Volvo d11H, d13H, D16H Operator's Manual

Volvo Trucks. Driving Success.

R

OPERATOR'S MANUAL

VEHICLE MAINTENANCE

VN, VHD,

Volvo d11H, d13H, AND D16H engines

VAH

Contents

Operator'sManualVehicleMaintenanceVN,VHD........................................1

Foreword..............................................................................................1

WarningLabelInformation........................................................................2

GeneralInformation................................................................................3

InformationFortheOwner........................................................................3

FederalEmissionRequirements..................................................................5

LabelInformation..................................................................................26

FuseandRelayLocation..........................................................................27

SafetyInformation.................................................................................29

ProperMaintenanceProcedure..................................................................29

InjuryPrevention...................................................................................33

EngineDamagePrevention.......................................................................40

ElectricSystemDamagePrevention............................................................43

ReportingSafetyDefects.........................................................................45

GeneralEngineInformation......................................................................46

EngineOverview,D11HandD13HLeftSideView........................................46

EngineOverview,D11HandD13HRightSideView......................................47

EngineOverview,D16HLeftSideV iew......................................................48

EngineOverview,D16HRightSideV iew....................................................49

EngineStorage......................................................................................50

EngineStorage......................................................................................50

MaintenanceandService.........................................................................51

MaintenanceHazards..............................................................................51

EngineComponents,ServiceSchedules.......................................................51

CoolingSystem.....................................................................................68

FuelSystem..........................................................................................73

EngineOil............................................................................................86

EngineAirFilter....................................................................................94

ExhaustAftertreatmentSystem..................................................................96

FanandAuxiliaryDriveBelts.................................................................104

TurbochargerandChargeAirCooler.........................................................107

FuelSystemService.............................................................................110

Transmission,ClutchandRearAxleMaintenance........................................114

SteeringandBrakesMaintenance.............................................................117

ElectricalSystemMaintenance................................................................123

Tires,WheelsandHubMaintenance.........................................................126

ChassisMaintenance.............................................................................140

CabMaintenance.................................................................................142

Lubrication.........................................................................................148

OilCapacityTablesandV iscosityCharts...................................................153

ServiceCheckList...............................................................................157

PreventiveMaintenance.........................................................................157

ServiceCharts.....................................................................................161

ScheduledServices...............................................................................161

TireRecord........................................................................................165

FuelandOilRecord..............................................................................166

EngineData........................................................................................167

Literature...........................................................................................168

ServiceAssistanceandManuals..............................................................168

Operator'sManualVehicleMaintenance

VN,VHD1

Foreword

DONOTRemovethismanualfromthevehicle.Itcontainsimportantoperational
andsafetyinformationthatisneededbyalldriversandownersofthisvehicle.

Thismanualcontainsinformationconcerningthesafeoperationofyourvehicle.
Itisextremelyimportantthatthisinformationisreadandunderstoodbeforethe
vehicleisoperated.Thismanualalsocontainsaconsiderableamountofinformation
concerningthevehicle,suchasvehicleidentication,PreventiveMaintenance
recommendationsandalogforyourservicerecords.Pleasekeepthisinthevehicleat
alltimes.Informationfromothercomponentmanufacturersissuppliedinseparate
manualsintheOwnersPackage.

TheNationalHighwayTrafcSafetyAdministration(NHTSA)andVOLVO Group
NorthAmerica, LLCshouldbeinformedimmediatelyifyoubelievethatthevehicle
hasa defectthatcouldcauseacrash,injuryordeath.

ContactNHTSAbycallingtheAutoSafetyHotlineat1(888)327-4236,bywritingto
NHTSA,U.S.DepartmentofTransportation,Washington,DC20590,byTTYat1
[phone],orvisittheirwebsiteatwww.nhtsa.dot.gov.

VOLVO GroupNorthAmerica, LLC

Greensboro,NCUSA

Ordernumber:PV776-

2013VOLVO GroupNorthAmerica,LLC, Greensboro,NCUSA

Allrightsreserved.Nopartofthispublicationmaybereproduced,storedin
retrievalsystem,ortransmittedinanyformsbyanymeans,electronic,mechanical,
photocopying,recordingorotherwise,withoutthepriorwrittenpermissionofVOL VO
Group NorthAmerica, LLC.

2Operator'sManualVehicleMaintenanceVN,
VHD

WarningLabelInformation

IMPORTANT:Beforedrivingthisvehicle,becertainthatyouhavereadandthat
youfullyunderstandeachandeverystepofthedrivingandhandlinginformation
inthisOperatorsManual.Becertainthatyoufullyunderstandandfollowall
safetywarnings.Itisextremelyimportantthatthisinformationisreadand
understoodbeforethevehicleisoperated.

ITISIMPORTANTTHATTHEFOLLOWINGINFORMATIONCONCERNING
LABELSBEREAD,UNDERSTOODANDALW A YSFOLLOWED.

Thefollowingtypesoflabelsareusedthroughoutthismanual:

Note:Anotedenesanoperatingprocedure,practice,condition,etc.,whichis
essentialtoproperoperationofthevehicle.

DANGER

Adangerlabeldirectstheoperatorsattentiontounsafepracticeswhichcouldresult
inseriouspersonalinjuryordeath.Thedangerlabelisinwhitetypeonablack
backgroundwithablackborder.

WARNING

Awarninglabeldirectstheoperatorsattentiontounsafepracticeswhichcould
resultinpersonalinjuryorseveredamagetothevehicle.Thewarninglabelisin

blacktypeonagraybackgroundwithablackborder.

CAUTION

Acautionlabeldirectstheoperatorsattentiontounsafepracticeswherepersonal
injuryisnotlikelybutpropertydamagecouldoccur.Thecautionlabelisinblack
typeonawhitebackgroundwithablackborder.

WarningandAdvisoryLabels

Advisory,Danger,WarningandCautionlabelsareplacedinvariouslocationsof
thevehicletoalertdriversandservicetechniciansaboutsituationsthatmayleadto
personalinjuryorequipmentdamage.Intheeventthatalabelisdamagedormissing
thelabelmustbereplaced.ContactyourauthorizedVOL VOTruckdealerfor
assistanceregardingWarningandAdvisorylabels.

Operator'sManualVehicleMaintenance

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GeneralInformation

InformationFortheOwner

Iftherearequestionsonthemaintenanceandperformanceofyourvehicle,please
discussthemwithyourVOLVOTruckdealer.Y ourauthorizeddealerisrequiredto
havetrainedmechanics,specialtoolsandsparepartstofullyserviceyourvehicle.
Ifnecessary,yourdealerwillcontactVOL VOTrucksNorthAmericaorother
manufacturersforanyassistance.

