Page 1
®
Operating manual
Airless high-pressure spraying unit
ProSpray 22
Page 2
24 ProSpray 22
g
Warning!
Never put your fingers, hands or any other parts of the body into the
spray jet!
Never point the spray gun at yourself, other persons or animals.
Never use the spray gun without safety guard.
Do not treat a spraying injury as a harmless cut. In case of injury to
the skin through coating materials or solvents, consult a doctor
immediately for quick and expert treatment. Inform the doctor
about the coating material or solvent used.
The operating instructions state that the following points must
always be observed before starting up:
1. Faulty units must not be used.
2. Secure WAGNER spray gun using the safety catch on the
trigger.
3. Ensure that the unit is properly earthed. The connection
must take place through a correctly earthed two-pole and earth
socket outlet.
4. Check allowable operating pressure of high-pressure hose and
spray gun.
5. Check all connections for leaks.
The instructions regarding regular cleaning and maintenance of the
unit must be strictly observed.
Before any work is done on the unit or for every break in work the
following rules must be observed:
1. Release the pressure from spray gun and hose.
2. Secure the WAGNER spray gun using the safety catch
on the trigger.
3. Switch off unit.
①
②
③
Be safety-conscious!
Attention: Danger of injury by injection!
Airless units develop extremely high spraying pressures.
Danger
Danger
Page 3
Page
1
. Safety regulations for Airless spraying...... 26
2. General view of application ........................ 28
2.1 Application .................................................... 28
2
.2 Coating materials .......................................... 28
3. Description of unit ...................................... 28
3.1 Airless process .............................................. 28
3.2 Functioning of the unit .................................. 28
3.3 Legend for explanatory diagram
ProSpray 22 .................................................. 29
3.4
Explanatory diagram ProSpray 22 ................ 29
3.5 Technical data................................................ 30
3.6 Transportation in vehicle................................ 30
4. Starting operation........................................ 30
4.1 High-pressure hose, spray gun and
separating oil ................................................30/31
4.2 Control panel indicators ................................ 31
4.3 Pressure control knob settings...................... 31
4.4 Connection to the mains network.................. 32
4.5 Cleaning preserving agent when
starting-up of operation initially .................... 32
4.6 Taking the unit into operation
with coating material...................................... 32
4.7 Digital Electronic Spray Control (ESC) system 33
5. Spraying technique...................................... 34
6. Handling the high-pressure hose .............. 34
6.1 High-pressure hose ...................................... 34
7. Interruption of work .................................... 34
8. Cleaning the unit (shutting down) ..............34/35
8.1
Cleaning unit from outside ............................ 35
8.2 Suction filter .................................................. 35
8.3 Cleaning Airless spray gun ............................ 35
Page
9. Remedy in case of faults ............................ 36
10. Servicing ...................................................... 38
1
0.1 General servicing .......................................... 38
10.2 High-pressure hose ...................................... 38
11. Repairs at the unit ...................................... 38
11.1 Relief valve .................................................... 38
11.2 Inlet and outlet valve......................................38/39
11.3 Packings ........................................................39/40
11.4 ProSpray 22 connection diagram.................. 41
12.
Accessories and spare parts
......................
42
12.1 Accessories for ProSpray 22 ........................ 42
Accessories illustration for ProSpray 22........ 96
12.2 Spare parts list for main assembly ................ 42
Spare parts diagram for main assembly........ 97
12.3 Spare parts list for fluid section .................... 43
Spare parts diagram for fluid section ............ 98
12.4 Spare parts list for drive assembly ................ 44
Spare parts diagram for drive assembly........ 99
12.5 Spare parts list of frame ................................ 44
Spare parts diagram of frame........................ 100
12.6 Spare parts list for suction system ................ 44
Spare parts diagram for suction system........ 100
13. Appendix ...................................................... 45
13.1
Selection of tip ............................................ 45
13.2 Servicing and cleaning of Airless
hard-metal tips .............................................. 45
13.3
Spray gun accessories
.................................. 45
13.4
Airless tip table ............................................ 46
Sales and service companies .............................. 47
Important notes on product liability .................... 101
Warranty.................................................................. 101
CE Declaration of conformity .............................. 103
Contents
ProSpray 22 25
g
Contents
Page 4
1. Safety regulations for Airless
spraying
A
ll local regulations in force must be observed.
For secure handling of Airless high-pressure spraying
units the following safety regulations are to be obs
erved:
P Flash point
Only use coating materials with a flash
point of 21 °C or above without additional
heating.
The flash point is the lowest temperature
at which vapours develop from the coat-
ing material.
These vapours are sufficient to form an inflammable
mixture over the air above the coating material.
P Explosion protection
Do not use the unit in work places which
are covered to the explosion protection
regulations.
P Danger of explosion and fire through
sources of flame during spraying
work
There may be no sources of flame such as,
for example, open fires, smoking of ciga-
rettes, cigars or tobacco pipes, sparks,
glowing wires, hot surfaces, etc. in the
vicinity.
P Danger of injury through the spray jet
Caution! Danger of injury thr
ough injection!
Never point the spray gun at yourself, other persons
or animals.
Never use the spray gun without spray jet safety guard.
The spray jet may not come into contact with any
part of the body
.
In working with Airless spray guns, the high spray
pressures arising can cause very dangerous injuries.
If contact is made with the spray jet, coating material
can be injected into the skin. Do not treat a spray injury as a harmless cut. In the case of injury to the
skin through coating material or solvents, consult a
doctor for quick and correct treatment. Inform the
doctor about the coating material or solvent used.
Danger
Danger
Danger
Danger
P Secure spray gun against
unintended operation
A
lways secure the spray gun when mounting or dis-
mounting the tip and in case of interruption to work.
P Recoil of spray gun
In case of high operating pressure, pulling
t
he trigger can effect a recoil force of up
to 15 N.
If you are not prepared for this, your hand
can be thrust backwards or your balance
lost. This can lead to injury.
P Respiratory protection for protec-
tion against vapours of solvents
Wear respiratory protection when spraying.
The user must be provided with a breathing mask.
P Prevention of occupational illnesses
Protective clothing, gloves and possibly skin protection
cream are necessary for the protection of the skin.
Observe the regulations of the manufacturer concerning
coating materials, solvents and cleaning agents in preparation, processing and cleaning units.
P Max. operating pressure
Max. permissible operating pressure for spray gun,
spray gun accessories and high-pressure hose may
not fall short of the maximum operating pressure of
230 bar (23 MPa) stated on the unit.
P High-pressure hose (safety note)
Electrostatic charging of spray guns and the high-pressure hose is discharged through the high-pressure hose.
For this reason the electric resistance between the connections of the high-pressure hose must be equal or
lower than 1 MΩ.
For reasons of function, safety and durability
use only original WAGNER high-pressure
hoses.
i
Danger
26 ProSpray 22
g
Safety regulations
Page 5
P Electrostatic charging (formation of
sparks or flame)
U
nder certain circumstances, electrostatic charging can occur on the unit due to
the rate of flow of the coating material
when spraying. On discharging this can
result in the emergence of sparks or fire.
It is therefore necessary that the unit is always earthed through the electrical installation. The connection
must take place through a correctly earthed twopole-and-earth socket outlet.
P Using unit on construction sites
Connection to the mains only through a special feed
point, e.g. through an error protection installation
with INF ≤ 30 mA.
P Setting up the unit
When working indoors
Vapors containing solvents may not be allowed to build up in the area of the device.
Setting up the unit on the side a way from
the sprayed object.
A minimum distance of 5 m between the
unit and spray gun is to be maintained.
When working outdoors
Vapors containing solvents may not be allowed to
blow toward the unit.
Note the direction of the wind.
Set the unit up in such a way that vapors
containing solvents do not r
each the unit
and build up there.
A minimum distance of 5 m between the
unit and spray gun is to be maintained.
P Ventilation when spraying in rooms
Adequate ventilation must be guaranteed for the r
emoval
of the solvent vapours.
P Suction installations
These are to be set-up by the user of the unit according
to local regulations.
P Earthing of the object
The object to be coated must be earthed.
P Cleaning units with solvents
When cleaning the unit with solvents, the
solvent should never be sprayed or
pumped back into a container with a small
opening (bunghole). An explosive gas/air
mixture can be produced. The container
must be earthed.
Danger
Danger
Danger
D
anger
P Cleaning the unit
Danger of short circuit through penetrating water!
Never spray down the unit with high-pressure or high-pressure steam cleaners.
P Work or repairs on the electrical
equipment
Only have this work carried out by a qualified electrician.
No liability will be taken for incorrect installation.
P Working on electrical components
Remove the mains plug from the socket for all such
works.
D
anger
ProSpray 22 27
g
Safety regulations
Page 6
2. General view of application
2.1 Application
A
ll painting jobs in the workshop and on the building
site, small dispersion work with the spray gun or internally fed Airless roller.
