Copyright 2017, Alliance Laundry Systems LLC
All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed
written consent of the publisher.
Precautionary statements (“DANGER,” “WARNING,” and
“CAUTION”), followed by specific instructions, are found in this
manual and on machine decals. These precautions are intended
for the personal safety of the operator, user, servicer, and those
maintaining the machine.
DANGER
Indicates an imminently hazardous situation that, if
not avoided, will cause severe personal injury or
death.
WARNING
Indicates a hazardous situation that, if not avoided,
could cause severe personal injury or death.
CAUTION
Indicates a hazardous situation that, if not avoided,
may cause minor or moderate personal injury or
property damage.
Additional precautionary statements (“IMPORTANT” and
“NOTE”) are followed by specific instructions.
IMPORTANT: The word “IMPORTANT” is used to inform the reader of specific procedures where minor
machine damage will occur if the procedure is not followed.
NOTE: The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related.
Important Safety Instructions
WARNING
To reduce the risk of fire, electric shock, serious injury or death to persons when using your washer,
follow these basic precautions:
W023
•Read all instructions before using the washer.
•Install the washer according the INSTALLATION instructions. Refer to the EARTH/GROUND instructions in the IN-
STALLATION manual for the proper earth/ground connection
of the washer. All connections for water, drain, electrical
power and earth/ground must comply with local codes and be
made by licensed personnel when required. It is recommended that the machine be installed by qualified technicians.
•Do not install or store the washer where it will be exposed to
water and/or weather.
•To prevent fire and explosion, keep the area around machine
free from flammable and combustible products. Do not add
the following substances or textiles containing traces of the
following substances to the wash water: gasoline, kerosene,
waxes, cooking oils, vegetable oils, machine oils, dry-cleaning solvents, flammable chemicals, thinners, or other flammable or explosive substances. These substances give off vapors
that could ignite, explode or cause the fabric to catch fire by
itself.
•Under certain conditions, hydrogen gas may be produced in a
hot water system that has not been used for two weeks or
more. HYDROGEN GAS IS EXPLOSIVE. If the hot water
system has not been used for such a period, before using a
washing machine or combination washer-dryer, turn on all hot
water faucets and let the water flow from each for several minutes. This will release any accumulated hydrogen gas. The
gas is flammable, do not smoke or use an open flame during
this time.
•To reduce the risk of an electric shock or fire, DO NOT use an
extension cord or an adapter to connect the washer to the electrical power source.
•Do not allow children to play on or in the washer. Close supervision of children is necessary when the washer is used
near children. This appliance is not intended for use by young
children or infirm persons without supervision. Young children should be supervised to ensure that they do not play with
the appliance. This is a safety rule for all appliances.
•DO NOT reach and/or climb into the tub or onto the washer,
ESPECIALLY if the wash drum is moving. This is an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.
•Never operate the washer with any guards, panels and/or parts
removed or broken. DO NOT bypass any safety devices or
tamper with the controls.
•Use washer only for its intended purpose, washing textiles.
Never wash machine parts or automotive parts in the machine. This could result in serious damage to the basket or
tub.
•Use only low-sudsing, no-foaming types of commercial detergent. Be aware that hazardous chemicals may be present.
Wear hand and eye protection when adding detergents and
chemicals. Always read and follow manufacturer’s instructions on packages of laundry and cleaning aids. Heed all
warnings or precautions. To reduce the risk of poisoning or
chemical burns, keep them out of the reach of children at all
times [preferably in a locked cabinet].
•Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener
or product.
•Always follow the fabric care instructions supplied by the textile manufacturer.
•Loading door MUST BE CLOSED any time the washer is to
fill, tumble or spin. DO NOT bypass the loading door switch
by permitting the washer to operate with the loading door
open. Do not attempt to open the door until the washer has
drained and all moving parts have stopped.
•Be aware that hot water is used to flush the supply dispenser.
Avoid opening the dispenser lid while the machine is running.
•Do not attach anything to the supply dispenser’s nozzles, if
applicable. The air gap must be maintained.
•Do not operate the machine without the water reuse plug or
water reuse system in place, if applicable.
•Be sure water connections have a shut-off valve and that fill
hose connections are tight. CLOSE the shut-off valves at the
end of each wash day.
•Keep washer in good condition. Bumping or dropping the
washer can damage safety features. If this occurs, have washer checked by a qualified service person.
•DANGER: Before inspecting or servicing machine, power
supply must be turned OFF. The servicer needs to wait for at
least 5 minutes after turning the power OFF and needs to
check for residual voltage with a voltage meter. The inverter
capacitor or EMC filter remains charged with high voltage for
some time after powering OFF. This is an imminently hazardous situation that, if not avoided, will cause severe personal
injury or death.
•Do not repair or replace any part of the washer, or attempt any
servicing unless specifically recommended in the user-maintenance instructions or in published user-repair instructions that
the user understands and has the skills to carry out. ALWAYS
disconnect the washer from electrical, power and water supplies before attempting any service.
•Disconnect the power by turning off the circuit breaker or by
unplugging the machine. Replace worn power cords.
•Before the washer is removed from service or discarded, remove the door to the washing compartment.
•Failure to install, maintain, and/or operate this washer according to the manufacturer’s instructions may result in conditions
which can produce bodily injury and/or property damage.
WARNING
Machine installations must comply with minimum
specifications and requirements stated in the applicable Installation Manual, any applicable municipal
building codes, water supply requirements, electrical
wiring regulations and any other relevant statutory
regulations. Due to varied requirements and applicable local codes, this machine must be installed, adjusted, and serviced by qualified maintenance personnel familiar with applicable local codes and the
construction and operation of this type of machinery.
They must also be familiar with the potential hazards
involved. Failure to observe this warning may result
in personal injury, property damage, and/or equipment damage, and will void the warranty.
W820
IMPORTANT: Ensure that the machine is installed on a
level floor of sufficient strength. Ensure that the recommended clearances for inspection and maintenance are
provided. Never allow the inspection and maintenance
space to be blocked.
WARNING
Never touch internal or external steam pipes, connections, or components. These surfaces can be extremely hot and will cause severe burns. The steam
must be turned off and the pipe, connections, and
components allowed to cool before the pipe can be
touched.
SW014
Safety Decals
Safety decals appear at crucial locations on the machine. Failure
to maintain legible safety decals could result in injury to the operator or service technician.