InadditiontothisMaintenanceManual,theremaybeadditionalinstruction/operators
manualssuppliedbycomponentmanufacturers.Thesemanualsareplacedinthe
OwnersPackageandplacedinthecab.Besuretoreadallthemanualsthoroughly
beforeoperatingthevehicle.

Also,varioussafetylabelsmaybeplacedoncomponentsbythecomponent
manufacturer.Besuretoreadandfollowtheselabelstopreventdamagetothe
vehicle,personalinjuryorevendeath.

InformationinthismanualreferstoVOLVOcomponentsandVOLVOdrivetrain.For
informationregardingtheCumminsenginecontactCumminsdirectly.Fordetailed
informationonnon-VOLVOenginesand/ordrivetrainscontactyournearestVOLVO
Truckdealer.

EstablishaPreventiveMaintenanceProgramwiththehelpofyourlocalVOLVO
Truckdealer.APreventiveMaintenanceProgrammakesitpossibletomaximize
theamountoftimeyourvehicleisupandrunning,resultinginlongercomponent
life.Thismakesforasafervehiclebyreducinganymechanicalfailuresduetopoor
maintenancepractices.

Note:Federallawrequiresmanufacturerstonotifyownersofitsproductsintheevent
ofaFederalMotorVehicleSafetyStandardorifasafetyrelateddefectisdiscovered.
Ifyouarenottheoriginalownerofthisvehicle,pleasenotifyusaboutthechangein
ownershipattheaddressbeloworthroughanauthorizedVOLVOTruckdealer.This
istheonlywaywewillbeabletocontactyouifnecessary .

VOLVOTrucksNorthAmerica

P.O.Box26115

Greensboro,NC27402-6115

UnitedStatesofAmerica

4Operator'sManualVehicleMaintenanceVN,
VHD

ThisMaintenanceManualcoversallVOLVOvehiclesmanufacturedbyVOL VO
TrucksNorthAmerica,includingthewholechassisandallVOLVOmanufactured
components.Forspecicmaintenanceinformationonvendorcomponents,
manufacturedby,forexample:Cummins,Fuller,Meritor,etc.,seetherespective
manufacturersserviceandmaintenanceliterature.

Thismanual,togetherwithmanualsforspeciccomponents(forexample,VOLVO
engine,Cumminsengine,Eatontransmission,etc.)containimportantinformationto
beabletooperatethisvehiclesafely.Theycontainadviceandinstructionswhich
willenableyoutogettheoperatingeconomyandperformancethatyouexpectfrom
thisqualityvehicle.

Allinformation,illustrationsandspecicationscontainedinthismanualarebased
uponthelatestproductinformationavailableatthetimeofpublication.Ifany
questionsariseconcerningthecurrentstatusofFederalorstatelaws,theappropriate
Federalorstateagencyshouldbecontacted.

Note:Illustrationsareusedforreferenceonlyandmaydifferslightlyfromtheactual
vehicle,however,keycomponentsaddressedinthismanualarerepresentedas
accuratelyaspossible.

VOLVOTrucksNorthAmericareservestherighttomakechangesatanytimeorto
changespecicationsordesignwithoutnoticeandwithoutincurringobligation.

General

USA

USA

TheFederalCleanAirAct,Section203(a)(3),statesthefollowingconcerningthe
removalofairpollutioncontroldevicesormodicationofacertiedenginetoa
non-certiedconguration:
CAA,Section(a)(3)(A)prohibitsanypersonfromremovingorrenderinginoperative
anyemissioncontroldeviceorelementofdesigninstalledonorinamotorvehicle
ormotorvehicleengineincompliancewithfederalregulationsundertheCleanAir
Actpriortothesaleanddeliveryofthevehicletotheultimatepurchaser.Thestatute
alsoprohibitsanypersonfromknowinglyremovingorrenderinginoperativeany
emissioncontroldeviceorelementofdesignaftersaleanddeliveryofavehicleor
enginetotheultimatepurchaser.Anypersonwhoviolatestheseprovisionseither
byremovingorrenderinginoperativeemissionscontroldevicespriortothesaleor
deliveryofanengineorvehicletoanultimatepurchaser,orbyknowinglyremoving
orrendinginoperativesuchdevicesafterthesaleanddeliveryofanengineorvehicle
toanultimatepurchaser,canbesubjecttopenaltiesofupto$3,750perincident.
Anydealerormanufacturerwhoviolatestheseprovisionscanbesubjecttopenalties
ofupto$37,500perincident.

Operator'sManualVehicleMaintenance

VN,VHD5

Canada

ThesameconditionsthatapplyintheUSAapplytoCanada,withoneexception.
Afterthevehicleissoldtoaretailcustomer,thatis,theenduser,thejurisdiction
controllingtheemissioncontroldevicesbecomestheprovinceinwhichthevehicleis
licensed.Nochangesshouldbemadethatrenderanyorallofthedevicesinoperative.

Shouldtheowner/operatorwishtomakeanychangestotheemissioncontroldevices,
checkwiththeprovincialauthoritybeforemakinganysuchchanges.

Mexico

ThesameconditionsthatapplyintheUSAapplytoMexico.RefertotheMexican
FederalLawforEmissionControlwhichadherestoEPAregulations.Nochanges
shouldbemadethatrenderanyoralloftheemissionscontroldevicesinoperative.

Shouldtheowner/operatorwishtomakeanychangestotheemissioncontroldevices,
checkwiththestateauthoritybeforemakinganysuchchanges.

FederalEmissionRequirements

ThissectioncoverstherequirementoftheUnitedStatesCleanAirActwhichstates:

Themanufacturershallfurnishwitheachnewmotorvehicleormotorvehicleengine
suchwritteninstructionsforthemaintenanceanduseofthevehicleorengineby
theultimatepurchaserasmaybereasonableandnecessarytoassuretheproper
functioningofemissioncontroldevicesandsystems.

Thissectionalsocoverstherequirementsoftheemissionsregulationspromulgated
undertheMotorV ehicleSafetyActinCanada.

6Operator'sManualVehicleMaintenanceVN,
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TamperingwithGaseousEmissionControl
SystemsProhibited

TheFederalCleanAirActprohibitstheremovalorrenderinginoperativeofany
deviceorelementofdesigninstalledonorinamotorvehicleormotorvehicleengine
incompliancewithFederalEmissionRegulationsby:

1Anypersonpriortoitssaleanddeliverytotheultimatepurchaser,or

2Anymanufacturerordistributorafteritssaleanddeliverytotheultimatepurchaser,

or

3Anypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or

tradingmotorvehiclesormotorvehicleenginesfollowingitssaleanddelivery
totheultimatepurchaser,or

4Anypersonwhooperatesaeetofmotorvehiclesfollowingitssaleanddelivery

totheultimatepurchaser.