Examples of objects of spraying
Doors, door frames, balustrades, furniture, wooden
cladding, fences radiators (heating) and steel parts, internal ceilings and walls.
2.2 Coating materials
Processible coating materials
Dilutable lacquers and paints or those containing sol
vents, two-component coating materials, dispersions, latex paints.
No other materials should be used for spraying without
WAGNER’s approval.
Filtering
Despite suction filter and insertion filter in the spray gun,
filtering of the coating material is generally advisable.
Stir coating material before commencement of work.
Viscosity
With this unit it is possible to process highly viscous
coating materials of up to ar
ound 20.000 MPa·s.
If highly viscous coating materials cannot be taken in by
suction, they must be diluted in accordance with the
manufacturer’s instructions.
T
wo-component coating material
The appropriate processing time must be adhered to ex
-
actly
. Within this time rinse through and clean the unit
meticulously with the appropriate cleaning materials.
Coating materials with sharp-edged additional
materials
These have a strong wear and tear effect on valves,
high-pr
essure hose, spray gun and tip. The durability of
these parts cane be reduced appreciably through this.
Attention: Make sure, when stirring up with
motor-driven agitators that no air bubbles
are stirred in. Air bubbles disturb when
spraying and can, in fact, lead to interruption
of operation.
i
Pay attention to the Airless quality of the
coating materials to be processed.
i
3. Description of unit
3.1 Airless process
T
he main areas of application are thick layers of highly
viscous coating material for large areas and a high consumption of material.
A piston pump takes in the coating material by suction
and conveys it to the tip. Pressed through the tip at a
pressure of up to a maximum of 230 bar (23 MPa), the
coating material is atomised. This high pressure has the
effect of micro fine atomisation of the coating material.
As no air is used in this process, it is described as an
AIRLESS process.
This method of spraying has the advantages of finest
atomisation, cloudless operation and a smooth, bubblefree surface. As well as these, the advantages of the
speed of work and convenience must be mentioned.
3.2 Functioning of the unit
In the following there is a short description of the technical construction for better understanding of the function.
WAGNER ProSpray units are electrically driven highpressure spraying units.
A gear unit transfers the driving force to a crankshaft.
The crankshaft moves the pistons of the material feed
pump up and down.
The inlet valve is opened automatically by the upwards
movement of the piston. The outlet valve is opened
when the piston moves downward.
The coating material flows under high pressur
e through
the high-pressure hose to the spray gun. When the coating material exits from the tip it atomizes.
The pressure regulator controls the volume and the operating pressure of the coating material.
28 ProSpray 22
g
General view of application Description of unit
Page 7
ProSpray 22 29
g
Description of unit
3.3 Legend for explanatory diagram ProSpray 22
1 Spray gun
2 High-pressure hose
3 Return hose
4
Suction hose
5 Frame
6 Drip cup
7 Power cord
8 Relief valve
L
ever position vertical – PRIME (
k c
irculation)
Lever position horizontal – SPRAY (
p)
9 ON/OFF switch
10 Control system cover
11 Digital Electronic Spray Control (ESC) system
1
2 Control panel indicators
13 Pressure control knob
14 Oil cup for EasyGlide (EasyGlide prevents
increased wear of the packings)
3.4 Explanatory diagram ProSpray 22
MPa
23
22
.5
MPa
5
4
3
6
14
13
12
9
11
10
7
2
1
8
Page 8
30 ProSpray 22
g
Description of unit Starting operation
3.5 Technical data ProSpray 22
Voltage: 230 V AC, 50/60 Hz or
120 V AC, 50/60 Hz
Max. current consumption:
230 V AC
7 A
120 V AC 12 A
Power cord: 3 x 1.5 mm
2
– 6 m
Acceptance capacity: 1035 Watts
Max. operating pressure: 23 MPa (230 bar)
Volume flow at 120 bar
(12 MPa) with water:
1.89 l/min
Max. tip size: 0.022 inch – 0.56 mm
Max. temperature of the
coating material:
43°C
Max. viscosity: 20.000 MPa·s
Weight: 15.5 kg
Special high-pr
essure hose:
DN 6 mm,
15 m connecting
thread M 16 x 1.5
Dimensions (L x W x H): 480 x 345 x 405 mm
Max. sound pressure level: 80 dB (A) *
* Place of measuring: 1 m in distance from the unit and 1.6
m above the floor, 12 MPa (120 bar) operating pressure,
reverberant floor.
3.6 Transportation in vehicle
Secur
e the unit with a suitable fastening.
4. Starting operation
4.1 High-pressure hose, spray gun and
separating oil
1. Screw the high-pressure hose (2) to the coating mate-
rial outlet (Fig. 2, Item 1).
2. Screw the spray gun (3) with the selected tip onto the
high-pressure hose.
3. Tighten the union nuts at the high-pressure hoses
firmly so that coating material does not leak.
EasyGlide pr
events incr
eased wear
and tear to the packings.
Attention
3
1
2
Page 9
4. Fill in EasyGlide (Fig. 3). Do not fill in too much
EasyGlide, i.e. ensure that no EasyGlide drips into the
coating material container.
4.2 Control Panel Indicators
The following is a description of the control panel
indicators.
Pressure Indicator
The pressure indicator shows the current operating
pressure of the sprayer. It has three different
indications: blinking yellow, solid yellow, and solid
green.
Blinking Y
ellow
When the pr
essur
e indicator is blinking yellow
, the
sprayer is operating between 0 and 1.4 MPa. A blinking
yellow pressure indicator means:
• The sprayer is plugged in and turned “ON”
• The sprayer is at priming pressure (little or no
pressure)
• It is safe to move the relief valve between positions
•
It is safe to change or r
eplace the spray tip
If the pressure indicator begins blinking yellow
when the pressure control knob is set at a higher
pressure and the relief valve is in the SPRAY position, either the spray tip is wor
n or the sprayer is
in need of service/repair.
i
m
a
x
.
2
3
M
P
a
Ü
12 MP a
Ü 23 MPa
SERVIC
E
PN 05 518 83
Pressure
Indicator
Service
Indicator
ProSpray 22 31
g
Starting operation
Solid Yellow
W
hen the pressure indicator is solid yellow, the sprayer
is operating between 1.4 and 12 MPa. A solid yellow
pressure indicator means:
• The sprayer is at the proper pressure setting for
spraying stain, lacquer, varnish, and multi-colors
• If the pressure indicator goes to solid yellow when
t
he pressure is set so that it starts at solid green, it
indicates one of the following:
a. Tip Wear Indicator — when spraying with latex or
at high pressure the solid yellow appears. This
means the tip is worn and needs to be replaced.
b. Tip Too Large — when a tip that is too large for
the sprayer is put in the gun, the pressure
indicator will turn from solid green to solid yellow.
c.
Fluid Section Wear — if a solid yellow pressure
indicator appears when using a new tip and the
pressure is set at maximum, service may be
r
equired (worn packings, worn piston, stuck valve,
etc...).
Solid Green
When the pressure indicator is solid green, the sprayer
is operating between 12 and 23 MPa. A solid green
pressure indicator means:
• The sprayer is at the proper pressure setting for
spraying oil-based and latex house paints
• The sprayer is operating at peak performance at a
high pressure setting
Service Indicator
The Service indicator is on when the motor is
commanded to run. This indicator is used by service
centers to troubleshoot motor problems.
4.3 Pressure control knob settings
(Fig. 5)
1. Minimum pressure setting
2. Yellow zone – From minimum pressure to 120 bar
(12 MPa)
3. Green zone – From 120 bar (12 MPa) to 230 bar
(23 MPa)
4 White zone – no pressure generation
5.
Blue zone – pulsating pr
essur
e for cleaning
m
a
x
.
2
3
M
P
a
Ü 12 M Pa
Ü 23 MPa
SERVIC
E
PN 05 518 83
1
5
4
2 3
Page 10
32 ProSpray 22
g
Starting operation
4.4 Connection to the mains network
Before connecting the unit to the mains supply, ensure
t
hat the line voltage matches that specified on the unit’s
rating plate.
4.5 Cleaning preserving agent when
starting-up of operation initially
1. Immerse suction hose (Fig. 6, Pos. 1) and return hose
(2) into a container with suitable cleaning agent.
2. Turn the pressure control knob (3) to the yellow zone
to minimum pressure.
3. Open the relief valve (4), valve position PRIME
(
k circulation).
4. Switch the unit (5) ON.
5.
Wait until the cleaning agent exudes from the return
hose.
6. Close the relief valve, valve position SPRAY
(
p spray).
7. Pull the trigger of the spray gun.
8. Spray the cleaning agent from the unit into an open
collecting container.
5
3
1
2
4
The unit must be connected to an
appropriately-grounded safety outlet.
Attention
4.6. Taking the unit into operation with
coating material
1
. Immerse suction hose (Fig. 6, Pos. 1) and return hose
(2) into the coating material container.
