All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without
the expressed written consent of the publisher.
• Failure to install, maintain and/or operate this product according to the manufacturer’s
instructions may result in conditions which can produce serious injury, death and/or
property damage.
• Do not repair or replace any part of the product or attempt any servicing unless specifically
recommended or published in this Service Manual and unless you understand and have the
skills to carry out the servicing.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the product is properly grounded and to reduce the risk of fire,
electric shock, serious injury or death.
W006R2
WARNING
Safety Information
Throughout this manual and on machine decals, you will find precautionary statements (“CAUTION,”
“WARNING,” and “DANGER”) followed by specific instructions. These precautions are intended for the personal
safety of the operator, user, servicer and those maintaining the machine.
DANGER
Danger indicates the presence of a hazard that will cause severe personal injury, death or substantial property
damage if the danger is ignored.
WARNING
Warning indicates the presence of a hazard that can cause severe personal injury, death or substantial property
damage if the warning is ignored.
CAUTION
Caution indicates the presence of a hazard that will or can cause minor personal injury or property damage if the
caution is ignored.
Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.
IMPORTANT
The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will
occur if the procedure is not followed.
NOTE
The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is
important but not hazard related.
General Safety Precautions
In the interest of safety, some general precautions relating to the operation of this machine follow.
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer-extractor before servicing.
• Never start the washer-extractor with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer-extractor is properly grounded.
W460
WARNING
Repairs that are made to your products by unqualified persons can result in hazards due to
improper assembly or adjustments subjecting you, or the inexperienced person making such
repairs, to the risk of serious injury, electrical shock, or death.
W007
WARNING
If you or an unqualified person perform service on your product, you must assume the
responsibility for any personal injury or property damage which may result. The manufacturer
will not be responsible for any injury or property damage arising from improper service and/or
service procedures.
W008
WARNING
To reduce the risk of fire, electric shock, serious injury or death to persons when using your
washer, follow these basic precautions:
W023
WARNING
Always contact your dealer, distributor, service agent or the manufacturer about any problems or conditions you do
not understand.
Important Safety Instructions
1. Read all instructions before using the washer-extractor.
2. Refer to the GROUNDING INSTRUCTIONS in the INSTALLATION manual (supplied with your washerextractor) for the proper grounding of the washer-extractor.
3. Do not wash textiles that have been previously cleaned in, washed in, soaked in or spotted with gasoline, drycleaning solvents or other flammable or explosive substances. They give off vapors that could ignite or
explode.
4. Do not add gasoline, dry-cleaning solvents or other flammable or explosive substances to the wash water.
These substances give off vapors that could ignite or explode.
5. Under certain conditions, hydrogen gas may be produced in a hot water system that has not been used for two
weeks or more. HYDROGEN GAS IS EXPLOSIVE. If the hot water system has not been used for such a
period, before using a washer-extractor, turn on all hot water faucets and let the water flow from each for
several minutes. This will release any accumulated hydrogen gas. The gas is flammable. Do not smoke or use
an open flame during this time.
6. Do not allow children to play on or in a washer-extractor. Close supervision of children is necessary when the
washer-extractor is used near children.
7. Before the washer-extractor is removed from service or discarded, remove the door to the washing
compartment.
8. Do not reach into the washer-extractor if the wash basket is moving.
9. Do not install or store the washer-extractor where it will be exposed to water and/or weather.
10. Do not tamper with the washer-extractor’s controls.
11. Do not repair or replace any part of the washer-extractor or attempt any servicing unless specifically
recommended in the user-maintenance instructions or in published user-repair instructions that the user
understands and has the skills to carry out.
12. To reduce the risk of an electrical shock or fire, DO NOT use an extension cord or an adapter to connect the
washer-extractor to an electrical power source.
13. Use the washer-extractor only for its intended purpose, washing clothes.
14. ALWAYS disconnect the washer-extractor from its electrical supply before attempting any service.
15. Install the washer-extractor according to the INSTALLATION INSTRUCTIONS. All connections for water,
drain, electrical power and grounding must comply with local codes and, when required, be made by licensed
personnel.
16. To reduce the risk of fire, textiles which have traces of any flammable substances such as vegetable oil,
cooking oil, machine oil, flammable chemicals, thinner, etc. or anything containing wax or chemicals such as
in mops or cleaning cloths, must not be put into the washer-extractor. These flammable substances may cause
the fabric to ignite.
17. Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the
fabric softener or product.
18. Keep the washer-extractor in good condition. Bumping or dropping the washer-extractor can damage its safety
features. If this occurs, have the washer-extractor checked by a qualified service person.
19. Replace worn power cords and/or loose plugs.
20. Be sure that water connections have a shut-off valve and that fill hose connections are tight. CLOSE the shutoff valves at the end of each wash day.
21. The loading door MUST BE CLOSED any time the washer-extractor is to fill, tumble or spin. DO NOT bypass the loading door switch and permit the washer-extractor to operate with the loading door open.
22. Always read and follow the manufacturer’s instructions on packages of laundry and cleaning aids. Heed all
warnings and precautions. To reduce the risk of poisoning or chemical burns, keep them out of the reach of
children at all times (preferably in a locked cabinet).
23. Always follow the fabric care instructions supplied by the textile manufacturer.
24. Never operate the washer-extractor with any guards and/or panels removed.
25. DO NOT operate the washer-extractor with missing or broken parts.
26. DO NOT by-pass any safety devices.
27. Failure to install, maintain and/or operate this washer-extractor according to the manufacturer's instructions
may result in conditions that can produce bodily injury and/or property damage.
NOTE: The WARNING and IMPORTANT SAFETY INSTRUCTIONS appearing in this manual are not
meant to cover all possible conditions and situations that may occur. Common sense, caution and care must
be exercised when installing, maintaining and operating the washer-extractor.
Any problems or conditions not understood should be reported to the dealer, distributor, service agent or the
manufacturer.
Alliance Laundry Systems is not responsible for personal injury or property damage resulting from improper
service. Review all service information before beginning repairs.
Warranty service must be performed by an authorized technician, using authorized factory parts. If service is
required after the warranty expires, Alliance Laundry Systems also recommends contacting an authorized
technician and using authorized factory parts.
Alliance Laundry Systems is not responsible for
personal injury or property damage resulting from
improper service. Review all service information
before beginning repairs.
If literature or replacement parts are required, contact
the source from whom the machine was purchased or
contact Alliance Laundry Systems at (920) 748-3950
for the name of the nearest authorized parts distributor.
