UNITRODE bq2005 Technical data

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bq2005
Fast-Charge IC
for Dual-Battery Packs
Features
Sequential fast charge and con
ditioning of two NiCd or NiMH nickel cadmium or nickel-metal hydride battery packs
Hysteretic PWM switch-mode
Easily integrated into systems
or used as a stand-alone charger
Pre-charge qualification of tem
perature and voltage
Direct LED outputs display
battery and charge status
Fast-charge termination by
temperature/time, -V, maxi-
mum voltage, maximum tem­perature, and maximum time
Optional top-off and pulse-
trickle charging
Pin Connections
General Description
The bq2005 Fast-Charge IC provides
­comprehensive fast charge control functions together with high-speed switching power control circuitry on a monolithic CMOS device for sequential charge management in dual battery
­pack applications.
Integration of closed-loop current control circuitry allows the bq2005 to be the basis of a cost-effective so lution for stand-alone and system-
­integrated chargers for batteries of
one or more cells.
Switch-activated discharge-before­charge allows bq2005-based chargers to support battery conditioning and capacity determination.
High-efficiency power conversion is accomplished using the bq2005 as a hysteretic PWM controller for switch-mode regulation of the charg­ing current. The bq2005 may alterna-
Pin Names
DCMDADischarge command input,
battery A
tively be used to gate an externally regulated chargingcurrent.
Fast charge may begin on application of the charging supply, replacement of the battery, or switch depression. For safety, fast charge is inhibited unless/until the battery tempera ture and voltage are within config ured limits.
Temperature, voltage, and time are monitored throughout fast charge.
-
Fast charge is terminated by any of the following:
Rate of temperature rise
n
(∆T/∆t)
Negative delta voltage (-∆V)
n
Maximum voltage
n
Maximum temperature
n
n
Maximum time
After fast charge, optional top-off and pulsed current maintenance phases are available.
DIS
Discharge control output,
A
battery A
-
-
DCMD
SLUS079–JUNE 1999 F
A
DVEN
TM
1
TM
2
TCO
TS
A
TS
B
BAT
A
BAT
B
SNS
A
20-Pin DIP or SOIC
1 2
3 4 5 6 7 8 9 10
20 19
18
17 16 15 14 13 12 11
PN200501.eps
FCC CH
MOD MOD V
CC
V
SS FCC CH DIS
SNS
DVEN -∆V enable
B
B
B A
A
A
A
B
TM
TM
TCO Temperature cut-off
TS TS
BAT BAT
Timer mode select 1
1
Timer mode select 2
2
, Temperature sense input,
A
battery A/B
B
, Battery voltage input,
A
battery A/B
B
, Charge status output,
CH
A
CH
FCC FCC
V
V
MOD MOD
battery A/B
B
, Fast charge complete output,
A
battery A/B
B
System ground
SS
5.0V±10% power
CC
, Charge current control
A
output, battery A/B
B
SNSA, Sense resistor input , SNSB battery A/B
1
bq2005
Pin Descriptions
DCMD
DVEN
TM TM
TCO
TS
A
TS
B
BAT BAT
SNS SNS
Discharge-before-charge control input,
A
battery A
DCMD
controls the discharge-before-charge
A
function of the bq2005. A negative-going pulse on DCMD EDV followed by a charge if conditions allow. By tying DCMD discharge-before-charge is enabled on every new charge cycle start.
-∆V enable input
This input enales/disables -∆V charge termina tion. If DVEN is high, the -∆V test is enabled. If DVEN is low, -∆V test is disabled. The state of DVEN may be changed at any time.
Timer mode inputs
1
2
TM
and TM2are three-state inputs that con
1
figure the fast charge safety timer, -V hold­off time, and that enhance/disable top-off. See Table 2.
Temperature cutoff threshold input
Input to set maximum allowable battery temperature. If the potential between TS and SNSAor TSB and SNSBis less than the voltage at the TCO input, then fast charge or top-off charge is terminated for the corre­sponding battery pack.
Temperature sense inputs
,
Input, referenced to SNS tively, for an external thermistor monitoring battery temperature.
Voltage inputs
,
A
B
The battery voltage sense input, referenced to SNS
, respectively. This is created by a
A,B
high-impedance resistor divider network con nected between the positive and the negative terminals of the battery.
Charging current sense inputs,
,
A
B
SNS
controls the switching of MOD
A,B
based on the voltage across an external sense resistor in the current path of the bat tery. SNS is the reference potential for the TS and BAT pins. If SNS is connected to V
, MOD switches high at the beginning of
SS
charge and low at the end of charge.
initiates a discharge to
A
to ground, automatic
A
or SNSB,respec
A
A,B
DIS
Discharge control output
A
Push-pull output used to control an external transistor to discharge battery A before charging.