Note:Forspecicsoftheprohibitedvehicle/enginemodicationsrefertotheVOL VO
Bodybuilderdocumentation.

EnginesOtherthanVOLVO

ForspecicinformationonenginesotherthanVOL VO,refertotheengine
vendorspublications.

EngineGaseousEmissionControlSystems

WarrantyMaintenance

Note:ForemissioncontrolsystemsinformationonenginesotherthanVOL VO,
refertotheenginevendor’spublication

Operator'sManualVehicleMaintenance

VN,VHD7

GaseousEmissionControlSystemsWarranty

VOLVOTrucksNorthAmerica.warrantstheEmissionControlSystemsoneach
newVOLVOdieselengineinanewVOL VOtrucktocomplywithallUnitedStates
FederalandCanadianemissionsregulationsapplicableatthetimeofmanufactureof
theengine,andtobefreefromdefectsinmaterialandworkmanshipundernormaluse
andserviceupto60months,or100,000miles,whicheveroccursrst,providedall
VOLVOTrucksNorthAmerica,maintenancerequirementsarefollowedasdescribed
inthismanual.Allwarrantyperiodsarecalculatedfromthedate-in-serviceofthe
newvehicle.Therepairorreplacementofdefectivepartswillbemadewithout
chargeforthecostofpartsand,ifrepairsaremadeatanauthorizedVOLVOTrucks
NorthAmericadealership,therewillbenochargeforlabor.VOLVOTrucksNorth
America’sobligationunderthiswarrantyislimitedtotherepairorreplacement,at
VOLVOTrucksNorthAmerica’soption,ofanypart(s)oftheEmissionControl
Systemsofsuchengineand/orvehiclefoundtobedefectiveuponexaminationby
VOLVOTrucksNorthAmericaandprovidedthatsuchpart(s)werereturnedto
VOLVOTrucksNorthAmericaoritsnearestauthorizedDealerwithinareasonable
periodoftime.

QualicationsandLimitations:

Note:NotcoveredbytheEmissionsControlSystemsWarranty:

•Malfunctionscausedbymisuse,improperadjustments,modication,alteration,

tampering,disconnection,improperorinadequatemaintenanceanduseof
improperdieselfuelorDEF.

•Damageresultingfromaccident,actsofnatureorothereventsbeyondthecontrol

ofVOLVOTrucksNorthAmerica.

•Inconvenience,lossofuseofthevehicle,commerciallossofanykindincluding,

butnotlimitedto,consequentialorincidentaldamages

•Anyvehicleinwhichtheodometerhasbeenalteredordamagedsothatmileage

cannotbereadilydetermined.

THISW ARRANTYISEXPRESSLYINLIEUOFALLOTHERW ARRANTIES
ANDREPRESENT A TIONSORCONDITIONS,ST A TUTORYOR
OTHERWISE,EXPRESSEDORIMPLIEDINCLUDING,BUTNOTLIMITED
TO,IMPLIEDW ARRANTYOFMERCHANTABILITYORFITNESSFORA
PARTICULARPURPOSE.

8Operator'sManualVehicleMaintenanceVN,
VHD

EmissionsControlSystemWarranty

Thefollowingenginecomponentsarecoveredbythesupplementalemissionscontrol
systemwarrantypolicyasrequiredbytheFederalcodeofemissionregulations.

1TurbochargerAssembly

•VGTActuator

2ChargeAirCooler

•CACPipes(Airinletto/fromCAC)

•CACHoses

3EngineControlModule(ECM)

4Injectors

5EngineandV ehicleWireharness(

repairtocircuitsrelatedtoEmissions
WarrantableComponents)

6ExhaustGasRecirculation(EGR)

Mixer

7EGRCooler

8EGRValveandEGRValveControl

9EGRPipes-EngineExhaustManifold

toEGRCooler

10EGRPipes-EGRCoolertoInlet

Manifold

11CrankcaseBreather

12CrankcaseSeparator

13CrankcaseTubingandHosesbefore

Separator

14AftertreatmentWiringHarness

15AftertreatmentControlModule(ACM)

16AftertreatmentDieselParticulateFilter

(DPF)Assembly

A.AftertreatmentDPFAssembly
withAftertreatmentDieselOxidation
Catalyst(DOC)

•AftertreatmentDoser

•DiffuserPipe(AftertreatmentDoser

Mounting)

•FuellinestoAftertreatmentDoser

•AftertreatmentFuelShutoffValve

•AftertreatmentFuelPressureSensor

•DischargeRecirculationValve

(DRV)(HeatMode)

•DischargeRecirculationValve

(DRV)Solenoid

•EngineTurbochargerCompressor

BypassActuator(HeatMode)

•EngineTurbochargerCompressor

BypassActuatorSolenoid

•EngineExhaustGasTemperature

(EGT)Sensor

•AftertreatmentDPFIntake

TemperatureSensor

•AftertreatmentDPFOutlet

TemperatureSensor

•AftertreatmentDPFDifferential

PressureSensor

•AftertreamentDoserAirSupply

Regulator(ifapplicable),Supply
Lines,andFittings

•EngineExhaustGasTemperature

(EGT)Sensor

•AftertreatmentDPFIntake

TemperatureSensor

•AftertreatmentDPFOutlet

TemperatureSensor

•AftertreatmentDPFDifferential

PressureSensor

17Sensors:

•CrankshaftPosition(CKP)

•CamshaftPosition(CMP)

•EngineCoolantTemperature(ECT)

•IntakeManifoldAirTemperature

•IntakeManifoldPressure(IMP)

•EGRTemperature

•AftertreatmentOutletNOx

•AftertreatmentIntakeNOx

Operator'sManualVehicleMaintenance

VN,VHD9

•EGRDifferentialPressure

•AmbientAirTemperature(AA T)

18SCR

•AftertreatmentSelectiveCatalytic

Reduction(SCR)Catalyst

•AftertreatmentDieselExhaustFluid

(DEF)Pump

•AftertreatmentDEFDosing

AbsolutePressureSensor

•AftertreatmentDEFReturn

Valve

•AftertreatmentDEFDosingValve

•AftertreatmentDEFTank

•AftertreatmentDEFT ank

Heater/Sender

•AftertreatmentDEFTankHeater

•AftertreatmentDEFTankHeater

Valve

•AftertreatmentDEFT ank

TemperatureSensor

•AftertreatmentDEFLevelSensor

•AftertreatmentDEFHeatedLines

19.InstrumentCluster(Repairof
microprocessor,OBDMIL,RealTime
Clock,AftertreatmentDEFT ankGauge
and,AftertreatmentDEFTankLowLevel
Indicator)

20.ExhaustGasPiping(from
TurbochargertoAftertreatmentSystem)

21.DataLinkConnector(DLC)

EngineGaseousEmissionsControlSystem
Warranty

TheemissionwarrantyforthedieselparticulatelterandSCRSystemscoversdefects
inworkmanshiponly.Normalmaintenance,suchascleaningashfromthelterat
regularmaintenanceintervalsandcleaningtheAftertreatmentfuelinjectoronDiesel
OxidationCatalyst(DOC)DPFsystems,isnotcoveredbytheemissionwarranty.
WiththeThermalRegenerationDPFsystem,cleaningtheignitionelectrodesandfuel
injectionnozzleattheregularmaintenanceintervalsisconsiderednormalmaintenance
andnotcoveredbytheemissionwarranty.