Nameplate Location
When calling or writing about your product, be sure to
mention model and serial numbers. Model and serial
numbers are located on nameplate(s) as shown.
The door lock will not allow a cycle to be started until
the door has been closed.
Fill
The operator selects a cycle and starts the machine.
Water enters the machine through water valves that are
controlled by the microcomputer. As water fills the
basket, a column of air is trapped in a pressure bulb
and hose. The air pressure continues to increase as the
basket fills with water. When the desired water level is
reached, the water level switch triggers the
microcomputer and the water valves turn off.
A vacuum breaker installed in the inlet plumbing
prevents the backflow of water.
Supply
The operator can either connect external liquid
supplies to the machine or fill the supply dispenser
with liquid or dry supplies. The supply dispenser's
nozzles flush the compartments with water at the
appropriate times throughout a cycle.
Drain
Cabinet Hardmount washer-extractors use a normally
open gravity-type drain system. No pump is used.
When the drain valve opens, the perforated basket
allows water to drain from it.
In the event of a power failure, the drain valve will
open automatically and the machine will drain.
Extract
A final high-speed extract step removes water from the
load, which maximizes drying efficiency.
The door lock system will not allow the door to be
opened until the cycle has finished.
Wash
The basket includes ribs that lift the laundry from the
wash water. The laundry then tumbles back into the
bath.
In 2-speed and variable-speed models, 1 dual-speed
motor drives the basket's shaft with a V-belt. In 3speed models, 2 motors drive the basket's cylinder
with a V-belt.
18-60 pound capacity models use 2 bearings that are
held in place by a single cast-iron trunnion that is
bolted to the frame. 80 and 125-pound capacity
models use 2 flange-type bearing that are bolted to the
frame.
With the water turned on to the machine and a cycle started, no hot water is filling the
machine when the
“
Hot” button is pressed.
*Note: All voltage readings are approximate.
Is there
voltage (120 or 220
Volts* AC) at the YV1 valve
solenoid across wires V1
(hot) and VN1 J9-1-9 (neutral)
and at the YV9 valve
solenoid across wires V9
(hot) and
VN9 (neutral)?
3A
5A
4A
2A
Check all hoses for blockage
between the YV1 and YV9 valve
ports and through the supply
dispenser, including the vacuum
breaker.
If there is no blockage, replace the
entire hot water valve or install a
repair kit onto the YV1 and/or YV9
valve ports. Please note that the
valve solenoid isn
’
t available as a
service part.
Please refer to the
“
No Hot Fill
Hose (OPL)
”
illustration for hose
location clarification.
YES
NO
With
the
“
Hot” button
pushed on the cycle
selector, is there voltage
(120 or 220 Volts* AC) from G3
on the cycle selector to
terminal strip
29**?
Repair and/or replace the wire from
G3 on the cycle selector to terminal
strip 12. This wire is named 44.
Repair and/or replace the wire from
terminal strip 12 to the YV1 and/or YV9
valve solenoids as needed.
Please note that the wire goes through
valve harness connector J9-1-6.
Assuming that all checks were done
properly, replace the timer or contact
Alliance Laundry Systems
Customer
Service Department to verify that all
checks have been done correctly.
Is there
voltage (120 or 220
Volts* AC) from H3 on
the cycle selector to
terminal strip
29**?
Is there
voltage (120 or 220
Volts* AC) from 2b on
the timer to terminal
strip 29**?
7A
6A
NO
NO
**Note: All voltage readings should be taken from
terminal strip 29** as a neutral point.
Replace the cycle selector switch.
Note: Please make sure that the hot
button on the switch is pressed.
YES
Repair and/or replace the wire
between 2b on the timer and H3 on
the cycle selector. This wire is
called 40.
8A
YES
Is
there voltage
(120 or 220 Volts* AC)
from terminal strip 12
With the water turned on to the machine and a cycle started, no hot water is filling the machine
when the “Hot” button is pressed.
Check all hoses for blockage
between the YV1 and YV9 valve
ports and through the supply
dispenser, including the vacuum
breaker.
If there is no blockage, replace the
entire hot water valve or install a
repair kit onto the YV1 and/or YV9
valve ports. Please note that the valve
solenoid isn
part.
Please refer to the
(Coin)” illustration for hose location
clarification.
’
t available as a service
“
No Hot Fill Hose
YES
1A
Is there voltage (120 or
220 Volts* AC) at the YV1 valve
solenoid across wires V1
(hot) and VN1 (neutral)
and at the YV9 valve
solenoid across wires V9
(hot) and VN9 (neutral)?
NO
2A
With the “Hot” button
pushed on the cycle
selector, is there voltage
(120 or 220 Volts* AC) from G2
on the cycle selector to
J9-3-1** on the input
connector?
NO
YES
3A
Repair and/or replace the wire from G2
on the cycle selector, through J9-1-6
valve harness connector and to the YV1
and/or YV9 valve solenoids as needed.
This wire is named J9-1-6 G2.
Is there voltage (120
or 220 Volts* AC) from H2 on
the cycle selector to
J9-3-1** on the input
connector?
NO
6A
Repair and/or replace the wire
between 2b on the timer and H2 on
the cycle selector. This wire is called
2BH2.
*Note: All voltage readings are approximate.
**Note: All voltage readings should be taken from input connector J9-3-1 as a neutral point.
YES
Is there voltage (120 or 220
Volts* AC) from 2b on
the timer to J9-3-1** on
the input connector?
4A
5A
YES
NO
Replace the cycle selector switch.
Note: Please make sure that the hot
button on the switch is pressed.
Assuming that all checks were done
properly, replace the timer or contact
Alliance Laundry Systems
Service Department to verify that all
checks have been done correctly.
With the water turned on to the machine and a cycle started, no cold water is filling the machine.
*Note: All voltage readings are approximate.
Is there
voltage (120 or 220
Volts* AC) at the YV2
valve solenoid across
wires V2 (hot) and VN1 J9-1-9
(neutral) and at the YV10
valve solenoid across
wires V10 (hot) and
VN1 J9-1-9
(neutral)?
5A
NO
Check all hoses for blockage
between the YV2 and YV10 valve
ports and through the supply
dispenser, including through the
vacuum breaker.
If there is no blockage, replace the
entire cold water valve or install a
repiar kit onto the YV2 and/or YV10
valve ports. Please note that the valve
solenoid isn’t available as a service
part.
