VEGA LOG571 User Manual

Operating Instructions
VEGALOG 571 CPU and carrier
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571 CPU
VEGALOGVEGALOG
571 EA
VEGALOGVEGALOG
571 EP
VEGALOGVEGALOG
571 AR
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Contents

1 About this document
1.1 Function .............................
4
1.2 Target group ..........................
4
1.3 Symbolism used .......................
4
2 For your safety
2.1 Authorised personnel....................
5
2.2 Appropriate use........................
5
2.3 Warning about misuse ...................
5
2.4 CE conformity .........................
5
2.5 Environmental instructions ................
6
3 Product description
3.1 Conguration..........................
7
3.2 Principle of operation ....................
7
3.3 Operation ............................
8
3.4 Storage and transport ...................
8
4 Mounting
4.1 General instructions.....................
10
4.2 Carrier ..............................
10
4.3 Mount female multipoint connectors .........
11
4.4 Coding ..............................
11
5 Connecting to power supply
5.1 General connection instructions ............
14
5.2 Additional instructions for Ex applications .....
15
5.3 Wiring plan ...........................
16
6 Set up
6.1 Indicating and adjustment elements .........
19
6.2 Module card types......................
19
6.3 Setup requirements .....................
22
6.4 Start PACTware™ .....................
23
6.5 Creating a project ......................
24
6.6 Example projects.......................
25
6.7 Parameter adjustment ...................
26
7 Maintenance and fault rectication
7.1 Maintenance ..........................
30
7.2 Fault rectication .......................
30
7.3 Instrument repair .......................
31
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8 Dismounting
8.1 Dismounting procedure ..................
32
8.2 Disposal .............................
32
9 Supplement
9.1 Technical data.........................
33
9.2 Dimensions ...........................
35
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Contents
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1 About this document

1.1 Function

This operating instructions manual has all the information you need for quick setup and safe operation. Please read this manual before you start setup.

1.2 Target group

This operating instructions manual is directed to trained, qualied personnel. The contents of this manual should be made available to these personnel and put into practice by them.

1.3 Symbolism used

Information, tip, note
This symbol indicates helpful additional information.
Caution: If this warning is ignored, faults or malfunctions can result. Warning: If this warning is ignored, injury to persons and/or serious damage to the instrument can result. Danger: If this warning is ignored, serious injury to persons and/or destruction of the instrument can result.
Ex applications
This symbol indicates special instructions for Ex applications.
l List
The dot set in front indicates a list with no implied sequence.
à Action
This arrow indicates a single action.
1 Sequence
Numbers set in front indicate successive steps in a procedure.
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About this document
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2 For your safety

2.1 Authorised personnel

All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the operator. For safety and warranty reasons, any internal work on the instruments must be carried out only by personnel authorised by the manufacturer.

2.2 Appropriate use

VEGALOG 571 is a modular processing system for a wide range of applications, e.g. for level, process pressure and dierential pressure measurement.

2.3 Warning about misuse

Inappropriate or incorrect use of the instrument can give rise to application-specic hazards, e.g. vessel overll or damage to system components through incorrect mounting or adjustment.

2.4 General safety instructions

VEGALOG 571 CPU is a high-tech instrument requiring the strict observance of standard regulations and guidelines. The user must take note of the safety instructions in this operating instructions manual, the country-specic installation standards (e.g. the VDE regulations in Germany) as well as all prevailing safety regulations and accident prevention rules.

2.5 CE conformity

The VEGALOG 571 CPU(Ex) module card is in CE conformity with EMVG (89/336/EWG) and LVD (73/23/EWG).
Conformity has been judged according to the following standards:
l EMC:
- Emission EN 50081-2
- Susceptibility EN 50082-1
l LVD: EN 61010
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2.6 Environmental instructions

Protection of the environment is one of our most important duties. That is why we have introduced an environment management system with the goal of continuously improving company environmental protection. The environment man­agement system is certied according to DIN EN ISO 14001.
Please help us full this obligation by observing the environ­mental instructions in this manual:
l Chapter "Storage and transport" l Chapter "Disposal"
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3 Product description

3.1 Conguration
The scope of delivery encompasses:
l 19" module card VEGALOG 571 CPU l 19" carrier with integrated bus board l Female multipoint connectors with card guide, screws and
coded pins (optional)
l Documentation
- this operating instructions manual
- Ex-specic "Safety instructions" (with Ex versions)
- if necessary, further certicates
A VEGALOG 571 processing system consists of a CPU, one or several peripheral cards as well as a power supply unit which are inserted into the 19" carrier BGT LOG 571. CPU and peripheral card are designed as module cards in European size (DIN 41494) with 5 TE width (25.4 mm). The supply voltage of the cards with 24 VDCis provided e.g. via a power supply unit VEGASTAB 593. The carrier with a width of 84 TE and a height of 3 HE corresponds to the 19" standard format, however, has an integrated LOGBUS board for communication among the cards.
The maximum conguration of a VEGALOG consists of two carriers mounted above one another with one CPU, 31 peripheral cards and one power supply unit. With this conguration, up to 255 measurement loops can be set up.