Note:Inresponsetocustomerrequests,VOLVOTrucksNorthAmerica,maybuild
vehicleswithenginessuppliedbyothermanufacturers.Inthesecases,eachengine
manufacturerthroughitsserviceorganization,isresponsibleforemissioncontrol
systemswarrantyonallpartsoftheengineassembly,asfurnished.

10Operator'sManualVehicleMaintenanceVN,
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FederalandCanadianEmissionControlSystem
Warranty

FederalandCanadianWarrantyRequirements

ThissectioncoverstherequirementoftheUnitedStatesCleanAirActwhichstates:
“Themanufacturershallfurnishwitheachnewmotorvehicleormotorvehicleengine
suchwritteninstructionsforthemaintenanceanduseofthevehicleorengineby
theultimatepurchaserasmaybereasonableandnecessarytoassuretheproper
functioningofemissioncontroldevicesandsystems.”Thissectionalsocovers
therequirementsoftheemissionsregulationspromulgatedundertheCanadian
EnvironmentalProtectionAct,1999.

Manufacturer’sWarrantyCoverage

VOLVOTrucksNorthAmericawarrantstheEmissionControlSystemsoneachnew
VOLVOdieselengineinanewVOLVOTrucktocomplywithallUnitedStates
FederalandCanadianemissionsregulationsapplicableatthetimeofmanufactureof
theengine,andtobefreefromdefectsinmaterialandworkmanshipundernormaluse
andserviceupto60months,or160934km(100,000miles),whicheveroccursrst,
providedthatallmaintenancerequirementsarefollowedasdescribedinthismanual.
Allwarrantyperiodsarecalculatedfromthedate-in-serviceofthenewvehicle.The
repairorreplacementofdefectivepartswillbemadewithoutchargeforthecostof
partsandifrepairsaremadeatanauthorizedVOLVOdealership,therewillbeno
chargeforlabor.
VOLVO’sobligationunderthiswarrantyislimitedtotherepairorreplacement,at
VOLVO’soption,ofanypart(s)oftheEmissionControlSystemsofsuchengine
and/orvehiclefoundtobedefectiveuponexaminationbyVOLVOandprovided
thatsuchpart(s)werereturnedtoVOL VOoritsnearestauthorizedDealerwithina
reasonableperiodoftime.

Note:ForemissioncontrolsystemsinformationonenginesotherthanVOL VO,
refertotheenginevendor’spublication

Operator'sManualVehicleMaintenance

VN,VHD11

TamperingwithEmissionControlSystemsProhibited

TheFederalCleanAirActprohibitstheremovalorrenderinginoperativeofany
deviceorelementofdesigninstalledonorinamotorvehicleormotorvehicleengine
incompliancewithFederalEmissionRegulationsby:

1Anypersonpriortoitssaleanddeliverytotheultimatepurchaser,or

2Anymanufacturerordistributorafteritssaleanddeliverytotheultimatepurchaser,

or

3Anypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or

tradingmotorvehiclesormotorvehicleenginesfollowingitssaleanddelivery
totheultimatepurchaser,or

4Anypersonwhooperatesaeetofmotorvehiclesfollowingitssaleanddelivery

totheultimatepurchaser.

Note:Forspecicsoftheprohibitedvehicle/enginemodicationsrefertotheVOL VO
BodyBuildersdocumentation.

CaliforniaEmissionControlWarrantyStatement

YourWarrantyRightsandObligations

TheCaliforniaAirResourcesBoardandVOLVOTrucksNorthAmericaarepleased
toExplaintheemissioncontrolsystemwarrantyonyour2013/2014vehicle.In
California,newmotorvehicleenginesmustbedesigned,builtandequippedtomeet
theState’sstringentanti-smogstandards.VOL VOmustwarranttheemissioncontrol
systemonyourenginefortheperiodoftimelistedbelowprovidedtherehasbeen
noabuse,neglect,orimpropermaintenanceofyourengine.Y ouremissioncontrol
systemmayincludepartssuchasthefuel-injectionsystem,turbochargerassembly,
electroniccontrolmoduleandotheremission-relatedassemblies.
Ifanemission-relatedpartofyourengineisdefective,thepartwillberepairedor
replacedbyVOLVO.ThisisyouremissioncontrolsystemDEFECTSWARRANTY .

12Operator'sManualVehicleMaintenanceVN,
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Manufacturer’sWarrantyCoverage

(Applicableonlytovehiclesand/orenginescertiedforsaleandregisteredinthe
StateofCalifornia)

VOLVOwarrantstheEmissionControlSystemsoneachnewVOL VOdieselengine
inanewVOLVOtrucktocomplywithallStateofCaliforniaemissionsregulations
applicableatthetimeofmanufactureoftheengine,andtobefreefromdefectsin
materialandworkmanshipundernormaluseandserviceupto60monthsor100,000
miles,whicheveroccursrst,providedallVOLVOmaintenancerequirementsare
followedasdescribedinthismanual.Allwarrantyperiodsarecalculatedfromthe
date-in-serviceofthenewvehicle.Therepairorreplacementofdefectivepartswill
bemadewithoutchargeforthecostofpartsand,ifrepairsaremadeatanauthorized
VOLVOdealership,therewillbenochargeforlabor.
VOLVO’sobligationunderthiswarrantyislimitedtotherepairorreplacement,at
VOLVO’soption,ofanypart(s)ofEmissionControlSystemsofsuchengineand/or
vehiclefoundtobedefectiveuponexaminationbyVOLVOandprovidedthatsuch
part(s)werereturnedtoVOLVOoritsnearestauthorizedDealerwithinareasonable
periodoftime.