Please refer to the “No Cold Fill Hose
(OPL)” illustration for hose location
clarification.
YES
NO
Is there
voltage (120 or 220
Volts* AC) from 4a on
the timer to
terminal
strip 29**?
Repair and/or replace the wire from 4a
on the timer to
terminal strip 16
. This
wire is called 45.
Assuming that all checks were done
properly, replace the timer or contact
Alliance Laundry Systems’ Customer
Service Department to verify that all
checks have been done correctly.
** Note: All voltage readings should be taken from
terminal strip 29** as a neutral point.
4A
1A
YES
2A
Is
there voltage
(120 or 220 Volts* AC)
from terminal strip 16
to terminal
strip 29**?
NO
3A
Repair and/or replace the wire from
terminal strip 16 to the YV1 and/or YV9
valve solenoids as needed.
Please note that the wire goes through
valve harness connector J9-1-7.
With the water turned on to the machine and a cycle started, no cold water is filling the machine.
*Note: All voltage readings are approximate.
Is there voltage (120
or 220 Volts* AC) at the YV2
valve solenoid across
wires V2 (hot) and VN2
(neutral) and at the YV10
valve solenoid across
wires V10 (hot) and VN10
(neutral)?
3A
NO
Check all hoses for blockage
between the YV2 and YV10 valve
ports and through the supply
dispenser, including through the
vacuum breaker.
If there is no blockage, replace the
entire cold water valve or install a
repiar kit onto the YV2 and/or YV10
valve ports. Please note that the valve
solenoid isn’t available as a service
part.
Please refer to the “No Cold Fill Hose
(Coin)” illustration for hose location
clarification.
YES
NO
Is there voltage (120 or 220
Volts* AC) from 4a on
the timer to input
connector J9-3-1**?
Repair and/or replace the wire from 4a
on the timer to the YV2 and/or YV10
valve solenoids as needed.
Please note that this wire goes through
valve harness connector J9-1-7.
Assuming that all checks were done
properly, replace the timer or contact
Alliance Laundry Systems’ Customer
Service Department to verify that all
checks have been done correctly.
** Note: All voltage readings should be taken from input connector J9-3-1 as a neutral point.
With the machine beginning the wash step, no water is coming into the supply compartment #2. Please be sure that all other cycle steps have
been performed properly up to the wash. Please refer to the "Cycle Timer Wash Step" illustration for timer position clarification.
Note: The following voltage readings must be taken within 30-60 seconds from the start of the wash step, as close as possible to the start of the
wash step. The bleach light will be lit at this time.
*Note: All voltage readings should be taken from terminal 29 as a neutral point.
**Note: All voltage readings are approximate.
Is there voltage (120 or
220 Volts** AC) at the YV4
valve solenoid across
wires V4 (hot) and VN1
J9-1-9 (neutral)?
NO
Check all hoses for blockage
between the YV4 valve port and the
supply dispenser, including through
the vacuum breaker.
If there is no blockage, replace the
entire cold water valve or install a
repair kit onto the YV4 valve port.
Please note that the valve solenoid
isn't available as a service part.
Please refer to the "Supply 2 Fill
Hose" illustration for hose location
clarification.
YES
Is there voltage (120 or
220 Volts** AC) from
terminal strip 13 to
terminal strip 29*?
NO
Check the wiring between terminal strip
13 and the YV4 valve solenoid. Repair
and/or replace the wire as needed.
YES
Is there voltage (120 or 220
Volts** AC) from 6b on
the timer to terminal
strip 29*?
NO
Repair and/or replace the wire between
6b on the timer and terminal strip 13 as
needed.
Assuming that all checks were done
properly, replace the timer or contact
Alliance Laundry Systems' Customer
Service Department to verify that all
checks have been done correctly.
Please remember that all voltage
readings must be taken within 30-60
seconds from the start of the wash
step.
With the machine beginning the wash step, no water is coming into the
been performed properly up to the wash. Please refer to the "Cycle Timer Wash Step" illustration for timer position clarification.
Note: The following voltage readings must be taken within 30-60 seconds from the start of the wash step
wash step. The bleach light will be lit at this time.
Check all hoses for blockage
between the YV4 valve port and the
supply dispenser, including through
the vacuum breaker.
If there is no blockage, replace the
entire hot water valve or install a
repair kit onto the YV4 valve port.
Please note that the valve solenoid
isn't available as a service part.
Please refer to the "Supply 2 Fill
Hose" illustration for hose location
clarification.
Assuming that all checks were done
properly, replace the timer or contact
Alliance Laundry Systems' Customer
Service Department to verify that all
checks have been done correctly.
Please remember that all voltage
readings must be taken within 30-60
seconds from the start of the wash
step.
YES
NO
Is there voltage (120 or
220 Volts** AC) at the YV4
valve solenoid across
wires V4 (hot) and VN4
Is there voltage (120 or 220
Volts** AC) from 6b on
the timer to input
connector J9-3-1*?
supply compartment #2.
1A
(neutral)?
NO
2A
Please be sure that all other cycle steps have
, as close as possible to the start of the
3A
YES
Repair and/or replace the wire from 6b
on the timer, through input connector
J9-3-1 and to the YV4 valve solenoid as
needed. This wire is named D2 J9-1-2.
*Note: All voltage readings should be taken from input connector J9-3-1 as a neutral point.
**Note: All voltage readings are approximate.
With the machine beginning the third and final rinse step, no water is coming into the basket. Please be sure that all other cycle steps have been
performed properly up to the third and final rinse step. Please refer to the "Cycle Timer Final Rinse Step" illustration for timer position clarification.
Note: The following voltage readings must be taken within 30-60 seconds from the start of the third and final rinse step.
*Note: All voltage readings should be taken from terminal 29 as a neutral point.
**Note: All voltage readings are approximate.
Is there voltage (120
or 220 Volts** AC) at the YV5
valve solenoid across
wires V5 (hot) and VN1
J9-1-9 (neutral)?
NO
Check all hoses for blockage
between the YV5 valve port and the
supply dispenser, including through
the vacuum breaker.
If there is no blockage, replace the
entire hot water valve or install a
repair kit onto the YV5 valve port.
Please note that the valve solenoid
isn't available as a service part.
Please refer to the "Supply 3 Fill
Hose" illustration for hose location
clarification.
YES
Is there voltage (120
or 220 Volts** AC) from
terminal strip 15 to
terminal strip 29*?
NO
Check the wiring between terminal strip
15 and the YV5 valve solenoid. Repair
and/or replace the wire as needed.
