Universal Enterprise C155 Installation Manual

Eagle & Eagle X Owners Manual
1
EAGLE & EAGLE X OV
ERVIEW
Display Line Lights
4 Line Backlit Display
On/Off Button
Rotary Test Selector Dial
Battery Compartments
in back under boot
AC Power/Charge
Indicator Light
1.800.547.5740 • WWW.UEiTEST.COM
nfrared Printer Port Worklight
I
Particle Filter Inside Water Trap
Navigation “t“DOWN and PUMP
SEND/ENTER to Select and Print
Temperature
Connections
Flue Probe Temp: T1
Inlet Temp: T2
Pressure Connections
• Single Input (Draft): P1
• Differential Input Testing (Pressure drop test) P2
Battery Charge
AC Adapter
Flue Gas
Inlet Connection
Water Trap
Protective Rubber Boot w/ built-in Magnets
Flue Probe
Gas Inlet Plug
Water Trap
Drain
Flue Probe Temperature Plug (Plugs into T1)
Narrow Pin MUST be on the Right hand side.
2
DISPLAY PARAMETERS ON UEI COMBUSTION ANALYZERS
TF = Flue Temperature: Calculate net temperature in °F or °C.
- Shows ambient temp after fresh air calibration and ‘-OC-’ when probe is disconnected.
T = N
T
O2 = Oxygen: O2 percentage displayed
CO = Carbon Monoxide: CO ppm (parts per million) displayed.
CO2 = Carbon Dioxide:
X = Excess Air:
EFF = Efficiency:
= Loss:
CO a = Carbon Monoxide Air-Free: Referenced to an oxygen level of 0%.
AMB = Air Inlet:
CO/CO2 = CO/CO2 Ratio: The ratio of measured CO divided by CO2.
D = D
P = Pressure
NO = Nitric Oxide:
-PO- = P
-O>- = High O2 level:
-OC- = Probe Not Connected:
et Temperature
- Differential of flue temperature minus ambient (or inlet) temperature
- Differential of T1 - T2
emperature Differential
= T
-‘- - - -’ or ‘- OC -’ is displayed if there is a fault with the CO sensor or
the instrument has not been zeroed correctly, switch off instrument and try again.
- EAGLE (C125 & C127) Calculated from the fuel selected and the measured O2 level
- EAGLE (C125 & C127) Will display ‘- - - -’ or ‘-O>-’ if the O2 level is too
high to calculate CO2 or in fresh air.
- Calculated value is only displayed during the combustion test.
- EAGLE X (C155 & C157) Direct measurement CO2 ppm (parts per million) displayed.
- Indicated as ‘XAIR %’ on the printout
- A calculated percentage of O2 above the theoretical level required for complete combustion.
- Is required to completely burn the fuel due to poor mixing and assisting in venting flue gases
- Only displays a reading during combustion test.
-‘- - - -’ or ‘-O>-’ is displayed in fresh air.
- Calculated based on gas readings, net temperature and fuel selected.
- Value is combustion efficiency, not appliance efficiency.
- Total losses calculated from Combustion Theory. A summation of the next three parameters
• Dry %: Calculated heat lost turning the Carbon in the fuel to Carbon Dioxide (CO2)
• Wet %: Calculated heat lost turning the Hydrogen in the fuel into water (H2O)
• CO Loss %: Calculated loss due to partially burnt Carbon. Any CO in the flue has the potential to be turned into CO2 releasing and losing more heat up the flue.
Do not confuse this reading with the actual CO reading as detailed above.
-
- See the Combustion Efficiency Calculation sections for more details.
- Temperature used to calculate the NET temperature.
- It gives an indication of:
• How good a gas sample the instrument is reading.
• How clean the boiler is running.
- Example: A new or clean domestic boiler will display a ratio of less than 0.004, a unit in need of cleaning 0.004 - 0.008 and a unit needing a major overhaul will show at least 0.008.
- Only displays a reading during combustion test. ‘
raft Pressure
ump Off
easured gases will display this when pump is off.
M
-
Calculated v
-
- Values are calculated with fuel choice and the O2 readings
- Temperature values will display this when the probe is not connected or is open
- Press and hold the “PUMP” button to Zero the pressure sensor in selector positions that display measured or calculated values “Aux” & “Flue Test”.
:
:
:
alues will display this when O2 levels are greater than 18%
- - - -’ is displayed while in fresh air.
N/F = N
NOTE: See page 8 for complete auxiliary display listings.
ot Found
- Displayed when not available or not installed ie: NO on a C155 or C125.
:
3
SAFETY NOTES
efore using this meter, read all safety information carefully.
B
"WARNING" is used to indicate conditions or actions that may pose physical hazards to the user. "CAUTION" is used to indicate conditions or actions that may damage this instrument.