Owner’sWarrantyResponsibilities

Asthemotorvehicleengineowner,youareresponsiblefortheperformanceofthe
requiredmaintenancelistedinthismanual.VOL VOrecommendsthatyouretainall
receiptscoveringmaintenanceofyourvehicle,butVOLVOcannotdenywarranty
solelyforthelackofreceiptsorforyourfailuretoensuretheperformanceofall
scheduledmaintenancelistedinothermanualswhichweresuppliedwithyourvehicle.
YouareresponsibleforpresentingyourmotorvehicleenginetoaVOL VOdealeras
soonasaproblemexists.Thewarrantyrepairsshouldbecompletedinareasonable
amountoftime,nottoexceed30days.Asthemotorvehicleengineowner,youshould
alsobeawarethatVOLVOmaydenyyouwarrantycoverageifyourvehicleorapart
hasfailedduetoabuse,neglect,impropermaintenance,orunapprovedmodications.
Ifyouhaveanyquestionsregardingyourwarrantyrightsandresponsibilities,you
shouldcontactVOLVOTrucksNorthAmericaWarrantyActivitiesP .O.Box26259,
Greensboro,NC27402,ortheCaliforniaAirResourcesBoardat9480TelstarAvenue,
ElMonte,California91731.

Federal,Canadian,andCaliforniaEmission
ControlWarrantyStatement

THISW ARRANTYISEXPRESSLYINLIEUOFALLOTHERW ARRANTIES
ANDREPRESENT A TIONSORCONDITIONS,ST A TUTORYOR
OTHERWISE,EXPRESSEDORIMPLIEDINCLUDING,BUTNOTLIMITED
TO,IMPLIEDW ARRANTYOFMERCHANTABILITYORFITNESSFORA
PARTICULARPURPOSE.

Operator'sManualVehicleMaintenance

VN,VHD13

EmissionControlSystemWarranty

Thefollowingenginecomponentsarecoveredbythesupplementalemissionscontrol
systemwarrantypolicyasrequiredbytheCodeofFederalRegulations,California
CodeofRegulations,andtheregulationsundertheCanadianEnvironmental
ProtectionAct,1999.

1EngineTurbochargerAssembly

•VGTActuator

2ChargeAirCooler

•CACPipes(Airinletto/fromCAC)

•CACHoses

3EngineControlModule(ECM)

4Injectors

5EngineandV ehicleWireharness(

repairtocircuitsrelatedtoEmissions
WarrantableComponents)

6ExhaustGasRecirculation(EGR)

Mixer

7EGRCooler

8EGRValveandEGRValveControl

9EGRPipes-EngineExhaustManifold

toEGRCooler

10EGRPipes-EGRCoolertoInlet

Manifold

11CrankcaseBreather

12CrankcaseSeparator

13CrankcaseTubingandHosesbefore

Separator

14AftertreatmentWiringHarness

15AftertreatmentControlModule(ACM)

16AftertreatmentDieselParticulateFilter

(DPF)withAftertreatmentDiesel
OxidationCatalyst(DOC)

•AftertreatmentDoser

•DiffuserPipe(AftertreatmentFuel

DoserMounting)

•FuellinestoAftertreatmentFuel

Doser

•AftertreatmentFuelDoserAir

SupplyRegulator

•AftertreatmentFuelShutoffValve

•AftertreatmentFuelPressureSensor

•EngineExhaustGasTemperature

(EGT)Sensor

•AftertreatmentDPFIntake

TemperatureSensor

•AftertreatmentDPFOutlet

TemperatureSensor

•AftertreatmentDPFDifferential

PressureSensor

17Sensors:

•CrankshaftPosition(CKP)Sensor

•CamshaftPosition(CMP)Sensor

•EngineCoolantTemperature(ECT)

Sensor

•IntakeManifoldAir

Temperature/PressureSensor

•ExhaustGasRecirculation(EGR)

TemperatureSensor

•AftertreatmentOutletNOxSensor

•AftertreatmentIntakeNOxSensor

•EngineExhaustGasRecirculation

DifferentialPressureSensor

•AmbientAirTemperature(AAT)

Sensor

18SCR

•AftertreatmentSelectiveCatalytic

Reduction(SCR)Catalyst

•AftertreatmentDieselExhaustFluid

(DEF)Pump

•AftertreatmentDEFDosing

AbsolutePressureSensor

•AftertreatmentDEFReturn

Valve

•AftertreatmentDEFDosingValve

•AftertreatmentDEFTank

14Operator'sManualVehicleMaintenanceVN,
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•AftertreatmentDEFT ank

Heater/Sender

•AftertreatmentDEFTankHeater

•AftertreatmentDEFTankHeater

Valve

•AftertreatmentDEFT ank

TemperatureSensor

•AftertreatmentDEFLevelSensor

•AftertreatmentDEFHeatedLines

•AftertreatmentDEFQualitySensor

19.InstrumentCluster(Repairof
microprocessor,OBDMIL,Real
TimeClock,AftertreatmentDEFTank
Gaugeand,AftertreatmentDEFT ank
LowLevelIndicator)

20.ExhaustGasPiping(from
TurbochargertoAftertreatmentSystem
)

21.DataLinkConnector(DLC)

Operator'sManualVehicleMaintenance

VN,VHD15

EmissionControlSystemWarranty(Cont.)

Theemissionwarrantyforthedieselparticulatelter(DPF)andSCRSystemcovers
defectsinworkmanshiponly.Normalmaintenance,suchascleaningashfromthelter
atregularmaintenanceintervalsandcleaningtheaftertreatmentfuelinjectoronDiesel
oxidationcatalyst(DOC)DPFsystems,isnotcoveredbytheemissionwarranty.

Note:Inresponsetocustomerrequests,VOLVOTrucksNorthAmericamaybuild
vehicleswithenginessuppliedbyothermanufacturers.Inthesecases,eachengine
manufacturerthroughitsserviceorganization,isresponsibleforemissioncontrol
systemswarrantyonallpartsoftheengineassembly,asfurnished.

CAUTION

Anyunauthorizedadjustmentstothe
emissioncontrolcomponentscancause
severedamagetotheengine.

1.RepairsbyVOL VODealers,Sub-DealersandServiceDealersRepairscovered
bytheEmissionControlSystemsWarrantywillbeperformedbyanyauthorized
VOLVOrepairfacilitywithnochargeforpartsandlabor(includingdiagnosis),using
VOLVOpartsforanypartoftheemissioncontrolsystemscoveredbythiswarranty
andfounddefective.