Use manufacturer-authorized spare parts to avoid safety hazards.
Operator Safety
NOTE: The WARNINGS and IMPORTANT SAFETY INSTRUCTIONS appearing in this manual are not meant
to cover all possible conditions and situations that may
occur. Common sense, caution and care must be exercised when installing, maintaining, or operating the
washer.
Any problems or conditions not understood should be reported to
the dealer, distributor, service agent or the manufacturer.
Upon delivery, visually inspect crate, protective cover, and unit
for any visible shipping damage. If signs of possible damage are
evident, have the carrier note the condition on the shipping papers before the shipping receipt is signed, or advise the carrier of
the condition as soon as it is discovered.
The serial plate is located at the rear of the machine and inside
door. Provide the machine’s serial number and model number
when ordering parts or seeking technical assistance. Refer to Fig-ure 1 .
The manufacturing date for your unit can be found on the serial
number. The first two digits indicate the year. The third and
fourth digits indicate the month. For example, a unit with serial
number 1505000001 was manufactured in May 2015.
1. Serial Plate
Figure 1
Replacement Parts
If literature or replacement parts are required, contact the source
from which the machine was purchased or contact Alliance Laundry Systems at +1 (920) 748-3950 for the name and address of
the nearest authorized parts distributor.
Customer Service
For technical assistance, contact your local distributor or contact:
Alliance Laundry Systems
Shepard Street
P.O. Box 990
Ripon, WI 54971-0990
U.S.A.
www.alliancelaundry.com
Phone: +1 (920) 748-3121 Ripon, Wisconsin
NOTE: For single machine installations or two machines installed back to back, use the outside bolt holes
marked “A”. For multiple machines installed side by side with minimum clearance, use the inside bolt holes
marked “B”.
1. Front of Mounting Bolt Template
Figure 6
Mounting Bolt Hole Locations – 80 and 100 Models, in. [mm]
Prior to installing an 80 and 100 models, the optional pallet jack
cover plate can be removed in preparation of re-installing to machine base frame after machine installation.
1. Locate cover plate on back panel.
2. Remove back panel.
3. Remove all hardware holding cover plate on back panel, refer
to Figure 14 . DO NOT DISCARD HARDWARE.
4. Remove cover plate.
1. Nut
2. Stud
3. Cover Plate
4. Back Panel
WARNING
To reduce the risk of fire, serious injury, property
damage and/or death, install the machine on a level
(within 3/8 inch), uncovered concrete floor of sufficient strength at grade.
W787
For new foundations a mounting bolt template or an elevated
metal base frame is available at extra cost. For all installations a
concrete hardware kit is available at extra cost.
The machine must be anchored to a smooth level surface so that
the entire base of the machine is supported and rests on the
mounting surface.
IMPORTANT: Do not permanently support the machine
on only four points with spacers. Grouting is required
and spacers must be removed.
Machine Installation with Existing Floor
The existing floor slab must meet minimum requirements shown
in Machine Foundation and Pad Installation per machine model.
The floor must be reinforced concrete without voids under slab.
If the floor meets these requirements and an elevated pad is NOT
desired, refer to Figure 16 and proceed to Machine Mounting andGrouting section.
Figure 14
5. Re-install back panel.
NOTE: Refer to Pallet Jack cover Plate Installation (80 and
100 Models Only) section to install cover plate to ma-
chine base after machine installation.
Single Machine Foundation
Requirements
A minimum 3500 psi (refer to rating per supplier) reinforced concrete set on a prepared bed is required for all new machine installations.
NOTE: Do not mount on wooden floors, tile floors, elevated floor levels, stacked multiple base frames, or
over basements or crawl spaces because of the high
extract speed and the G-forces exerted. For 80 models
and larger, do not mount on metal base frames.
Thoroughness of detail must be stressed with all foundation work
to ensure a stable unit installation, eliminating possibilities of excessive vibration during extract.
Elevated Pad Installation with Existing Floor
The existing floor slab must meet minimum requirements shown
in Machine Foundation and Pad Installation per machine. The
floor must be reinforced concrete without voids under slab. If the
slab meets these requirements and an elevated pad is desired, refer to Figure 17 and proceed to Machine Foundation and Pad In-stallation section.
Elevated Base Frame Installation with Existing
Floor
The existing floor slab must meet minimum requirements shown
in Machine Foundation and Pad Installation per machine. The
floor must be reinforced concrete without voids under slab. If the
slab meets these requirements and an elevated base frame is desired, refer to Figure 17 and Figure 18 and proceed to MachineMounting and Grouting.
If the existing floor slab does not meet the single machine foundation requirements per model, refer to Figure 18 and proceed to
Machine Foundation and Pad Installation section.
Isolated Pad Installation
This type of installation is NOT recommended. Installer MUST
consult a Structural Engineer for concrete specifications and requirements for installations that will not be tied into adjacent
foundations.
IMPORTANT: The above instructions and recommendations are conservative specifications for a typical installation based on consultations with a structural engineer. Alliance Laundry Systems stands behind all installations meeting these specifications. For alternate
installation specifications based on your soil type, location, building structure, unique floor geometry, machine types, and utilities, consult a structural engineer
in your local area.
A concrete pad may be constructed to elevate a machine. Care
must be exercised in the design of the pad due to the force exer-
Machine Foundation and Pad Installation, in. [mm]
Specification2030406080-100
Minimum Foundation Thickness
Minimum Excavation Depth
Minimum Pad Size
Single machine (WxD)31.4 x 34.8 [798
Two machines, Side-by-side (WxD) 57.54 x 34.8
Two machines, Back-to-back
(WxD)
F-speed4 [102]4 [102]4 [102]4 [102]6 [152]
V-speed6 [152]6 [152]9 [229]
F-speed8 [203]8 [203]8 [203]8 [203]12 [305]
V-speed12 [305]12 [305]15 [381]
x 884]
[1462 x 884]
31.4 x 88.63
[798 x 2251]
ted by the machine during extract. This concrete pad, recommended not to exceed 8 inches [203 mm] above existing floor, must
be placed, reinforced with rebar and tied to the existing floor. Refer to Table 14 , Figure 16 , Figure 17 and Figure 18 for multiple
machine installations.