YES
Is there voltage (120 or 220
Volts** AC) from 8a on
the timer to terminal
strip 29*?
NO
Repair and/or replace the wire between
8a on the timer and terminal strip 15 as
needed.
Assuming that all checks were done
properly, replace the timer or contact
Alliance Laundry Systems' Customer
Service Department to verify that all
checks have been done correctly.
Please remember that all voltage
readings must be taken within 30-60
seconds from the start of the third
and final rinse step.
With the machine beginning the third and final rinse step, no water is coming into the basket. Please be sure that all other cycle steps have been
performed properly up to the third and final rinse step. Please refer to the "Cycle Timer Final Rinse Step" illustration for timer position clarification.
Note: The following voltage readings must be taken within 30-60 seconds from the start of the third and final rinse step.
Check all hoses for blockage
between the YV5 valve port and the
supply dispenser, including through
the vacuum breaker.
If there is no blockage, replace the
entire hot water valve or install a
repair kit onto the YV5 valve port.
Please note that the valve solenoid
isn't available as a service part.
Please refer to the "Supply 3 Fill
Hose" illustration for hose location
clarification.
Assuming that all checks were done
properly, replace the timer or contact
Alliance Laundry Systems' Customer
Service Department to verify that all
checks have been done correctly.
Please remember that all voltage
readings must be taken within 30-60
seconds from the start of the third
and final rinse step.
YES
NO
1A
Is there voltage (120
or 220 Volts** AC) at the YV5
valve solenoid across
wires V5 (hot) and VN5
(neutral)?
NO
2A
Is there voltage (120 or 220
Volts** AC) from 8a on
the timer to input
connector J9-3-1*?
YES
3A
Repair and/or replace the wire from 8a
on the timer, through input connector
J9-3-1 and to the YV5 valve solenoid as
needed. This wire is named J9-1-3 8A.
*Note: All voltage readings should be taken from input connector J9-3-1 as a neutral point.
**Note: All voltage readings are approximate.
With the machine running the water valves on and the machine holding water (i.e., filling up), the basket has no wash function (i.e., fw or rev).
Note: Before proceeding to the next step, take voltage reading across wire 4 where it connects to the KM1 wash contactor and terminal strip 25
and also across terminal strips 25 and 29*. This is a test to check if the ACN (neutral) circuit is intact all of the way to KM1 wash contactor.
This will also test the function of the voltmeter.
If 120 or 220 Volts** are present on both readings, continue to the next troubleshooting step.
If 120 or 220 Volts** are not present on both readings, contact Alliance Laundry Systems’ Customer Service Department for assistance in
locating the broken circuit.
Inspect wire 21 and repair and/or
replace it as needed.
YES
7A
Is there voltage
(120 or 220 Volts** AC)
from wire 21 to
terminal strip 29*?
NO
9A
Is there voltage
(120 or 220 Volts** AC)
from wire 12 to
terminal strip 29*?
NO
10A
Is there voltage
(120 or 220 Volts** AC)
from 16b on the
timer to terminal
strip 29*?
NO
8A
NO
Replace the KM1 wash contactor.
YES
Replace the KM2 spin contactor.
Check the connection from
16b on the timer to the KM2
spin contactor.
Replace or repair the wires
and/or wire ends as needed.
YES
Check the connection from
terminals 22, 23 and 24
to the KM1 wash contactor.
Replace or repair the wires
and/or wire ends as needed.
2A
Is there voltage
(120 or 220 Volts** AC) at the
KM1 wash contactor
across wires 21 and 4?
NO
5A***
NO
Replace the KM1 wash contactor.
NO
YES
while the contactor is energized.
Check L1-T1, L2-T2 and L3-T3.
and the motor leads disconnected
from terminals 22, 23 and 24, is there
voltage (120 or 220 Volts** AC) from terminal
22 to terminal strip 29*, terminal 23
Is the KM1
wash contactor
energized?
YES
Check the KM1
wash contactor’s contacts
Do all three contactor legs
have the same voltage
on the input as
on the output?
YES
With the KM1
wash contactor energized
to terminal strip 29* and
terminal 24 to terminal
strip 29*?
3A***
4A***
1A
If the wire is intact, assuming that all checks were done
properly, replace the timer or contact Alliance Laundry
Systems’ Customer Service Department to verify that
all checks have been done correctly.
*Note: All voltage readings should be taken from terminal 29 as a neutral point.
**Note: All voltage readings are approximate.
***Note: Refer to the Contactor Schematic.
Inspect the three motor leads that connect terminals 22, 23 and 24 to the
M1 motor, checking for broken and/or shorted leads. Replace or repair the
wires and/or wire ends as needed.
If the wires are intact, assuming that all checks were done properly, replace
the motor or contact Alliance Laundry Systems’ Customer Service
Department to verify that all checks have been done correctly.
YES
CHM521S
Page 47
Troubleshooting
Please refer to the following 2 pages for wiring diagram information.
With the machine running, the water valves on and the machine holding water (i.e., filling up), the basket has no wash function (i.e., fw or rev).
Note: Before proceeding to the next step, take voltage reading across the ACN (neutral) wire where it connects to the KM1 wash contactor
and input connector J9-3-3 and also across input connector J9-3-3 and input connector J9-3-1*. This is a test to check if the ACN (neutral)
circuit is intact all of the way to the KM1 wash contactor.
This will also test the function of the voltmeter.
If 120 or 220 Volts** are present on both readings, continue to the next troubleshooting step.
If 120 or 220 Volts** are not present on both readings, contact Alliance Laundry Systems’ Customer Service Department for assistance in
locating the broken circuit.
Is there voltage
(120 or 220 Volts** AC) at the
KM1 wash contactor across
wires NCKM2 (hot) and
ACN (neutral)?
YES
Check the KM1
wash contactor’s contacts
while the contactor is energized.
Check L1-T1, L2-T2 and L3-T3.
Do all three contactor legs
have the same voltage
on the input as
on the output?
NO
YES
Is the KM1
wash contactor
energized?
Replace the KM1 wash contactor.
Replace the KM1 wash contactor.
With the KM1
wash contactor energized
and the motor leads disconnected
from terminals 22, 23 and 24, is there
voltage (120 or 220 Volts** AC) from terminal
22 to input connector J9-3-1*, terminal
23 to input connector J9-3-1* and
terminal 24 to input
connector J9-3-1*?