3.2 Principle of operation

VEGALOG 571 is a modular processing system for a wide range of applications, e.g. for level, process pressure and dierential pressure measurement.
To suit the application and the individual requirements, VEGALOG 571 is put together using several module cards. A CPU card and dierent input/output cards are available which
are inserted into a 19" carrier.
To suit these applications, VEGALOG 571 powers the connected sensors and processes their analogue/digital measuring signals or switching commands. The peripheral cards take over the power supply as well as the processing of the measuring signals. The processing is carried out in the CPU through a special software consisting of function
Scope of delivery
Area of application
Physical principle
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Product description
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components (FB), input components (EB) and output compo­nents (AB). The input components receive the measuring signals, the output components make them available via the hardware outputs of the peripheral cards or the CPU. The communication among the individual cards is carried out via an own bus system (LOGBUS).
On the input side, 0/4 20 mA current outputs or Probus PA inputs are available. On the output side, there are relay or current outputs. In addition, digital output cards for Ethernet,
Probus, Modbus, Interbus and RS232/ASCII are available.
Voltage is supplied by a 19" power supply unit type VEGASTAB. Detailled information on the voltage supply is
available in the "Technical data" in the "Supplement".

3.3 Operation

The operation of VEGALOG 571 is carried out via a PC which can be connected via the RS232 interface of the CPU. Asan alternative, connection via Ethernet and VEGACOM 558 is possible.
The adjustment software PACTwarewith the corresponding DTMs is installed under Windowsand ensures easy
conguration of measuring systems as well as parameter adjustment of connected VEGA sensors. For this purpose, PACTwareprovides a clear adjustment interface with menu structure, window technology and graphic support. In addition, online help is available which describes the available functions and parameter adjustment options. For earlier VEGALOG systems with CPU software 1.xx, the previous software VVO (VEGA Visual Operating) must be used for operation.

3.4 Storage and transport

Your instrument was protected by packaging during transport. Its capacity to handle normal loads during transport is assured by a test according to DIN EN 24180.
The packaging of standard instruments consists of environ-
ment-friendly, recyclable cardboard. For special versions, PE foam or PE foil is also used. Dispose of the packaging material via specialised recycling companies.
l Storage and transport temperature see "Supplement -
Technical data - Ambient conditions"
Power supply
Packaging
Storage and transport tem-
perature
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Product description
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l Relative humidity 20 85 %
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4 Mounting

4.1 General instructions

The module cards of VEGALOG 571 can only be mounted into the 19" carrier BGT LOG 571. It is provided with a special bus board for data transmission between CPU and the individual peripheral cards (LOGBUS). The carrier is designed for mounting into a switching cabinet or 19" housing.
The plug position for the individual cards is individually selectable, the system saves the card positions when switch­ing on.
Note:
The plug positions must not be changed after the parameter adjustment because measurement loops that have already been set up would otherwise have to be recongured.

4.2 Carrier

By means of the plug connectors on the bus board, a xed pattern is created for the use of the modules. This ensures that each module card is plugged into the multipoint connector and also into its LOGBUS socket.
l Number of subunits (TE)
- 84 TE, thereof one 4 TE blind cover on module 1
l Width of the module cards
- 5 TE for CPU and peripheral cards
- 10 TE for VEGASTAB 593
l Number of module cards in the BGT LOG 571
- max. 16 pcs.(e.g. 1x VEGASTAB 693, 1x CPU and
13x peripheral cards)
A VEGALOG 571 in the maximum conguration consists of two completely equipped carriers which are connected to each other via a pluggable bus cable (see "Chapter Electrical connection"). Because the bus cable may not be lengthened, the two carriers must be mounted directly above one another.
Note:
In the following cases, it is recommended to mount a 19" ventilator to avoid a temperature increase in VEGALOG.
l If more than one carrier is placed above the other l If air cannot circulate in the area of the carrier
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l With increased ambient temperatures

4.3 Mount female multipoint connectors

The carrier BGT LOG 571 is supplied completely assembled. To mount the individual module cards, modules must be provided in the requested positions. A module consists of:
l a female multipoint connector according to DIN 41612,
series F, 48-pole
l two xing screws l two coded pins l two guide rails
The female multipoint connector is available with the following connections:
l Wire-Wrap standard connection 1.0x1.0 mm l Plug connection 2 .8x0.8 mm l Termi-Point standard connection 1.6x0.8 mm l Soldering connection l Screw terminals 0.5 mm²
If the VEGALOG 571 is supplied completely with carrier and peripheral cards, the modules are completely mounted and voltage supply for the individual cards is already looped. In case of part or supplementary orders, the female multipoint connectors must be mounted in the requested position by means of the attached screws. Also the card guides must be plugged in the corresponding positions. To complete the setup, connect the 24 V supply voltage, the terminal assign­ment is stated in chapter "Connecting to power supply".
Tip:
Determine the position of the individual cards now and plug in the coded pins as described in chapter "Coding".

4.4 Coding

A mechanical coding system avoids later interchanging of the various module cards in the carrier.
The coding system consists of:
l two coded pins in the female multipoint connector l two holes in the male multipoint connector of the respective
component
The coded pins are attached to the module.
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