34.4 x 39.5 [874
x 1003]
63.52 x 39.5
[1613 x 1003]
34.4 x 98.37
[874 x 2499]
36.5 x 43.5 [927
x 1105]
67.38 x 43.5
[1711 x 1105]
36.5 x 115.23
[927 x 2927]
44.8 x 50.6
[1139 x 1285]
78.98 x 50.6
[2006 x 1285]
44.8 x 119.48
[1138 x 3035]
57.5 x 49.2
[1461 x 1250]
99.5 x 49.2
[2527 x 1250]
51.5 x 130.56
[1308 x 3316]
NOTE: Inside and outside mounting only available on 80 and 100 models.
N/A = Not Applicable
Table 14
IMPORTANT: Do NOT install a pad on top of the existing floor. The foundation and pad must be constructed
and tied together as one piece.
If the existing floor is not reinforced concrete at least of minimum thickness (depending on model), an elevated pad is desired
or multiple machines are to be installed, the following steps must
be performed (refer to Figure 16 , Figure 17 and Figure 18 ):
1. Cut a hole larger on all sides than the machine base through
the existing floor, refer to Table 14 .
2. Excavate to a depth as indicated in Table 14 from the top of
the existing floor.
3. If installing a foundation with elevated pad, prepare a form
for the above-ground portion of the foundation. Verify that the
top of the foundation is level. The height of the foundation
pad must not exceed 8 inches [203 mm] above the existing
floor.
4. Backfill with clean fill dirt.
5. Compact backfill, making sure to allow for correct concrete
thickness.
6. Drill holes [refer to manufacturer’s requirements for drill hole
size] for the perimeter reinforcing bar at a depth of 2.5 inches
[64 mm] into the existing floor. The reinforcing should be 12
inches [305 mm] on center each way around entire perimeter.
7. Clean out debris from each reinforcing bar hole.
8. Fill half the hole depth with acrylic adhesive.
9. Using #4 (60 ksi) reinforcing bar, tie new pad to existing floor
making sure to tie reinforcing bars at the intersections and using proper reinforcing bar supports to hold bars at the proper
depth in the pad.
10. Allow adhesive around reinforcing bar to cure properly, refer
to adhesive manufacturer for recommended cure times.
11. Completely fill with 3500 psi minimum concrete up to the existing foundation level plus any added level (maximum of 8
inches [203 mm]) for the desired elevated pad. The concrete
must be poured so that the entire foundation and pad cures as
one piece.
12. Allow concrete to cure, refer to manufacturer’s recommended
cure times.
13. Using a mounting bolt template, elevated base frame or the
machine base, mark where the holes should be drilled to
mount the machine.
NOTE: As an alternate method, cast in the Grade 5
(minimum SAE rating), 5/8 inches [16 mm] for 20-60
models and 3/4 inch [19 mm] for 80 and 100 models
anchor bolts as the concrete is poured, refer to Fig-ure 20 and Table 18 .
NOTE: After the concrete has cured completely and the
cast-in-place method was used, refer to Figure 20 and
proceed to Step 7. If acrylic adhesive anchors are desired, refer to Figure 19 and proceed with Step 1 after
concrete has cured completely.
1. Refer to Table 18 to set the drill depth gauge.
2. Drill the holes to the set depth.
3. Use compressed air or squeeze bulb to clean out debris from
each hole.
4. Fill half the hole depth with an industry-accepted adhesive anchoring system.
5. Insert anchor bolt until it reaches the bottom. Refer to Table18 .
6. Ensure all air pockets are removed from adhesive surrounding
the bolt.
7. Allow adhesive around bolt to cure completely.
8. Remove shipping materials and place the machine or elevated
base frame carefully over the bolts.
NOTE: Never attempt to lift the machine by the door
handle or by pushing on the cover panels. Always
insert a pry bar or other lifting device under the bottom frame of the machine to move it.
IMPORTANT: DO NOT install 80 or larger models on
an elevated metal base frame.
9. Raise and level the machine or elevated base frame 1/2 inch
[1.27 cm] off the floor on four corners, using spacers such as
nut fasteners.
Table 17
40-60
(F-speed)
40-60
(V-speed)
80-100
WARNING
Crush hazard. To avoid personal injury and/or
property damage, do not tip the machine more
than 25 degrees in any direction.
W793
10. Completely fill the space between the elevated base frame or
machine base and the floor with a good quality non-shrink-ing machinery precision grout to ensure a stable installation.
Grout completely under frame. Remove front panel and back
panel to gain access to entire perimeter of base plates. Force
grout under base until all voids are filled.
IMPORTANT: Minimum Grade 5, SAE rating, flat
washers and minimum Grade 5, SAE rating, serrated
hex flange locknuts are the recommended hardware
for anchoring machine or elevated base frame to anchor bolts.
11. Position the flat washers and locknuts on the anchor bolts and
finger-tighten to machine base or elevated base frame.
12. Allow machine grout to set, but not cure.
IMPORTANT: Refer to bolt manufacturer’s recommended adhesive cure times.
13. Remove the spacers carefully, allowing the machine base or
elevated base frame to settle into the wet grout.
NOTE: If installing a 20 through 60 model directly to
finished floor, wait until grout is completely cured
and skip to Step 18. If installing on elevated base
frame, proceed to Step 14.
20-60 Models
14. After the grout is completely cured, position the machine over
the elevated base frame.
15. Align the mounting holes on the machine with the corresponding holes on the elevated base frame.
16. Install a bolt, flat washer and locknut in each mounting hole.
a. Tighten the two rear nuts two turns.
b. Tighten the two front nuts two turns.
c. Tighten the two middle nuts firmly.
18. Torque all the locknuts to 90 ± 9 ft.-lbs. – one after the other –
until all are tightened evenly and the machine is fastened securely to the elevated base frame or floor.
80 and Larger Models
19. After the grout is completely cured, torque the locknuts to 150
± 15 ft.-lbs. – one after the other – until all are tightened evenly and the machine is fastened securely to the floor.
Acrylic Adhesive Anchors (refer to Table 18 )
IMPORTANT: Refer to recommended grout cure
times from manufacturer before torquing locknuts.
IMPORTANT: All torque joints must remain dry (nonlubricated).
NOTE: Check and retighten the locknuts after five to
ten days of operation and every month thereafter.
Refer to Table 8 Refer to Table 8 Refer to Table 11
Concrete Pad
* On 20-40 models, the four (4) corner bolts are required and the two (2) center bolts are optional when mounting a machine or
elevated base frame to floor.