2
. Turn the pressure control knob (3) to the yellow zone
to minimum pressure.
3. Open the relief valve (4), valve position PRIME
(
k c
irculation).
4. Switch the unit (5) ON.
5. Wait until the coating material exudes from the return
hose.
6. Close the relief valve, valve position SPRAY
(
p spray).
7. Trigger the spray gun several times and spray into a
collecting container until the coating material exits the
spray gun without interruption.
8. Increase the pressure by slowly turning up the pres-
sur
e control knob.
Check the spray pattern and increase the pressure
until the atomization is correct.
Always turn the pressure control knob to the lowest
setting with good atomization.
9. The unit is ready to spray.
Page 11
Volume Pumped Screen
T
he Volume Pumped screen
s
hows the total number of
g
allons or liters sprayed by the
s
prayer.
To select the Volume Pumped
screen, press the #4 key.
J
ob Volume Screen
The Job Volume screen allows
the user to reset a gallon
counter to track usage on
specific jobs.
To select the Job Volume
screen, press the #4 key
.
Unit Serial # Screen
The Unit Serial # screen shows
the sprayers serial number.
To select the Unit Serial #
screen, press the #4 key.
Timers Screen
The Timers screen shows the
total time the sprayer has been
turned on as well as the total
time the sprayer has been running (pumping).
To select the Timers screen,
press the #4 key.
Job Timers Screen
The Job Timers screen allows
the user to reset the “ON
TIME” and “RUN TIME” to
track time on specific jobs.
To select the Job TImers
screen, press the #4 key. The
screen will toggle between the
timers and a screen that allows the user to reset the timers.
Service Time Screen
The Service Time screen
allows the user to set a service
time interval (in hours). Below
the set time, the screens shows the current amount of hours on
the sprayer. To select the Service TImer screen, press the #4
key.
The screen will toggle between
the service hours and a screen
that allows the user to change
the service time interval.
When the service time interval is set and met by the run hours,
the display will toggle between the "Main screen" and a
"Service Required" screen at sprayer startup. To stop the
toggling, scroll to the "Service Time" screen and either set a
new service time interval or set the service time to "0".
Pressure Screen
The Pressure screen allows
the user to see the current set
point pressure as well as the
actual working pressure.
T
o select the Pressure screen,
press the #4 key
.
This screen
is also the Main Screen.
SET MPa 23.0
ACTUAL MPa 22.5
PRESSURE
SELECT-4 MENU-1
SERVICE @ XXXHR
RUN HOURS XX
SERVICE TIME
SELECT-4 MENU-1
ON TIME XXXXX:XX
RUN TIME XXXX:XX
JOB TIMERS
SELECT-4 MENU-1
ON TIME XXXXX:XX
RUN TIME XXXX:XX
TIMERS
SELECT-4 MENU-1
SER # XXXXXXXXXX
PRESS 1 FOR MENU
UNIT SERIAL #
SELECT-4 MENU-1
JOB LITERS XXXX
MENU-1 RESET-3
JOB VOLUME
SELECT-4 MENU-1
LITERS XXXXXX
P
RESS 1 FOR MENU
VOLUME PUMPED
S
ELECT-4 MENU-1
4.7. Digital ESC System
T
he Digital ESC System increases the functionality of the sprayer.
I
t is installed directly below the pressure control knob on the
c
ontrol panel. It consists of a display and four function keys. The
display shows various menu screens that allow the user to
customize and monitor sprayer operation using the function keys.
Function Keys
The function keys are numbered 1–4. Each key is labeled with
an additional function as well.
#1/Menu Key
Pressing the #1 key scrolls through the available menu screens
or performs a function described on the active menu screen.
#2/+ Key
Pressing the #2 key performs a function described on the
active menu screen or increases a value.
#3/- Key
Pressing the #3 key performs a function described on the
active menu screen or decrease a value.
#4/Select Key
Pressing the #4 key selects the active menu screen or
performs a function described on the active menu screen.
Menu Screens
Several menu screens are available for the user to customize
and monitor sprayer operation. They include Main Screen,
User Pre-Sets, Volume Pumped, Job Volume, Unit Serial #,
TImers, Job
T
imers, Service Time, Pressure, Security Code,
Prime, and Pulse Clean.
Main Screen
The Main Screen is the default
screen for the control system at
sprayer startup. Pressing the #2 key switches between PSI
and MPa units of measure.
Press the #1 key to scroll
through the remaining menu screens.
User Pre-Sets Screen
The User Pre-Sets screen
allows the user to set four
different pressure settings and save them for future use. To
select the User Pre-Sets screen, press the #4 key.
Press keys 1 through 4 from
the Select screen to select or
change a pre-set pressure.
Press the #4 key to select the
setting and the Main Screen
will appear.
Press the #2 key to change the
setting. On the following
screen, use the #2/+ key to
increase the setting or the #3/- screen to decrease the setting.
Once the desired setting has been reached, press the #4 key
to set and the Main Screen will appear. To select or change
the remaining three pre-sets, scroll to the User Pre-Sets screen
and repeat the above procedure.
PRE-SET #1 5.2
PRESS +/- TO CHG
MPa SETTING 5.2
SELECT-4 CHG-2
SELECT
PRE-SETS 1-4
USER PRE-SETS
SELECT-4 MENU-1
SET MPa 23.0
ACTUAL MPa 22.5
The pressure control knob overrides the Digital
ESC System settings. Anytime the pressure
control knob is turned, the sprayer pressure will
change accordingly.
i
SET MPa 23.0
ACTUAL MPa 22.5
MENU +–SELECT
4321
Display
Function
Keys
ProSpray 22 33
g
Starting operation
Page 12
6. Handling the high-pressure
hose
A
void sharp bending or kinking of the high-pressure
h
ose. The smallest bending radius amounts to about 20
c
m.
D
o not drive over the high-pressure hose. Protect
against sharp objects and edges.
6.1 High-pressure hose
The unit is equipped with a high-pressure hose specially
suited for piston pumps.
7. Interruption of work
1. Open the relief valve, valve position PRIME
(
k circulation).
2. Switch the unit OFF.
3. Turn the pressure control knob into the black zone
until it stops (no pressure generation).
4. Pull the trigger of the spray gun in order to release the
pressure from the high-pressure hose and spray gun.
5.
Secure the spray gun, refer to the operating manual
of the spray gun.
6.
If a standar
d tip is to be cleaned, see Page 45, Sec-
tion 13.2.
If a non-standard tip is installed, proceed according
to the relevant operating manual.
7. Leave suction hose and return hose immersed in
coating material or immerse them into a corr
espond
-
ing cleaning agent.
8. Cleaning the unit (shutting down)
A clean state is the best method of ensuring operation
without pr
oblems. After you have finished spraying,
clean the unit. Under no cir
cumstances may any r
emain
-
ing coating material dry and harden in the unit.
The cleaning agent used for cleaning (only with an igni-
tion point above 21
°
C) must be suitable for the coating
material used.
If fast-drying or two-component coating
material is used, ensure that the unit is
rinsed with a suitable cleaning agent within the processing time.
Attention
Only use WAGNER original-high-pressure
hoses in order to ensure functionality, safety
and durability.
i
D
anger of injury through leaking highpressure hose. Replace any damaged
high-pressure hose immediately.
Never repair defective high-pressure
hoses yourself!
Danger
34 ProSpray 22
g
Spraying technique Cleaning the unit (shutting down)
Security Code Screen
T
he Security Code screen
a
llows the user to set a four
d
igit security code to prevent
u
nauthorized use of the sprayer. If a security code has been
s
et, the control system display will ask for the code at startup.
I
f the correct code is entered, the display will show the Main
S
creen and the sprayer will operate. If the wrong code is
e
ntered, the display will continue to ask for the correct code
a
nd the sprayer will be disabled. To set or change the security
c
ode, press the #2 key.
Enter the old security code
number to access the screen
that allows the code change. If
the wrong code is entered, the display will continue to ask for
the correct code and the security code cannot be changed.
Enter the new security code.
Once the new code is entered,
the display will automatically
ask that the new code be re-entered for verification. If the same
new code is re-entered, the display will confirm that the new
code has been accepted and return to the Main Screen. If the
new code is re-entered incorrectly, the display will return to the
“Enter New Code Number” screen and the process will repeat.
Prime Screen
The Prime screen appears
when the pressure control knob
is set at the “Min” setting in the
yellow zone.
Clean Screen
The Clean screen appears
when the pressure control knob
is set at the CLEAN position in
the blue zone and the relief valve is in the PRIME position.
5. Spraying technique
Move the spray gun evenly during the spraying process.
Otherwise the spray pattern will be uneven. Carry out the
spray movement with the arm, not with the wrist. Observe a parallel distance of approx. 30 cm between the
spray gun and the object of spraying. The lateral edge of
the spray jet should not be too distinct. The spray edge
should be gradual in order to facilitate overlapping of the
next coat. Always move the spray gun parallel and at an
angle of 90
°
to the surface to be coated in or
der to mini
-
mize the paint mist.