Check the connection from
terminals 22, 23 and 24
to the KM1 wash contactor.
Replace or repair the wires
and/or wire ends as needed.
Inspect the three motor leads that connect terminals 22, 23 and 24 to the
M1 motor, checking for broken and/or shorted leads. Replace or repair the
wires and/or wire ends as needed.
If the wires are intact, assuming that all checks were done properly, replace
the motor or contact Alliance Laundry Systems’ Customer Service
Department to verify that all checks have been done correctly.
YES
Is there voltage
(120 or 220 Volts**
AC) from wire NCKM2 (hot)
to input connector
J9-3-1*?
NO
Inspect the wire between the KM1 wash
contactor and the KM2 spin contactor. Repair
and/or replace the wire as needed.
YES
Is there voltage
(120 or 220 Volts** AC)
from 16b Spin NC11 to
input connector
J9-3-1*?
NO
Replace the KM2 spin contactor.
Is there voltage
(120 or 220 Volts** AC)
from 16b on the timer to
input connector
J9-3-1*?
NO
Check the connection from
16b on the timer to the KM2
spin contactor.
Replace or repair the wires
and/or wire ends as needed.
YES
If the wire is intact, assuming that all checks were done
properly, replace the timer or contact Alliance Laundry
Systems’ Customer Service Department to verify that
all checks have been done correctly.
NO
NO
NO
YES
No Motor Function (Coin; Fw and Rev)
*Note: All voltage readings should be taken from
input connector J9-3-1 as a neutral point.
**Note: All voltage readings are approximate.
***Note: Refer to the Contactor Schematic.
With the machine running, the water valves on and the machine holding water (i.e., filling up), the basket has no extract function (i.e., spin).
Note: Before proceeding to the next step, take voltage reading across the wire 4 where it connects to the KM2 spin contactor and terminal
strip 25 and also across terminal strips 25 and 29*. This is a test to check if the ACN (neutral) circuit is intact all of the way to the KM1 wash
contactor. This will also test the function of the voltmeter.
If 120 or 220 Volts** are present on both readings, continue to the next troubleshooting step.
If 120 or 220 Volts** are not present on both readings, contact Alliance Laundry Systems’ Customer Service Department for assistance in
locating the broken circuit.
Replace the KM2 spin contactor.
NO
Inspect wire 11 and repair
and/or replace it as needed.
YES
Is there voltage
(120 or 220 Volts** AC)
from the timer
terminal 6a to
terminal strip 29*?
NO
8A
NO
7A
Replace the KM2 spin contactor.
Is there voltage (120 or 220
Volts** AC) at the KM2
spin contactor across
wires 11 and 4?
2A
YES
NO
Is the KM2
spin contactor
energized?
YES
Check the KM2 spin
contactor’s contacts while
the contactor is energized.
Check L1-T1, L2-T2 and
L3-T3.
Do all three contactor legs
have the same voltage on the
input as on the output?
1A
3A***
If the wire is intact, assuming that all checks were done
properly, replace the timer or contact Alliance Laundry
Systems’ Customer Service Department to verify that all
checks have been done correctly.
Check the connection from
terminals 19, 20 and 21 to
the KM2 spin contactor.
Replace or repair the wires
and/or wire ends as needed.
6A***
Inspect the three motor leads that connect terminals 19, 20 and 21 to the M1
motor, checking for broken and/or shorted leads. Replace or repair the wires
and/or wire ends as needed.
If the wires are intact, assuming that all checks were done properly, replace
the motor or contact Alliance Laundry Systems’ Customer Service
Department to verify that all checks have been done correctly.
* Note: All voltage readings should be taken from terminal strip 29 as a neutral point.
** Note: All voltage readings are approximate.
*** Note: Refer to the Contactor Schematic.
5A***
NO
YES
4A***
With the KM2 spin contactor
energized and the motor leads
disconnected from terminals 19,
20 and 21, is there voltage (120
With the machine running, the water valves on and the machine holding water (i.e., filling up), the basket has no extract function (i.e., spin).
Note: Before proceeding to the next step, take voltage reading across the ACN (neutral) wire where it connects to the KM2 spin contactor and
input connector J9-3-3 and also across input connector J9-3-3 and input connector J9-3-1*. This is a test to check if the ACN (neutral) circuit is
intact all of the way to the KM2 spin contactor. This will also test the function of the voltmeter.
If 120 or 220 Volts** are present on both readings, continue to the next troubleshooting step.
If 120 or 220 Volts** are not present on both readings, contact Alliance Laundry Systems’ Customer Service Department for assistance in
locating the broken circuit.
* Note: All voltage readings should be taken from input connector J9-3-1 as a neutral point.
** Note: All voltage readings are approximate.
*** Note: Refer to the Contactor Schematic.
Is there voltage (120 or
220 Volts** AC) at the KM2
spin contactor across
wires 6a Spin A2 (hot)
and ACN-1 (neutral)?
Check the KM2 spin
contactor’s contacts while
the contactor is energized.
Check L1-T1, L2-T2 and
L3-T3.
Do all three contactor legs
have the same voltage on the
input as on the output?
Is the KM2
spin contactor
energized?
Replace the KM2 spin contactor.
Replace the KM2 spin contactor.
With the KM2 spin contactor
energized and the motor leads
disconnected from terminals 19,
20 and 21, is there voltage (120
or 220 Volts** AC) from terminal 19 to
input connector J9-3-1*, terminal
20 to input connector J9-3-1* and
terminal 21 to input connector
J9-3-1*?
Check the connection from
terminals 19, 20 and 21 to
the KM2 spin contactor.
Replace or repair the wires
and/or wire ends as needed.
Inspect the three motor leads that connect terminals 19, 20 and 21 to the M1
motor, checking for broken and/or shorted leads. Replace or repair the wires
and/or wire ends as needed.
If the wires are intact, assuming that all checks were done properly, replace
the motor or contact Alliance Laundry Systems’ Customer Service
Department to verify that all checks have been done correctly.
Is there voltage
(120 or 220 Volts** AC)
from the timer
terminal 6a (hot) to
input connector
J9-3-1*?
Inspect the wire between the KM2 spin
contactor and the 6a timer terminal. Repair
and/or replace the wire as needed.
YES
YES
YES
YES
YES
NO
NO
NO
NO
NO
If the wire is intact, assuming that all checks were done
properly, replace the timer or contact Alliance Laundry
Systems’ Customer Service Department to verify that all
checks have been done correctly.
