Vaisala HMT360 User Manual

USER’S GUIDE
Vaisala HUMICAP® Humidity and
Temperature Transmitter Series HMT360
M010056EN-J
PUBLISHED BY
Vaisala Oyj Phone (int.): +358 9 8949 1
P.O. Box 26 Fax: +358 9 8949 2227
FI-00421 Helsinki
Finland
Visit our Internet pages at www.vaisala.com
© Vaisala 2013
No part of this manual may be reproduced, published or publicly displayed in any form or by any means, electronic or mechanical (including photocopying), nor may its contents be modified, translated, adapted, sold or disclosed to a third party without prior written permission of the copyright holder. Translated manuals and translated portions of multilingual documents are based on the original English versions. In ambiguous cases, the English versions are applicable, not the translations.
The contents of this manual are subject to change without prior notice.
This manual does not create any legally binding obligations for Vaisala towards customers or end users. All legally binding obligations and agreements are included exclusively in the applicable supply contract or the General Conditions of Sale and General Conditions of Service of Vaisala.
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Table of Contents

CHAPTER 1
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Contents of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Version Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Documentation Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
ESD Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Regulatory Compliances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
EU Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Software License . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
CHAPTER 2
PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Introduction to HMT360 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Output Quantities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Probe Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
CHAPTER 3
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
General Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Mounting the Probe Cable in Gas Group IIC Spaces . . . . . . . . . . . . . . . . . . . . . . . . . 19
Selecting Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
General Instructions for Probes with Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Checking the Temperature Reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Mounting the Transmitter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Probe Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
HMP363 for Confined Spaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
HMP363/365/367 Duct Installation Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
HMP364 for High-Pressure Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
HMP365 for High Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
HMP367 for High Humidities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
HMP368 for Pressurized Pipelines or Moisture in Liquids . . . . . . . . . . . . . . . . . . . . . 30
Tightening the Clasp Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Installing the HMP368 Probe Through a Ball Valve Assembly. . . . . . . . . . . . . . . 32
VAISALA________________________________________________________________________ 1
________________________________________________________________________________
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Installation in Hazardous Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
US and Canadian Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
European Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
CATEGORY 1 (Zone 0). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
CATEGORY 2 or 3 (Zone 1 or 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Maximum Cable Resistance Calculation for the Barrier (Vaisala Order Code:
210664) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
HMT360 Connected to a Galvanic Isolator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
HMT360 Connected to a Zener Barrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Examples of Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
CHAPTER 4
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Local Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Power ON/OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
HMT360 with Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
HMT360 without Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
DIP Switch Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Display/Keypad Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Setting the Pressure for Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Selecting Output Quantities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Upper Half of Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Lower Half of Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Selecting Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Scaling Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Serial Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Serial Communication Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Setting the Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
ASEL Selecting Analog Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
S Scaling Analog Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Adjustment Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
CRH Relative Humidity Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
CT Temperature Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Output Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
ITEST Testing Analog Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
SEND Outputting Measurement Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
R Activating Continuous Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
S Stopping Continuous Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
INTV Setting Output Interval. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
PRES Setting Ambient Pressure for Calculations . . . . . . . . . . . . . . . . . . . . . . . . 56
FILT Output Filtering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Resetting the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
RESET Transmitter Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
CHAPTER 5
MEASURING AT OVERPRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Pressure Regulator Recommended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
2 _______________________________________________________________________________
________________________________________________________________________________
CHAPTER 6
CALIBRATION AND ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Calibration Interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Factory Calibration and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
User Calibration and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Removing the Electronics Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Calculating Correspondence of Current Values and Output Quantities . . . . . . . . . 64
Relative Humidity Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Automatic Two-Point Adjustment (Only HMT360 with Display) . . . . . . . . . . . . . . . . . 65
