTION
If the pumping uids contain solid particles, install a lter on the intake circuit. This
prevents particles, that are large enough to damage the internal parts of the pump, from
entering. Refer to the paragraph Technical Data to verify the maximum size of solids that
can be pumped.
Keep the metal surfaces clean. Electric conductivity of the surfaces is essential for explosion
protection.
Frequently clean the equipment so as to prevent residue of insulating substances from
accumulating.
Do not use rusted parts or metal tools that may cause sparks of a mechanical origin inside
the explosion hazard area.
16
VERSION 12/2012 ORDER NUMBER DOC 2330426
OPERATING MANUAL
5 DESCRIPTION
5.1 AREAS OF APPLICATION
NOTICE
Abrasive materials and pigments!
Greater wear of the parts carrying the material.
Use the application-oriented model ( ow rate/cycle, material, valve, etc.) as
indicated in section 5.3.2.
Check if the uids and solvents used are compatible with the pump construction
materials as indicated in section 5.3.1.
5.2 SCOPE OF DELIVERY
- Diaphragm pump
CE-Conformity See Chapter 12
Operating manual German Order No.: 2330425
Operating manual for other languages See Chapter 1
The delivery note shows the exact scope of delivery.
Accessories: see Chapter 10
5.3 DATA
5.3.1 MATERIALS OF THE FLUID TRANSPORTING PARTS
Pump No. Pump body Diaphragm Diaphragm disc Valve seat Valve ball O-rings
U550.ATRD7 Aluminum PTFE PPS PPS Acetal (POM) PTFE
U550.ATSS7 Aluminum PTFE PPS Stainless steel Stainless steel PTFE
U550.ATSS8 Aluminum PTFE PPS Stainless steel Stainless steel PTFE
U550.STSS7 Stainless steel PTFE PPS Stainless steel Stainless steel PTFE
U551.ATSS7 Aluminum PTFE PPS Stainless steel Stainless steel PTFE
U551.303 Aluminum PTFE PPS Stainless steel Stainless steel PTFE
U552.GHSS1 Acetal (POM) UHMWPE POM Stainless steel Stainless steel PTFE
U552.GHSS7 Acetal (POM) UHMWPE POM Stainless steel Stainless steel PTFE
U552.PTSS7 Polypropylene PTFE Polypropylene Stainless steel Stainless steel PTFE
U553.GTSS1 Acetal (POM) PTFE POM Stainless steel Stainless steel PTFE
U553.PHSD7 Polypropylene UHMWPE Polypropylene Stainless steel Acetal (POM) PTFE
U553.PTSS7 Polypropylene PTFE Polypropylene Stainless steel Stainless steel PTFE
U555.ATSS7 Aluminum PTFE PPS Stainless steel Stainless steel PTFE
Positions of the individual parts: see spare parts list.