IMPORTANT: Machine must be installed in accordance
with all local codes and ordinances.
All drain systems must be vented to prevent an air lock or siphoning.
Use the supplied black rubber adapter and clamps to transition
from the machine drain outlet to the 2 inches [51 mm] schedule
40 PVC plumbing (20 and 30 models) and the 3 inches [76
mm]schedule 40 PVC plumbing (40-100 models).
If proper drain size is not available or practical, a surge tank is
required. A surge tank along with a sump pump should be used
when gravity drainage is not possible.
*Also works with 3 in. [76 mm] OD PVC pipe if connected to inside of drain tee connector.
Table 20
3. Hang hoses in a large loop; do not allow them to kink.
Water Connection Requirements
If additional hose lengths are needed or using hoses other than
those supplied by manufacturer, flexible hoses with screen filters
WARNING
To prevent personal injury, avoid contact with inlet
water temperatures higher than 125° Fahrenheit [51°
Celsius] and hot surfaces.
W748
The maximum water inlet temperature for vended models is
125°F [51°C]and the recommended maximum water inlet temperature for on-premises models is 150°F [66°C] (standard models) or 140°F [60°C] (WRAS approved models) .
Connections should be supplied by a hot and a cold water line of
at least the sizes shown in Water Supply Line Sizing . Installation
of additional machines will require proportionately larger water
lines.
Connections should be supplied by a hot and a cold water line per
national and local codes and in accordance with AS/NZS 3500.I.
are required.
IMPORTANT: Use only new hoses supplied with the
machine. Do not reuse old hoses.
Cabinet Hardmount Water Supply Information
SpecificationModel
Water inlet connection size, in.
20-1003/4 [19]
BSP [mm]
Thread pitch, GHT [BSPP]20-1003/4 x 11.5 [3/4
Number of water inlets20-1002
Table 21 continues...
Require-
ment
x 14]
To connect water service to a machine with hoses, use the following procedure:
1. Before installing hoses, flush the building’s water system at
the machine connection valves for at least two (2) minutes.
2. Check filters in the machine’s inlet hoses for proper fit and
cleanliness before connecting.
Inlet flow capacity per inlet,
gal/min at 85 psi [l/min at 550
kPa]
20-10030-85
[200-570]
20-1005.2 [20]
80-100
4.0 [15]
(auxillary
water inlets)
Table 21
Water Supply Line Sizing, in. [mm]
Supply Line Size
Number of Machines
MainHot/Cold
1.75 [19].75 [19]
21 [25].75 [19]
31.25 [32]1 [25]
1. Air Cushions (Risers)
2. Water Supply Faucets
3. Dual Check Valves
4. Filters
5. Hoses
Figure 23
To comply with WRAS (IRN R150) and Australian water regulations, European standard EN1717 and Australian standard
ATS5200.101, an approved double check valve backflow prevention device with the watermark is provided with the unit and must
be fitted at the point of connection(s) between the supply and the
fitting. Refer to Figure 23 .
NOTE: No more than two (2) water connection hoses
should be used on WRAS-approved models.
41.5 [38]1 [25]
Table 22
Suitable air cushions (risers) should be installed in supply lines to
prevent “hammering.” Refer to Figure 23 .
Alliance Laundry Systems, LLC ranges of front loading commercial clothes washing machines have solenoid valves at the inlets.
Figure 24
The water supply to the washing machines is supplied with an
AB air gap between the soap tray and the drum. Minimum and
maximum working pressure30 psi and 85 psi [200 kPa and 570
kPal]. The machines are supplied with approved inlet hoses with
a maximum inlet dimension of 1/2 inch [15 mm] (ID).
NOTE: This machine has a fluid category 5 backflow
prevention device built in between the soap tray and
drum.
IMPORTANT: Electrical ratings are subject to change.
Refer to serial plate for electrical ratings information
specific to your machine.
DANGER
Electrical shock hazard will result in death or serious
injury. Disconnect electric power and wait five (5) minutes before servicing.
W810
IMPORTANT: Alliance Laundry Systems warranty does
not cover components that fail as a result of improper
input voltage.
Make sure the correct transformer jumper (208 Volt or 240 Volt)
is in place. Refer to the “optional” Electrical Service Conversion
label located on the back of the machine near the serial plate. Refer to Figure 26 .
1. Electrical Service Conversion Label
WARNING
Dangerous voltages are present inside the machine.
Only qualified personnel should attempt adjustments
and troubleshooting. Disconnect power from the machine before removing any cover and guards, and
before attempting any service procedures.
W736
WARNING
Hazardous Voltage. Can cause shock, burn or death.
Verify that a ground wire from a proven earth ground
is connected to the lug near the input power block
on this machine.
W360
NOTE: For voltages above or below listed specification, a qualified electrical contractor must be consulted
to install the appropriate transformer to meet the OEM
electrical specifications. Refer to North American Appro-val and CE Approval.
Figure 26
Machines are equipped with an AC inverter drives requiring a
clean power supply, free from voltage spikes and surges. Use
voltage monitor to check incoming power.
Electrical connections are made at the rear of the machine. The
machine must be connected to the proper electrical supply shown
on the serial plate on the rear of the machine, using copper conductors only.
The drive is suitable for direct connection to input power within
the rated voltage of the drive. Listed in Input Power Condition
are certain input power conditions which may cause component
damage or reduction in product life. If any of the conditions exist,
Input Power ConditionPossible Corrective Action(s)
Low Line impedance (less than 1% line reactance)•Install Line Reactor
Greater than 120 kVA supply transformer
Line has power factor correction capacitors•Install Line Reactor
Line has frequent power interruptions
Line has intermittent noise spikes in excess of 6000V (lightning)
Phase to ground voltage exceeds 125% of normal line to line
voltage
Ungrounded distribution system
240V open delta configuration (stinger leg)*•Install Line Reactor
* For drives applied on an open delta with a middle phase grounded neutral system, the phase opposite the phase that is tapped in the
middle to the neutral or earth is referred to as the “stinger leg,” “high leg,” “red leg,” etc. This leg should be identified throughout
the system with red or orange tape on the wire at each connection point. The stinger leg should be connected to the center Phase B
on the reactor.
install one of the devices listed under the Possible Corrective Action(s).
