Vaisala HMT360N User Manual

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USER'S GUIDE
Vaisala HUMICAP® Dewpoint and Temperature
Transmitter Series HMT360
M210744EN-C
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PUBLISHED BY
Vaisala Oyj Phone (int.): +358 9 8949 1 P.O. Box 26 Fax: +358 9 8949 2227 FIN-00421 Helsinki Finland
Visit our Internet pages at http://www.vaisala.com/ © Vaisala 2010 No part of this manual may be reproduced in any form or by any means,
The contents are subject to change without prior notice. Please observe that this manual does not create any legally binding
obligations for Vaisala towards the customer or end user. All legally binding commitments and agreements are included exclusively in the applicable supply contract or Conditions of Sale.
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Table of Contents

CHAPTER 1
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Contents of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Version Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Documentation Conventions . . . . . . . . . . . . . . . . . . . . . . .11
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
ESD Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Regulatory Compliances . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
License Agreement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
CHAPTER 2
PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Introduction to HMT360 . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Output Quantities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Probe Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
CHAPTER 3
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
General Installation Instructions . . . . . . . . . . . . . . . . . . . . .19
Mounting the Probe Cable in Gas Group IIC Spaces . . . .19
Selecting Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Checking the Temperature Reading . . . . . . . . . . . . . . . . .20
Mounting the Transmitter Housing . . . . . . . . . . . . . . . . . . .21
Probe Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
HMP362 Small Pressure-Tight Probe . . . . . . . . . . . . . . . .24
HMP364 for High-Pressure Applications . . . . . . . . . . . . . .27
HMP368 for Pressurized Pipelines or Moisture in Liquids .29
Tightening the Clasp Nut . . . . . . . . . . . . . . . . . . . . . . . 31
Installing the HMP368 Probe Through a Ball
Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Installation in Hazardous Locations . . . . . . . . . . . . . . . . . .36
US and Canadian Requirements. . . . . . . . . . . . . . . . . 36
European Requirements . . . . . . . . . . . . . . . . . . . . . . . 36
CATEGORY 1 (Zone 0) . . . . . . . . . . . . . . . . . . . . . 36
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CATEGORY 2 or 3 (Zone 1 or 2) . . . . . . . . . . . . . . 36
Maximum Cable Resistance Calculation for the
Barrier (Vaisala Order Code: 210664) . . . . . . . . . . . . . 37
HMT360 Connected to a Galvanic Isolator . . . . . . . . . 38
HMT360 Connected to a Zener Barrier . . . . . . . . . . . . 39
Examples of Connections . . . . . . . . . . . . . . . . . . . . . . 41
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
CHAPTER 4
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Local Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Power ON/OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
DIP Switch Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Display/Keypad Commands . . . . . . . . . . . . . . . . . . . . . . . .48
Setting the Pressure for Calculations. . . . . . . . . . . . . . 48
Selecting Output Quantities . . . . . . . . . . . . . . . . . . . . . 49
Upper Half of Display . . . . . . . . . . . . . . . . . . . . . . . 49
Lower Half of Display . . . . . . . . . . . . . . . . . . . . . . . 50
Selecting Analog Outputs . . . . . . . . . . . . . . . . . . . . . . 50
Scaling Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . 51
Serial Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Serial Communication Settings . . . . . . . . . . . . . . . . . . . . .53
Setting the Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . .53
ASEL Selecting Analog Outputs . . . . . . . . . . . . . . . . . 53
S Scaling Analog Outputs . . . . . . . . . . . . . . . . . . . . . . 54
Adjustment Commands . . . . . . . . . . . . . . . . . . . . . . . . . . .55
CT Temperature Adjustment . . . . . . . . . . . . . . . . . . . . 55
Output Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
ITEST Testing Analog Outputs . . . . . . . . . . . . . . . . . . 56
SEND Outputting Measurement Values. . . . . . . . . . . . 57
R Activating Continuous Output. . . . . . . . . . . . . . . . . . 57
S Stopping Continuous Output . . . . . . . . . . . . . . . . . . 57
INTV Setting Output Interval . . . . . . . . . . . . . . . . . . . . 57
PRES Setting Ambient Pressure for Calculations . . . . 58
FILT Output Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Resetting the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . .59
RESET Transmitter Reset . . . . . . . . . . . . . . . . . . . . . . 59
CHAPTER 5
MEASURING AT OVERPRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Pressure Regulator Recommended . . . . . . . . . . . . . . . . . .62
CHAPTER 6
CALIBRATION AND ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Calibration Interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Factory Calibration and Adjustment . . . . . . . . . . . . . . . . . .63
Removing the Electronics Unit . . . . . . . . . . . . . . . . . . . . . .64
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Calculating Correspondence of Current Values and
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Output Quantities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
One-Point Temperature Adjustment . . . . . . . . . . . . . . . . . .67
ACAL Analog Output Calibration . . . . . . . . . . . . . . . . . . . .68
CHAPTER 7
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Periodical Checking and Cleaning . . . . . . . . . . . . . . . . . . .69
Transmitter Housing and Probe . . . . . . . . . . . . . . . . . . . . .69
Sintered Steel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Sensor Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
CHAPTER 8
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Operation Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Analog Output Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
CHAPTER 9
TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Temperature (+ Operating Pressure Ranges) . . . . . . . . . .75
Moisture in Natural Gas . . . . . . . . . . . . . . . . . . . . . . . . . . .76
Dewpoint Measurement. . . . . . . . . . . . . . . . . . . . . . . . 76
Calculated Variables Available (Typical Ranges) . . . . . . .77
Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
Classification with Current Outputs . . . . . . . . . . . . . . . . . .78
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
Probes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . .80
APPENDIX A
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
Transmitter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
HMP362 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
HMP364 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
HMP368 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
Rain Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Protection Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
APPENDIX B
WIRING FOR INTRINSICALLY SAFE OPERATION, FM . . . . . . . . . . . . .87
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APPENDIX C
WIRING FOR INTRINSICALLY SAFE OPERATION, CSA . . . . . . . . . . . .89
APPENDIX D
CERTIFICATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
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List of Figures
Figure 1 HMT360 for Natural Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Figure 2 Probe Options for HMT360 for Natural Gas. . . . . . . . . . . . . . .17
Figure 3 Measurement Error at 100 %RH . . . . . . . . . . . . . . . . . . . . . . .21
Figure 4 Transmitter Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Figure 5 Parts of the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Figure 6 HMP362 Probe and HMP302SC Sampling Cell Dimensions. .24
Figure 7 HMP362 Installation (without Sampling Cell). . . . . . . . . . . . . .25
Figure 8 Optional Sampling Cell HMP302SC. . . . . . . . . . . . . . . . . . . . .26
Figure 9 HMP364 Probe Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Figure 10 Marking Nut and Fitting Screw. . . . . . . . . . . . . . . . . . . . . . . . .28
Figure 11 Cleaning the Tightening Cone . . . . . . . . . . . . . . . . . . . . . . . . .29
Figure 12 HMP368 Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Figure 13 Sealing of Fitting Body into Process . . . . . . . . . . . . . . . . . . . .31
Figure 14 Tightening the Clasp Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Figure 15 Installing the HMP368 Probe Through a Ball Valve Assembly 33
Figure 16 HMT360 Connected to Galvanic Isolator. . . . . . . . . . . . . . . . .39
Figure 17 HMT360 Connected to a Zener Barrier . . . . . . . . . . . . . . . . . .40
Figure 18 STAHL 9160/13-11-11 (Galvanic Isolator). . . . . . . . . . . . . . . .41
Figure 19 STAHL 9001/51-280-091-141 (Zener Barrier) . . . . . . . . . . . . .42
Figure 20 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Figure 21 Local Display/Keypad Interface . . . . . . . . . . . . . . . . . . . . . . . .46
Figure 22 DIP Switch Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Figure 23 Detaching the Electronics Unit with Probe for Calibration
and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Figure 24 Connecting Power Supply and Multimeter for Calibration . . . .65
Figure 25 Sensor Element is Located under the Filter. . . . . . . . . . . . . . .71
Figure 26 Effect of Process Temperature on Dewpoint Measurement
Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
Figure 27 VTT IECEx Certificate Page 1/4. . . . . . . . . . . . . . . . . . . . . . . .92
Figure 28 VTT IECEx Certificate Page 2/4. . . . . . . . . . . . . . . . . . . . . . . .93
Figure 29 VTT IECEx Certificate Page 3/4. . . . . . . . . . . . . . . . . . . . . . . .94
Figure 30 VTT IECEx Certificate Page 4/4. . . . . . . . . . . . . . . . . . . . . . . .95
Figure 31 VTT ATEX 028X Certificate Page 1/2 . . . . . . . . . . . . . . . . . . .96
Figure 32 VTT ATEX 028X Certificate Page 2/2 . . . . . . . . . . . . . . . . . . .97
Figure 33 VTT ATEX 028X Certificate Schedule . . . . . . . . . . . . . . . . . . .98
Figure 34 VTT ATEX 023X Certificate Page 1/2 . . . . . . . . . . . . . . . . . . .99
Figure 35 VTT ATEX 023X Certificate Page 2/2 . . . . . . . . . . . . . . . . . .100
Figure 36 FM Certificate of Compliance page 1/3 . . . . . . . . . . . . . . . . .101
Figure 37 FM Certificate of Compliance page 2/3 . . . . . . . . . . . . . . . . .102
Figure 38 FM Certificate of Compliance page 3/3 . . . . . . . . . . . . . . . . .103
Figure 39 CSA Certificate of Compliance. . . . . . . . . . . . . . . . . . . . . . . .104
Figure 40 TIIS Certificate of Compliance . . . . . . . . . . . . . . . . . . . . . . . .105
Figure 41 PCEC Conformity Certificate . . . . . . . . . . . . . . . . . . . . . . . . .106
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List of Tables
Table 1 Manual Revisions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Table 2 Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Table 3 Output Quantities for HMT360 for Natural Gas . . . . . . . . . . . . . .16
Table 4 HMP368 Probe Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Table 5 Pressure Conversion Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Table 6 Serial Communications Settings . . . . . . . . . . . . . . . . . . . . . . . . .53
Table 7 Pressure Conversion Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Table 8 Temperature Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Table 9 Dewpoint Measurement Specifications . . . . . . . . . . . . . . . . . . . .76
Table 10 Calculated Variables Specifications. . . . . . . . . . . . . . . . . . . . . . .77
Table 11 Output Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
Table 12 General Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
Table 13 Probe Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
Table 14 Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
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Chapter 1 ________________________________________________________ General Information
CHAPTER 1
GENERAL INFORMATION
This chapter provides general notes for the manual and the product.