CH CH
A
B
Charge status outputs
,
Push-pull outputs indicating charging status for batteries A and B, respectively. See Fig
-
ure 1 and Table 2.
FCC FCC
Fast charge complete outputs
,
A
B
Open-drain outputs indicating fast charge
-
MOD MOD
complete for batteries A and B, respectively. See Figure 1 and Table 2.
Charge current control outputs
,
A
B
MOD
is a push-pull output that is used to
A,B
control the charging current to the battery.
-
MOD current to flow and low to inhibit charging
switches high to enable charging
A,B
current flow to batteries A and B, respectively.
V
CC
VCCsupply input
5.0 V, ±10% power input.
A
Vss
Ground
-
-
-
2
bq2005
Functional Description
Figure 3 shows a block diagram and Figure 4 shows a state diagram of the bq2005.
Battery Voltage and Temperature Measurements
Battery voltage and temperature are monitored for maxi mum allowable values. The voltage presented on the bat tery sense input, BAT tween 0.95 ∗ V
CC
resistor-divider ratio of:
is recommended to maintain the battery voltage within the valid range, where N is the number of cells, RB1 is the resistor connected to the positive battery terminal, and RB2 is the resistor connected to the negative bat tery terminal. See Figure 1.
Note: This resistor-divider network input impedance to end-to-end should be at least 200kand less than 1MΩ.
A ground-referenced negative temperature coefficient ther­mistor placed in proximity to the battery may be used as a low-cost temperature-to-voltage transducer. The tempera­ture sense voltage input at TS resistor-thermistor network between V Figure 1. Both the BAT enced to SNS
, so the signals used inside the IC are:
A,B
V
BAT(A,B)-VSNS(A,B)=VCELL(A,B)
V
TS(A,B)-VSNS(A,B)=VTEMP(A,B)
, must be divided down to be
A,B
and 0.475 ∗ VCCfor proper operation. A
RB1
=−1
RB2N2.375
is developed using a
A,B
A,B
and TS
and VSS. See
CC
inputs are refer-
A,B
and
Discharge-Before-Charge
The DCMDAinput is used to command discharge­before-charge via the DIS DIS
becomes active (high) until V
A
where:
= 0.475 VCC± 30mV
V
EDV
at which time DIS
­begins.
-
­The DCMD
A
goes low and a new fast charge cycle
A
input is internally pulled up to VCC(its in active state). Leaving the input unconnected, therefore, results in disabling discharge-before-charge. A negative going pulse on DCMD
A
at any time regardless of the current state of the bq2005. If DCMD
A
charge will be the first step in all newly started charge cycles.
Starting A Charge Cycle
-
A new charge cycle is started by (see Figure 2):
1. V
2. V
If DCMD
rising above 4.5V
CC
falling through the maximum cell voltage,
CELL
V
where:
MCV
V
= 0.95 VCC± 30mV
MCV
is tied low, a discharge-before-charge will be
A
executed as the first step of the new charge cycle. Oth­erwise, pre-charge qualification testing will be the first step.
The battery must be within the configured temperature and voltage limits before fast charging begins.
output. Once activated,
A
falls below V
CELL
initiates discharge-before-charge
is tied to VSS, discharge-before-
EDV
-
bq2005
BAT
SNS
A,B
A,B
Negative Temperature
Coefficient Thermister
V
CC
PACK+
TS
RB1
A,B
bq2005
RB2
PACK-
SNS
A,B
Figure 1. Voltage and Temperature Monitoring
3
RT1
RT2
PACK +
N T C
PACK -
Fg2005-1.eps
bq2005
The valid battery voltage range is V The valid temperature range is V
EDV<VBAT<VMCV.
HTF<VTEMP<VLTF
where:
= 0.4 VCC± 30mV
V
LTF
= [(1/4 V
V
HTF
V
is the voltage presented at the TCO input pin, and is
TCO
configured by the user with a resistor divider between V
) + (3/4 V
LTF
)] ± 30mV
TCO
CC
and ground. The allowed range is 0.2 to 0.4 ∗ VCC.