Manual Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Low End Adjustment (HMT360 without Display) . . . . . . . . . . . . . . . . . . . . . . . . . 67
High End Adjustment (HMT360 without Display) . . . . . . . . . . . . . . . . . . . . . . . . . 68
Low End Adjustment (HMT360 with Display) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
High End Adjustment (HMT360 with Display) . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
One-Point Temperature Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
ACAL Analog Output Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
CHAPTER 7
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Periodical Checking and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Transmitter Housing and Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
CHAPTER 8
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Operation Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Analog Output Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Product Returns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
CHAPTER 9
TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Relative Humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Temperature (+ Operating Pressure Ranges) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Water Activity in Jet Fuel Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Calculated Variables (Typical Ranges) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
With HMP361 Probe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
With HMP363, HMP364, HMP365, HMP367 and HMP368 Probes. . . . . . . . . . . 77
Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Classification with Current Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Accuracy of Calculated Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Accuracy of Dewpoint Temperature °C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Accuracy of Mixing Ratio g/kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Accuracy of Wet Bulb Temperature °C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Accuracy of Absolute Humidity g/m3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
VAISALA________________________________________________________________________ 3
________________________________________________________________________________
APPENDIX A
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
HMP361 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
HMP363 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
HMP364 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
HMP365 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
HMP367 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
HMP368 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Rain Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
Protection Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
APPENDIX B
WIRING FOR INTRINSICALLY SAFE OPERATION, FM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
APPENDIX C
WIRING FOR INTRINSICALLY SAFE OPERATION, CSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
4 _______________________________________________________________________________
________________________________________________________________________________
List of Figures
Figure 1 HMT360 and Probe Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 2 Probe Options for HMT360 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 3 Horizontal Mounting of Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Figure 4 Vertical Mounting of Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Figure 5 Measurement Error at 100 %RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Figure 6 Transmitter Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Figure 7 Parts of the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Figure 8 Installation of HMP363 Probe in Duct with Flange and Supporting Bar . . . 25
Figure 9 HMP364 Probe Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 10 Marking Nut and Fitting Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 11 Cleaning the Tightening Cone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Figure 12 Mounting HMP365 Probe in Duct or Channel . . . . . . . . . . . . . . . . . . . . . . . 29
Figure 13 HMP368 Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Figure 14 Sealing of Fitting Body into Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Figure 15 Tightening the Clasp Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Figure 16 Installing the HMP368 Probe Through a Ball Valve Assembly . . . . . . . . . . 33
Figure 17 HMT360 Connected to Galvanic Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Figure 18 HMT360 Connected to a Zener Barrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Figure 19 STAHL 9160/13-11-11 (Galvanic Isolator) . . . . . . . . . . . . . . . . . . . . . . . . . 41
Figure 20 STAHL 9001/51-280-091-141 (Zener Barrier) . . . . . . . . . . . . . . . . . . . . . . 41
Figure 21 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Figure 22 Local Display/Keypad Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Figure 23 DIP Switch Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Figure 24 Detaching the Electronics Unit with Probe for Calibration and Adjustment 62
Figure 25 Connecting Power Supply and Multimeter for Calibration . . . . . . . . . . . . . 63
Figure 26 Display Chart of the Automatic Adjustment Procedure . . . . . . . . . . . . . . . . 66
Figure 27 Accuracy over Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
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6 _______________________________________________________________________________
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List of Tables
Table 1 Manual Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Table 2 Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Table 3 Output Quantities for HMT360 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Table 4 HMP368 Probe Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Table 5 Serial Communications Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Table 6 Pressure Conversion Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Table 7 Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Table 8 Relative Humidity Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Table 9 Temperature Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Table 10 Water Activity in Jet Fuel Applications Specifications . . . . . . . . . . . . . . . . . 77
Table 11 HMP361 Calculated Variables Specifications . . . . . . . . . . . . . . . . . . . . . . . 77
Table 12 HMP363, HMP364, HMP365, HMP367& HMP368 Probes Calculated
Variables Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Table 13 Output Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Table 14 General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Table 15 Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
VAISALA________________________________________________________________________ 7
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8 _______________________________________________________________________________
Chapter 1 ________________________________________________________ General Information
CHAPTER 1
GENERAL INFORMATION
This chapter provides general notes for the manual and the product.