About This Manual

This manual provides information for installing, operating, and maintaining the Vaisala HUMICAP® Dewpoint and Temperature
Transmitter Series HMT360 for Natural Gas.

Contents of This Manual

This manual consists of the following chapters:
- Chapter 1, General Information: This chapter provides general
notes for the manual and the product.
- Chapter 2, Product Overview: This chapter introduces the features,
advantages, and the product nomenclature.
- Chapter 3, Installation: This chapter provides you with information
that is intended to help you install this product.
- Chapter 4, Operation: This chapter contains information that is
needed to operate this product.
- Chapter 5, Measuring at Overpressure: This chapter provides you
with important information concerning measurement in conditions with pressure higher than the normal atmospheric pressure.
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- Chapter 6, Calibration and Adjustment: This chapter contains instructions for checking the calibration and adjusting this product.
- Chapter 7, Maintenance: This chapter provides information that is needed in basic maintenance of the product.
- Chapter 8, Troubleshooting: This chapter describes common problems, their probable causes and remedies, and contact information.
- Chapter 9, Technical Data: This chapter provides technical data of the product.
- Appendix A, Dimensions: This Appendix contains parts drawings of the transmitter housing, probes and some transmitter mounting accessories with metric and nonmetric dimensions specified.
- Appendix B, Wiring for Intrinsically Safe Operation, FM: This appendix contains the wiring diagram for intrinsically safe operation approved by Factory Mutual (FM).
- Appendix C, Wiring for Intrinsically Safe Operation, CSA: This appendix contains the wiring diagram for intrinsically safe operation approved by the Canadian Standards Association (CSA).
- Appendix D, Certificates: This Appendix contains copies of the EXi intrinsically safe certificates issued for the HMT360 series.
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Chapter 1 ________________________________________________________ General Information

Version Information

Table 1 Manual Revisions
Manual Code Description
M210744EN-C This manual. April 2010 - Updated
Appendix Certificates on page 91.
M210744EN-B Previous version. September 2007 -
New copies of certificates added in Appendix Certificates on page 91. Updated list of options and accessories.

Related Manuals

Table 2 Related Manuals
Manual Code Manual Name
M210185EN Humidity Calibrator HMK15 User's
Guide
WARNING
CAUTION
NOTE

Documentation Conventions

Throughout the manual, important safety considerations are highlighted as follows:
Warning alerts you to a serious hazard. If you do not read and follow instructions very carefully at this point, there is a risk of injury or even death.
Caution warns you of a potential hazard. If you do not read and follow instructions carefully at this point, the product could be damaged or important data could be lost.
Note highlights important information on using the product.
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Safety

The Series HMT360 Transmitter delivered to you has been tested for safety and approved as shipped from the factory. Note the following precautions:
WARNING
CAUTION
Ground the product, and verify outdoor installation grounding periodically to minimize shock hazard.
Do not modify the unit. Improper modification can damage the product or lead to malfunction.

ESD Protection

Electrostatic Discharge (ESD) can cause immediate or latent damage to electronic circuits. Vaisala products are adequately protected against ESD for their intended use. However, it is possible to damage the product by delivering electrostatic discharges when touching, removing, or inserting any objects inside the equipment housing.
To make sure you are not delivering high static voltages yourself:
- Handle ESD sensitive components on a properly grounded and protected ESD workbench.
- When an ESD workbench is not available, ground yourself to the equipment chassis with a wrist strap and a resistive connection cord.
- If you are unable to take either of the above precautions, touch a conductive part of the equipment chassis with your other hand before touching ESD sensitive components.
- Always hold component boards by the edges and avoid touching the component contacts.
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Chapter 1 ________________________________________________________ General Information
Recycle all applicable material.
Dispose of batteries and the unit according to statutory regulations. Do not dispose of with regular household refuse.

Recycling

Regulatory Compliances

The certifications that have been granted to the HMT360 Series, and the accompanying safety factors, are listed in section Classification with
Current Outputs on page 78.

Trademarks

Copies of the certificates and wiring diagrams are provided in the following appendices:
- Appendix B, Wiring for Intrinsically Safe Operation, FM, on page
87
- Appendix C, Wiring for Intrinsically Safe Operation, CSA, on
page 89
- Appendix D, Certificates, on page 91
Vaisala HUMICAP® is a registered trademark of Vaisala Oyj.
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License Agreement

All rights to any software are held by Vaisala or third parties. The customer is allowed to use the software only to the extent that is provided by the applicable supply contract or Software License Agreement.

Warranty

For certain products Vaisala normally gives a limited one-year warranty. Visit our Internet pages for more information and our standard warranty terms and conditions: www.vaisala.com/services/
warranty.html.
Please observe that any such warranty may not be valid in case of damage due to normal wear and tear, exceptional operating conditions, negligent handling or installation, or unauthorized modifications. Please see the applicable supply contract or Conditions of Sale for details of the warranty for each product.
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Chapter 2 __________________________________________________________ Product Overview
CHAPTER 2
PRODUCT OVERVIEW
This chapter introduces the features, advantages, and the product nomenclature.

Introduction to HMT360

Vaisala HUMICAP® Dewpoint and Temperature Transmitter Series HMT360 for Natural Gas contains reliable, microprosessor-based two­wire instruments for measuring moisture in natural gas in hazardous areas.
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0606-004
Figure 1 HMT360 for Natural Gas
WARNING
In hazardous environments, the transmitters must always be connected via galvanic isolators or Zener barriers.

Output Quantities

Vaisala HUMICAP® Dewpoint and Temperature Transmitter Series HMT360 for Natural Gas comes equipped with a local display and with one or two current output channels.
Available output quantities are listed in the table below:
Table 3 Output Quantities for HMT360 for Natural Gas
Character Quantity Abbreviation
1 temperature T 2 dewpoint temperature Td 6 volume concentration ppmv A water content w
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Probe Options

The HMT360 series has various options for probes and cable lengths (2 m, 5 m and 10 m). The available probe types are presented in the figure below.
0603-035
Figure 2 Probe Options for HMT360 for Natural Gas
The following numbers refer to Figure 2 on page 17: 1 = HMP362 probe for pressurized spaces up to 167 bars 2 = HMP364 probe for pressurized spaces up to 100 bars 3 = HMP368 probe for installations in pressurized pipelines up to
40 bars; features a pressure-tight sliding clasp nut
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Chapter 3 _______________________________________________________________ Installation
CHAPTER 3
INSTALLATION
This chapter provides you with information that is intended to help you install this product.