IMPORTANT: Only one device per branch circuit is required. It should be mounted closest to the branch and
sized to handle the total current of the branch circuit.
•Isolation Transformer
•Isolation Transformer
•Remove MOV jumper to ground
•Install Isolation Transformer with grounded secondary (if
necessary)
Table 23
Input Voltage Requirements
For voltages above or below listed specifications, contact your
power company or local electrician.
If machine is intended for four-wire service, a neutral leg must be
provided by power company.
If a delta supply system is used on a four-wire model, connect
high leg to L3.
IMPORTANT: Improper connections will result in equipment damage and will void warranty.
DANGER
Electrical shock hazard will result in death or serious
injury. Disconnect electric power and wait five (5) minutes before servicing.
W810
DANGER
Hazardous Rotation Speed. Will cause serious injury
when controlling AC inverter drive with a parameter
unit, safety features are bypassed allowing basket to
rotate at high speeds with the door open. Place large
sign on front of machine to warn people of imminent
danger.
W361
Circuit Breakers and Quick Disconnects
Single-phase machines require a single-phase inverse-time circuit
breaker. Three-phase machines and V-speed machines require a
separate, three-phase inverse-time circuit breaker to prevent damage to the motor by disconnecting all legs if one should be lost
accidentally. Refer to North American Approval section for mod-
el-specific circuit breaker requirements.
IMPORTANT: All quick disconnects should comply with
the specifications. DO NOT use fuses instead of circuit
breakers.
IMPORTANT: Connection must be made by a qualified
electrician using wiring diagram provided with machine, or according to accepted European Union standards.
Connect machine to an individual branch circuit not shared with
lighting or other equipment. Shield connection in a liquid-tight or
approved flexible conduit. Copper conductors of correct size
must be installed in accordance with National Electric Code
(NEC) or other applicable codes.
Use wire sizes indicated in the Electrical Specifications chart for
runs up to 50 feet [15 m]. Use next larger size for runs of 50 to
100 feet [15 to 30 m]. Use two (2) sizes larger for runs greater
than 100 feet [30 m].
IMPORTANT: For X voltage - To obtain 200-240V from a
200-240V source, connect L1 and L2. To obtain
220-240V from a 380-415V source, connect L1 and N.
Refer to Figure 27 .
Machine Must Be Hard Wired
Figure 28
NOTE: Electrical receptacle must be located so that it
is easily accessible with machine in place. An intermediate shut-off box with a 3 mm gap is required to
meet EN 60335-1, clauses 24.3 and 22.2 or 3.5 mm gap
is required to meet Standard IEC 60335-1, clauses 24.3
and 22.2. Gap is defined as the minimum contact separation of each pole in the switch between the “ON” and
“OFF” positions.
For single-phase input, connect L1, neutral and ground as shown
in Figure 29 .
1. L1
2. Neutral
3. Ground
Figure 29
Single-Phase Connections (220V)
For single-phase input, connect L1, L2 and ground and cap neutral as shown in Figure 30 .
50 Part No. F8429301ENR18
Page 51
CHM2425N_SVG
1
3
4
2
1. L1
CHM2407N_SVG
1
4
2
3
SERVICE
GROUND
CHASIS
TB1
CHM2380N_SVG
L1
L2
L3
1
23
SERVICE
GROUND
CHASIS
TB1
CHM2381N_SVG
1
2
2. L2
3. Ground
4. Neutral [capped]
Figure 30
Three-Phase Connections
For three-phase input, connect L1, L2, L3 and Ground as shown
in Figure 31 .
Installation
WARNING
Electrically heated machines DO NOT require dual
power sources. Do not connect customer power or
customer load to the Internal Load Distribution terminal block. Refer to the machine electrical schematic for details.
W759
Machines with Electric Heat
IMPORTANT: If a stinger leg is used for three-phase input, it MUST be connected to L3.
1. L1
2. L2
3. L3
4. Ground
Figure 31
Grounding
1. Grounding Lug: Connect to proven earth ground
2. Customer Input Power Terminals
3. Internal Load Distribution - DO NOT connect customer
power source or load.
Figure 32
Machines without Electric Heat
1. Grounding Lug: Connect to proven earth ground
2. Customer Input Power Terminals
Figure 33
For personal safety and proper operation, the machine must be
grounded in accordance with state and local codes. If such codes
are not available, grounding must conform to the National Electric Code, article 250 (current edition). The ground connection
must be made to a proven earth ground, not to conduit or water
pipes.
Hot Surfaces. Will cause severe burns. Turn steam
off and allow steam pipes, connections and components to cool before touching.
For machines equipped with optional steam heat, install piping in
accordance with approved commercial steam practices. Steam requirements are shown in Table 36 .
*20 and 30 models can be prep for steam and a kit is available
for conversion.
IMPORTANT: Failure to install the customer supplied
steam filter may void the warranty.
40–100*1/2
Table 36
Number of external liquid supply connections5
Liquid supply connection size, in. [mm]3/8 [8]
IMPORTANT: Undiluted chemical dripping can damage
the machine. All chemical injection supply dispenser
W505
pumps and dispenser tubing should be mounted below
the washer’s injection point. Loops do not prevent
drips if these instructions are not followed.
IMPORTANT: Failure to follow these instructions could
damage the machine and void the warranty.
External Supplies
For proper communication between the machine and an external
chemical supply system, it is important for the low-voltage signal
power to be connected properly. The included wiring diagram
shows several different options for safe and correct wiring of this
interface.
The preferred method for connecting the wiring from the external
chemical supply system to the machine is to use the 300mA power of the machine’s 24VAC control transformer, which is intended
strictly for this purpose. Other voltage and current options are
available, but require some wiring changes and must be provided
with an external power source. Under no circumstances should
the high-voltage machine supply connections or source be used
for the communication wiring.
Supply Dispensing
Table 37
Supply Dispensing
WARNING
Dangerous Chemicals. May damage eyes and skin.
Wear eye and hand protection when handling chemicals; always avoid direct contact with raw chemicals.
Read the manufacturer’s directions for accidental
contact before handling chemicals. Ensure an eyerinse facility and an emergency shower are within
easy reach. Check at regular intervals for chemical
leaks.
Supply Dispensing
Number of liquid chemical supply signals
(OPL only)
Number of supply compartments4
Table 37 continues...