About This Manual

This manual provides information for installing, operating, and maintaining the Vaisala HUMICAP® Humidity and Temperature Transmitter Series HMT360.

Contents of This Manual

- Chapter 1, General Information: This chapter provides general notes for the manual and the product.
- Chapter 2, Product Overview: This chapter introduces the features, advantages, and the product nomenclature.
- Chapter 3, Installation: This chapter provides you with information that is intended to help you install this product.
- Chapter 4, Operation: This chapter contains information that is needed to operate this product.
- Chapter 5, Measuring at Overpressure: This chapter provides you with important information concerning measurement in conditions with pressure higher than the normal atmospheric pressure.
- Chapter 6, Calibration and Adjustment: This chapter contains instructions for checking the calibration and adjusting this product.
- Chapter 7, Maintenance: This chapter provides information that is needed in basic maintenance of the product.
- Chapter 8, Troubleshooting: This chapter describes common problems, their probable causes and remedies, and contact information.
VAISALA________________________________________________________________________ 9
User’s Guide ______________________________________________________________________
- Chapter 9, Technical Data: This chapter provides technical data of the product.
- Appendix A, Dimensions: This appendix contains parts drawings of the transmitter housing, probes and some transmitter mounting accessories with metric and nonmetric dimensions specified.
- Appendix B, Wiring for Intrinsically Safe Operation, FM: This appendix contains the wiring diagram for intrinsically safe operation approved by Factory Mutual (FM).
- Appendix C, Wiring for Intrinsically Safe Operation, CSA: This appendix contains the wiring diagram for intrinsically safe operation approved by the Canadian Standards Association (CSA).

Version Information

Table 1 Manual Revisions
Manual Code Description
M010056EN-J This manual. November 2013.
- Removed Appedix D, Certificates. Copies of certificates are included in HMT360 Safety Guide from version M210483EN-E onward.
- Added table of error codes, see Table 7 on page
74.
- Updated section Options and Accessories on
page 81.
M010056EN-I Previous version.

Related Manuals

Table 2 Related Manuals
Manual Code Manual Name
M210185EN Humidity Calibrator HMK15 User's Guide M210483EN Vaisala Transmitter Series HMT360 Safety Guide
10 ___________________________________________________________________ M010056EN-J
Chapter 1 ________________________________________________________ General Information

Documentation Conventions

Throughout the manual, important safety considerations are highlighted as follows:
WARNING
CAUTION
NOTE

Safety

WARNING
Warning alerts you to a serious hazard. If you do not read and follow instructions very carefully at this point, there is a risk of injury or even death.
Caution warns you of a potential hazard. If you do not read and follow instructions carefully at this point, the product could be damaged or important data could be lost.
Note highlights important information on using the product.
The HMT360 series transmitter delivered to you has been tested for safety and approved as shipped from the factory. Note the following precautions:
Ground the product, and verify outdoor installation grounding periodically to minimize shock hazard.
CAUTION
VAISALA_______________________________________________________________________ 11
Do not modify the unit. Improper modification can damage the product or lead to malfunction.
User’s Guide ______________________________________________________________________
Recycle all applicable material.
Dispose of batteries and the unit according to statutory regulations. Do not dispose of with regular household refuse.

ESD Protection

Electrostatic Discharge (ESD) can cause immediate or latent damage to electronic circuits. Vaisala products are adequately protected against ESD for their intended use. However, it is possible to damage the product by delivering electrostatic discharges when touching, removing, or inserting any objects inside the equipment housing.
To make sure you are not delivering high static voltages yourself:
- Handle ESD sensitive components on a properly grounded and protected ESD workbench.
- When an ESD workbench is not available, ground yourself to the equipment chassis with a wrist strap and a resistive connection cord.
- If you are unable to take either of the above precautions, touch a conductive part of the equipment chassis with your other hand before touching ESD sensitive components.
- Always hold component boards by the edges and avoid touching the component contacts.