With the machine running, the basket turning and the “ON” light (i.e., the light on the control panel by the timer cycle indicator light) lit, the
machine does not fill up (i.e., the water inlet valves do not turn on).
Note: Before proceeding to the next step, take voltage readings across the VN1 J9-1-9 (neutral) wire where it connects to any of the fill valves and
terminal strip 25 also across terminal strip 25 and terminal strip 29*. This is a test to check if the VN1 J9-1-9 (neutral) circuit is intact all of the
way to all water valves.
This will also test the function of the voltmeter.
If 120 or 220 Volts** are present on both readings, continue to the next troubleshooting step.
If 120 or 220 Volts** are not present on both readings, contact Alliance Laundry Systems’ Customer Service department for assistance in locating
the broken circuit.
Are the hot and cold
water supplies turned
on to the machine?
YES
NO
Turn the hot and cold water supplies on.
Check the wiring between 10b on the timer to the water
level switch and from the water level level switch to 4
(wire 31). Replace or repair the water level switch, wires
and/or wire ends as needed.
If the wire is intact, assuming that all checks were done
properly, replace the timer or contact Alliance Laundry
Systems’ Customer service department to verify that all
checks have been done correctly.
This circuit is used for all fills except for the wash cycle.
The wash cycle uses the circuit from 10a to 4c.
Are the water supply
hose filter screens
blocked?
Unclog the water supply hose filter
screens.
YES
At the start of the
cycle, during the
prewash, is there
voltage (120 or 220 Volts**
AC) from 4 (wire 31)
on the timer to terminal
strip 29*?
NO
If 120 or 220 Volts** AC are present from 4
(wire 31) on the timer to terminal strip 29*,
the machine should be filling with water
unless the water supply to the machine is
turned off. Check to make sure that both the
hot and cold water supply to the machine are
turned on.
YES
Is there voltage (120 or 220
Volts** AC) from 10b
(wire 38) on the timer
to terminal strip 29*?
NO
YES
1A
2A3A
4A
CHM525S
*Note: All voltage readings should be taken from terminal strip 29 as a neutral point.
**Note: All voltage readings are approximate.
With the machine running, the basket turning and the “ON” light (i.e., the light on the control panel by the timer cycle indicator light) lit, the
machine does not fill up (i.e., the water inlet valves do not turn on).
Note: Before proceeding to the next step, take voltage readings across the VN2 (neutral) wire where it connects to the VN2 cold fill valve and input
connector J9-3-3 and also across input connector J9-3-3 and input connector J9-3-1*. This is a test to check if the VN2 (neutral) circuit is intact
all of the way to all water valves.
This will also test the function of the voltmeter.
If 120 or 220 Volts** are present on both readings, continue to the next troubleshooting step.
If 120 or 220 Volts** are not present on both readings, contact Alliance Laundry Systems’ Customer Service department for assistance in locating
the broken circuit.
*Note: All voltage readings should be taken from input connector J9-3-1 as a neutral point.
**Note: All voltage readings are approximate.
Are the hot and cold
water supplies turned
on to the machine?
NO
Turn the hot and cold water supplies on.
Check the wiring between 10b on the timer to the water
level switch and from the water level switch to 4c.
Replace or repair the water level switch, wires and/or
wire ends as needed.
If the wire is intact, assuming that all checks were done
properly, replace the timer or contact Alliance Laundry
Systems' Customer service department to verify that all
checks have been done correctly.
This circuit is used for all fills except for the wash cycle.
The wash cycle uses the circuit from 10a to 4c.
Are the water supply
hose filter screens
blocked?
Unclog the water supply hose filter
screens.
YES
At the
start of the
cycle, during the
prewash, is there
voltage (120 or 220 Volts**
AC) from 4c on the
timer to input
connector
J9-3-1*?
NO
If 120 or 220 Volts** AC are present from 4c
on the timer to input connector J9-3-1*, the
machine should be filling with water unless
the water supply to the machine is turned off.
Check to make sure that both the hot and cold
water supply to the machine are turned on.
With the machine running, the basket moving and the watervalves on, the machine does not hold water (i.e., themachine does not fill).
Note: Before proceeding to the next step, take voltagereadings across terminal strips 25 and 29* and also acrossterminal strip 25 and the DNV wire.This is a test to check ifthe ACN (neutral) circuit is intact all of the way to the drainvalve.This will also test the function of the voltmeter. If 120Volts** are present on both readings, continue to the next troubleshooting step. If 120 Volts** are not present, contactAlliance Laundry Systems’ Customer Service Department for assistance in locating the broken circuit.
Is there voltage(120 Volts** AC)
across the drain
valve wires
(DVN and DV)?
Remove the drain hose and inspect the drain valve,checking for blockage, a damaged seal and that thedrain valve closes when 120 Volts** AC are present.
Remove all blockages.
Replace the drain valve if the seal is damaged or if the drain valve does not close when 120 Volts** AC are present.
*Note:All voltage readings should be taken from terminal 29 as a neutral point.**Note:All voltage readings are approximate.
Is there voltage(120 Volts** AC)
across terminal strips
11 and 29*?
Check the connection between terminal strip 11 and the drain valve.
Replace or repair the wires and/or wire ends as needed.
6A
4A
3A
YES
Is there voltage(120 Volts** AC)
across 12a
on the timer and
terminal strip 29*?
NO
5A
Check the connection between 12a on the timer and terminal strip 11.
Replace or repair the wires and/or wire ends as needed.
Assuming that the basket turns, that the water valves turn on and that the machine does not hold water(i.e., fill up), replace the timer or contact AllianceLaundry Systems’ Customer Service Department to verify that all checks have been done correctly.
YES
NO
CHM245S
Drain Valve Malfunction (OPL)
NO
2A
1A
YES
With the machine running, the basket moving and the water
valves on, the machine does not hold water (i.e., the
machine does not fill).
Note: Before proceeding to the next step, take voltage
readings across terminal strips 25 and 29* and also across
terminal strip 25 and the DNV wire. This is a test to check if
the ACN (neutral) circuit is intact all of the way to the drain
valve. This will also test the function of the voltmeter. If 120
or 220 Volts** are present on both readings, continue to the
next troubleshooting step. If 120 or 220 Volts** are not present,
contact Alliance Laundry Systems’ Customer Service
Department for assistance in locating the broken circuit.
Is there voltage
(120 or 220 Volts** AC)
across the drain
valve wires
(DVN and DV)?
