Page 1
Service Manual
Trucks
Group 37
Version 01
Wiring diagram
FH12, FH16 LHD
To be inserted into the binders for FM, FH.
TSP119544
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Page 2
Foreword
The descriptions and service procedures contained in this manual are based on designs
and methods studies carried out up to September 1998.
The products are under continuous development. Vehicles and components produced
after the above date may therefore have different specifications and repair methods.
When this is judged to have a significant bearing on this manual, supplementary service
bulletins will be issued to cover the changes.
The new edition of this manual will update the changes.
In service procedures where the title incorporates an operation number, this is a
reference to V.S.T. (Volvo Standard Times).
Service procedures which do not include an operation number in the title are for general
information and no reference is made to V.S.T.
The following levels of observations, cautions and warnings are used in this Service
Documentation:
Note: Indicates a situation, handling or circumstance which should be observed.
Important: Indicates a situation, handling or circumstance which should be emphasized
so as not to lead to personal injury or damage to property.
Caution: Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury or damage to property.
Warning: Indicates a potentially hazardous situation which, if not avoided, could result
in death, serious injury or major damage to property.
Danger: Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
Volvo Truck Corporation
Göteborg, Sweden
Order number: TSP119544
© 1998 Volvo Truck Corporation, Göteborg, Sweden
All rights reserved. No part of this publication may be reproduced, stored in
retrieval system, or transmitted in any forms by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written
permission of Volvo Truck Corporation.
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Page 3
Contents
Example of wiring diagram ................................................................... 2
Examples of symbols on wiring diagram ........................................... 3
Component wiring diagram index ....................................................... 5
Component wiring diagrams ................................................................ 7
Illustrations index ................................................................................ 48
Illustrations ........................................................................................... 49
Circuit card electrical centre ............................................................ 104
Fuses on circuit card electrical centre ........................................... 105
Relays on circuit card electrical centre .......................................... 106
Cable harness illustration index ...................................................... 107
List of connectors ............................................................................. 110
List of components ........................................................................... 117
Abbreviations ..................................................................................... 123
Cable colour code ............................................................................. 124
Feedback
1
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Group 37 Wiring diagram FH12, FH16 LHD Example of wiring diagram
Example of wiring diagram
T3009608
Refer to the list of contents for the designation of the
circuit diagram. If the circuit diagram designation is
boxed in with broken lines this means that the circuit
diagram is not standard on all market or vehicle
models.
Seek column.
30 Voltage battery, kl.30.
15 Voltage with starting key in drive position, kl.15.
61 Voltage when alternator charges, kl.61.
Reference arrow (for circuit diagram EA, seek column
13).
Switch, comp. no. (104).
Single lines, cables.
Relay, comp. no. (303).
Cable area and colour (0.75 mm
2
blue).
Connector (CLA terminal 4).
Bulb, comp. no. (403)
A broken line box round the component number
shows that the component is not standard on all markets or vehicle models.
If the line is broken this means the cable is not standard on all markets or vehicle model.
Earth connection point no: 2. and earth terminal no: 4.
(see diagram Earth Connections).
Joint sleeve.
2
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Group 37 Wiring diagram FH12, FH16 LHD Examples of symbols on wiring diagram
Examples of symbols on wiring diagram
T3009609
Battery
Connector
Junktion
Fuse
Joint sleeve
Cable
Twisted cables
Conductor on circuit card
Earth connection and cable
Switch
Switch, starting switch
Closing contakt
Closing contakt, pressure-regulated
Break contakt, temperature-regulated
Closing contakt, time-regulated
Slip contakt, horn
Relay
Relay with internal circuit diagram
3
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Group 37 Wiring diagram FH12, FH16 LHD Examples of symbols on wiring diagram
T3009610
Bulb
Bulb, full beams and dipped beams
Bulb, tail light
Alternator
Starter motor
Washer motor
Windscreen wiper motor
Solenoid valve with diode
Pressure sensor
Temperature sensor
Level sensor
Starting heater
Cigarette lighter
Horn
Rheostat
Buzzer
Loudspeaker
4
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagram index
Component wiring diagram index
AA
Power supply, starting system, immobiliser .................................................................... page 7
AC
Vehicle ECU .................................................................................................................... page 8
BL
Engine ECU, fuel injection system, preheating, FH12 .................................................... page 9
BN
Engine ECU, fuel injection system, preheating, FH16 .................................................... page 10
CE
Head light, parking light, marker light, DRL ...................................................................
page 11
CG
Fog light, rear fog light ....................................................................................................
page 12
CH
Spot light (STD) DRIVL2 .................................................................................................
page 12
CI
Spot light (EU) DRIVL2EC ..............................................................................................
page 12
CK
Brake light ........................................................................................................................
page 13
CL
Trailer controlled exhaust brake ......................................................................................
page 13
CN
Direction indicator, hazard warning light .........................................................................
page 14
EA
Reversing light, reversing warning alarm ........................................................................
page 14
ED
Loading light, fifth wheel light ..........................................................................................
page 15
EJ
Roof sign light, L1H1/L2H1 .............................................................................................
page 15
EK
Roof sign light, L2H2 .......................................................................................................
page 16
EN
Beacon warning light .......................................................................................................
page 16
ER
Interior light, L1H1/ L2H1, alarm clock/timer ..................................................................
page 17
ES
Interior light, L2H2/L2H3, alarm clock/timer ....................................................................
page 18
EV
Cigarette lighter ...............................................................................................................
page 19
EX
12 V power supply ...........................................................................................................
page 19
FA
Horn .................................................................................................................................
page 19
GA
Wiper, washer ..................................................................................................................
page 20
HA
Climate unit .....................................................................................................................