General Installation Instructions

Mounting the Probe Cable in Gas Group IIC Spaces

NOTE
The following applies only to installation within the EU! The following instructions shall be followed to fulfil the specifications
of the EN50284 for nonconductive layer of the probe cable:
- Never mount or handle the probe cable when hazardous gases are present.
- For achieving a conductive shield, cover the probe cable with conductive material like metal or conductive tape or mount the probe cable in a metal conduit.
- Assure that the conductive shield fulfils requirements of the standard EN50284 (resistance less than 1 G) and make sure that it can not come loose in any operation situation.
VAISALA_______________________________________________________________________ 19
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User's Guide ______________________________________________________________________
WARNING
During the installation work of the probes in gas group IIC areas (requiring category I devices), it has to be guaranteed that even in fault cases sparks generated by impacts or friction on the surface of the housing can never occur.

Selecting Location

Select a place with stable conditions for mounting the transmitter. Do not expose the transmitter to direct sunlight or rain. A rain shield is available and it is recommended for direct outdoor installations. When mounting the probe, select a place representing the process conditions.

Checking the Temperature Reading

The actual temperature of the process can be measured with a reference instrument to be compared with the transmitter reading. The heat transfer is less evident if you remove the protective filter of the sensor for a short-term test. However, never use the sensor long periods without the filter as this may cause a faster contamination of the sensor. The transmitter fulfils the specified EMC regulations with the protective filter on the probe.
In humidity measurement and especially in calibration and adjustment it is essential that temperature of the probe and measuring environment is the same. Even a small difference in temperature between the environment and the probe causes an error. As the curve below shows, if the temperature is +20 °C and the relative humidity 100 %RH, a difference of ±1 °C between the environment and the probe causes an error of ±6 %RH.
The graph below illustrates the measurement error at 100 %RH when the difference between the ambient and sensor temperature is 1 °C.
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Chapter 3 _______________________________________________________________ Installation
0507-036
Figure 3 Measurement Error at 100 %RH

Mounting the Transmitter Housing

1. Attach the mounting plate to the wall with 4 screws.
2. Press down the transmitter so that it slides along the rails of the mounting plate.
3. Fasten the transmitter to the mounting plate with the Allen screw (3 mm Allen key provided).
The probe can be detached and replaced when needed by simply unfastening the two Allen screws.
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User's Guide ______________________________________________________________________
0605-049
Figure 4 Transmitter Mounting
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Chapter 3 _______________________________________________________________ Installation
0605-050
Figure 5 Parts of the Transmitter
The following numbers refer to Figure 5 on page 23: 1 = Electronics unit 2 = Probe; including a part of the measurement electronics (for
example, calibration memory) 3 = Flat cable 4 = Transmitter base 5 = Grounding terminal 6 = Protective covers 7 = Cable glands 8 = Sensor cable 9 = RS232C connector
VAISALA_______________________________________________________________________ 23
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User's Guide ______________________________________________________________________

Probe Mounting

CAUTION
Do not unsolder and then resolder the probe cable from and to the printed board during installation.
Do not shorten or lengthen the probe cable. These procedures may alter the humidity calibration of the transmitter.

HMP362 Small Pressure-Tight Probe

The HMP362 probe is a small pressure-tight probe equipped with an installation flange. It is suitable for dewpoint measurements in natural gas. When sampling in pressurized processes, the sampling cell HMP302SC is available as an optional accessory.
0603-014
Figure 6 HMP362 Probe and HMP302SC Sampling Cell
Dimensions
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Chapter 3 _______________________________________________________________ Installation
min. 2-3 mm (0.1")
min. ø 60.33 (2")
ø 12.3 (31/64")
ø
2
4
.
5
(
3
1
/
3
2
"
)
HMP362 Probe
Screws, hexagon socket head (provided)
Threaded sleeve (not provided)
O-ring (provided)
Process pipe or chamber
VAISALA_______________________________________________________________________ 25
0603-012
Figure 7 HMP362 Installation (without Sampling Cell)
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User's Guide ______________________________________________________________________
1
2
3
4
5
6
0505-269
Figure 8 Optional Sampling Cell HMP302SC
The following numbers refer to Figure 8 on page 26: 1=Gas in 2 = Probe 3 = Gas out 4 = Probe cable 5 = Sampling cell 6=Clamp
CAUTION
In pressurized processes it is essential to tighten the supporting nuts and screws very carefully to prevent loosening of the probe by the action of pressure.
NOTE
When HMP362 is installed in a process with a pressure differing from normal atmospheric pressure, please enter the pressure value of the process (in bara) into the transmitter memory, see section Setting the
Pressure for Calculations on page 48.
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Chapter 3 _______________________________________________________________ Installation

HMP364 for High-Pressure Applications

The probe is provided with a nut, a fitting screw and a sealing washer. Keep the fitting screw and the nut in place on the body of the probe during handling to prevent damage to the highly polished surface of the probe. Follow the instructions below to achieve a leak-tight assembly.
CAUTION
In pressurized processed it is essential to tighten the supporting nuts and screws very carefully to prevent loosening of the probe by the action of pressure.
1. Remove the fitting screw from the nut and the probe.
2. Fasten the fitting screw to the chamber wall with a sealing washer.
Tighten the fitting screw into the threaded sleeve with a torque spanner. The tightening torque is 150 ± 10 Nm (110 ± 7 ft-lbs).
3. Insert the body of the probe into the fitting screw and tighten the
nut manually to the fitting screw.
4. Mark both the fitting screw and the nut hex.
5. Tighten the nut a further 30º (1/12) turn or if you have a torque
spanner tighten it with a torque of 80 ± 10 Nm (60 ± 7 ft-lbs).
6. Clean and grease the tightening cone of the fitting screw after every
tenth detachment. Change the sealing washer every time the fitting screw is detached. Use high-vacuum grease, for example Dow Corning, or a similar grease.
NOTE
VAISALA_______________________________________________________________________ 27
When retightening the nut after detachment the nut must be tightened without increased effort.
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User's Guide ______________________________________________________________________
0505-272
Figure 9 HMP364 Probe Mounting
The following numbers refer to Figure 9 on page 28: 1 = Tightening cone 2=Nut 3 = Fitting screw, M22×1.5 or NPT 1/2" 4 = Sealing washer 5 = Probe; ø12 mm
0505-273
Figure 10 Marking Nut and Fitting Screw
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Chapter 3 _______________________________________________________________ Installation
0505-274
Figure 11 Cleaning the Tightening Cone
The following numbers refer to Figure 11 on page 29: 1 = Fitting screw 2 = Sealing washer 3 = Tightening cone 4 = Clean cotton stick
CAUTION
NOTE
In pressurized processes it is essential to tighten the supporting nuts and screws very carefully to prevent loosening of the probe by the action of pressure.
When HMP364 is installed in a process with a pressure differing from normal atmospheric pressure, please enter the pressure value of the process (in bara) into the transmitter memory, see section Setting the
Pressure for Calculations on page 48.