Recycling

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Chapter 1 ________________________________________________________ General Information

Regulatory Compliances

EU Declaration of Conformity

The HMT360 series transmitters are in conformity with the provisions of the following EU directive(s):
- ATEX Directive
- EMC Directive
- ROHS Directive
Conformity is shown by compliance with the following standards:
- EN 60079-0
- EN 60079-11
- EN 60079-26
- EN 61326-1: Electrical equipment for measurement, control and laboratory use - EMC requirements - for use in industrial locations.
- EN 55022: Information technology equipment - Radio disturbance characteristics - Limits and methods of measurement.

Certifications

The certifications that have been granted to the HMT360 series, and the accompanying safety factors, are listed in section Classification with
Current Outputs on page 79.
Copies of the certificates and wiring diagrams are provided in the HMT360 Safety Guide (from version M210483EN-E onward). You can download updated certificates from the HMT360 product page at the Vaisala website:
www.vaisala.com/hmt360.
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User’s Guide ______________________________________________________________________

Trademarks

HUMICAP® is a registered trademark of Vaisala Oyj.
All other trademarks are the property of their respective owners.

Software License

This product contains software developed by Vaisala. Use of the software is governed by license terms and conditions included in the applicable supply contract or, in the absence of separate license terms and conditions, by the General License Conditions of Vaisala Group.

Warranty

Visit our Internet pages for more information and our standard warranty terms and conditions: www.vaisala.com/warranty.
Please observe that any such warranty may not be valid in case of damage due to normal wear and tear, exceptional operating conditions, negligent handling or installation, or unauthorized modifications. Please see the applicable supply contract or Conditions of Sale for details of the warranty for each product.
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Chapter 2 __________________________________________________________ Product Overview
CHAPTER 2
PRODUCT OVERVIEW
This chapter introduces the features, advantages, and the product nomenclature.

Introduction to HMT360

Vaisala HUMICAP® Humidity and Temperature Transmitter Series HMT360 contains reliable, microprosessor-based two-wire instruments for measuring relative humidity and temperature in hazardous areas.
0606-003
Figure 1 HMT360 and Probe Types
WARNING
VAISALA_______________________________________________________________________ 15
In hazardous environments, the transmitters must always be connected via galvanic isolators or Zener barriers.
User’s Guide ______________________________________________________________________

Output Quantities

Vaisala HUMICAP® Humidity and Temperature Transmitter Series HMT360 is available either with or without a local display and with one or two current output channels.
Available output quantities are listed in the table below:
Table 3 Output Quantities for HMT360
Character Quantity Abbreviation Availability
0 relative humidity RH A, D 1 temperature T A, D, F, H 2 dewpoint
temperature 3 absolute humidity a D 4 mixing ratio x D 5 wet bulb
temperature 6mass
concentration of
water 7 water activity aw H, F 8 relative humidity
of saturation 9 saturation
temperature
Td D
Tw D
ppmw H
RS H
Ts H
The characters used to indicate availability in the table above:
A = Available for HMT360 standard version
D = Available for HMT360 with optional calculations
F = Available for HMT360 Moisture and Temperature in oil
transmitter
H = Available for HMT360 Moisture and Temperature in Jet Fuel
transmitter
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Chapter 2 __________________________________________________________ Product Overview

Probe Options

The HMT360 series has various options for probes and cable lengths (2 m, 5 m and 10 m). The available probe types are presented in the figure below.
0603-036
Figure 2 Probe Options for HMT360
The following numbers refer to Figure 2 on page 17:
1 = HMP361 probe for wall mounting
2 = HMP363 probe for tight spaces
3 = HMP364 probe for pressurized spaces up to 100 bars
4 = HMP365 probe for high temperatures up to 180 °C *) Flange
for HMP365 available as an option
5 = HMP367 probe for high humidities
6 = HMP368 probe for installations in pressurized pipelines up to
40 bars; features a pressure-tight sliding clasp nut
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User’s Guide ______________________________________________________________________
18 ___________________________________________________________________ M010056EN-J
Chapter 3 _______________________________________________________________ Installation
CHAPTER 3
INSTALLATION
This chapter provides you with information that is intended to help you install this product.