If very sharp edges result or if there are
streaks in the spray jet – increase the operating pr
essur
e or dilute the coating material.
i
If there is no action at any menu screen for 30
seconds, the display will go back to the Main
Screen.
i
CLEAN
MPa XXXX
PRIME
To inactivate the security function, enter “1111” at
the “Enter New Code Number” screen (this is the
default code that leaves the sprayer unlocked).
As a result, the Main Screen will appear at sprayer
startup.
i
ENTER NEW CODE
NUMBER
ENTER OLD CODE
NUMBER
I
f the sprayer is new, no security code is set and
t
he Main Screen will appear at startup. Also,
when setting a security code for the first time, the
“Enter Old Code Number” screen will not appear.
i
SECURITY CODE
S
ELECT-4 MENU-1
Page 13
ProSpray 22 35
g
• Secure the spray gun, refer to the operating manual
of the spray gun.
Clean and remove tip.
F
or a standard tip, refer to Page 45, Section 13.2.
If a non-standard tip is installed, proceed according to
the relevant operating manual.
1. Remove suction hose from the coating material.
2
. Close the relief valve, valve position
SPRAY (
p spray).
3. Switch the unit ON.
4. Pull the trigger of the spray gun in order to pump the
remaining coating material from the suction hose,
high-pressure hose and the spray gun into an open
container.
5. Immerse suction hose with return hose into a con-
tainer with a suitable cleaning agent.
6. Turn the pressure control knob into the blue zone -
pulsating pressure for unit cleaning.
7. Open the relief valve, valve position PRIME (
k circu-
lation).
8. Pump a suitable cleaning agent in the circuit for a
few minutes.
9. Close the relief valve, valve position
SPRAY (p spray).
10. Pull the trigger of the spray gun.
11. Pump the remaining cleaning agent into an open
container until the unit is empty.
12. Switch the unit OFF.
8.1 Cleaning unit from outside
Wipe down unit exter
nally with a cloth which has been
immersed in a suitable cleaning agent.
Danger of short circult through panetrating water!
Never spray down the unit with
high-pressure or high-pressure steam
cleaners.
Danger
First of all pull out mains plug from
socket.
Danger
Caution! Do not pump or spray into a
container with a small opening (bunghole)!
Refer to the safety regulations.
Danger
The container must be earthed in case of
coating materials which contain solvents.
Attention
Cleaning the unit (shutting down)
8.2 Suction filter
– Screw off the filter (Fig. 7) from suction pipe.
– Clean or replace the filter.
Carry out cleaning with a hard brush and an appropriate cleaning agent.
8.3 Cleaning Airless spray gun
– Rinse Airless spray gun with an appropriate clean-
ing agent.
– Clean tip thoroughly with appropriate cleaning
agent so that no coating material residue remains.
– Thoroughly clean the outside of the Airless spray
gun.
Intake filter in Airless spray gun
Dismounting (Fig. 8)
1. Pull protective guard (1) forward vigorously.
2. Screw grip (2) out of the gun housing. Remove
intake filter (3).
3. Intake filter congested or defective – replace.
Mounting
1. Place intake filter (3) with the long cone into the gun
housing.
2. Scr
ew in grip (2) into the gun housing and tighten.
3. Slot in protective guard (1).
W
ar
ni
ng:
k
eep
c
l
ear
of
t
i
p
250
bar
max
.
3600
ps
i
3
2
1
A
clean suction filter always guarantees
maximum feed quantity, constant spraying
pressure and problem-free functioning
of the unit.
i
Page 14
36 ProSpray 22
g
Remedy in case of faults
9. Remedy in case of faults
Unit does not start
Unit does not suck in
Unit sucks, but the
pressure does not
build up
Coating material exits
at the top of the fluid
section
No voltage applied.
Pressure setting too low.
ON/OFF switch defective.
Relief valve is set to SPRAY
(
p
spray).
Filter projects over the fluid
level and sucks air.
Filter clogged.
Suction hose is loose, i.e. the
unit is sucking in outside air.
Tip heavily worn.
Tip too large.
Pressure setting too low.
Filter clogged.
Coating material flows
through the return hose when
the relief valve is in the SPRAY
(
p
spray) position.
Packings sticky or worn.
Valve balls worn.
Valve seats worn.
Upper packing is wor
n.
Piston is wor
n.
Check voltage supply.
Turn up pressure control knob.
Replace
Set relief valve to PRIME (
k circulation).
Refill the coating material.
Clean or replace the filter.
Clean connecting points. Replace O-rings if
necessary. Secure suction hose with retaining clip.
Replace
For selection of a smaller tip, see Tip table on
Page 46.
Turn pressure control knob to a higher number.
Clean or replace the filter.
Remove and clean or replace relief valve.
Remove and clean or replace packings.
Remove and replace valve balls.
Remove and replace valve seats.
Remove and r
eplace packing.
Remove and replace piston.
Type of malfunction Possible cause Measures for eliminating the malfunction
Page 15
ProSpray 22 37
g
Remedy in case of faults
I
ncreased pulsation at
the spray gun
Poor spray pattern
Unit loses power
I
ncorrect high-pressure hose
type.
Tip worn or too large.
Pressure too high.
Tip is too large for the coating
material which is to be sprayed.
Pressure setting incorrect.
Volume too low.
Coating material viscosity
too high.
Pressure setting too low.
O
nly use WAGNER original-high-pressure hoses
in order to ensure functionality, safety and durability.
Replace tip.
Turn pressure control knob to a lower number.
Replace tip, see Tip table on Page 46.
Turn pressure control knob until a satisfactory
spraying pattern is achieved.
Clean or replace all filters.
Thin out according to the manufacturer’s instructions.
Turn pressure control knob to a higher number.
Type of malfunction Possible cause Measures for eliminating the malfunction
Digital ESC System Error Messages
The following error message screens appear whenever the
Digital ESC System detects a problem with the sprayer. Once
a problem occurs and the error message appears, the sprayer
will shut down.
Check Paint Screen (E1)
The Check Paint screen
appears when the pump
pressure drops to a very low
level and the pressure control knob has not been adjusted.
Check the paint level and refill. Restart the sprayer by
following the “Painting” procedure in the Operation section of
this manual.
Check Transducer Screen (E2)
The Check Transducer screen
appears when the transducer
has become disconnected or
is defective. Take the sprayer to a Wagner authorized service
center for repair.
Check Motor Screen (E3)
The Check Motor screen
appears when the motor or
motor sensor is defective.
T
ake the sprayer to a Wagner authorized service center for
repair
.
Low V
oltage Screen (E4)
The Low Voltage screen
appears when the sprayer
shuts down because of low
input voltage. Check the power supply and correct the
problem. Restart the sprayer by following the “Painting”
procedure in the Operation section of this manual.
LOW VOLTAGE
CHECK MOTOR
CHECK TRANSDUCER
CHECK PAINT
Before proceeding, follow the Pressure
Relief Procedure outlined previously in this
manual. Additionally, follow all other
warnings to reduce the risk of an injection
injury, injury from moving parts or electric
shock. Always unplug the sprayer before
servicing!
Danger
High Motor Temperature Screen (E5)
The High Motor Temperature
screen appears when the
temperature of the motor has
risen too high. Take the sprayer to a Wagner authorized
service center for repair.
High Control Temperature Screen (E6)
The High Control Temperature
screen appears when the
temperature of the Digital ESC
System has risen too high. Take the sprayer to a Wagner
authorized service center for repair.
High Load Check Mechanism Screen (E7)
The High Load Check
Mechanism screen appears
when the sprayer shuts down
because of high current or when the sprayer goes into current
fold back mode.. Take the sprayer to a Wagner authorized
service center for repair.
Exceeded Pressure Limit Screen (E8)
The Exceeded Pressure Limit
screen appears when the
sprayer pressure exceeds
3300 PSI / 22.8 MPa. Take the sprayer to a Wagner
authorized service center for repair.
Communication Error Screen (E9)
The Communication Error
screen appears when the
Digital ESC System loses
communication with the control panel.
T
ake the sprayer to a
W
agner authorized service center for repair
.
COMMUNICATION
ERROR
EXCEEDED
PRESSURE LIMIT
HIGH LOAD
CHECK MECHANISM
HIGH CONTROL
TEMPERATURE
HIGH MOTOR
TEMPERATURE
Page 16
38 ProSpray 22
g
Servicing Repairs at the unit
10. Servicing
10.1 General servicing
S
ervicing of the unit should be carried out once annually
by the WAGNER service.
1. Check high-pressure hoses, device connecting
line and plug for damage.
2. Check the inlet valve, outlet valve and filter for wear.
10.2 High-pressure hose
Inspect the high-pressure hose visually for any notches
or bulges, in particular at the transition in the fittings. It
must be possible to turn the union nuts freely.
11.