HMP368 for Pressurized Pipelines or Moisture in Liquids

Due to the sliding fit the HMP368 is easy to install into and remove from a pressurized process. The probe is especially suitable for measurements inside pipelines. See section Installing the HMP368
Probe Through a Ball Valve Assembly on page 32.
CAUTION
VAISALA_______________________________________________________________________ 29
In pressurized processes it is essential to tighten the supporting nuts and screws very carefully to prevent loosening of the probe by the action of pressure.
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User's Guide ______________________________________________________________________
NOTE
When HMP368 is installed in a process with a pressure differing from normal atmospheric pressure, please enter the pressure value of the process (in bara) into the transmitter memory, see section Setting the
Pressure for Calculations on page 48.
0606-156
Figure 12 HMP368 Probe
The following numbers refer to Figure 12 on page 30: 1 = Clasp nut, 24 mm hex nut 2 = Fitting body, 27 mm hex nut
The following two fitting body options are available:
- Fitting Body ISO1/2 solid structure
- Fitting Body NPT1/2 solid structure
Table 4 HMP368 Probe Dimensions
Probe Type Probe Length Adjustment Range
Standard 178 mm 120 mm Optional 400 mm 340 mm
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Chapter 3 _______________________________________________________________ Installation
CAUTION
Take care not to damage the probe body. A damaged body makes the probe head less tight and may prevent it from going through the clasp nut.
0507-025
Figure 13 Sealing of Fitting Body into Process
Tightening the Clasp Nut
1. Adjust the probe to a suitable depth according to the type of
installation.
2. Tighten the clasp nut first manually.
3. Mark the fitting screw and the clasp nut.
4. Tighten the nut a further 50 ... 60° (ca. 1/6 turn) with a fork
spanner. If you have a suitable torque spanner, tighten the nut to 45 ± 5 Nm (33 ± 4 ft-lbs).
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NOTE
0505-276
Figure 14 Tightening the Clasp Nut
The following numbers refer to Figure 14 on page 32: 1 = Probe 2 = Clasp nut 3 = Fitting screw 4=Pen
Take care not to tighten the clasp nut more than 60° to avoid difficulties when opening it.
Installing the HMP368 Probe Through a Ball Valve Assembly
The ball valve installation kit (Vaisala order code: BALLVALVE-1) is preferred when connecting the probe to a pressurized process or pipeline. Use the ball valve set or a 1/2" ball valve assembly with a ball hole of ø14 mm or more. If you install the probe (ø12 mm) in a process pipe, please note that the nominal size of the pipe must be at least 1 inch (2.54 cm). Use the manual press handle to press the probe into the pressurized (< 10 bar) process or pipeline.
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NOTE
0505-277
Figure 15 Installing the HMP368 Probe Through a Ball Valve
Assembly
The numbers below refer to Figure 15 on page 33: 1 = Manual press tool 2 = Handle of the ball valve 3 = Probe 4 = Process chamber/pipeline 5 = Groove on the probe indicating the upper adjustment limit 6=Filter 7 = Ball of the ball valve
The probe can be installed in the process through the ball valve assembly provided that the process pressure is less than 10 bar. This way, the process does not have to be shut down when installing or removing the probe. However, if the process is shut down before removing the probe, the process pressure can be max. 20 bar.
NOTE
When measuring temperature dependent quantities make sure that the temperature at the measurement point is equal to that of the process, otherwise the moisture reading may be incorrect.
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Follow the steps below to install the HMP368 probe through a ball valve assembly. After the installation, the probe should be sitting in the process chamber or pipeline as shown in Figure 15 on page 33.
1. Shut down the process if the process pressure is more than 10 bars. If the pressure is lower there is no need to shut down the process.
2. Close the ball valve.
3. Seal the threads on the fitting body; refer to Figure 13 on page 31.
4. Attach the fitting body to the ball valve and tighten it.
5. Slide the clasp nut of the probe toward the filter, as far as it will go.
6. Insert the probe to the fitting body, and manually tighten the clasp nut to the fitting body.
7. Open the ball valve.
8. Push the probe through the ball valve assembly into the process. If the pressure is high, use the pressing handle that is provided with the probe. If you push the probe hard without using the handle, you may damage the cable.
NOTE
Note that the probe must be pushed so deep that the filter is completely inside the process flow.
9. Mark the fitting screw and the clasp nut.
10. Tighten the clasp nut with a fork spanner a further 50 ... 60º (ca. 1/ 6 turn). If you have a suitable torque spanner, tighten the nut to max 45 ± 5 Nm (33 ± 4 ft-lbs). Refer to Figure 14 on page 32.
Take care not to tighten the clasp nut more than 60° to avoid difficulties when opening it.
If you wish to remove the probe from the process, note that you have to pull the probe out far enough. You cannot close the valve if the groove on the probe body is not visible.
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Chapter 3 _______________________________________________________________ Installation

Electrical Connections

Refer to local requirements regarding cabling, grounding and galvanic isolator or barrier connections.
WARNING
WARNING
Connect the transmitter always via galvanic isolators or Zener barriers in hazardous environments.
Be sure that the main power switch of the transmitter is set off before making any electrical installations in hazardous areas.
1. Open the transmitter cover and remove the protective cover of the transmitter base.
2. Thread the power supply wires through the cable gland, see Figure
5 on page 23.
3. Connect the unpowered power supply wires to the connectors: Ch 1 (humidity) and Ch 2 (temperature). Both channels require an own power supply.
4. Replace the protective cover. Turn the transmitter on ON with the ON/OFF switch, see Figure 23 on page 64.
5. Close the cover. The transmitter is ready for use.
NOTE
As Ch 1 is a main output, the transmitter does not operate if only Ch 2 is connected (Ch 2 is optoisolated from transmitter electronics).
When using the transmitter in hazardous locations, the use of galvanic isolators or barriers is essential. The following barrier & isolator are available in Vaisala: barrier No. 210664 (STAHL 9001/51-280-091-
141) and galvanic isolator No. 212483 (STAHL 9160/13-11-11).
Examples of connections and more information on installation in hazardous locations is given in section Examples of Connections on
page 41.
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Installation in Hazardous Locations

US and Canadian Requirements
USA (FM): Wiring for intrinsically safe operation is shown in
Appendix B, Wiring for Intrinsically Safe Operation, FM, on page 87.
Canada (CSA): Wiring for intrinsically safe operation is shown in
Appendix C, Wiring for Intrinsically Safe Operation, CSA, on page 89.
European Requirements
CATEGORY 1 (Zone 0)
HMT360 has to be connected to Exia-certified associated apparatus with galvanic isolation, gas group IIB or IIC.
NOTE
NOTE
If both analog outputs are in use, the Ch 1 (-) and Ch 2 (-) must be short circuited (see Figure 18 on page 41).
CATEGORY 2 or 3 (Zone 1 or 2)
HMT360 has to be connected either to a Zener barrier or galvanic isolator
If both analog outputs are in use with a galvanic isolator, the Ch 1 (-) and Ch 2 (-) must be short circuited (see Figure 18 on page 41).
Figure 16 on page 39 and Figure 17 on page 40 present examples of
galvanic isolators and Zener barrier connections (only Ch 1 connected).
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Chapter 3 _______________________________________________________________ Installation
Maximum Cable Resistance Calculation for the Barrier (Vaisala Order Code: 210664)
General specifications of HMT360:
Supply voltage Uin = 24 V (12 ... 35 V) Maximum current I Minimum operating voltage for
= 20 mA
out
U
= 12 V (15 V with serial port)
min
HMT360
Stahl 9001/51-280-091-141 (values taken from the specifications):
Rated operating voltage U Transmitter supply voltage U
= 20 ... 35 V
N
= UN - 9.5 V, when
S
UN 23.5 V or US = 14 V, when UN 23.5 V
Maximum load RL 350 
Calculation of the maximum cable length from barrier to transmitter:
Cable resistance (as an example) R
= 0.085 /m/core (2 ×
cable
0.085 /m/pair)
If assuming that the operating voltage would be 24 V, the maximum acceptable voltage drop U
U
= US - U
drop
U
= 14 V - 12 V = 2 V
drop
min
in cables is:
drop
We also know that: I
= 20 mA
out
and that total resistance of the cable R
cabletot
multiplied with the total maximum length of the cables l
R
VAISALA_______________________________________________________________________ 37
cabletot
= R
cable
× l
max
is cable resistance R
:
max
cable
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User's Guide ______________________________________________________________________
HAZARDOUS AREA SAFE AREA
a) current signal controller
I
From these facts the following equation can be formed: U
drop
= R
cabletot
× I
out
NOTE
2 = 2 × 0.085 /m × l
l
= 2 V / (20 mA × 2 × 0.085 /m)
max
l
= 588 m = 1930 ft, maximum cable length.
max
× 20 mA
max
If longer cable length is required, use of the galvanic isolators is recommended if possible.
HMT360 Connected to a Galvanic Isolator
0505-278
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Chapter 3 _______________________________________________________________ Installation
HAZARDOUS AREA SAFE AREA
b) voltage signal controller
a) current signal controller
HAZARDOUS AREA SAFE AREA
0505-279
Figure 16 HMT360 Connected to Galvanic Isolator
HMT360 Connected to a Zener Barrier
0505-280
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0505-281
Figure 17 HMT360 Connected to a Zener Barrier
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Chapter 3 _______________________________________________________________ Installation
Examples of Connections
0505-282
Figure 18 STAHL 9160/13-11-11 (Galvanic Isolator)
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0505-283
Figure 19 STAHL 9001/51-280-091-141 (Zener Barrier)
Grounding
When grounding the transmitter, follow the local requirements. Use at least 4 mm2 grounding cable when grounding the transmitter or barrier.
Note that the allowed resistance between barrier and system ground must be less than 1 ohm. Use ground terminal located inside or outside of transmitter Figure 20 on page 43:
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Chapter 3 _______________________________________________________________ Installation
HAZARDOUS AREA SAFE AREA
0505-284
Figure 20 Grounding
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CHAPTER 4
OPERATION
This chapter contains information that is needed to operate this product.