Remove the drain hose and inspect the drain valve,
checking for blockage, a damaged seal and that the
drain valve closes when 120 or 220 Volts** AC are
present.
Remove all blockages.
Replace the drain valve if the seal is damaged or
if the drain valve does not close when 120 or 220
Volts** AC are present.
*Note: All voltage readings should be taken from terminal 29 as a neutral point.
**Note: All voltage readings are approximate.
Is there voltage
(120 or 220 Volts** AC)
across terminal strips
11 and 29*?
Check the connection between terminal strip
11 and the drain valve.
Replace or repair the wires and/or wire ends
as needed.
6A
4A
3A
YES
Is there voltage
(120 or 220 Volts** AC)
across 12a
on the timer and
terminal strip 29*?
NO
5A
Check the connection between 12a on the
timer and terminal strip 11.
Replace or repair the wires and/or wire ends
as needed.
Assuming that the basket turns, that the water valves
turn on and that the machine does not hold water
(i.e., fill up), replace the timer or contact Alliance
Laundry Systems’ Customer Service Department to
verify that all checks have been done correctly.
With the machine running, the basket moving and the water
valves on, the machine does not hold water (i.e., the
machine does not fill).
Note: Before proceeding to the next step, take voltage
readings across input connector J9-3-1* and J9-3-3 and also
across J9-3-3 and the DN wire. This is a test to check if the
ACN (neutral) circuit is intact all of the way to the drain
valve. This will also check the function of the voltmeter.
If 120 or 220 Volts** are present on both readings, continue to
the next troubleshooting step. If 120 or 220 Volts** are not
present, contact Alliance Laundry Systems’ Customer Service
Department for assistance in locating the broken circuit.
Is there voltage
(120 or 220 Volts** AC)
across the drain
valve wires
(DV and DN)?
Remove the drain hose and inspect the drain valve,
checking for blockage, a damaged seal and that the
drain valve closes when 120 or 220 Volts** AC are
present.
Remove all blockages.
Replace the drain valve if the seal is damaged or
if the drain valve does not close when 120 or 220
Volts** AC are present.
*Note: All voltage readings should be taken from J9-3-1 as a neutral point.
**Note: All voltage readings are approximate.
Is there voltage (120 or 220 Volts** AC)
across J-3 pin 1 and input
connector J9-3-1*?
Check the connection between J3-1 and the
drain valve.
Replace or repair the wires and/or wire ends
as needed.
6A
4A
3A
YES
Is there voltage
(120 or 220 Volts** AC)
across 12a
on the timer and
input connector J9-3-1*?
NO
5A
Check the connection between 12a on the
timer and J3-1-1.
Replace or repair the wires and/or wire ends
as needed.
Assuming that the basket turns, that the water valves
turn on and that the machine does not hold water
(i.e., fill up), replace the timer or contact Alliance
Laundry Systems’ Customer Service Department to
verify that all checks have been done correctly.
The machine runs a complete cycle and all functions act
normally but the machine will not unlock at the end of the
cycle
.
Note: Before proceeding to the next step, take voltage
readings across terminal strips 25 and 29* and also across
terminal strip 25 and terminal strip 9. This is a test to check
if the ACN (neutral) circuit is intact all of the way to the door
lock bridge rectifier. This will also test the function of the
voltmeter. If 120 or 220 Volts** are present on both
readings, continue to the next troubleshooting step. If 120
or 220 Volts** are not present, contact Alliance Laundry
Systems’ Customer Service Department for assistance in
locating the broken circuit.
At the end of the
cycle, while pressing
the white unlock
pushbutton, does the
door lock solenoid
pull back to the left?
*Note: All AC voltage readings s hould be tak en using terminal 29 as a neutral point.
**Note: All voltage readings are approximate.
While
pressing the white
unlock pushbutton, is
there voltage (110 Volts**
DC) across the two wires
(DU NO D1 and DU NO D2)
connected to the door
unlock switch?
(J9-2-8 DU COM
and J9-2-7 COM)
Check the connection
between the door unlock
solenoid and the door unlock
switch.
Replace or repair the wires
and/or wire ends as needed.
While pressing the
white unlock
pushbutton, can the
red door handle
pushbutton be pressed
and the door handle
turned?
Check the mechanical operation of the door handle and door lock
catch or for any binding of the door lock solenoid and slide mechanism.
NO
YES
Is there voltage (110 Volts**
DC) on the input wires of the
door unlock switch?
While
pressing the
white unlock
pushbutton, is there
voltage (110 Volts** DC) across
the two door unlock solenoid wires?
(DU NO D1 and DU NO D2)
NOTE: The machine must be
at the end of a cycle with the
timer pointing upward to
the 12 o’clock
position.
NO
2A
Replace the door unlock switch.
NO
YES
Is there voltage (110
Volts** DC) across the
“+” and “-” terminals
on the bridge rectifier?
NO
Check the connection
between the door unlock
switch and the bridge rectifier.
Replace or repair the wires
and/or wire ends as needed.
Is there voltage (120 or
220 Volts** AC) across the
“~”
(AC terminals) on
the bridge rectifier?
Replace the bridge rectifier.
NO
Check the connection
between the start switch and
the bridge rectifier.
Replace or repair the wires
and/or wire ends as needed.
Is there
voltage (120 or 220
Volts** AC) across the
start switch output
wire (BR STRT NC)
and terminal
strip 29*?
Is there
voltage (120 or 220
Volts** AC) across the
start switch input
wire (TS 39 STRT NC)
and terminal
strip 29*?
Replace the start switch.
YES
Is there voltage (120 or
220 Volts** AC) across
terminal strip 39 and
terminal strip 29* ?
NO
Check the connection
between the start switch and
terminal strip 39.
Replace or repair the wires
and/or wire ends as needed.
YES
Is there voltage (120 or
220 Volts** AC) across 9a
on the timer and
terminal strip 29*?
NO
Assumming that the machine
runs a complete cycle and
that all functions act normally
but the machine will not unlock
at the end of the cycle, replace
the timer or contact Alliance
Laundry Systems’ Customer
Service Department to verify
that all checks have been
done correctly.
Check the connection
between terminal strip 39 and
9a on the timer.
Replace or repair the wires
and/or wire ends as needed.
The cycle has functioned as normal, but, during the cycle’s final extract step, the high spin has
stopped, the basket is rotating in one direction and the door hasn’t unlocked.
Repair and/or replace
the wire between
the door lock board
and terminal 12b on
the timer.