Repairs at the unit
11.1 Relief valve
1. Use a drift punch of 2 mm to remove the grooved pin
(Fig. 9, Item 1) from the relief valve handle (2).
2. Remove the relief valve handle (2) and cam base (3).
3. Using a wrench, remove the valve housing (4) from
the pump manifold (6).
4. Ensure that the seal (5) is seated correctly, then screw
the new valve housing (4) completely into the pump
manifold (6). Tighten securely with a wrench.
5. Align the cam base (3) with the hole in the pump
manifold (6). Lubricate the cam base with grease and
slide on the cam base.
6. Bring the hole in the valve shaft (7) and in the relief
valve handle (2) into alignment.
7. Insert the grooved pin (1) to secure the relief valve
handle in position.
1
7
5
6
4
2
3
Switch the unit OFF.
Before all repair work: Unplug the
power plug from the outlet.
Danger
11.2 Inlet and outlet valve
1
. Remove the four screws in the front cover and then
remove the front cover.
2
. Switch the unit ON and then OFF so that the con-
necting rod is positioned in the lower stroke position.
3.
4. Remove the retaining clip from the connecting bend
at the suction hose and pull off the suction hose.
5. Screw off the return hose.
6. Swivel the unit 90° to the rear in order to work more
easily on the material feed pump.
7. Unscrew the inlet valve housing (Fig. 10, Item 1) from
the pump manifold.
8. Remove the lower seal (2), lower ball guide (3), inlet
valve ball (4), inlet valve seat (5) and O-ring (6).
9. Clean all the parts with the corresponding cleaning
agent.
Check the inlet valve housing (1), inlet valve seat (5)
and inlet valve ball (4) for wear and replace the parts
if necessary. If the worn inlet valve seat (5) is unused
on one side, install it the other way round.
2
3
4
5
6
1
Unplug the power plug from the outlet.
Danger
D
anger of crushing - do not reach with
the fingers or tool between the moving
parts.
Danger
Page 17
ProSpray 22 39
g
Repairs at the unit
10. Unscrew outlet valve housing (Fig. 11, Item 7) from
the piston (8) with adjusting wrench.
11. Remove the upper ball guide (10), outlet valve ball
(11), and outlet valve seat (12).
12. Clean all the parts with the corresponding cleaning
agent. Check outlet valve housing (7), outlet valve
seat (12), outlet valve ball (11) and upper ball guide
(10) for wear and replace parts if necessary. If the
w
orn outlet valve seat (12) is unused on one side, in-
stall it the other way round.
13. Carry out installation in the reverse order. Lubricate
O-ring (Fig. 10, Item 6) with machine grease and ensure proper seating in the inlet valve housing (Fig. 10,
Item 1).
10
11
12
8
7
11.3 Packings
1
. Remove inlet valve housing in accordance with the
steps in Chapter 11.2, Page 38.
2
. It is not necessary to remove the outlet valve.
3. Slide the retaining ring (10) up on the connecting rod
(5) to expose the connecting pin (11).
4. Push the connecting pin (11) forward through the
connecting rod (5) and piston (3). The connecting
pin will fall into a recessed area of the gear unit housing where it can be retrieved.
5. Unscrew both cylinder head screws (Fig. 12, Item 1)
from the pump manifold (2) with a 3/8 inch hexagon
socket head wrench.
6. Pull the pump manifold (2) down off of the gear unit
housing..
7. Push piston (3) downward out of the pump manifold
(2).
8. Unscrew retainer nut (6) from the pump manifold (2)
and remove piston guide (7).
9. Remove upper packing (8) and lower packing (9)
from the pump manifold (2).
5
10
6
7
8
1
2
9
3
11
Page 18
40 ProSpray 22
g
Repairs at the unit
10. Clean pump manifold (2).
1
1. Lubricate upper packing (8) and lower packing (9)
with machine grease.
1
2. Insert upper packing (Fig. 13) with O-ring (1) and protruding lip (2) downward.
13. Insert lower packing (Fig. 14) with the beveled edge
(1) facing upward.
14. Insert piston guide (Fig. 12, Item 7) into the retainer
nut (6). Screw retainer nut (6) into the pump manifold
(2) and tighten by hand.
15. Push installation tool (included with the replacement
packings) for the piston (3) from above onto the piston.
16. Lubricate installation tool and piston (3) with machine
grease.
17. Guide piston (3) through the lower packings (9) into
the pump manifold (2) from below. Using a rubber
mallet, lightly tap the piston (3) from below until it can
be seen above the pump manifold.
18. Remove installation tool from piston (3).
19. Carefully tighten retainer nut (6) with adjusting
wr
ench.
20. Position the pump manifold (2) underneath the gear
unit housing and push up until it rests against the
gear unit housing. When the connecting pin hole on
the piston rod (3) lines up with the hole in the connecting r
od (5), insert the connecting pin (11).
21. Slide the retaining ring (10) down over the connecting
pin (11).
22. Attach pump manifold (2) to the gear unit housing.
Ensure that the pressure sensor does not damage
the pressure sensor seal (10).
23
Scr
ew pump manifold (2) tightly to gear unit housing.
24. Lubricate O-ring (Fig. 10, Item 6) between pump
manifold (2) and inlet valve housing with machine
gr
ease. Screw inlet valve housing to the pump mani-
fold.
25. Push connection bend of suction hose into the inlet
valve housing (Fig. 10, Item 1) and secure with retaining clip. Screw on return hose and clamp to suction
hose.
26. Install front cover.
1
1
2
Page 19
ProSpray 22 41
g
Repairs at the unit
11.4 ProSpray 22 connection diagram
Potentiometer
Motor
Pressure Sensor
Pressure Sensor
J
umper
Plug
WHITE
WHITE
WHITE
BLACK
GREEN
C
ontrol Panel
Board
S
urge
Suppressor
E
lectronic Pressure
Control (EPC)
J16
AC-Motor
A
C-NeutAC-Line
AC-Motor
J9
J2 J1
J12 J7
S
witch
Ground
1
20 V AC
Potentiometer
Motor
Pressure Sensor
Pressure Sensor
Jumper
Plug
BLUE
WHITE
WHITE
BROWN
GREEN
Control Panel
Board
Surge
Suppressor
Electronic Pressure
Control (EPC)
J16
AC-Motor
AC-NeutAC-Line
AC-Motor
J9
J2 J1
J12 J7
Switch
Ground
240 V AC
Page 20
42 ProSpray 22
g
Item Order No. Description
4 9984 573 High-pressure hose DN 4 mm, 7.5 m
with stainless steel nipple
9
984 574 High-pressure hose DN 6 mm, 15 m
for dispersion
9984 575 High-pressure hose DN 6 mm, 30 m
for dispersion
5 0034 038 Double socket for coupling high-pressure
hoses
6 0034 950 Metex-Reuse
Reuse for pre-filtering of coating material
in vessel.
Place suction pipe in the reuse.