If the temperature of the battery is out of range, or the voltage is too low, the chip enters the charge pending state and waits for both conditions to fall within their al lowed limits. The MOD
output is modulated to pro
A,B
vide the configured trickle charge rate in the charge pending state. There is no time limit on the charge
Charge
Pending*
(Pulse-Trickle)
Fast Charging
DIS
MOD
or MOD
CH
A
A,B
A,B
A,B
Dis-
charge
(Optional Battery A)
Switch-mode Configuration
External Regulation
Status Output
pending state; the charger remains in this state as long
,
as the voltage or temperature conditons are outside of the allowed limits. If the voltage is too high, the chip goes to the battery absent state and waits until a new charge cycle is started.
Fast charge continues until termination by one or more of the five possible termination conditions:
Delta temperature/delta time (T/t)
n
Negative delta voltage (-∆V)
n
Maximum voltage
n
­Maximum temperature
n
­Maximum time
n
Top-Off
(Optional)
4s
34s
4s
34s
Pulse-Trickle
260 s
Note*
260 s
Note*
FCC
Status Output
A,B
Battery within temperature/voltage limits.
Battery discharged to 0.475 * V temperature/voltage limits.
Discharge-Before-Charge started
*See Table 3 for pulse-trickle period.
Figure 2. Charge Cycle Phases
Battery outside
CC.
T200501.eps
4
Table 1. Fast Charge Safety Time/Hold-Off/Top-Off Table
Corresponding
Fast-Charge Rate TM1 TM2
C/4 Low Low 360 137 Disabled C/2 Float Low 180 820 Disabled
1C High Low 90 410 Disabled 2C Low Float 45 200 Disabled 4C Float Float 23 100 Disabled
C/2 High Float 180 820 C/16
1C Low High 90 410 C/8 2C Float High 45 200 C/4 4C High High 23 100 C/2
Note: Typical conditions = 25°C, VCC= 5.0V.
Typical Fast-Charge
and Top-Off Time Limits
Typical -∆V/MCV
Hold-Off
Time (seconds)
bq2005
Top-Off
Rate
-V Termination
If the DVEN input is high, the bq2005 samples the volt­age at the BAT pin once every 34s. If V
CELL
is lower than any previously measured value by 12mV ±4mV, fast charge is terminated. The -V test is valid in the range V
- (0.2 VCC)<V
MCV
CELL<VMCV
.
Voltage Sampling
Each sample is an average of 16 voltage measurements taken 57µs apart. The resulting sample period (18.18ms) filters out harmonics around 55Hz. This tech­nique minimizes the effect of any AC line ripple that may feed through the power supply from either 50Hz or 60Hz AC sources. Tolerance on all timing is ±16%.
Voltage Termination Hold-off
A hold-off period occurs at the start of fast charging. During the hold-off period, -V termination is disabled. This avoids premature termination on the voltage spikes sometimes produced by older batteries when fast-charge current is first applied. T/t, maximum voltage and maximum temperature terminations are not affected by the hold-off period.
T/t Termination
The bq2005 samples at the voltage at the TS pin every 34s, and compares it to the value measured two samples earlier. If V charge is terminated. The T/t termination test is valid only when V
has fallen 16mV ±4mV or more, fast
TEMP
TCO<VTEMP<VLTF
.
Temperature Sampling
Each sample is an average of 16 voltage measurements taken 57µs apart. The resulting sample period (18.18ms) filters out harmonics around 55Hz. This tech­nique minimizes the effect of any AC line ripple that may feed through the power supply from either 50Hz or 60Hz AC sources. Tolerance on all timing is ±16%.
Maximum Voltage, Temperature, and Time
Anytime V goes off) immediately. If the bq2005 is not in the voltage hold-off period, fast charging also ceases immediately. If V
CELL
(maximum), the chip transitions to the Charge Complete state (maximum voltage termination). If V above V tions to the Battery Absent state (battery removal). See Figure 4.
Maximum temperature termination occurs anytime the voltage on the TS pin falls below the temperature cut-off threshold V rises above the minimum temperature fault threshold, V
after fast charge begins.
LTF,
Maximum charge time is configured using the TM pin. Time settings are available for corresponding charge rates of C/4, C/2, 1C, and 2C. Maximum time-out termi nation is enforced on the fast-charge phase, then reset, and enforced again on the top-off phase, if selected. There is no time limit on the trickle-charge phase.
rises above V
CELL
MCV,
then falls back below V
at the expiration of t
MCV
Charge will also be terminated if V
TCO.
CHG goes high (the LED
before t
MCV
CELL
the bq2005 transi
MCV,
MCV
remains
=1s
TEMP
Top-off Charge
An optional top-off charge phase may be selected to follow fast charge termination for the C/2 through 4C rates. This phase may be necessary on NiMH or other
-
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