page 21
HB
Cab heater, EBERSPÄCHER D1LCC, PH-CAB .............................................................
page 22
HC
Cab and engine heater, WEBASTO THERMO 90, PH-ENGCA ....................................
page 23
HE
Electrically heated and adjusted seat .............................................................................
page 24
HG
Electrically heated mirrors ...............................................................................................
page 24
HH
Electrically operated mirrors ............................................................................................
page 25
HK
Air dryer ...........................................................................................................................
page 25
HM
Fuel filter heater ..............................................................................................................
page 25
HO
Water separator heater ...................................................................................................
page 25
HP
Electrically cab tilt ..........................................................................................................
page 26
JA
Radio ...............................................................................................................................
page 26
KA
Electrically operated window winders .............................................................................
page 27
5
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagram index
KB
Electrically sunroof ..........................................................................................................
page 27
KE
SRS, air-bag ....................................................................................................................
page 28
KH
Central door lock .............................................................................................................
page 28
LD
Power take-off ..................................................................................................................
page 28
LE
Double power take-off .....................................................................................................
page 29
LG
Differential lock ................................................................................................................
page 29
LJ
Bogie lift, tag axle lock, RADT-LA ...................................................................................
page 30
LL
Tag axle lock, RADT-A6S ................................................................................................
page 30
MA
Bogie lift hydraulic, RADT-AR .........................................................................................
page 31
MD
Bogie lift hydraulic, with axle load limiter, RADT-AR ......................................................
page 32
ME
Air suspension, 6x2/6x4/8x2/8x4, SUSPL-EC ................................................................
page 33
MF
Air suspension, 4x2, SUSPL-EC .....................................................................................
page 34
MG
Rear air suspension, 4x2, TRACTOR, SUSPL-EC .........................................................
page 35
NA
Instrument LHS module ..................................................................................................
page 36
NB
Instrument central module with tachograph ....................................................................
page 37
NC
Instrument RHS module ..................................................................................................
page 38
NZ
Instrument central module without tachograph ...............................................................
page 39
OA
Basic ABS, D-version ......................................................................................................
page 40
OB
ABS/ASR, D-version ........................................................................................................
page 41
PA
Headlight level control .....................................................................................................
page 42
TA
Refrigerator ......................................................................................................................
page 42
TB
Central lubrication system ...............................................................................................
page 42
XA
Extra fuses, key switch relay ...........................................................................................
page 43
ZA
Earth connections ...........................................................................................................
page 44
ZB
Earth connections ...........................................................................................................
page 45
ZD
ADR battery main switch, current limiter .......................................................................
page 46
ZE
Air heater EBERSPÄCHER TMD, ADR-FRA ..................................................................
page 47
6
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
Component wiring diagrams
T3010019
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010020
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010021
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010022
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010023
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010024
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010025
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010026
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010027
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010028
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010029
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010030
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010031
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010032
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010033
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010034
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010035
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010036
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010037
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010038
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010039
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010040
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010041
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010042
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010045
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010046
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010047
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010048
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010049
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010050
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010051
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010052
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010053
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010054
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010055
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010057
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010058
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010059
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T3010060
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010061
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Group 37 Wiring diagram FH12, FH16 LHD Component wiring diagrams
T3010062
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Group 37 Wiring diagram FH12, FH16 LHD Illustrations index
Illustrations index
- Earth connections ................................................................. page 49
- Battery cables ........................................................................ page 50
650 Windscreen wiper motor ....................................................... page 88
1000 Cable harness, instruments .................................................. page 55
1002 Cable harness, tachograph (CABLE-EC) .............................. page 60
1006 Cable harness, cab, upper .................................................... page 61
1007 Cable harness, cab, lower ..................................................... page 63
1017 Cable harness, engine/cab heater ........................................ page 65
1020 Cable harness, cowl .............................................................. page 66
1030 Cable harness, engine .......................................................... page 67
1037 Cable harness, bogie lift ....................................................... page 70
1042 Cable harness, tail lights ....................................................... page 71
1056 Cable harness, air dryer ........................................................ page 72
1057 Cable harness, chassis ......................................................... page 73
1061 Cable harness, parking heater, cab ...................................... page 74
1062 Cable harness, parking heater, frame ................................... page 76
1072 Cable harness, air suspension .............................................. page 77
1074 Cable harness, hydralic bogie lift with axle load limiter ........ page 80
1077 Cable harness, side marking lamp ....................................... page 82
1083 Cable harness, door .............................................................. page 83
1084 Cable harness, cab, ABS ...................................................... page 86
1086 Cable harness, solenoid valve, ABS ..................................... page 87
1097 Cable harness, bogie lift feeder cable .................................. page 81
1402 Cable harness, windscreen washers .................................... page 88
1404 Cable harness, ADR ............................................................. page 89
1425 Cable harness, pulse sensor - tachograph (CABLE-B) ........ page 60
1433 Cable harness, bogie lift - locking, 3rd axle .......................... page 91
1440 Cable harness, el. operated rearview mirror ........................ page 94
1454 Cable harness, cab tilt pump ................................................ page 95
1465 Cable harness, additional accessories ................................. page 96
1468 Cable harness, water separator ............................................ page 97
1469 Cable harness, fuel filter heater ............................................ page 98
1476 Cable harness, engine, cab .................................................. page 99
1488 Cable harness, central lubrication system ............................ page 103
1489 Cable harness, adapter, no tachograph ................................ page 55
48
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Group 37 Wiring diagram FH12, FH16 LHD Illustrations
Illustrations
T3010168
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T3010169
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T3010170
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T3010171
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T3010172
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T3010173
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T3010175
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T3009689
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T3009690
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T3010814
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T3010816
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T3009695
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T3010179
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T3009671
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T3010425
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T3009679
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