0034 952
Sieve package (5 pcs) for paint
0034 951 Sieve package (5 pcs) for dispersion
Accessories and spare parts
12. Accessories and spare parts
12.1 Accessories for ProSpray 22
(
accessories illustration, see Page 96)
Item Order No. Description
1 0149 040 Spray gun G 08
(aluminium model)
0
335 002 Spray gun G 12
(aluminium model)
0257 001 Spray gun AG-09 S
(stainless steel model)
2 0096 004 Pole gun 30 cm
0096 019 Pole gun 100 cm
0096 005 Pole gun 150 cm
0096 006
Pole gun 270 cm
3
0345 010 In-line roller IR-100
12.2
Spare parts list for main assembly
(spare parts diagram, see Page 97)
Item Order No. Description
1 0551 810 Motor cover
2 0551 440 Screw (4)
3
9800 308 Cylinder head screw (4)
4 ------------ Power cord, (see below)
5 9800 340 Ground screw
6
0551 659
Screw (4)
7 0551 720 Pressure control knob
8 0551 721 Digital Electronic Spray Control (ESC)
System
Item Order No. Description
9 0551 722 Digital ESC system cover
10 0551 723 Screw (2)
1
1 0508 555 Hexagonal bolt (4)
12 0551 645 Control panel
13 0551 811 Fluid section
14 0508 553
Cylinder head screw (2)
AS-3112
0551 726
220V~240V
0508 771
110V~120V
0508 772
220V~240V
0551 727
100V
BS-546 CEE 7/7 NEMA 5-15P
Page 21
ProSpray 22 43
g
Accessories and spare parts
Item Order No. Description
1
0508 664 Retainer nut
2 0508 665* Piston guide
3 0551 654* Upper packing
4
0551 656 Pump manifold
5 3505 045 Double socket
6 0508 212 Relief valve
7
0551 655* Lower packing
8 0551 537 Piston
9 0295 307* Upper ball guide
10 0508 672* Outlet valve ball
11 0551 620 Outlet valve seat
12 13481 Outlet valve housing
13 0509 590 Bushing
14 0508 739* Lower seal
15 0508 677 Lower ball guide
16 0508 678* Inlet valve ball
17 0508 679 Inlet valve seat
18 3500 203* O-ring
19 0508 680 Inlet valve housing
20 0508 615 Plug
21 0508 740 Seal
22 0551 658 Piston assembly (Item 35 – 41)
0551 642* Service set packings with machine grease and installation tool
0551 509 Lower seal insertion tool
0508 619
118 ml EasyGlide (prevents increased wear and
tear to the packings)
0508 620
1
18 ml EasyClean (for the fluid section interior)
9984 507 High-pressure hose DN 6 mm, 15 m
12.3 Spare parts list for fluid section
(spare parts diagram, see Page 98)
Page 22
44 ProSpray 22
g
Accessories and spare parts
Item Order No. Description
1
0 0551 648 Motor (230 V AC, 50/60 Hz)
0551 729 Motor (100–120 V AC, 50/60 Hz)
11 0508 572 Crankshaft
1
2 0508 573 Thrust ring
13 0507 938 Gearwheel, stage 2
14 ------------ Gear unit housing
1
5 0551 541 Connecting rod
16 0507 768 Retaining ring
Item Order No. Description
1 0508 608 Suction hose
2 0508 605 Return hose
3 0508 738 Filter
4 9871 105 O-ring (2)
5 0507 937 Clamp
6 9822 526 Retaining clip
0551 106
Suction hose assembly
(includes items 1–6)
12.6 Spare parts list for suction system
(spare parts diagram, see Page 100)
12.4 Spare parts list for drive assembly
(
spare parts diagram, see Page 99)
Item Order No. Description
1
0551 616 Ventilator
2 9850 936 ON/OFF switch
3 0508 571 Screw (4)
4
0551 518 Front cover
5 0507 777 Connecting pin
6 0551 649 Pressure sensor
7
0551 650 Pressure sendor o-ring
8 0508 558 Electronic cover
9 0551 646 Electronic control assembly (230 V AC)
0551 730
Electronic control assembly (100–120V AC)
12.5
Spare parts list of frame
(spare parts diagram, see Page 100)
Item Order No. Description
1 0508 377 Cord wrap
2 0551 525 Plug (4)
3 0551 816 Right leg (includes items 1–3 and 4)
4 0551 483 Clip
5 0508 660 Screw (2)
Item Order No. Description
6 0509 856 Nut
7 0507 397 Drip cup
8 0551 818 Left leg (includes items 2 and 6–10)
9 0551 732 Screw
10 0507 955 Screw (2)
Page 23
Tip extension
Length 15 cm Order no. 0999 320
Length 30 cm Order no. 0999 321
Length 45 cm Order no. 0999 322
Length 60 cm Order no. 0999 323
13. Appendix
13.1 Selection of tip
To achieve faultless and rational working, the selection of the tip is of the greatest importance.
I
n many cases the correct tip can only be determined by means of a spraying test.
Some rules for this:
The spray jet must be even.
I
f streaks appear in the spray jet the spraying pressure is either too low or the viscosity of the coating material to high.
Remedy: Increase pressure or dilute coating material. Each pump conveys a certain quantity in proportion to the size
of the tip:
The following principle is valid: large tip = low pressure
small tip = high pressure
There is a large range of tips with various spraying angles.
13.2 Servicing and cleaning of Airless hard-metal tips
Standard tips
If a different tip type has been fitted, then clean it according to manufacturer’s instructions.
The tip has a bore processed with the greatest precision. Careful handling is necessary to achieve long durability.
Do not forget the fact that the hard-metal insert is brittle! Never throw the tip or handle with sharp metal objects.
The following points must be observed to keep the tip clean and ready for use:
1. Open the relief valve, valve position PRIME (kcirculation).
2. Switch off unit.
3. Dismount the tip from the spray gun.
4. Place tip in an appropriate cleaning agent until all coating material residue is dissolved.
5. If there is pressure air, blow out tip.
6. Remove any residue by means of a sharp wooden rod (toothpick).
7. Check the tip with the help of a magnifying glass and, if necessary, repeat points 4 to 6.
13.3 Spray gun accessories
Flat jet adjusting tip
up to 250 bar (25 MPa)
ProSpray 22 45
g
Appendix
Bore
Spray width at about 30 cm
Flat jet
T
ip marking
mm removal of spray object Use adjusting tip
Pressure 100 bar (10 MP
a)
Order no.
15 0.13 - 0.46 5 - 35 cm Paints 0999 057
20 0.18 - 0.48 5 - 50 cm Paints, fillers 0999 053
28 0.28 - 0.66 8 - 55 cm Paints, dispersions 0999 054
41 0.43 - 0.88 10 - 60 cm Rust protection
paints - dispersions 0999 055
49
0.53 - 1.37
10 - 40 cm
Lar
ge-area coats
0999 056
Contact protection
for the flat jet adjustment tip
Order no. 0097 294
Tip extension with
slewable knee joint
(without tip)
Length
100 cm
Or
der no.
0096 015
Length
200 cm
Or
der no.
0096 016
Length
300 cm
Or
der no.
0096 017
Page 24
46
Pr
o
Spray 22
Application Tip Spray Bore Spraying
marking angle inch / mm width mm
1
)
Order no. Order no. Order no.
Natural paints 407 40° 0.007 / 0.18 160 0090 407 1088 407 0552 407
Clear paints 507 50° 0.007 / 0.18 190 0090 507 ––––––– –––––––
Oils 209 20° 0.009 / 0.23 145 0090 209 1088 209 0552 209
309 30° 0.009 / 0.23 160 0090 309 1088 309 0552 309
409 40° 0.009 / 0.23 190 0090 409 1088 409 0552 409
509 50° 0.009 / 0.23 205 0090 509 1088 509 0552 509
609 60° 0.009 / 0.23 220 0090 609 1088 609 0552 609
Synthetic-resin paints 111 10° 0.011 / 0.28 85 0090 111 1088 111 0552 111
PVC paints 21
1 20° 0.011 / 0.28 95 0090 211 1088 211 0552 211
311 30° 0.011 / 0.28 125 0090 311 1088 311 0552 311
411 40° 0.011 / 0.28 195 0090 411 1088 411 0552 411
511 50° 0.011 / 0.28 215 0090 511 1088 511 0552 511
611 60° 0.011 / 0.28 265 0090 611 1088 611 0552 611
Paints, primers 1
13 10° 0.013 / 0.33 100 0090 113 1088 113 0552 113
Zinc chromate base 213 20° 0.013 / 0.33 110 0090 213 1088 213 0552 213
Fillers 313 30° 0.013 / 0.33 135 0090 313 1088 313 0552 313
413 40° 0.013 / 0.33 200 0090 413 1088 413 0552 413
513 50° 0.013 / 0.33 245 0090 513 1088 513 0552 513
613 60° 0.013 / 0.33 275 0090 613 1088 613 0552 613
813 80° 0.013 / 0.33 305 0090 813 1088 813 0552 813