Local Interface

HMT360 transmitter has four pushbuttons located on the housing cover. The display/keypad commands (see Display/Keypad Commands on
page 48) can be used to scale the outputs and select output quantities.
The measurement results are shown on the display. The keypad pushbuttons are indicated (from left to right) as C, Up, Dn,
and E (see Figure 21 on page 46):
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0606-155
Figure 21 Local Display/Keypad Interface
WARNING

Power ON/OFF

Open the transmitter cover and flip the internal power switch to position ON (up), see Figure 23 on page 64.
When the transmitter is turned on, the existing pressure setting appears on the display; the default setting is 1 bara (15 psia). After this,
measurement readings appear on the display. The analog output signals can be read from the system or load resistor.
Avoid static discharge. Always use a wet cloth for wiping the display.
To modify the pressure setting, turn the internal Calibration Enabled/ Disabled DIP switch of the transmitter to position Enabled (up). Adjust the pressure reading with buttons Up and Dn on the display cover; the adjustment step is 0.5 bar
complete the pressure setting, turn the DIP switch back to position disabled (down). If the pressure setting is not modified, the measurement readings appear automatically on the display after 60 seconds.
). Acknowledge the value with button E. To
a
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Chapter 4 ________________________________________________________________ Operation

DIP Switch Functions

The table below is also printed on the protection board:
NOTE
0505-285
Figure 22 DIP Switch Functions 1: Analog output test on/off
If you turn the switch to on position (up), you can force the outputs to states 4 mA, 12 mA and 20 mA by pressing buttons Up and Dn on the cover. Outputs return to normal mode when switch is turned down.
2: Calibration Disabled/Enabled
The EEPROMs are write protected. If this switch is in the disabled position (down), it does not allow any calibrations or scalings.
Keep this switch always in the disabled position during normal use of the transmitter.
3 and 4: Calibration rh, t, analog
With these combinations you can perform relative humidity, temperature or analog output calibrations with a multimeter or with the transmitter display unit. Turn the DIP switches to the desired position according to the table printed on the protective cover.
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5: Output quantities
Determines whether the output units are metric (down) on non-metric.
6, 7 and 8: Select output quantities
With the three DIP switches on the right, you can select the output quantities according to the table printed on the right side of the protective cover. Note that only the ordered quantities can be selected. The special option gives you the choice of setting any ordered quantity to each channel.
NOTE
NOTE
Always restore the DIP switch settings after having tested the analog outputs or performing the calibration.

Display/Keypad Commands

Chapter 6, Calibration and Adjustment, on page 63 describes
separately display/keypad commands for calibration and adjustment.
Setting the Pressure for Calculations
In dewpoint transmitters, the process pressure in the measurement point is required to achieve the specified accuracy.
To modify the pressure settings, turn the internal Calibration Enabled/ Disabled DIP switch of the transmitter to position Enabled (up). Press button C on the display cover: text "SCAL" appears on the display. Then press button E until the following display appears (the numeric value is always the existing setting, in this example 1.0):
0505-087
Adjust the pressure reading with buttons Up and Dn. Acknowledge the value with button E. To complete the pressure setting, turn the dip switch back to position disabled (down).
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See the pressure conversion table below:
Table 5 Pressure Conversion Chart
FROM hPa (mbar) psi bar MPa
hPa (mbar) 1 68.95 1000 10000
TO psi 0.0145 1 14.5 145
bar 0.001 0.06895 1 10 MPa 0.0001 0.006895 0.1 1
Example:
200 psi = 200 × 68.95 = 13790 hPa (mbar)
Selecting Output Quantities
Two quantities are shown on the LCD. The upper half of the display shows the moisture, whereas the lower half is reserved for the temperature reading.
Upper Half of Display
To select between metric/non metric output quantities, use the output quantities metric/nonmetric. DIP switch is in the metric (down) position, the available quantities are dewpoint temperature (Td °C),
volume concentration (ppm), and water content in mg/m3 (w). When the DIP switch is in the non metric (up) position, the available
quantities are dew/frost point temperature (Td °F), volume concentration (ppm
), and water content in lb/mmscf (w).
v
To modify the displayed quantity, turn the Calibration Enabled/ Disabled DIP switch of the transmitter to position Enabled (up). Select the required quantity with button Up on the display cover, and acknowledge the value with button E. To complete the selections, turn the DIP switch back to position disabled (down).
Character Quantity Abbreviation Metric Unit Nonmetric Unit
1 temperature T °C °F 2 dewpoint
temperature
6 volume
concentration
Td °C °F
ppmv ppm
v
ppm
v
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Character Quantity Abbreviation Metric Unit Nonmetric Unit
A water content w
mg/m
3
lb/MMscf
Lower Half of Display
The output quantities metric/non metric DIP switch can be used to select between °C and °F.
It is possible to check the pressure setting of the transmitter by pressing button Dn. To return to the temperature reading, press button Dn again.
Selecting Analog Outputs
You can select the output quantities for channels 1 and 2 by turning the Calibration Enabled/Disabled DIP switch of the transmitter to position Enabled (up) and the three output selection DIP switches to position special (all up).
Press button C on the display cover: text "SCAL" appears on the display. Then press button E until the following display appears:
0505-288
The characters on the second line of the display in this menu correspond to the quantities according to the table in section Selecting Output
Quantities on page 49.
Select the quantity for Ch 1 with buttons Up and Dn and acknowledge the selection with button E.
If the transmitter is equipped with two analog channels, select the quantity for Ch 2 in the same way, for example:
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0505-289
Press button C to exit the display command mode or continue by setting the pressure.
NOTE
Remember to restore the DIP switch settings.
Scaling Analog Outputs
Turn the internal Calibration Enabled/Disabled DIP switch of the transmitter to upward position (on). Press button C on the display cover and a text similar to the following appears:
0604-053
Numbers on the second line indicate the low end scaling of Ch 1 currently stored in the transmitter memory. The text "Set Lo" on the lower left corner indicates that you can now change the low end scaling with buttons Up and Dn. Acknowledge the value with button E and a text similar to the following appears:
0604-054
Numbers on the second line indicate the high end scaling of Ch 1. The text "Set Hi" on the lower left-hand corner indicates that you can now change the high end scaling with buttons Up and Dn. Acknowledge with button E.
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If there is another channel available, the display shifts to the scaling menu of Ch 2. You can now scale the analog outputs for the Ch 2 in the same way as described above.
Press button C to exit the display command mode or continue by selecting the output quantities. This menu starts automatically after the scaling menu only if the output selection DIP switches are on the position special (all up) from the beginning.
NOTE
Remember to restore the DIP switch settings.

Serial Interface

WARNING
NOTE
The serial interface MUST NOT be used in hazardous areas.
Use the serial interface for calibration and testing purposes in safe areas only. Always use the serial interface cable (optional accessory, Vaisala order code: 25905ZZ). Connect one end of the cable to the serial port of your computer and the other to the connector marked "RS232C" on the electronics unit of the transmitter (see Figure 5 on page 23).
With serial communication the current consumption increases approximately to 7 mA and the transmitter is not able to operate with 4 mA. Therefore, it is recommended to use serial communication only temporarily for changing settings or for calibrating the transmitter in a safe area. With serial port, the minimum supply voltage is 15 VDC.
NOTE
52 __________________________________________________________________ M210744EN-C
The transmitter incorporates a serial interface detector. However, not all terminals or PC serial ports (for example, optoisolated or ports not meeting RS232C standards) recognize this standard. If the communication is not possible via a serial interface, use a forced activation by pressing simultaneously buttons Up and E on the transmitter cover. To deactivate the forced activation, press these buttons again or reset the transmitter. If the transmitter does not receive any commands for half an hour, it automatically closes the serial communication.
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Chapter 4 ________________________________________________________________ Operation

Serial Communication Settings

Table 6 Serial Communications Settings
Parameter Value
bauds 2400 parity none data bits 8 stop bits 1
CAUTION
When using the serial interface, be sure that power supply and serial interface are not connected to the same ground (use a floating power supply or hand-held serial interface device).
To start issuing commands, make sure that HMT360 is connected to a serial port of your computer and that the terminal session is open. Issue commands by typing them on your computer according to the following instructions. In these commands, <cr> stands for pressing Enter (on your computer keyboard).