2.InanEmergencyInanemergency,whereanauthorizedVOLVOfacilityisnot
available,repairsmaybeperformedatanyavailableserviceestablishment,orbythe
owner,usinganyreplacementpart,withinthelimitationsofparagraphs3and4inthis
section.Anemergencyconditionexistsunderthissectionif,after30days,repairs
havenotbeencompletedorpartsarenotyetavailable.VOL VOwillreimbursethe
ownerforsuchrepairsthatarecoveredunderthiswarranty,includingdiagnosis,not
toexceedVOLVO’ssuggestedretailpriceforpartsreplacedandlaborchargesbased
onVOLVO’srecommendedtimeallowanceandgeographicallyappropriatehourly
laborrate.ReplacedpartsandpaidinvoicesmustbepresentedataVOL VOfacilityas
aconditionofreimbursementforemergencyrepairsperformedelsewhere.

3.RepairsbyNon-VOLVOFacilitiesOwnersmayelecttohavemaintenance,
replacement,orrepairofemissioncontrolsystemsperformedbyanyrepairfacility,
andmayelecttousepartsotherthanVOLVOpartswithoutinvalidatingthewarranty
onothercomponents,butthecostofsuchserviceorpartswillnotbecoveredby
VOLVOunderitswarranty.

CAUTION

Intheeventthatdamageresultsfromunauthorizedadjustmentstoanyemission
controlsystemcomponents,asevidencedbysettingsotherthanasspecied,
orbrokenfastenerseals,thecostofrepairingsuchdamageWILLNOTBE
COVEREDunderwarranty

16Operator'sManualVehicleMaintenanceVN,
VHD

4.UseofNon-VOL VOPartsUseofreplacementpartswhicharenottheequivalent
ofVOLVOpartsmayimpairtheeffectivenessofemissioncontrolsystems.Ifother
thanVOLVOpartsareused,theownershouldobtainassurancesthatsuchpartsare
warrantedbytheirmanufacturertobetheequivalentofVOLVOpartsinperformance
anddurability.VOL VOassumesnoliabilityunderthiswarrantywithrespectto
partsotherthanVOL VOparts;however,theuseofnon-VOLVOpartsdoesnot
invalidatethewarrantyonothercomponentsunlessnon-VOLVOpartscausedamage
towarrantedparts.

5.MaintenanceandMaintenanceRecordsThevehicleownerisresponsibleforthe
performanceofallrequiredmaintenancespeciedinthismanual.VOL VOwillnot
denyawarrantyclaimsolelybecausethereisnorecordofmaintenance;however,
VOLVOmaydenyawarrantyclaimiffailuretoperformrequiredmaintenanceresults
inthefailureofawarrantedpart.Receiptsorotherrecordscoveringtheperformance
ofscheduledmaintenanceshouldberetainedtoanswerquestionsthatmayarise
concerningmaintenance.Maintenancerecordsshouldbetransferredtosubsequent
ownersifthevehicleissold.

6.ItemsNotCoveredbytheEmissionControlSystemsWarranty

•Malfunctionscausedbymisuse,improperadjustments,modication,alteration,

tampering,disconnection,improperorinadequatemaintenanceanduseof
improperdieselfuel.

•Damageresultingfromaccident,actsofnatureorothereventsbeyondthecontrol

ofVOLVOTrucksNorthAmerica

•Inconvenience,lossofuseofthevehicle,commerciallossofanykindincluding,

butnotlimitedto,consequentialorincidentaldamages.

•Anyvehicleinwhichtheodometerhasbeenalteredordamagedsothatmileage

cannotbereadilydetermined.

7.CustomerAssistanceVOL VOwishestoassurethattheEmissionControlSystems
Warrantyisproperlyadministered.Intheeventthatownersdonotreceivethe
warrantyservicetowhichtheybelievetheyareentitledundertheFederal,Canadian,
orCaliforniaEmissionControlSystemsWarranty,theyshouldcontactthenearest
VOLVORegionalOfceforassistance.Theaddressandtelephonenumberforeach
RegionalOfceareintheVOL VODirectoryofSales,PartsandServiceCenters.
OwnersinneedofadditionalassistanceorinformationconcerningtheEmission
ControlSystemsWarrantymayalsocontact:
VOLVOTrucksNorthAmerica
WarrantyActivities
P.O.Box26259
Greensboro,NC27402

Operator'sManualVehicleMaintenance

VN,VHD17

EmissionGreenHouseGasComponentWarranty
(IfEquipped)

92/92Trucks//&warrantscertainindividualgreenhousegas(GHG)components
andcontrolsofeachnew92/92vehiclecertiedtotherequirementsofChapter40
oftheUnitedStatesCodeofFederalRegulations,Part1037.92/92GHGcertied
vehiclesarewarrantedtobedesigned,built,andequippedsotheyconformatthetime
ofsaletotheultimatepurchasertotherequirementsofthePartandtobefreefrom
defectsinmaterialandworkmanshipwhich,undernormaluseandservice,would
causethevehicletofailtoconformtotherequirementsofthePartuptotheperiods
specied,providedall92/927UXFNV//&maintenanceandinspectionrequirements
arefollowed.Seeyourlocalauthorized92/92Trucksdealerforrecommended
maintenanceandinspectionprocedures.Allwarrantyperiodsarecalculatedfromthe
dateinserviceofthevehicle.Allcoverageis100%forpartsandlaborsubjecttothe
qualications,limitationsandexclusionsasnoted.

LIMITATIONSANDEXCLUSIONSTOTHISWARRANTYAPPEARON
THEFOLLOWINGPAGES.
THESELIMITA TIONSANDEXCLUSIONSAREIMPORT ANTANDMUST
BEREADANDUNDERSTOOD.

Thiswarrantyappliestonew92/92vehiclescertiedtotherequirementsof40CFR
part1037.92/927UXFNV//&reservestherighttomakeanychangesindesign,or
makeadditionstooruponitsproducts,withoutincurringanyobligationstoinstallthe
samechangesonvehiclespreviouslybuilt.

EmissionsComponentsCoverage,Vehicle:

NotCoveredbytheEmissionsControlSystemWarranty:

•Malfunctionscausedbymisuse,improperadjustment,modicationalteration,

tampering,disconnection,improperorinadequatemaintenanceanduseof
improperdieselfuelorDEF.

•Damageresultingfromaccident,actofnatureorothereventsbeyondthecontrol

of92/927UXFNV//&

•Inconvenience,lossofuseofthevehicle,commerciallossofanykindincluding,

butnotlimitedtoconsequentialorincidentaldamages.

•Anyvehicleinwhichtheodometerhasbeenalteredordamagedsothatmileage

cannotbereadilydetermined.

THISW ARRANTYISEXPRESSLYINLIEUOFALLOTHERW ARRANTIES
ANDREPRESENT A TIONSORCONDITIONS,ST A TUTORYOR
OTHERWISE,EXPRESSEDORIMPLIEDINCLUDING,BUTNOTLIMITED
TO,IMPLIEDW ARRANTYOFMERCHANTABILITYORFITNESSFORA
PARTICULARPURPOSE.