Fillers 115 10° 0.015 / 0.38 90 0090 115 1088 115 0552 115
Spray plasters 215 20° 0.015 / 0.38 100 0090 215 1088 215 0552 215
Rust protection paints 315 30° 0.015 / 0.38 160 0090 315 1088 315 0552 315
415 40° 0.015 / 0.38 200 0090 415 1088 415 0552 415
515 50° 0.015 / 0.38 245 0090 515 1088 515 0552 515
615
60
° 0.015 / 0.38 265 0090 615 1088 615 0552 615
715 70° 0.015 / 0.38 290 0090 715 1088 715 0552 715
815 80° 0.015 / 0.38 325 0090 815 1088 815 0552 815
Spray plasters 217 20° 0.017 / 0.43 110 0090 217 1088 217 0552 217
Rust protection paints 317 30° 0.017 / 0.43 150 0090 317 1088 317 0552 317
Red lead 417 40° 0.017 / 0.43 180 0090 417 1088 417 0552 417
Latex paints 517
50
° 0.017 / 0.43 225 0090 517 1088 517 0552 517
617 60° 0.017 / 0.43 280 0090 617 1088 617 0552 617
717 70° 0.017 / 0.43 325 0090 717 1088 717 0552 717
219 20° 0.019 / 0.48 145 0090 219 1088 219 0552 219
319 30° 0.019 / 0.48 160 0090 319 1088 319 0552 319
419 40° 0.019 / 0.48 185 0090 419 1088 419 0552 419
519 50° 0.019 / 0.48 260 0090 519 1088 519 0552 519
619 60° 0.019 / 0.48 295 0090 619 1088 619 0552 619
719 70° 0.019 / 0.48 320 0090 719 1088 719 0552 719
819 80° 0.019 / 0.48 400 0090 819 1088 819 0552 819
Mica paints 221 20° 0.021 / 0.53 145 0090 221 1088 221 0552 221
Zinc dust paints 421 40° 0.021 / 0.53 190 0090 421 1088 421 0552 421
Dispersions 521
50
°
0.021 / 0.53
245
0090 521
1088 521
0552 521
621 60° 0.021 / 0.53 290 0090 621 1088 621 0552 621
821
80° 0.021 / 0.53 375 0090 821 1088 821 0552 821
Rust pr
otection paints
223
20
°
0.023 / 0.58
155
0090 223
1088 223
0552 223
423 40° 0.023 / 0.58 180 0090 423 1088 423 0552 423
523
50
° 0.023 / 0.58 245 0090 523 1088 523 0552 523
623 60° 0.023 / 0.58 275 0090 623 1088 623 0552 623
723
70
°
0.023 / 0.58
325
0090 723
1088 723
0552 723
823 80° 0.023 / 0.58 345 0090 823 1088 823 0552 823
Dispersions 225 20° 0.025 / 0.64 130 0090 225 1088 225 0552 225
Binder
, glue
425
40
°
0.025 / 0.64
190
0090 425
1088 425 0552 425
and filler paints 525 50° 0.025 / 0.64 230 0090 525 1088 525 0552 525
625
60° 0.025 / 0.64 250 0090 625 1088 625 0552 625
825 80° 0.025 / 0.64 295 0090 825 1088 825 0552 825
227 20° 0.027 / 0.69 160 0090 227 1088 227 0552 227
427 40° 0.027 / 0.69 180 0090 427 1088 427 0552 427
527 50° 0.027 / 0.69 200 0090 527 1088 527 0552 527
627
60
°
0.027 / 0.69
265
0090 627 1088 627 0552 627
827 80° 0.027 / 0.69 340 0090 827 1088 827 0552 827
629 60° 0.029 / 0.75 285 0090 629 1088 629 0552 629
231
20
°
0.031 / 0.79 155 0090 231 1088 231 0552 231
431 40° 0.031 / 0.79 185 0090 431 1088 431 0552 431
531 50° 0.031 / 0.79 220 0090 531 1088 531 0552 531
631
60
°
0.031 / 0.79
270 0090 631 1088 631 0552 631
433 40° 0.033 / 0.83 220 0090 433 1088 433 0552 433
235 20° 0.035 / 0.90 160 0090 235 1088 235 0552 235
435
40
°
0.035 / 0.90
195
0090 435 1088 435 0552 435
535
50° 0.035 / 0.90 235 0090 535 1088 535 0552 535
635 60° 0.035 / 0.90 295 0090 635 1088 635 0552 635
839 80° 0.039 / 0.99 480 0090 839 ––––––– –––––––
243
20
° 0.043 / 1.10 185 0090 243 1088 243 0552 243
Large-area coatings 543 50° 0.043 / 1.10 340 0090 543 1088 543 0552 543
552 50° 0.052 / 1.30 350 0090 552 1088 552 0552 552
1)
Spray width at about 30 cm to the object and 100 bar (10 MPa) pressure with synthetic-resin paint 20 DIN seconds.
13.4 Airless tip table
Standard tips
up to 530 bar (53 MPa)
WAGNER tip without tip
up to 530 bar (53 MPa) Order no. 1088 001
W
AGNER
w
ithout tip without tip
Trade Tip 2 F thread (11/16 - 16 UN) G thread (7/8 - 14 UN)
up to 270 bar for Wagner spray guns for Graco/Titan spray guns
(27 MPa) Order no. 1006 001 Order no. 1006 002
Spray gun filter "GREEN"
Spray gun filter "WHITE"
Spray gun filter "YELLOW"
Spray gun filter "RED"
g
Appendix
Page 25
ProSpray 22 47
J. Wagner GmbH
O
tto-Lilienthal Str. 18
8
8677 Markdorf
Germany
Phone 07544 / 5050
F
ax 07544 / 505-200
Germany
J. Wagner AG
I
ndustriestr. 22
9
450 Altstätten
Switzerland
Phone 071 / 7 57 22 11
F
ax 071 / 7 57 22 22
Switzerland
Wagner Spraytech Corp.
P
.O. Box 9362
M
inneapolis / Minn. 55440
USA
Phone 612 - 553 / 7000
F
ax 612 - 553 / 7288
USA
Wagner Spraytech
J
apan / Ltd.
2
-35, Shinden-Nishimachi
Osaka / Japan
Phone 720 / 743561
F
ax 720 / 743426
Japan
J. Wagner GmbH
Oberflächentechnik
Lohnergasse 1
1210 Wien
Austria
Phone 0043/1/2707781-0
Fax 0043/1/2788430
Wagner Spraytech
Australia Pty. Ltd.
16-16 Kevlar Close
Braeside, 3195
Australia
Phone 03/95872000
Fax 03/95809120
Wagner Spraytech
Belgium SA
Veilinglaan 58
1861 Meise-Wolvertem
Belgium
Phone 02/2694675
Fax 02/2697845
Wagner Spraytech
Scandinavia A/S
Kornmarksvej 26
2605 Brøndby
Denmark
Phone 43632811
Fax 43430528
A
B
Wagner Spraytech
Iberica S.A.
Apartado 132
08750 Molins de Rey
Barcelona / Spain
Phone 93/6800028
Fax 93/6800555
J. Wagner France S.A.R.L
B.P. 75
91122 Palaiseau-Cedex
France
Phone 01/60114050
Fax 01/69817257
Wagner Spraytech (UK) Ltd.
Unit 3 Haslemere Way
Tramway Industrial Estate
Banbury, Oxon OX 16 8TY
Great Britain
Phone 0 12 95 / 265 353
Fax 0 12 95 / 269 861
J. Wagner GmbH (HK)
Room 1801 – 02
Tai Sang Comm. Bldg.
24 – 34 Hennessy Road
Wanchai
Hong Kong
Phone 852 / 865 1802
Fax 852 / 529 1753
E
F
Wagner Colora
Via Ciucani, 3
20060 Ornago (MI)
Italy
Phone 039 / 6010474
Fax 039 / 6010601
Wagner Spraytech
(Nederland) BV
Postbus 1656
3600 BR Maarssen
Netherlands
Phone 030 / 2414155
Fax 030 / 2411787
Wagner Spraytech (NZ) Ltd.
P.O. Box 12629
Penrose, Auckland
New Zealand
Phone 09/641169
Fax 09/642790
Wagner Sverige AB
Muskötgatan 19
254 66 Helsingborg
Sweden
Phone 042/150020
Fax 042/150035
I
S
GB
NZ
MANUFACTURING AND SALES COMPANIES
SALES AND SERVICE COMPANIES
HK
NL
A list of international WAGNER distributors is available on request
AUS
DK
03 / 05
®
Page 26
96 ProSpray 22
d Zubehrbild g Accessories illustration f Illustration des accessoires
i Figura degli accessori
3
1
5
2
4
6
ProSpray 22
Page 27
1
3
6
5
7
4
9
10
8
2
14
13
12
11
ProSpray 22
d Hauptbaugruppe g Main Assembly
f Ensemble principal i Gruppo principale
Ersatzteilbild Spare parts diagram Illustration des pices de rechange
Figura dei ricambi
ProSpray 22 97
Page 28
98 ProSpray 22
1
6
7
8
9
10
11
12
13
14
15
16
17
18
19
2
3
4
5
20
21
22
ProSpray 22
d Farbstufe g Fluid section
f Pompe peinture i Stadio della vernice
Ersatzteilbild Spare parts diagram Illustration des pices de rechange
Figura dei ricambi
Page 29
4
2
1
5
6
7
3
9
8
10
11
12
13
14
15
16
ProSpray 22
d Baugruppe Antrieb g Drive Assembly
f Ensemble moteur i Gruppo azionamento
Ersatzteilbild Spare parts diagram Illustration des pices de rechange
Figura dei ricambi
ProSpray 22 99
Page 30
100 ProSpray 22
2
1
3
4
5
6
10
9
8
7
1
2
3
4
6
5
ProSpray 22
d Gestell
g Frame
f Support
i Telaio
ProSpray 22
d Ansaugsystem
g Suction system
f Systme daspiration
i Sistema di aspirazione
Ersatzteilbild Spare parts diagram Illustration des pices de rechange
Figura dei ricambi
Page 31
ProSpray 22 101
dg
Prfung des Gertes nach den Richtlinien fr Flssigkeitsstrahler
(
Spritzgerte) der Berufsgenossenschaften.
Das Gerät ist bei Bedarf, jedoch mindestens alle 12 Monate, durch
Sachkundige daraufhin zu prüfen, ob ein sicherer Betrieb weiterhin
gewährleistet ist.
B
ei stillgelegtem Gerät kann die Prüfung bis zur nächsten
Inbetriebnahme hinausgeschoben werden.
Der Betreiber ist verpflichtet, das Gerät zur Prüfung anzumelden.
Wenden Sie sich bitte an die Kundendienststellen der Firma WAGNER.