17
VERSION 12/2012 ORDER NUMBER DOC 2330426
OPERATING MANUAL
5.3.2 TECHNICAL DATA
5.3.2.1 TECHNICAL DATA FOR METALLIC PUMPS
Description Unit
Wetted parts materials
Aluminum
Transmission ratio 1:1 1:1 1:1 1:1
Flow volume per double
stroke (DH)
Maximum operating
pressure
Maximum possible speed DH/min 490 490 490 360
Maximum ow rate
(free ow - ooded inlet) GPM 13.7 13.7 7.4 21.1
Minimum air inlet pressure MPa 0.15 0.15 0.10 0.22
Maximum air inlet pressure MPa 0.8 0.8 0.8 0.8
Air inlet connection (male) BSP(R) 1/4"
Maximum suction height
Maximum solid body size mm 2.0 2.0 2.0 3.0
Sound pressure equivalent
50 cycles/min
(feeding 5bar)
Sound pressure equivalent
maximum ow rate
(feeding 8 bar)
Sound power at maximum
ow rate (feeding 8 bar)
Fluid connections
(inlet & outlet bush)
Weight kg 3.7 6.0 3.7 5.3
Maximum material
pressure at the pump's
inlet
(1)
(2)
(3)
(4) dB(A) 73 73 73 79
(4) dB(A) 85 85 85 91
(5) dB(A) 99 99 99 102
cm³ 108 108 62 225
cc
MPa 0.8 0.8 0.8 0.8
bar 8 8 8 8
psi 116 116 116 116
l/min 52 52 28 80
bar 1.5 1.5 1.0 2.2
psi 22 22 15 32
bar 8 8 8 8
psi 116 116 116 116
m 4.8 4.8 2.8 4.9
ft 15.7 15.7 9.2 16
m 2.7 2.7 2.2 2.7
ft 9 9 7.2 9
inches 0.08 0.08 0.08 0.12
BSP(G) 1/2" 1/2" 1/2" 3/4"
lb 8.1 13.2 8.1 11.7
MPa 0.1
bar 1
psi 14.5
Stainless steel
Aluminum
Aluminum
18
VERSION 12/2012 ORDER NUMBER DOC 2330426
OPERATING MANUAL
Description Unit
Wetted parts materials
Aluminum
Material temperature °C +4÷90 +4÷90 +4÷90 +4÷90
°F +39÷194 +39÷194 +39÷194 +39÷194
Ambient temperature °C +4 ÷ +40
°F +39 ÷ +104
Allowable sloping position
for operation
(1) PF = Perfect Flow = low pulsation pump with a shorter stroke
(2) Pump with stainless steel valves (start condition: empty pump / dry valves)
(3) Pump with plastic valves (start condition: empty pump / dry valves)
(4) LqA (10s)
(5) (ISO 3744
Stainless steel
10°
Aluminum
Aluminum
WARNING
Outgoing air containing oil!
Risk of poisoning if inhaled.
Air motor switching problems.
Provide compressed air free from oil and water (quality standard
5.5.4 according to ISO 8573.1)
5.5.4 = 40 μm / +7 / 5 mg/m³.
19
VERSION 12/2012 ORDER NUMBER DOC 2330426
OPERATING MANUAL
5.3.2.2 TECHNICAL DATA FOR NONMETALLIC PUMPS
Description Unit
Wetted parts materials
Polypropylene
Transmission ratio 1:1 1:1 1:1 1:1
Flow volume per double
stroke ( )
Maximum operating
pressure
Maximum possible speed /min 490 490 490 490
Maximum ow rate
(free ow - ooded inlet) GPM 13.7 7.4 13.7 7.4
Minimum air inlet pressure MPa 0.15 0.10 0.15 0.10
Maximum air inlet pressure MPa 0.8 0.8 0.8 0.8
Air inlet connection (male) BSP(R) 1/4"
Maximum suction height
Maximum solid body size mm 2.0 2.0 2.0 2.0
Sound pressure equivalent
50 cycles/min
(feeding 5bar)
Sound pressure equivalent
maximum ow rate
(feeding 8 bar)
Sound power at maximum
ow rate (feeding 8 bar)
Fluid connections
(inlet & outlet bush)
Weight kg 3.2 3.2 3.2 3.2
(1)
(2)
(3)
(4) dB(A) 73 73 73 73
(4) dB(A) 85 85 85 85
(5) dB(A) 99 99 99 99
cm³ 108 62 108 62
cc
MPa 0.8 0.8 0.8 0.8
bar 8 8 8 8
psi 116 116 116 116
l/min 52 28 52 28
bar 1.5 1.0 1.5 1.0
psi 22 15 22 15
bar 8 8 8 8
psi 116 116 116 116
m 4.8 2.8 4.8 2.8
ft 15.7 9.2 15.7 9.2
m 2.7 2.2 2.7 2.2
ft 9 7.2 9 7.2
inches 0.08 0.08 0.08 0.08
BSP(G) 1/2" 1/2" 1/2" 1/2"
lb 7.1 7.1 7.1 7.1
Polypropylene
Conductive
Acetal
Conductive
Acetal
20
Loading...