YES
Is there
voltage (120 or
220 Volts* AC) from
terminal 12b on the
timer to J9-3-1** on
the input
connector?
YES
Is there
voltage (120 or
220 Volts* AC) from
terminal 15 on the
door lock board to
J9-3-1** on the input
connector?
6A
Disconnect
the blue/black wire and the
black wire from the door unlock board. If
the harness has a plug, unplug the harness
from the board. If the harness does not
have a plug, disconnect the wires from the
Take an ohm reading between the
blue/black and black wires.
Is there an ohm reading of 65 ohms
5A
NO
Replace the timer.
4A
NO
voltage (120 or 220 Volts* DC)
between terminals 14 and 9 on the
NOTE: Connect the red voltmeter
probe to terminal 9 and the black
voltmeter probe to terminal 14.
NOTE: The voltage reading will be a
pulse that will last for one
board.
(+/- 10%)?
YES
Is there
door lock board?
second only.
1A
NO
2A
YES
Replace the door
unlock solenoid.
3A
Repair and/or replace
the wires between the
door lock board and
terminals 9 and 14 of
the door unlock
solenoid.
NO
Replace the door
lock board.
*Note: All voltage readings are approximate.
** Note: All voltage readings should be taken from input connector J9-3-1 as a neutral point.
19. Water Running Continuously with Machine Power Off
Water Running Continuously With Machine Power Off
With electrical power removed
from the machine, water is
running continuously into
compartment 1 of the supply
dispenser.
Using the “Water Running
Continuously” illustration, follow
the hose from compartment 1 of
the supply dispenser back
through the vacuum breaker and
the Y-connector to the hot water
valve at V9 and the cold water
valve at V10.
To determine which of the
valves is leaking, turn off the
water supply to each of the
valves, one valve at a time.
When the water supply is
removed from the leaking valve,
the water running into
compartment 1 of the supply
dispenser will stop.
For example, if water is running
into compartment 1 of the supply
dispenser continuously, when
the water supply is removed
from the hot water valve, the
water continues to run into
compartment 1. However,
when the water supply is
removed from the cold water
valve, the water running into
compartment 1 stops.
Therefore, the cold water valve
is the leaking valve.
With electrical power removed
from the machine, water is
running continuously into
compartment 2 of the supply
dispenser.
Using the “Water Running
Continuously” illustration, follow
the hose from compartment 2 of
the supply dispenser back
through the vacuum breaker to
the cold water valve at V4.
Install a valve repair kit onto the
cold water valve or replace the
valve. Refer to the Parts manual
for your washer-extractor for
valve and valve repair kit part
numbers.
With electrical power removed
from the machine, water is
running continuously into
compartment 3 of the supply
dispenser.
Using the “Water Running
Continuously” illustration, follow
e from compartment 3 of
the hos
the supply dispenser back
through the vacuum breaker to
the cold water valve at V5.
Install a valve repair kit onto the
hot water valve or replace the
valve. Refer to the Parts manual
for your washer-extractor for
valve and valve repair kit part
numbers.
With electrical power removed
from the machine, water is
running continuously into the
bottom of the washer-extractor.
To determine which of the
s is leaking, turn off the
valve
water supply to each of the
valves, one valve at a time.
When the water supply is
removed from the leaking valve,
the water running into the
bottom of the washer-extractor
will stop.
For example, when the water
supply is removed from the hot
water valve at V1, the water
continues to run into the bottom
of the washer-extractor.
However, when the water supply
is removed from the cold water
valve at V2, the water running
into the bottom of the washerextractor stops. Therefore, the
cold water valve at V2 is the
leaking valve.
Once the leaking valve(s) has
been determined, install a valve
repair kit onto the leaking valve
or replace the leaking valve.
Refer to the Parts manual for
your washer-extractor for valve
and valve repair kit part numbers.
Once the leaking valve(s) has
been determined, install a valve
repair kit onto the leaking valve
port or replace the entire leaking
valve. Refer to the Parts manual
for your washer-extractor for
valve and valve repair kit part
numbers.
22. Machine Timer Won’t Advance with Door Locked (OPL)
Machine Timer Won’t Advance With Door Locked (OPL)
With the door locked (i.e., the door cannot be
unlocked without pressing the white button), the
timer doesn't advance when the start button is
pressed.
Consult the contactor schematic and check
1A
the main incoming power fuse(s).
5A
Repair and/or replace the wire from terminal
5 on the door safety relay to terminal strip 6.
12A
Repair and/or replace the wire from 9 common
relay. This wire is called “wire 24.”
on the timer to terminal 3 on the door safety
Assuming that all
checks were done
properly, replace the
timer. Contact
Alliance Laundry
Systems’ Customer
Service department
to verify that all
checks have been
done correctly.
NO
NO
Is there voltage
(120 or 220 Volts** AC)
from 9 common on
the timer to terminal
strip 29*?
YES
13A
Is there voltage
(120 or 220 Volts** AC)
from 9b on the
timer to terminal
strip 29*?
YES
11A
YES
(120 or 220 Volts** AC)
from terminal strip
6 to terminal strip
NO
(120 or 220 Volts** AC)
from terminal 5 on
(120 or 220 Volts** AC)
from terminal 3 on
(120 or 220 Volts** AC)
from terminal strip
5 to terminal strip
Is there voltage
29*?
YES
Is there voltage
the door safety
relay to terminal
strip 29*?
YES
Is there voltage
the door safety
relay to terminal
strip 29*?
NO
Is there voltage
29*?
NO
4A
6A
7A
NO
YES
NO
2A
Is there voltage
(120 or 220 Volts** AC)
from terminal strip
35 to terminal
strip 29*?
YES
3A
The red on/off rocker switch and/or the wiring
between the switch and terminal 6 needs to be
repaired and/or replaced. Replace the switch
and/or repair/replace the wiring as needed.
NOTE: The red on/off rocker switch should be
lighted when voltage is passing through it.
Replace the door safety relay.
YES
9A
Is there voltage
(120 or 220 Volts** AC)
from wire 33 at the
door safety relay to
terminal strip 29*?
NO
10A
Repair and/or replace the wire from terminal
strip 5 to the door safety relay. This wire is
called “wire 33.”
8A
The timer should be advancing when the start button is
pressed. Please refer to the “Timer Advances But
Machine Does Not Start With Door Locked (OPL)”
flowchart.
*Note: All voltage readings should be taken from terminal 29 as a neutral point.
**Note: All voltage readings are approximate.