Setting the Analog Outputs

ASEL Selecting Analog Outputs
Syntax: ASEL [xxx yyy]<cr>
where xxx = Quantity of Ch 1 yyy = Quantity of Ch 2
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Turn the internal DIP switch Calibration Enabled/Disabled to position ON before the selecting the analog outputs and return it to position OFF after making the selection. Output quantities and their abbreviations are listed in the table below:
Quantity Abbreviation
temperature T dewpoint temperature Td volume concentration ppmv water content w (when scaling water content, the
abbreviation is "ng1", see note below)
NOTE
When scaling water content w (mg/m3 or lb/mmscf) with the natural gas transmitter, issue command SNG1.
Example:
>asel td t<cr> Ch1 Td lo: -40.00 ’C Ch1 Td hi: 100.00 ’C Ch2 T lo: -40.00 ’C Ch2 T hi: 100.00 ’C >
S Scaling Analog Outputs
Syntax: Szz aa.a bb.b<cr>
where zz = Quantity (T, Td, ppm, w) aa.a = Lower limit of the quantity bb.b= Upper limit of the quantity
Turn the internal DIP switch Calibration Enabled/Disabled to position ON before the scaling the analog outputs and return it to position OFF after scaling.
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Chapter 4 ________________________________________________________________ Operation
Example:
>std -50 50<cr> Td lo: -50.00 %RH Td hi: 50.00 %RH >

Adjustment Commands

Turn the internal DIP switch Calibration Enabled/Disabled to position ON before the adjustment and return it to position OFF after the adjustment.
CT Temperature Adjustment
Syntax: CT<cr> The transmitter asks and measures temperature readings and calculates
the calibration coefficients.
Example:
>ct<cr> T : 0.811 1. ref ? 0.5<cr> Press any key when ready ...<cr> T : 99.122 2. ref ? 99.5<cr> OK >
The OK indicates that the adjustment was succesful. When performing one-point adjustment press only Enter for the second reference.
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Output Commands

ITEST Testing Analog Outputs
NOTE
Before giving command ITEST, reset the transmitter with command RESET, see section RESET Transmitter Reset on page 59.
Syntax: ITEST aa.aaa bb.bbb<cr>
where aa.aaa = Current value to be set for Ch 1 (mA) bb.bbb = Current value to be set for Ch 2 (mA)
This command outputs the current value of each channel and the corresponding control signal of the digital-to-analog converter.
Example:
>itest 8 12<cr>
8.00000 403 12.00000 7DF >itest<cr>
7.00150 30A 11.35429 73E >
NOTE
The set current values remain valid until you issue the command ITEST without readings or reset the transmitter. With this command the desired outputs of the transmitter are shown.
When outputting low currents from Ch 1, remember to remove RS232C-cable while reading the current output, because of the increased current consumption for using RS port.
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Chapter 4 ________________________________________________________________ Operation
SEND Outputting Measurement Values
Syntax: SEND<cr> This command outputs the measured values in one point.
R Activating Continuous Output
Syntax: R<cr> With the command R the transmitter outputs measured values
continuously.
S Stopping Continuous Output
Syntax: S<cr> The continuous outputting is stopped with the command S. If outputting
is active, this command is not echoed.
INTV Setting Output Interval
Syntax: INTV n xxx<cr>
where n = 1 ... 255 xxx = S, MIN or H
Sets the output interval when the transmitter outputs measurement readings. The time interval is used when the continuous output is active.
Example, the output interval is set to 10 minutes:
>intv 10 min<cr> Output interval: 10 MIN >
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PRES Setting Ambient Pressure for Calculations
Syntax: PRES aaaa.a<cr>
where aaaa.a = Pressure (bar
)
a
Turn the internal DIP switch Calibration Enabled/Disabled to position ON before setting the pressure and return it to position OFF after making the setting.
Example:
>pres 12<cr> Pressure : 12.0 bara >
Table 7 Pressure Conversion Chart
FROM hPa/mbar mmHg/Torr inHg atm bar psi
hPa/ mbar
TO mmHg/
Torr inHg 0.02952999 0.03937008 1 29.921 29.52999 2.036021 atm 0.00098692 0.00131597 0.033422 1 0.98692 0.068046 bar 0.001 0.001333224 0.03386388 1.01325 1 0.06894757 psi 0.01450377 0.01933678 0.4911541 14.6962 14.50377 1
1 1.333224 33.86388 1013.25 1000 68.94757
0.7500617 1 25.40000 760 750.0617 51.71493
Example:
29.9213 inHg = 29.9213 × 33.86388 = 1013.25 hPa / mbar
NOTE
58 __________________________________________________________________ M210744EN-C
Conversions from mmHg and inHg are defined at 0 °C.
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Chapter 4 ________________________________________________________________ Operation
FILT Output Filtering
Syntax: FILT a.aaa<cr>
where a.aaa = 0.1 ... 1
1=No filtering
0.5 = Average of last two measurements
0.1 = Average of ca. 16 measurements
This commands sets the measurement result filtering.
Example:
>filt 1<cr> Filter : 1.0000 >filt 0.5<cr> Filter : 0.5000 >filt 0.1<cr> Filter : 0.1000 >

Resetting the Transmitter

RESET Transmitter Reset
Syntax: RESET<cr> This command resets the device.
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User's Guide ______________________________________________________________________
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Chapter 5 __________________________________________________ Measuring at Overpressure
CHAPTER 5
MEASURING AT OVERPRESSURE
This chapter provides you with important information concerning measurement in conditions with pressure higher than the normal atmospheric pressure.
The probes HMP362, HMP364 and HMP368 are designed for dewpoint measurement at overpressure. The maximum measurement pressures depend on the probe as follows:
HMP362: 0 ... 167 bar (16,7 MPa), for natural gas, sample cell
HMP302SC available
HMP364: 0 ... 100 bar (10 MPa), for pressurized rooms and
processes, probe is provided with a nut, fitting screw and sealing washer
HMP368: 0 ... 40 bar (4 MPa), for pressurized pipelines, ball
valve set available
The accuracy of the dewpoint measurement is affected by pressure in the measurement chamber. The actual pressure in the sampling cell is required to be set to the transmitter, see section Setting the Pressure for
Calculations on page 48).
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User's Guide ______________________________________________________________________

Pressure Regulator Recommended

When sampling pressurized processes exceeding the maximum measurement pressure of the probe, the pressure in the measurement chamber must be regulated to the acceptable level or below. It is recommended to use pressure regulator before the measurement chamber to prevent remarkable pressure variations.
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Chapter 6 __________________________________________________ Calibration and Adjustment
CHAPTER 6
CALIBRATION AND ADJUSTMENT
This chapter contains instructions for checking the calibration and adjusting this product.
In this User's Guide the term "calibration" refers to comparing the device's reading against a reference concentration. "Adjustment" refers to changing the device's reading to correspond to the reference concentration.

Calibration Interval

HMT360 is calibrated as shipped from the factory. Typical calibration interval is one year. In demanding applications it may be advisable to make the first calibration check earlier.

Factory Calibration and Adjustment

NOTE
HMT360 for natural gas must always be adjusted in a Vaisala Service Center.
The device (or the probe only) can be sent to Vaisala Service Centers for calibration and adjustment. See section Technical Support on page
74 for contact information.
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User's Guide ______________________________________________________________________

Removing the Electronics Unit

0605-051
Figure 23 Detaching the Electronics Unit with Probe for
Calibration and Adjustment
1. Unfasten the screws and open the cover.
2. Switch the transmitter off with the ON/OFF switch.
3. Disconnect the flat cable by lifting it carefully, for example with a screwdriver.
4. Remove the two screws holding the hinge support. Remove the hinge support.
5. Turn the electronics unit slightly upwards to release it from the hinges. Leave the transmitter base with the cable connections on place. When putting the electronics unit back to place, attach the upper hinge first. Remember to attach the hinge support.
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Chapter 6 __________________________________________________ Calibration and Adjustment
A1
B1
B2
A2
C1
C2
On
Off

Connections

0505-293
Figure 24 Connecting Power Supply and Multimeter for
Calibration
1. Connect a power supply (12 ... 24 VDC, with a serial port the minimum supply voltage is 15 VDC ) to the terminals B1 (-) and C1 (+) (Ch 1) with banana plugs, see Figure 24 on page 65.
2. Connect the multimeter in series with the supply, B1 (-) and A1 (+).
3. Follow the same procedure with Ch 2 using the terminals B2 (-) and C2 (+). When calibrating both channels at the same time, use two galvanically separated power supplies.
You can now calibrate or check the dewpoint and temperature or the analog outputs according to the instructions given in this chapter.
If the current measurement is needed in a hazardous area, the multimeter is connected to the terminals A1/A2 (+) and B1/B2 (-). Use only an approved multimeter.
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I 4 mA 16 mA
Q
ref
Q
min
Q
max
Q
min
-----------------------------
+=
I 4 mA 16 mA
22.3° C40° C 120° C40° C
--------------------------------------
+ 10.230 mA==
WARNING
The power supply connectors (C1 and C2) MUST NOT be used in hazardous areas. For calibration and adjustment in a hazardous area use only an approved multimeter, which fulfills the safety factors printed on the protective cover.