4
W363
Communication wiring connections, which include a single row
of identified terminal blocks, can be found under a service panel
at the upper back of the machine.
Chemical Injection Using Internal 24VAC Control
Transformer
NOTE: Using the Internal 24VAC 300 Milliamp Control
Transformer is recommended by Alliance Laundry Systems.
CAUTION
Do not attempt to increase fuse rating or alter wiring
of external chemical supply terminal strip in such as
way that may conflict with the suggested methods
provided on the Optional External Supply Wiring Diagram.
W699
IMPORTANT: DO NOT remove the red jumper wire from
the terminal strip.
24 VAC SUPPLY
CONNECTED TO RELAY
COM. (REMOVE IF NOT
WIRING TO INTERNAL
24 VAC SUPPLY
STEP 1: Insert screwdriver &press down
to open cage clamp.
STEP 2: Insert Wire
8.5mm
Strip Length
Wire Size 28-16AWG
0.08-1.5mm
24VAC
RED
ES 1
ES 2
ES 3
ES 4
EXAMPLE FOR EXTERNAL
DISPENSER CONNECTION
CHM2336N_SVG
4
3
2
1
PHM821N_SVG
= Power
= Neutral
7
6
5
4
3
2
1
Installation
1. Relay Com
2. Red Jumper Wire
3. 24 VAC
4. Transformer
There are 3 terminals necessary for this connection option.
•Terminal “24VAC COM” is used to connect one side of the
internal control transformer to the external dispenser input
signals common.
•The second terminal is used to connect the other side of the
control transformer to the machine output signals common
through a red jumper wire between “24VAC” and “RELAY
COM”. Refer to Figure 35 .
IMPORTANT: Do not use the transformer terminals if an
external power supply is used.
NOTE: An External AC Power Source is NOT provided
by Alliance Laundry Systems.
NOTE: Power for external supplies must not be derived
from the high-voltage main power connection point.
IMPORTANT: The external power must supply power of
240VAC or less and be protected at 3 Amps or less.
1. Disconnect and cap off the Red and White 24VAC wires.
2. Connect one side of the external power to the “RELAY
COM” and the other to the external dispenser input signals
common. Refer to Figure 36 .
1. External Supply Power Output
2. Red Jumper Wire
3. External Supply Input Signal Common
4. VAC Power Terminal
5. VAC RETURN Terminal
Figure 36
External Supply Signals
CAUTION
Wash-cycle signals are provided to the external chemical supply
Do not attempt to increase fuse rating or alter wiring
of external chemical supply terminal strip in such as
way that may conflict with the suggested methods
provided on the Optional External Supply Wiring Diagram.
W699
equipment and a “wait for the next step” signal can be received
from the supply equipment.
For example, if ES1 is selected the K1 contact will close and
power will be supplied to Supply 1 Signal. The contact will remain closed for the amount of time programmed in control. Refer
to Figure 37 for Internal Supply Connection or Figure 38 for Ex-
ternal AC Connection.
1. Facing the rear of the machine, locate the five (5) 3/8 inch [10
mm] supply hose connections found on the right-hand side of
the valve panel. Refer to Figure 39 .
Valve Panel-Rear View
1. External Supply Hose Opening
Figure 39
2. Drill through the five (5) plastic holes on the valve panel for
the external supply hoses as needed.
3. Remove plastic debris.
4. Attach the external supply hoses to the ports at each of the
drilled holes.
5. Secure with proper clamps.
Installation
NOTE: Do not attempt to make chemical injection supply pump electrical connections to points other than
those provided specifically for that purpose by the factory.
After machine is fully installed, the optional pallet jack cover
plate can be installed.
1. Locate the two holes on the front of the machine base frame.
Refer to Figure 40 .
Start Up
1. Nut
2. Cover Plate
3. Stud
4. Machine Base Frame
Figure 40
2. Using the hardware from removing plate from back panel, install the cover plate to the machine base frame. The square on
stud goes into square hole in machine frame. Refer to Figure40 .
Basket Rotation
Check that basket rotation is counterclockwise in the extract step.
1. If rotation is not counterclockwise, disconnect power to machine.
2. Have a qualified electrician reverse any two motor leads at
the inverter terminal block.
2. Turn handle clockwise to open. Refer to Figure 41 .
Figure 41
3. Load to capacity whenever possible. DO NOT OVERLOAD.
Refer to Figure 42 .
NOTE: Underloading can cause out-of-balance conditions that can shorten machine life.
Figure 42
4. Close door and turn handle counter clockwise. Refer to Figure 43 .
5. The default wash cycle will display.
WARNING
To prevent personal injury, avoid contact with inlet
water temperatures higher than 125° Fahrenheit [51°
Celsius] and hot surfaces.
W748
6. Select the desired soil setting (select models only), cycle setting (select models only) and cycle/temperature. The LED indicator(s) for that cycle will light.
CAUTION
Water cannot be extracted from rubber backed
items. To avoid damage to machine from out of balance conditions, do not use a spin (extract) step
when washing rubber backed items. Warranty will be
voided.
W880
7. Add liquid and/or powder supplies to supply dispenser. Refer
to Table 38 .
a. Detergent:
•Liquid - Compartment 1 (prewash) + Compartment 3
•Powder - Compartment 1 (prewash) + Compartment 2
b. Bleach:
•Liquid - Compartment 3
•Powder - Compartment 2
c. Softener:
•Liquid - Compartment 4
8. For vended models only, insert coin(s) or card as necessary.
•If the machine is a coin operated unit, add coins. As each
coin is added, the vend counts down to the amount remaining.
•If the machine is a card operated unit, insert and remove
card per card system instructions.
•If the unit is interfaced to a central/remote pay system, go
to the central/remote pay console, make payment and select the machine and follow central/remote pay system instructions.
9. Press the START keypad.
10. During first fill, the desired wash cycle can be changed. After
first fill has ended, the wash cycle active at that moment remains the chosen wash cycle.
Sharp edges can cause personal injury. Wear safety
glasses and gloves, use proper tools and provide
lighting when handling sheet metal parts.
W366R1
IMPORTANT: Replace all panels that are removed to
perform service and maintenance procedures. Do not
operate the machine with missing guards or with broken or missing parts. Do not bypass any safety devices.
Daily
IMPORTANT: Replace all panels that are removed to
perform maintenance procedures. Do not operate the
machine with missing guards or with broken or missing parts. Do not bypass any safety devices.