ARNING!
W
This analyzer extracts combustion gases that may be toxic in relatively low concentrations. These gases are exhausted from the back of the instrument. This instrument must only be used in well-ventilated locations. It must only be used by trained and competent persons after due consideration of all the potential hazards.
PREFLIGHT CHECKLIST
Getting Started
• Clean particle filter
• Water trap and probe line are empty of water
• Power on and zero
• All hose and thermocouple connections are properly secured
• Flue gas probe is sampling ambient FRESH air
Water trap is fitted correctly to the instrument
• Flue temperature plug is connected
• Inlet temperature probe is connected if required
ANALYZER CONNECTIONS
NOTE: Take care when inserting the temperature probes as the pins are polarized. Insert with the smaller pin (+) to the right.
WARNING!
Turning the pump off while the probe is in the flue will leave toxic gases inside the analyzer. Once data has been printed or copied it is advisable to purge the unit with fresh air as soon as possible. Use the GAS ZERO function (Eagle X only) to purge the analyzer of excess gases. To do this on a standard Eagle remove the probe from the flue and turn ON the pump. Always allow the readings to return to zero (20.9 for O2) prior to shutting the unit off. The meter will not switch off until the CO reading is below 20 ppm.
WARNING!
The probe will be hot from flue gases. Remove the probe from the flue and allow it to cool naturally. Do not immerse the probe in water, as this will be drawn into the analyzer and damage the pump and sensors. Once the probe is removed from the flue and the readings have returned to ambient levels hold down “On/Off” and switch off the analyzer. The instrument will count down from 30 to switch off. If you pressed “On/Off“ by mistake, pressing “Send“ will return you to normal operation.
• Setting Inlet Temperature
- Turn on and zero the analyzer with out the flue probe connected to use ambient temperature
- Connect flue probe thermocouple to T1 during zero countdown to store probe tip temperature as inlet (ducted system)
POST FLIGHT
(1)
(2) (3) Check particle filter
4
Remove the probe from the flue and allow the analyzer to purge with fresh air until readings return to zero.
- O2 to 20.9%, CO to Z rain water trap
D
ero
eful as the probe tip will be HOT)
(Be car
Drain water trap by unplug-
ing the dr
g shake to get excess water out.
ain plug and
Check particle filter for dirt
y other sediment and
and an replace if necessary.
QUICK START GUIDE .
GETTING STARTED
Turn Power on in area of fresh air and allow to countdown
Rotate test selector to Fuel.
sUP or tDOWN
Press to scroll and select desired fuel. Top line is selected fuel.
GAS ZERO (EAGLEX SERIES ONLY)
Re-Zero the analyzer in fresh air if needed for different fuel type or after large temperature rise.
Connect flue probe thermocouple connector to T1, and connect flue probe to water trap as shown above. Use optional probe with T2 for inlet temperature.
WORKLIGHT AND DISPLAY
After the Analyzer has zeroed turn test selector to
ppropriate test screen.
a
ress
P turn on the backlit display and worklight. NOTE: backlight does not work in the fuel menu.or during purge.
P at any point to
sU
QUICK START GUIDE .
Rotate test selector to Menu.
sUP Button to
Press GAS ZERO and press ENTER.
Make sure Analyzer is in fresh air and press ENTER.
Analyzer will then Zero This takes 90 seconds.
NOTE: The Eagle X will automatically initiate Gas Zero if required for continued accurate results.
BASIC CO/COMBUSTION ANALYSIS
Best results are obtained at Steady State Efficiency (SSE). Allow equipment adequate warm-up time prior to testing.
Insert Flue Probe in stack.
djust the cone so the end
A of the probe is approximate­ly. at the center of the stack (4” stack adjust cone to aprox 2” from end of probe.)
NOTE: you will have to drill a hole at least 3/8”. Use a high temp silicone to seal after testing.
Rotate test selector to
est” and begin test
“Flue T ing.
Press and Hold the s“ UP
-
button to toggle between fuel test screens 1 and 2. Flue Test Pg.1: O2, CO, Draft (P) and TF Flue T Efficiency and Excess Air. (NO Eag NO Eagle 3 and 3X.)
.
est Pg. 2: CO2, NO,
1
ade available on
r
upg
le 2 and 2X.
1
comes standard on
Make any adjustments as needed for pr combustion and wait for analyzer to display any change in the readings. (repeat if necessary)
oper
Once complete, remove pr allow the analyzer to purge in fresh air until CO sensor readings return to ZERO and O2 reads 20~21% (20.9%). Continue to the ne analyzer if finished. NOTE: print and store func­tions may be used at an point during testing
obe from the stack and
xt test or turn off your
y
.
5
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