Calculating Correspondence of Current Values and Output Quantities

When using HMT360 without a display, calibration and adjustment is carried out by using a multimeter. Use the following equations to calculate the current values corresponding to the reference output quantities.
0605-015
where Q
Q Q
= Reference value of the calibrated quantity
ref
= Reference value of the calibrated quantity
min
= Value corresponding to 20 mA
max
Example:
Temperature scaling -40 ... +120 °C, reference 22.3 °C:
0605-017
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Chapter 6 __________________________________________________ Calibration and Adjustment

One-Point Temperature Adjustment

NOTE
NOTE
Always use a high quality standard for adjusting the temperature.
If you use serial commands, please refer to section Adjustment
Commands on page 55.
1. Set the internal DIP switch Calibration Enabled/Disabled to position ON and select T calibration by using switches 3 and 4 (see section DIP Switch Functions on page 47).
2. The temperature value measured by the transmitter appears on the display as well as the text "Set Lo" on the lower left corner. If the transmitter has no display, the LED indicator starts to blink.
3. Let the sensor stabilize; use a multimeter or the transmitter display to monitor the stabilization.
4. Press buttons Up and Dn to adjust the display or multimeter reading to correspond to the reference value (when using a multimeter calculate the current value corresponding to the reference humidity by using the equations presented in Calculating
Correspondence of Current Values and Output Quantities on page
66).
5. Conclude the one-point adjustment by pressing button E twice.
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User's Guide ______________________________________________________________________

ACAL Analog Output Calibration

Syntax: ACAL<cr> Connect HMT360 to a multimeter. Issue the ACAL command:
1. Disconnect the serial cable from the transmitter while reading the multimeter value for the Ch 1 (I1).
2. Reconnect the serial cable. Type the multimeter reading and press Enter.
3. Type the higher current multimeter reading and press Enter.
Example:
>acal<cr> Ch1 I1 ( mA ) ? 4.846<cr> Ch1 I2 ( mA ) ? 19.987<cr> >
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Chapter 7 ______________________________________________________________ Maintenance
CHAPTER 7
MAINTENANCE
This chapter provides information that is needed in basic maintenance of the product.

Periodical Checking and Cleaning

Transmitter Housing and Probe

WARNING
Avoid static discharge. Always use a wet cloth for wiping the display.
The electronics unit of the transmitter, as well as the probe, can be removed and replaced in the field. See section Removing the
Electronics Unit on page 64 for detailed information.
All other maintenance must be performed by qualified Vaisala personnel. If a transmitter is damaged, contact your nearest Vaisala Service Center. See section Technical Support on page 74 for contact information.
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User's Guide ______________________________________________________________________

Sintered Steel Filter

Check the sintered filter of the probe regularly. A dirty or corroded filter needs to be replaced, as it may increase the response time and decrease the lifetime of the sensor. Make also sure the filter remains tighly fit.
If you need to replace the filter:
1. Make sure you have the spare part available, or order one from your nearest Vaisala Service Center. See section Technical Support
on page 74 for contact information.
2. Carefully remove the old filter from the probe.
3. Install the new filter to the probe. Make sure to tighten it.
CAUTION
Avoid touching the sensor element, as this may lead to physical damage to the component, or measurement inaccuracy due to sensor contamination.
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Chapter 7 ______________________________________________________________ Maintenance

Sensor Element

Check the Vaisala HUMICAP® sensor in your transmitter regularly. A corroded or otherwise damaged sensor has to be replaced, which needs to be done by your nearest Vaisala Service Center. See section
Technical Support on page 74 for contact information.
0605-052
Figure 25 Sensor Element is Located under the Filter
The sensor element is located under the sintered steel filter. A dirty sensor element can be cleaned by soaking the sensor in de-ionized water or IPA (isopropanol, propan-2-ol), as follows:
CAUTION
1. Carefully remove the sintered steel filter from the probe.
2. Rinse the sensor with de-ionized water or IPA for no more than one minute.
3. Gently dehydrate the sensor with dry gas (nitrogen) if available.
4. When the sensor and probe are both dry, install the filter back to the probe.
Do not touch the sensor surface. Only de-ionized water or IPA is allowed, other agents such as ethanol
cannot be used. Do not immerse the sensor in water or IPA for more than one minute. Water or IPA temperature must be below 30 °C (86 °F) Do not use a cotton stick or any other mechanical means for cleaning
and/or drying the sensor.
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Chapter 8 ___________________________________________________________ Troubleshooting
CHAPTER 8
TROUBLESHOOTING
This chapter describes common problems, their probable causes and remedies, and contact information.

Diagnostics

Operation Errors

The following symptoms indicate an operation error of the HMT360:
- The analog output(s) current drops below 4 mA.
- Display shows the word "ERROR".
In the case of error:
- Check that the sensor is connected properly. Clean the sensor according to instructions in section Periodical Checking and
Cleaning on page 69.
- Check if there is condensed water in the probe. If yes, let the probe dry.
In case of constant error, contact the Vaisala Helpdesk. See section
Technical Support on page 74 for contact information.
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User's Guide ______________________________________________________________________

Analog Output Test

Analog outputs can be tested with dip switch 1, see DIP Switch
Functions on page 47 for details.

Technical Support

For technical questions, contact the Vaisala technical support by e-mail at helpdesk@vaisala.com.
For contact information of Vaisala Service Centers, see
www.vaisala.com/services/servicecenters.html.
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Chapter 9 ____________________________________________________________ Technical Data
CHAPTER 9
TECHNICAL DATA
This chapter provides technical data of the product.

Performance

Temperature (+ Operating Pressure Ranges)

Table 8 Temperature Specifications
Property Description / Value
Measurement range -40 ... +100 °C Typical accuracy of electronics at +20 °C ± 0.1 °C Typical temperature dep endence of
electronics Sensor Pt 1000 RTD Class B IEC 751
0.005 °C/°C
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User's Guide ______________________________________________________________________

Moisture in Natural Gas

Dewpoint Measurement
Table 9 Dewpoint Measurement Specifications
Property Description / Value
Measurement range -50 ... +50 °C
(-58 ... +122 °F) Td
Accuracy ± 2 °C (± 3.6 °F) (see graph in
Figure 26 on page 76)
Response time 63 % [90 %]
-20 +10 ° C (-4 +50 ° F) +10 -20 ° C (+50 -4 ° F)
Sensor Vaisala HUMICAP®180M
6 s [32 s] 120 s [370 s]
0505-295
Figure 26 Effect of Process Temperature on Dewpoint
Measurement Accuracy
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Chapter 9 ____________________________________________________________ Technical Data

Calculated Variables Available (Typical Ranges)

Table 10 Calculated Variables Specifications
Property Description / Value
Water content 0 ... 20 lb/MMscf,
0 ... 320 mg/m
Parts per million by volume 0 ... 500 ppm
3
v

Outputs

Table 11 Output Specifications
Property Description / Value
Two analog outputs (one standard, one optional)
Typical accuracy of analog outputs at +20 °C
Typical temperature dep endence of analog outputs
RS232C serial output
in safe area
for service use only
two wire 4 ... 20 mA
± 0.05 %/°C full scale
± 0.005 %/°C full scale
connector type RJ45
WARNING
Output connections are made via safety barriers.
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Classification with Current Outputs