General Installation Instructions

Mounting the Probe Cable in Gas Group IIC Spaces

NOTE
The following applies only to installation within the EU!
The following instructions shall be followed to fulfil the specifications of the EN50284 for nonconductive layer of the probe cable:
- Never mount or handle the probe cable when hazardous gases are present.
- For achieving a conductive shield, cover the probe cable with conductive material like metal or conductive tape or mount the probe cable in a metal conduit.
- Assure that the conductive shield fulfils requirements of the standard EN50284 (resistance less than 1 G) and make sure that it can not come loose in any operation situation.
WARNING
VAISALA_______________________________________________________________________ 19
During the installation work of the probes in gas group IIC areas (requiring category I devices), it has to be guaranteed that even in fault cases sparks generated by impacts or friction on the surface of the housing can never occur.
User’s Guide ______________________________________________________________________

Selecting Location

Select a place with stable conditions for mounting the transmitter. Do not expose the transmitter to direct sunlight or rain. A rain shield is available and it is recommended for direct outdoor installations. When mounting the probe, select a place representing the process conditions.

General Instructions for Probes with Cable

Mount the probes with a cable horizontally; this way, any water condensing on the tube cannot flow onto the sensor.
0507-024
Figure 3 Horizontal Mounting of Probe
The following numbers refer to Figure 3 on page 20:
1 = To be sealed
2 = To be insulated
3 = Insulate the cable
4 = Let the cable hang loosely. This prevents condensed water
running to the sensor along the cable.
When there is no alternative but to install the probe in the process vertically, the point of entry must be carefully insulated. The cable must also be allowed to hang loosely as this prevents any condensed water from running onto the probe along the cable.
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Chapter 3 _______________________________________________________________ Installation
0507-022
Figure 4 Vertical Mounting of Probe
The following numbers refer to Figure 4 on page 21:
1 = To be sealed
2 = Insulate the cable
3 = To be insulated
4 = Let the cable hang loosely. This prevents condensed water
running to the sensor along the cable
If the process temperature is much higher than that of the environment, the whole probe and preferably plenty of cable must be inside the process. This prevents measuring inaccuracy caused by heat conduction along the cable.
When mounted on the side of a duct or channel, the probe must be inserted from the side of the duct. If this is not possible and the probe must be inserted from the top, the point of entry must be carefully insulated.
For Vaisala probe installation kits and some installation examples see section Probe Mounting on page 24.
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User’s Guide ______________________________________________________________________

Checking the Temperature Reading

The actual temperature of the process can be measured with a reference instrument to be compared with the transmitter reading. The heat transfer is less evident if you remove the protective filter of the sensor for a short­term test. However, never use the sensor long periods without the filter as this may cause a faster contamination of the sensor. The transmitter fulfils the specified EMC regulations with the protective filter on the probe.
In humidity measurement and especially in calibration and adjustment it is essential that temperature of the probe and measuring environment is the same. Even a small difference in temperature between the environment and the probe causes an error. As the curve below shows, if the temperature is +20 °C and the relative humidity 100 %RH, a difference of ±1 °C between the environment and the probe causes an error of ±6 %RH.
The graph below illustrates the measurement error at 100 %RH when the difference between the ambient and sensor temperature is 1 °C.
0507-036
Figure 5 Measurement Error at 100 %RH
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Chapter 3 _______________________________________________________________ Installation

Mounting the Transmitter Housing

1. Attach the mounting plate to the wall with 4 screws.
2. Press down the transmitter so that it slides along the rails of the mounting plate.
3. Fasten the transmitter to the mounting plate with the Allen screw (3 mm Allen key provided).
The probe can be detached and replaced when needed by simply unfastening the two Allen screws.
0603-037
Figure 6 Transmitter Mounting
The following numbers refer to Figure 6 on page 23:
1 = Mounting plate
2 = Transmitter housing
3 = Allen screw
4 = Allen screws
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User’s Guide ______________________________________________________________________
0603-038
Figure 7 Parts of the Transmitter
The following numbers refer to Figure 7 on page 24:
1 = Electronics unit
2 = Probe; including a part of the measurement electronics (for
example, calibration memory)
3 = Flat cable
4 = Transmitter base
5 = Grounding terminal
6 = Protective covers
7 = Cable glands
8 = Probe
9 = RS232C connector