WARNING
c. Verify that the drain valve is operating and that the drain
system is free from obstruction. If water does not leak out
during the first wash segment, the drain valve is closed
and functioning properly.
3. Inspect water inlet valve hose connections on the back of the
machine for leaks.
4. Inspect steam hose connections for leaks (if applicable).
5. On machines equipped with an automatic Chemical Supply
System, check all the hoses and hose connections for leaks or
visible signs of deterioration. Replace immediately if either
are present. Chemical leaks can cause damage to the machine’s components.
WARNING
To reduce the risk of electrical shock, serious injury or death, disconnect the electrical power to
washer-extractor before examining the wiring.
W636
6. Verify that insulation is intact on all external wires and that all
connections are secure. If bare wire is evident, call a service
technician.
7. Ensure all panels and guards are properly installed.
Do not spray the machine with water. Short circuiting
and serious damage may result.
unique_57_Connect_42_note-1437506691659
IMPORTANT: Door lock should be checked daily to ensure proper operation. Also check that all safety and
instruction stickers are on the machine. Any missing or
illegible safety instructions stickers should be replaced
immediately.
Beginning of Day
1. Check door interlock before starting operation:
a. Attempt to start the machine with the door open. The ma-
chine should not start.
b. Close the door without locking it and start the machine.
The machine should not start.
c. Attempt to open the door while the cycle is in progress.
The door should not open.
If the door lock and interlock are not functioning properly, disconnect power and call a service technician.
2. Check the machine for leaks.
a. Start an unloaded cycle to fill the machine.
b. Verify that door and door gasket do not leak.
End of Day
1. Inspect and clean the basket and door gasket of residual detergent and all foreign matter.
2. Clean the door glass and between the door gasket and the
door with a damp cloth.
3. Clean automatic supply dispenser lid and general area with
mild detergent. Flush the dispenser with clean water.
4. Clean the machine’s top, front and side panels with all-purpose cleaner. Rinse with clean water and dry.
IMPORTANT: Use only isopropyl alcohol to clean
graphic overlays. Never use ammonia-based, vinegar- based or acetone-based cleaners on graphic
overlays.
NOTE: Unload the machine promptly after each
completed cycle to prevent moisture buildup. Leave
loading door and dispenser lid open at the end of
each completed cycle to allow moisture to evaporate.
5. Shut off water supply.
Monthly
NOTE: Disconnect power to the machine at its source
before performing the monthly maintenance procedures.
1. Verify points of contact at terminals and quick disconnects are
firm throughout the machine by gently tugging the wires. Reseat any loose contacts.
2. For 80 and 100 models only, each month OR after every 200
hours of operation, lubricate bearings (locate the bearing lubrication decal under the top panel). Visually inspect grease
line for air pockets; purge to remove.
The grease must have the following characteristics:
•NLGI Grade 2
•Lithium-based
•Water-insoluble
•Anti-rusting
•Anti-oxidizing
•Mechanically stable
The grease must have adequate base oil viscosity with one of the
following ratings:
•ISO VG 150 ( 709–871 SUS at 100°F [135–165 cSt at
40°C])
•ISO VG 220 ( 1047–1283 SUS at 100°F [198–242 cSt at
40°C])
•An SAE 40 rating is also acceptable as long as the cSt or
SUS values are within the specified ranges.
Pump the grease gun slowly, permitting only 2 strokes.
NOTE: Do not pump the grease gun until grease
comes out of the bearing housing. This can result in
over lubrication, causing damage to bearings and
seals.
3. Clean inlet hose filter screens:
a. Turn water off and allow valve and water line to cool, if
necessary.
b. Unscrew inlet hose from the faucet and remove filter
screen.
c. Clean with soapy water and reinstall. Replace if worn or
damaged.
d. Repeat procedure with the filter located inside the valve at
the back of the machine.
NOTE: All filter screens should be replaced every
five years.
a. Turn off steam supply and allow time for the valve to cool.
b. Unscrew cap.
c. Remove element and clean.
d. Replace element and cap.
1. Cap
2. Steam Filter Element
Figure 44
5. Clean interior of machine, by wiping with a water-soaked
sponge or cloth.
6. If applicable, check the supply dispenser hoses and hose connections for leaks or visible signs of deterioration. Replace
immediately if either are present.
Yearly
NOTE: Disconnect power to the machine at its source
before performing maintenance procedures.
1. Remove the front panel(s) and rear access panels and inspect
all hose, drain, and overflow connections/clamps for leaks. Inspect all hoses for visible signs of deterioration. Replace as
necessary.
2. Inspect and vacuum clean the inverter heat sink (where applicable).
3. Use a vacuum to clean lint from motor.
4. Remove chemical supply components and check all flush hoses and connections for residual chemicals, leaks or visible
signs of deterioration. Clean or replace as necessary.
NOTE: Hoses and other natural rubber parts deteriorate after extended use. Hoses may develop cracks,
blisters or material wear from the temperature and
constant high pressure they are subjected to.
NOTE: All hoses should be replaced every five
years.
5. Use compressed air to ensure that all electrical components
including coin acceptors (if applicable) are free of moisture
and dust.
6. Tighten door hinges and fasteners, if necessary.
7. Tighten motor mounting bolt locknuts and bearing bolt lock-
PHM963N_SVG
1
2
5
4
3
nuts, if necessary.
8. Check the tightness of the motor spring and motor pulley
hardware. Also check that the eyebolt is tightened properly.
9. Verify that the drain motor shield is in place and secure, if so
equipped.
10. Check the bearing mounting bolts to make sure they are torqued properly. Refer to Torque .
Torque, ft-lbs.
ModelBearingTorque
20All41
30-40All101
60All201
80-100All357
Table 39
11. Use the following procedures to determine if belt(s) require
replacement or adjustment. Call a qualified service technician
in either case.
a. Check belt(s) for uneven wear and frayed edges. Belts
must not be twisted and must be properly seated on pulleys.
b. After disconnecting power to the machine and removing
all panels necessary for access to the drive belt, use one of
the following methods to verify that the belt is properly
tensioned.
NOTE: Basket pulley must be rotated three (3)
full turns before assessing belt tension after every adjustment.