Europe (VTT)
EU (94/9/EC, ATEX100a) II 1 G Ex ia IIC T4 Ga
VTT 09 ATEX 028 X issue No: 1
Safety factors Ui= 28 V, Ii= 100 mA, Pi= 700 mW
Ci= 1 nF, Linegligibly low
Environmental specifications T
= -40 ... +60 °C (-40 ... +140 °F)
amb
P
= 0.8 ... 1.1 bar
amb
Dust classification (with protection cover) II 1 D (IP65 T = 70 °C)
VTT 04 ATEX 023X
USA (FM) Classes I, II, III
Division 1, Groups A - G Division 2, Groups A - D, F and G FM Project ID: 3010615
Safety factors V
= 28 VDC, I
max
= 100 mA
max
Ci= 1 nF, Li= 0, Pi= 0.7 W T
= 60 °C (140 °F), T5
amb
Japan (TIIS) Ex ia IIC T4
Code number: TC17897
Safety factors Ui= 28 VDC, Ii= 100 mA, Ci=1nF
Pi= 0.7 W , Li= 0, T
= 60 °C (140 °F)
amb
Canada (CSA)
Class I Division 1 and Division 2
Groups A, B, C, D
Class II Division 1 and Division 2
Groups G and Coal Dust
Class III CSA File No: 213862 0 000
CSA report: 1300863
Safety factors T
= 60 °C, T4,
amb
Intrinsically safe when connected as per Installation Drawing DRW213478
China (PCEC) Ex ia II CT4
Certificate No. CE092145 Standard GB3836.1-2000 and GB3836.4-2000
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Chapter 9 ____________________________________________________________ Technical Data
IECEx (VTT) Ex ia IIC T4 Ga
IECEx VTT 09.0002x issue No:1
Safety factors Ui= 28 V, Ii= 100 mA, Pi=700 mW
Ci= 1 nF, Linegligibly low
Environmental specifications T

General

Table 12 General Specifications
Property Description / Value
Operating voltage with serial port (service mode)
Connections screw terminals,
Cable bushings M20×1.5 (7.5 ... 12 mm)
Conduit fitting M20×1.5 / NPT 1/2" Operating temperature range for electron ics
with display Storage temperature range
Housing material G-AlSi 10 Mg (DIN 1725) Housing classification IP 66 (NEMA 4X) Housing dimensions 164 × 115 × 62 mm Housing weight 950 g Fully electromagnetically compatible
according to standards
= -40 ... +60 °C (-40 ... +140 °F)
amb
P
= 0.8 ... 1.1 bar
amb
12 ... 28 V 15 ... 28 V
0.33 ... 2.0 mm (AWG 14-22)
M20×1.5 (10.5 ... 15 mm)
-20 ... +60 °C
-40 ... +70 °C
EN 61326-1: Electrical equipment for measurement, control and laboratory use ­EMC requirements; Industrial environment
2
wires
NOTE
IEC 1000-4-5 complies only when using external EXi approved surge arrester on safe area.
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User's Guide ______________________________________________________________________

Probes

Table 13 Probe Specifications
Property Description / Value
Probe material Stain l ess steel (AISI 316L) Probe cable length 2 m, 5 m or 10 m Probe cable diameter 5.5 mm Sensor protection options sintered stainless steel filter
HMP362 Probe - small pressure-tight
Temperature range -40 ... +110 °C Pressure range 0 ... 16.7 MPa (0 ... 167 bar)
HMP364 Probe - high pressures
Temperature range -40 ... +180 °C Pressure range 0 ... 10 MPa (0 ... 100 bar)
HMP368 Probe - pressurized pipelines
Temperature range -40 ... +180 °C Pressure range 0 ... 4 MPa (0 ... 40 bar)

Options and Accessories

Table 14 Options and Accessories
Item Description / Order Code
MODULES Analog Output Module HM360AOUTSP
FILTERS Sintered Stainless S teel Filter HM47280SP
TRANSMITTER MOUNTING ACCESSORIES Wall Mounting Kit HM37108SP Rain shield 215109 Protection cover (for use in the
presence of combustible dust, ATEX)
PROBE MOUNTING ACCESSORIES HMT362/HMP362 Sampling Cell for Probe with Flange HMP302SC 5 pcs. O-ring Set Size 14.1×1.6 216026
214101
HMT364/HMP364 Fitting Body M22×1.5 17223SP Fitting Body NPT1/2 17225SP
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Chapter 9 ____________________________________________________________ Technical Data
Table 14 Options and Accessories
Item Description / Order Code
HMT368/HMP368 Fitting Body ISO1/2 Solid Structure DRW212076SP Fitting Body NPT1/2 Solid Structure NPTFITBODASP Fitting Body Set ISO 1/2 ISOFITBODASP Fitting Body Set (ISO 1/2 + NPT 1/2) THREADSETASP Leaking Screw with Allen Key 216027 Thread Adapter ISO1/2 to NPT1/2 210662SP Sampling Cell with Female
Connectors Sampling Cell with Swagelok
Connectors Ball Valve ISO1/2 with Welding Joint BALLVALVE-1 Installation Flange ISO1/2 DM240FA Manual Press HM36854SP
DMT242SC
DMT242SC2
CONNECTION CABLES Serial Interface Cable 25905ZZ
CABLE BUSHINGS Cable Gland M20×1.5 for 7.5...12mm
Cable Cable Gland M20×1.5 for 10...15mm
Cable Conduit Fitting M20×1.5 for NPT1/2
Conduit Dummy Plug M20×1.5 for transmitter
body
OTHER Calibration Adapter for HMK15 211302SP Galvanic isolator 212483 Barrier 210664
216587SP
216588SP
214780SP
214672SP
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User's Guide ______________________________________________________________________
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Appendix A ______________________________________________________________ Dimensions
APPENDIX A
DIMENSIONS
This Appendix contains parts drawings of the transmitter housing, probes and some transmitter mounting accessories with metric and nonmetric dimensions specified.

Transmitter Housing

0604-052
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User's Guide ______________________________________________________________________

HMP362

HMP364

0603-014
0603-016
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Appendix A ______________________________________________________________ Dimensions

HMP368

0605-014

Mounting Plate

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User's Guide ______________________________________________________________________

Rain Shield

0603-041

Protection Cover

0505-304
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Appendix B __________________________ ____________ Wiring for Intrinsically Safe Operation, FM
APPENDIX B
WIRING FOR INTRINSICALLY SAFE OPERATION, FM
This appendix contains the wiring diagram for intrinsically safe operation approved by Factory Mutual (FM).
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User's Guide ______________________________________________________________________
-Ch2+
HMT360 connection board
-Ch1+
Material Weigh t
DIMENSIONS ARE IN MILLIMETERS, UNLESS OTHERWISE SPECIFIED
FIRST ANGLE PROJECTION
Finish
DOCUMEN T CRE ATION D ATA
YYYY-MM-DD INITIAL S
Creator
Approved
Review
Archive ID
code
Supplier
Scale
Size
Title
General tolerance
Design
Code
Sheet of
Rev
REV
QTY
DESCRIPTION / INFO / ECO No.
DESIGN
ACCEPTED / ApprovedCHECKED / Reviewed
88 __________________________________________________________________ M210744EN-C
0505-305
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Appendix C_____________________________________ Wiring for Intrinsically Safe Operation, CSA
APPENDIX C
WIRING FOR INTRINSICALLY SAFE OPERATION, CSA
This appendix contains the wiring diagram for intrinsically safe operation approved by the Canadian Standards Association (CSA).
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User's Guide ______________________________________________________________________
0505-306
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Appendix D______________________________________________________________ Certificates
APPENDIX D
CERTIFICATES
This Appendix contains copies of the EXi intrinsically safe certificates issued for the HMT360 series.
- VTT IECEx Certificate
- VTT ATEX Certificates
- FM Certificate of Compliance
- CSA Certificate of Compliance
- TIIS Certificate of Compliance
- PCEC Conformity Certificate
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User's Guide ______________________________________________________________________
1002-094
Figure 27 VTT IECEx Certificate Page 1/4
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Appendix D______________________________________________________________ Certificates
1002-095
Figure 28 VTT IECEx Certificate Page 2/4
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User's Guide ______________________________________________________________________
1002-096
Figure 29 VTT IECEx Certificate Page 3/4
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Appendix D______________________________________________________________ Certificates
1002-097
Figure 30 VTT IECEx Certificate Page 4/4
VAISALA_______________________________________________________________________ 95
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User's Guide ______________________________________________________________________
1002-091
Figure 31 VTT ATEX 028X Certificate Page 1/2
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Appendix D______________________________________________________________ Certificates
1002-092
Figure 32 VTT ATEX 028X Certificate Page 2/2
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User's Guide ______________________________________________________________________
1002-093
Figure 33 VTT ATEX 028X Certificate Schedule
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