Probe Mounting

CAUTION
Do not unsolder and then resolder the probe cable from and to the printed board during installation.
Do not shorten or lengthen the probe cable.
These procedures may alter the humidity calibration of the transmitter.
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Chapter 3 _______________________________________________________________ Installation

HMP363 for Confined Spaces

The HMP363 is a small size (ø = 12mm) general-purpose probe suitable for ducts and channels with the installation kit available from Vaisala.
The HMP363 provides for two measuring range options. The first probe version is equipped with a flexible cable and can be used when measuring in environments up to 80 ºC. The second version is suitable for measuring in environments up to 120 ºC.
Section HMP363/365/367 Duct Installation Kit on page 25 shows mounting of HMP363/367 with the optional duct installation kit.
HMP363/365/367 Duct Installation Kit
0508-021
Figure 8 Installation of HMP363 Probe in Duct with Flange and
Supporting Bar
The following numbers refer to Figure 8 on page 25:
1=Duct wall
2 = Flange
3 = Sealing ring
4 = Supporting bar
5 = Probe attaching part (to be fixed with supporting bar)
6 = RH probe
VAISALA_______________________________________________________________________ 25
User’s Guide ______________________________________________________________________

HMP364 for High-Pressure Applications

The probe is provided with a nut, a fitting screw and a sealing washer. Keep the fitting screw and the nut in place on the body of the probe during handling to prevent damage to the highly polished surface of the probe. Follow the instructions below to achieve a leak-tight assembly.
CAUTION
NOTE
In pressurized processes it is essential to tighten the supporting nuts and screws very carefully to prevent loosening of the probe by the action of pressure.
1. Remove the fitting screw from the nut and the probe.
2. Fasten the fitting screw to the chamber wall with a sealing washer. Tighten the fitting screw into the threaded sleeve with a torque spanner. The tightening torque is 150 ± 10 Nm (110 ± 7 ft-lbs).
3. Insert the body of the probe into the fitting screw and tighten the nut manually to the fitting screw.
4. Mark both the fitting screw and the nut hex.
5. Tighten the nut a further 30º (1/12) turn or if you have a torque spanner tighten it with a torque of 80 ± 10 Nm (60 ± 7 ft-lbs).
6. Clean and grease the tightening cone of the fitting screw after every tenth detachment. Change the sealing washer every time the fitting screw is detached. Use high-vacuum grease, for example Dow Corning, or a similar grease.
When retightening the nut after detachment the nut must be tightened without increased effort.
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Chapter 3 _______________________________________________________________ Installation
0505-272
Figure 9 HMP364 Probe Mounting
The following numbers refer to Figure 9 on page 27:
1 = Tightening cone
2=Nut
3 = Fitting screw, M22×1.5 or NPT 1/2"
4 = Sealing washer
5 = Probe; ø12 mm
0505-273
Figure 10 Marking Nut and Fitting Screw
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User’s Guide ______________________________________________________________________
0505-274
Figure 11 Cleaning the Tightening Cone
The following numbers refer to Figure 11 on page 28:
1 = Fitting screw
2 = Sealing washer
CAUTION
NOTE
3 = Tightening cone
4 = Clean cotton stick
In pressurized processes it is essential to tighten the supporting nuts and screws very carefully to prevent loosening of the probe by the action of pressure.
When HMP364 is installed in a process with a pressure differing from normal atmospheric pressure, please enter the pressure value of the process (in bar
) into the transmitter memory, see sections PRES Setting
a
Ambient Pressure for Calculations on page 56 and Setting the Pressure for Calculations on page 46.
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