(Diese Vorschrift gilt nur für Deutschland).
Wichtiger Hinweis zur
Produkthaftung
A
ufgrund einer ab 01.01.1990 gültigen EU-Verordnung haftet der
Hersteller nur dann für sein Produkt, wenn alle Teile vom Hersteller
stammen oder von diesem freigegeben wurden,
bzw. die Geräte sachgemäß montiert und betrieben werden.
Bei Verwendung von fremdem Zubehör und Ersatzteilen kann die
Haftung ganz oder teilweise entfallen; in extremen Fällen kann von den
zuständigen Behörden (Berufsgenossenschaft und
G
ewerbeaufsichtsamt) der Gebrauch des gesamten Gerätes untersagt
werden.
Mit Original WAGNER Zubehör und Ersatzteilen haben Sie die Gewähr,
dass alle Sicherheitsvorschriften erfüllt sind.
Garantieerklrung
Für dieses Gerät leisten wir Werksgarantie in folgendem Umfang:
Alle diejenigen Teile werden unentgeltlich nach unserer Wahl
ausgebessert oder neu geliefert, die sich innerhalb von 24 Monaten bei
Einschicht-, 12 Monaten bei Zweischicht- oder 6 Monaten bei
Dreischichtbetrieb seit Übergabe an den Käufer infolge eines vor dieser
Übergabe liegenden Umstandes – insbesondere wegen fehlerhafter
Bauart, schlechter Baustoffe oder mangelhafter Ausführung – als
unbrauchbar oder in ihrer Brauchbarkeit erheblich beeinträchtigt
erweisen.
Die Garantie wird in der Form geleistet, daß nach unserer Entscheidung
das Gerät oder Einzelteile hiervon ausgetauscht oder repariert werden.
Die hierfür erforderlichen Aufwendungen, insbesondere Transport-,
Wege-, Arbeits-, und Materialkosten werden von uns getragen, es sei
denn, daß sich die Aufwendungen erhöhen, weil das Gerät nachträglich
an einen anderen Ort als den Sitz des Bestellers verbracht worden ist.
Wir übernehmen keine Garantie für Schäden, die durch folgende
Gründe verursacht oder mitverursacht worden sind:
Ungeeignete oder unsachgemäße Verwendung, fehlerhafte Montage,
bzw. Inbetriebsetzung durch den Käufer oder durch Dritte, natürliche
Abnutzung, fehlerhafte Behandlung oder Wartung, ungeeignete
Beschichtungsstoffe, Austauschwerkstoffe und chemische,
elektrochemische oder elektrische Einflüsse, sofern die Schäden nicht
auf ein Verschulden von uns zurückzuführen sind. Schmirgelnde
Beschichtungsstoffe wie z.B. Mennige, Dispersionen, Glasuren,
flüssige Schmirgel, Zinkstaubfarben usw. verringern die Lebensdauer
von Ventilen, Packungen, Spritzpistolen, Düsen, Zylinder, Kolben usw..
Hierauf zurückzuführende Verschleißerscheinungen sind durch diese
Garantie nicht gedeckt.
Komponenten die nicht von Wagner hergestellt wurden, unterliegen der
ursprünglichen Herstellergarantie.
Der Austausch eines Teiles verlängert nicht die Garantiezeit des Gerätes.
Das Gerät ist unverzüglich nach Empfang zu untersuchen.
Offensichtliche Mängel sind bei Vermeidung des Verlustes der Garantie
innerhalb von 14 Tagen nach Empfang des Gerätes der Lieferfirma oder
uns schriftlich mitzuteilen.
Wir behalten uns vor, die Garantie durch ein Vertragsunternehmen
erfüllen zu lassen.
Die Leistung dieser Garantie ist abhängig vom Nachweis durch
Rechnung oder Lieferschein. Ergibt die Prüfung, daß kein Garantiefall
vorliegt, so geht die Reparatur zu Lasten des Käufers.
Klargestellt wird, daß diese Garantieerklärung keine Einschränkung der
gesetzlichen, bzw. der durch unsere allgemeinen
Geschäftsbedingungen vertraglich vereinbarten Ansprüche darstellt.
J. W
agner GmbH
Änderungen vorbehalten · Printed in Germany
Important notes on product liability
As a result of an EC regulation being effective as from
January 1, 1990, the manufacturer shall only be liable
for his product if all parts come from him or are released by
him, and if the devices are properly mounted and operated.
If the user applies outside accessories and spare parts, the
manufacturer´s liability can fully or partially be inapplicable;
in extreme cases usage of the entire device
can be prohibited by the competent authorities
(employer´s liability insurance association and factory
inspectorate division).
Only the usage of original WAGNER accessories and spare
parts guarantees that all safety regulations are
observed.
Warranty
This unit is covered by our warranty on the following terms:
We will at our discretion repair or replace free of charge all
parts which within 24 months in single-shift, 12 months in
2-shift or 6 months in 3-shift operation from date of receipt
by the Pur
chaser are found to be wholly or substantially
unusable due to causes prior to the sale, in particular faulty
design, defective materials or poor workmanship.
The terms of the warranty are met at our discretion by the
repair or replacement of the unit or parts thereof. The
resulting costs, in particular shipping charges, road tolls,
labour and material costs will be borne by us except where
these costs are increased due to the subsequent shipment
of the unit to a location other than the address of the
purchaser.
This warranty does not cover damage caused by:
Unsuitable or improper use, faulty installation or
commissioning by the purchaser or a third party, normal
wear, negligent handling, defective maintenance, unsuitable
coating products, substitute materials and the action of
chemical, electr
ochemical or electrical agents, except when
the damage is attributable to us.
Abrasive coating products such as redlead, emulsions,
glazes, liquid abrasives, zinc dust paints and similar reduce
the service life of valves, packings, spray guns, tips,
cylinders, pistons etc. Any wear resulting from the
aforementioned causes is not covered by this warranty.
Components not manufactured by Wagner are subject to
the warranty terms of the original maker
.
The replacement of a part does not extend the warranty
period of the unit.
The unit should be inspected immediately upon receipt.
Any apparent defect should be notified to us or the dealer in
writing within 14 days from date of sale of the unit.
The right to commission warranty services to a third party is
reserved.
Warranty claims are subject to proof of purchase by
submitting an invoice or delivery note. If an inspection finds
damage not covered by the present warranty, the repair will
be carried out at the expense of the purchaser.
Note that this warranty does not in any way restrict legally
entitled claims or those contractually agreed to in our
general terms and conditions.
J. W
agner GmbH
Subject to modifications · Printed in Germany
Page 32
df
Konformittserklrung
Hiermit erklären wir, dass die Bauart von
WAGNER ProSpray 22
folgenden einschlägigen Bestimmungen entspricht:
7
3/23 EWG, 89/336 EWG, 92/31 EWG, 93/68 EWG,
98/37 EWG.
A
ngewendete harmonisierte Normen, insbesondere:
EN 292-1/-2, EN 1953, EN 55014, EN 60335-1,
EN 61000-3.
Angewendete nationale technische Spezifikationen,
insbesondere:
————————
Datum: 06. 03. 2003
D claration de conformit
Par la présente, nous déclarons, que le type de
WAGNER ProSpray 22.
Correspond aux dispositions pertinentes suivantes:
7
3/23 CEE, 89/336 CEE, 92/31 CEE, 93/68 CEE,
98/37 CEE.
N
ormes harmonisée utilisées, notamment:
EN 292-1/-2, EN 1953, EN 55014, EN 60335-1,
EN 61000-3.
Normes et specifications techniques nationales qui ont
été utilisées, notamment:
————————
Date: 06. 03. 2003
gi
Declaration of conformity
Herewith we declare that the supplied version of
WAGNER ProSpray 22.
Complies with the following provisons applying to it:
73/23 EEC, 89/336 EEC, 92/31 EEC, 93/68 EEC,
98/37 EEC.
Applied harmonized standards, in particular:
EN 292-1/-2, EN 1953, EN 55014, EN 60335-1,
EN 61000-3.
Applied national technical standards and specifications,
in particular:
————————
Date: 06. 03. 2003
Dichiarazione di conformit
Si dichiare che il modello della
WAGNER ProSpray 22
è conforme alle sequenti disposizioni pertinenti:
73/23 CE, 89/336 CE, 92/31 CE, 93/68 CE,
98/37 CE.
Norme armonizzate applicate, in particolare:
EN 292-1/-2, EN 1953, EN 55014, EN 60335-1,
EN 61000-3.
Norme e specificazioni tecniche nazionali applicate in
particolare:
————————
Data: 06. 03. 2003
Geschäftsführer Unterschrift Vizepräsident der internationalen Verkäufe
Executive Of
ficer Signature Vice President of International Sales
Dir
ecteur
Signature Vice-président des ventes internationales
Dirigente affaristico Firma Vice presidente delle vendite internazionali
ProSpray 22 103
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