•Frequency Gauge. Tighten eyebolt top nut until the
correct frequency (refer to Table 42 ) is obtained mid-
span. Torque jam nut to spring bracket to 20.6 ± 2 ft.lbs. Refer to Figure 45 .
Top Nut
1.
2. Jam Nut
3. Spring Length
4. Spring
5. Eyebolt
Figure 45
•Tension Gauge. Tighten eyebolt top nut until the prop-
er belt gauge (refer to Table 42 ) is obtained mid-span.
Torque jam nut to spring bracket to 20.6 ± 2 ft.-lbs.
Refer to Figure 45 .
•Spring Length. Tighten eyebolt top nut until the
spring measures the correct distance between the
hooks. Refer to Table 40 . Torque jam nut to spring
bracket to 20.6 ± 2 ft.-lbs. Refer to Figure 45 .
•Burroughs Gauge (20 models with 1 HP only). Use
a Burroughs belt gauge to obtain proper tension. Proper belt tension is obtained when belt can be deflected
from normal position (refer to Figure 46 ) when moderate pressure of is applied to the point midway between pulleys.
73 Part No. F8429301ENR18
Page 74
CHM2437N_SVG
1
Maintenance
Belt Tension by Frequency or Belt Tension
Gauge
1. 1/4 inch [6.35 mm] deflection
Figure 46
•Maintain Tension During Belt Removal. If proper
tension is achieved, tape the jam nut in place and loosen eyebolt top nut to release the belt. Replace belt and
retighten eyebolt top nut back to jam nut position. Refer to Figure 45 .
IMPORTANT: All torque joints must remain dry
(non-lubricated).
c. Verify allowable distance of belt from edge of basket pul-
ley. Refer to Flat-Pulley Alignment .
Flat-Pulley Alignment, in. [mm]
Minimum Allowable Distance
Model
from Edge
20.09 [2]
Model
Frequen-
cy (Hz)
Belt Ten-
sion
(lbs.)
Tension
Gauge
(N)
20 (1 HP) 95 ± 239.6 ± 1.5176 ± 7
20
98 ± 270.2 ± 5.6312 ± 25
(2 HP)*
30*99 ± 471 ± 5.6317 ± 25
40*87 ± 8470.3 ± 6.3313 ± 28
60*87 ± 492.7 ± 8.8413 ± 39
80102 ± 2132 ± 5588 ± 23
100118 ± 2170.6756.2
* Models made before 10/13/14 are self-tensioning and
do not require any adjustment.
Table 42
12. Remove the back panel and check overflow hose and drain
hose for leaks or visible signs of deterioration. Replace immediately if either are present.
13. Place a large magnet over the normally-closed ball switch to
verify the stability switch operation.
14. Run a factory test. Reference Programming Manual for procedure details and components tested.
15. Check all painted surfaces for exposed metal.
•If bare metal is showing, paint with primer or solvent-
based paint.
•If rust appears, remove it with sandpaper or by chemical
means. Then paint with primer or solvent-based paint.
16. Tighten anchor bolts, if necessary.
17. Tighten anchor bolts as specified in the Machine Mountingand Grouting section, if necessary. Inspect grout for cracking.
IMPORTANT: All torque joints must remain dry (non-lubricated).
74 Part No. F8429301ENR18
Page 75
Care of Stainless Steel
•Remove dirt and grease with detergent and water. Thoroughly
rinse and dry after washing.
•Avoid contact with dissimilar metals to prevent galvanic corrosion when salty or acidic solutions are present.
•Do not allow salty or acidic solutions to evaporate and dry on
stainless steel. Wipe clean of any residues.
•Rub in the direction of the polish lines or “grain” of the stainless steel to avoid scratch marks when using abrasive cleaners. Use stainless steel wool or soft, non-metal bristle brushes.
Do not use ordinary steel wool or steel brushes.
•If the stainless steel appears to be rusting, the source of the
rust may be an iron or steel part not made of stainless steel,
such as a nail or screw.
•Remove discoloration or heat tint from overheating by scouring with a powder or by employing special chemical solutions.
•Do not leave sterilizing solutions on stainless steel equipment
for prolonged periods of time.
•When an external chemical supply is used, ensure no siphoning of chemicals occurs when the machine is not in use. Highly concentrated chemicals can cause severe damage to stainless steel and other components within the machine. Damage
of this kind is not covered by the manufacturer’s warranty.
Locate the pump and tubing below the machine’s injection
point to prevent siphoning of chemicals into the machine.
This appliance is marked according to the European directive
2002/96/EC on Waste Electrical and Electronic Equipment
(WEEE).
This symbol on the product or on its packaging indicates that this
product shall not be treated as household waste. Refer to Figure47 . Instead it shall be handed over to the applicable collection
point for the recycling of electrical and electronic equipment. Ensuring this product is disposed of correctly will help prevent potential negative consequences for the environment and human
health which could otherwise be caused by inappropriate waste
handling of this product. The recycling of materials will help to
conserve natural resources. For more detailed information about
recycling of this product, please contact the local city office,
household waste disposal service, or the source from which the
product was purchased.
The Table of Hazardous Substances/Elements and their ContentAs required by China’s Management Methods for Restricted Use
of Hazardous Substances in Electrical and Electronic Products
Hazardous substances
Part NameLead
(Pb)
PCBsXOOOOO
Electromechanical PartsOOOOOO
Cables and WiresOOOOOO
Metal PartsOOOOOO
Plastic PartsOOOOOO
BatteriesOOOOOO
Hoses and TubingOOOOOO
Timing BeltsOOOOOO
InsulationOOOOOO
GlassOOOOOO
DisplayOOOOOO
This table is prepared in accordance with the provisions of SJ/T-11364.
Mercury
(Hg)
Cadmium
(Cd)
Hexavalent
Chromium
(CR[VI])
Polybrominated biphenyls
(PBB)
Polybrominated diphenyl
ethers
(PBDE)
O: Indicates that the content of said hazardous substance in all of the homogenous materials in the component is within the limits
required by GB/T 26572.
X: Indicates that the content of said hazardous substance exceeds the limits required by GB/T 26572 in at least one homogenous
material in the component.
All parts named in this table with an “X” are in compliance with the European Union’s RoHS Legislation.
NOTE: The referenced Environmental Protection Use Period Marking was determined according to normal operating use conditions of the product such as temperature and humidity.
This product under normal use, durable years of environmental protection is 15 years.