18Operator'sManualVehicleMaintenanceVN,
VHD

Tires,DriveandSteerOnly:Therst24monthsor38624km(24,000miles)of
vehicleoperation,whicheveroccursrst,andapplyingonlytotherstsetoftires
onthevehiclewhendeliveredtotheultimatepurchaser .Subjecttothetermsand
conditionsofthetiremanufacturer’swarranty,excludingretreads.Emissionsrelated
warrantycoverageonly,refertothespecictiremanufacturer’swarrantypolicyfor
othertermlengths.

SourceofpartsandrepairArepairshoporpersonoftheowner’schoosingmay
maintain,replace,orrepairemissioncontroldevicesandsystems.

ReplacementoftiresthatareGHGcertiedTheoriginalequipmenttiresinstalled
onthisvehicleatthefactorywerecertiedtotheU.S.EPAGreenhouseGas(GHG)
andNHTSAFuelEfciencyregulations.Replacementofthesetiresshouldbewitha
tireofequalorlowerrollingresistancelevels(TRRLorCrr).Pleaseconsultyourtire
supplier(s)forappropriatereplacementtires.

MaintainingaGHGcertiedtireInordertomaintainthecertiedrollingresistance
ofthetireswhichoptimizefueleconomy,themaintenanceproceduresprovideby
thetiremanufacturermustbefollowed.

AllotherV ehicleemissioncontrolsarewarrantedto60monthsor160934km
(100,000miles),whicheveroccursrst.

Othervehiclecomponents:60monthsor160934km(100,000miles),whichever
occursrst.

EmissionControlSystemWarranty

VehiclessoldforuseinCaliforniamusthavetheOperator’sManualinthevehicle
whichcontainstheCaliforniaEmissionSystemWarranty.

Operator'sManualVehicleMaintenance

VN,VHD19

CoveredEmissionComponentsList:
60Monthsor160934km
(100,000Miles)

ElectronicControlModule

Engine&VehicleWireHarness

InstrumentCluster

Repairofmicroprocessor

RealTimeClock

Sensors

AmbientAirTemperatureSensor

EngineCoolantTemperatureSensor

EngineSpeedSensor

TransmissionSpeedSensor

QualicationsandLimitations

Engine,vehicleandtransmissionECMs
wheretheyarepartofthecertied
emissionscontrol.SeeyouU92/92
Dealerforcoverageidentication.

Onlycircuitsspecicallyconnectedto
otheremissionrelatedcomponents.

Onlywheretheyarepartofthecertied
emissioncontrols.SeeyouU92/92
Dealerforcoverageidentication.

Onlywheretheyarepartofthecertied
emissioncontrols.SeeyouU92/92
Dealerforcoverageidentication.

20Operator'sManualVehicleMaintenanceVN,
VHD

CoveredEmissionComponentsList:QualicationsandLimitations

Tires

DriveandSteerOnly:Therst24months
or38624km(24,000miles)ofvehicle
operation,whicheveroccursrst,and
applyingonlytotherstsetoftireson
thevehiclewhendeliveredtotheultimate
purchaser.
Subjecttothetermsandconditionsofthe
tiremanufacturer’swarranty,excluding
retreads.
Emissionsrelatedwarrantycoverageonly ,
refertothespecictiremanufacturer’s
warrantypolicyforothertermlengths.

ExteriorComponents:Highway
TractorsOnly

ChassisFairings

GroundEffectExtensions

RoofDeectors

CabSideDeectors

AdjustableRoofExtensions

SideDeectorExtensions

BumperDeectors

A-pillarDeectors

AirConditioningComponents:Only
thosevehiclescertiedas“Tractors”
accordingtotherequirementsof
Chapter40oftheCodeofFederal
Regulations,Part1037.

Hoses,CompressortoCondenser

Hoses,CondensertoDrier

Hoses,DriertoClimateUnit

Hoses,ClimateUnittoCompressor

Hoses,BunkClimateUnit

ReceiverDrier,SpringLoaded,12cubic
in.

A/CCompressor

A/CCondenser

A/CPressureSwitches&Transducers

MainClimateUnit

BunkClimateUnit

60Monthsor160934km
(100,000Miles),whicheveroccursrst.

60Monthsor160934km
(100,000Miles),whicheveroccursrst.

Operator'sManualVehicleMaintenance

VN,VHD21

NoiseEmissions

VOLVOTrucksNorthAmericawarrantstotherstpersonwhopurchasesthisvehicle
forpurposesotherthanresaleandtoeachsubsequentpurchaser,thatthisvehicleas
manufacturedbyVOLVOTrucksNorthAmericawasdesigned,builtandequipped
toconform,atthetimeitleftthecontrolofVOL VOTrucksNorthAmerica,withall
applicableU.S.EPANoiseControlRegulations.

Thiswarrantycoversthisvehicleasdesigned,builtandequippedbyVOL VOTrucks
NorthAmerica,andisnotlimitedtoanyparticularpart,componentorsystemofthe
vehiclemanufacturedbyVOLVOTrucksNorthAmericaDefectsindesign,assembly
orinanypart,componentorsystemofthevehicleasmanufacturedbyVOLVO
TrucksNorthAmerica,which,atthetimeitleftthecontrolofVOLVOTrucksNorth
AmericacausednoiseemissionstoexceedFederalstandards,arecoveredbythis
warrantyforthelifeofthevehicle.

Note:T otrackallmaintenancetotheNoiseControlSystemutilizethe“NoiseControl
Log”,page163.

NoiseControlSystem,OperatorInspectionandMaintenance
Requirements

ANoiseControlSystemMaintenanceLogislocatedinthismanual.Thislogshould
beusedtodocumentallNoiseControlSystemrelatedmaintenance,whetherthe
maintenanceresultsfromaspecicnoisecontrolsysteminspection,oradeciency
identiedduringanothergeneralmaintenanceevent.

Ifadditionallogspaceisneeded,furtherentriesmaybeaddedonaseparatesheetof
paper.Storetheseadditionswiththemainlogtopreserveacomprehensiverecord.It
isrecommendedthatcopiesofallnoiseemissionsrelatedmaintenanceinvoicesbe
retained.

ThefollowingNoiseControlSysteminspectionandmaintenanceinstructionscontain
suggestedmaintenanceintervals.Theseintervalsmayneedadjustmentinorderto
bestaccommodatethespecicvehicleusage.Thefollowinginstructionsonlyconcern
NoiseEmissionsrelateditemsanddonotaddressormodifyanygeneralvehicle
maintenancerequirements.

ThefollowingelementsmakeuptheNoiseControlSystem:

•NoiseShieldingandInsulationDevices

•CoolingSystem

•ExhaustSystem/DPFSystem

•AirIntake/AirInductionSystem

•EngineControl,EGRandFuelSystems

•SelectiveCatalyticReduction(SCR)

22Operator'sManualVehicleMaintenanceVN,
VHD

TamperingwithNoiseControlSystem

Federallawprohibitsthefollowingactsorthecausingthereof:

(1)Theremovalorrenderinginoperativebyanyperson,otherthanforpurposesof
maintenance,repair,orreplacement,ofanydeviceorelementofdesignincorporated
intoanynewvehicleforthepurposeofnoisecontrolpriortoitssaleordeliverytothe
ultimatepurchaserorwhileitisinuse;

or

(2)theuseofthevehicleaftersuchdeviceorelementofdesignhasbeenremoved
orrenderedinoperativebyanyperson.

Amongtheactsthatconstitutetamperingaretheactslistedbelow:

•Removal,orrenderinginoperative,ofanyexhaustcomponents,includingmufers,

heavyordouble-wallexhausttubing,exibletubingorexhaustpipeclamping.

•Removal,orrenderinginoperative,ofthetemperature-modulatedcoolingfan

system.

•Removalofthecoolingfanshroud.

•Removal,orrenderinginoperative,oftheaircleanerorairintakein-linesilencer.

•Removalofthesounddeadeningmaterialfromthehoodorcabtunnel.

•Removal,orrenderinginoperative,oftheenginespeedgovernorsoastoallow

enginespeedtoexceedthemanufacturersspecications.

•Removalofsplashshieldslocatedinsidethewheelhousings.

•Removalofengineblockshields.

•Removalofenginecrankcaseshieldsorinsulation.

•Removalofinsulatedrockerarmcovers.

•Removaloftransmissionnoiseshields.

NoiseShieldingandInsulationDevices

Maintenance

Ensuresoundshieldingandinsulatingdevicesareintact.Inspectcomponentsfor
damage.Primarysystemcomponentsrequiringnoiserelatedinspectionincludethe
hood,enginecompartmentinsulatingmaterials(includinghoodinsulation,bulkhead
insulation,doghouseinsulation,etc.)splashshields,cabskirts,fendershields,and
bodypanels.Inspectallrelatedfasteners,brackets,andclampsfordamageand
tightness.

Operator'sManualVehicleMaintenance

VN,VHD23

RegulatoryCompliance

ActsthatconstitutetamperingwiththeNoiseShieldingandInsulationDevices:

Removingorrenderinginoperativetheengineand/ortransmissionnoisedeadening
panels,shieldsorinsulatingmaterials.

Removingorrenderinginoperativethecab-tunnelorhoodnoiseinsulatingmaterials.

Removingorrenderinginoperativeanyvehiclebodymountedsoundinsulation
componentsand/orshields(caborfendershields,skirts,wheelhousingsplashshields,
etc.).

CoolingSystem

WARNING

DONOTworknearthefanwiththeenginerunningortheignitionintheON
position.Theenginefancanengageatanytimewithoutwarning.Anyonenear
thefanwhenitturnsoncouldbeseriouslyinjured.

Maintenance

Visuallyinspectcoolingsystemcomponentsfordamage,and/ormisalignment.

Primarysystemcomponentsrequiringnoiserelatedinspectionincludefanblades,fan
clutch,fanshroud,fanring,andrecirculationshields.Checkfanblades,fanring,fan
shroud,belttensionerandrecirculationshieldsforanydamage.V erifythatfanblades
clearthefanring.Inspectallrelatedfasteners,brackets,andclampsfordamageand
tightness.Conrmoperationoftemperaturemodulatedfanclutch.

RegulatoryCompliance

ActsthatconstitutetamperingwiththeCoolingSystem:

Removingorrenderinginoperativecoolingsystemcomponents(suchasthe
temperaturemodulatedfanclutch,fanshroud,fanring,recirculationshields,etc.).

24Operator'sManualVehicleMaintenanceVN,
VHD

ExhaustSystem

WARNING

Hotengine!Avoidallmovablepartsorhotengineparts,exhaustgases,and/or
uids.Ahotengine,exhaust,and/oruidscancauseburns.

Maintenance

Makesuretheexhaustsystemisintact.Inspectfordamage,misalignmentand/or
leakage.Primarysystemcomponentsrequiringnoiserelatedinspectioninclude
exhaustmanifold,turbocharger,andallexhaustsystem(rigidandexible)piping.
Closelycheckthesystemforexhaustleaks.Specialattentionshouldbegiventoall
welds,seams,gaskets,supportpoints,clamps,couplingsandconnections.

Inspectallexhaustsystemfasteners,brackets,andclampsfordamageandtightness.

RegulatoryCompliance

ActsthatconstitutetamperingwiththeExhaustSystem:

Removingorrenderinginoperativeexhaustsystemcomponents(suchasthepipes,
clamps,etc.).

AirIntake/AirInductionSystem

Maintenance

Makesuretheairintakesystemisintact.Inspectcomponentsfordamage,
misalignmentand/orleakage.Primarysystemcomponentsrequiringnoiserelated
inspectionincludetheaircleanerhousing,aircleanerelement,turbocharger,charge
aircoolerandintakemanifold.

Alsoinspectallducts,pipes,hoses,tubingandelbowsusedtointerconnectthe
system.Specialattentionshouldbegiventoallwelds,seams,gaskets,supportpoints,
clamps,couplingsandconnections.

Inspectallintakesystemfasteners,brackets,andclampsfordamageandtightness.

Operator'sManualVehicleMaintenance

VN,VHD25

RegulatoryCompliance

ActsthatconstitutetamperingwiththeAirIntake/AirInductionSystem:

Removingorrenderinginoperativeairintake/inductionsystemcomponents(lter,
lterhousings,ducts,etc.).

EngineControl,EGRandFuelSystems

ActsthatconstitutetamperingwithEngineControl,EGRandFuelSystems:

Removingrenderinginoperative,ormodifyingtheenginecontrolsystemsuchas
theECU,EGRsystemcomponents,orfuelsystemcomponents,inordertoallow
theenginetooperateoutsideofthemanufacturersspecicationsisnotallowedand
violatesbothwarrantyandlegislation.

26Operator'sManualVehicleMaintenanceVN,
VHD

LabelInformation

VTShown,VNandVHDSimilar

1.Transmission

TypeandGear
Pattern,andExhaust
Aftertreatment
Systems(EATS)This

informationislocatedin
thevisor.

2.VIN/GA WRLocated
inthedoorframeB
pillar.

W1000211

3.VIN/Major
ComponentsLocated
inthedoorframeBpillar.

4.V ehicleNoiseEmission
LocatedinthedoorframeB
pillar.