TM
Service Manual
for the turbochef bulletTM rapid cook oven
CAUTION: Read the instructions before using the machine.
©2015-2016 TurboChef Technologies, Inc.
For further information, call 800.90TURBO
or
+1 214.379.6000
The information contained in this manual is important for the proper installation, use, maintenance, and repair of this oven. Follow these procedures and instructions to help ensure satisfactory cooking results and years of trouble-free service.
Errors – descriptive, typographic, or pictorial – are subject to correction. Specifications are subject to change without notice.
Please carefully read this manual and retain it for future reference.
Table of Contents
Important Safety Instructions
General Safety Information |
i |
Reducing Fire Risk |
i |
Grounding Instructions |
ii |
Power Cord Replacement or Removal |
ii |
Precautions to be Observed Before and During Servicing to Avoid Possible Exposure to |
|
Excessive Microwave Energy |
ii |
RF Interference Considerations |
iii |
Protective Earth (Ground) Symbol |
iii |
Equipotential Bonding Symbol |
iii |
Specifications and Installation
Theory of Operation |
1 |
New Features |
1 |
Dimensions |
1 |
Certifications |
2 |
Oven Construction |
2 |
Electrical Specifications |
2 |
Installation |
2 |
Unpacking Instructions |
2 |
Installation Warnings - Read Before Lifting Oven |
2 |
Installing the Oven |
3 |
Installation Near Open Heat Source |
3 |
Oven Restraint Kit |
4 |
ChefComm Pro® |
4 |
Date and Time Prompt |
4 |
Voltage Selection |
4 |
Ventilation |
4 |
Cleaning
Daily Maintenance |
5-6 |
Quarterly Maintenance |
7 |
Oven Controls and Cooking
Oven Controls |
9 |
Menu Cook Mode |
10 |
Manual Cook Mode |
13 |
Continued on next page...
Info Mode
Information Screen |
15 |
Serial Number |
15 |
Menu Version |
15 |
Sage Firmware Version |
15 |
Phoenix Firmware Version |
15 |
Service Number |
15 |
Voltage - View Incoming |
15 |
Tutorials |
15 |
Counters Screen |
15 |
Cook Counter |
15 |
Total Cook Time |
15 |
Magnetron Time |
15 |
Total Time (oven on) |
15 |
Fault Log |
15 |
Power Cycles |
15 |
Options Screen |
15 |
Editing yes/no |
15 |
Cook More yes/no |
15 |
Load Menu yes/no |
15 |
Light Ring yes/no |
16 |
VAC yes/no |
16 |
Demo Mode yes/no |
16 |
Manual Cooking yes/no |
16 |
Diagnostic Mode yes/no |
16 |
F2 Bypass yes/no |
16 |
Cooking Stone yes/no |
16 |
Settings Screen |
16 |
Temperature f/c |
16 |
Language |
17 |
WiFi Network |
17 |
Sound Volume |
18 |
Set Date |
18 |
Set Time |
18 |
Auto On yes/no |
18 |
Auto Off yes/no |
18 |
Service Screen |
18 |
Fault Log |
19 |
Counters and Timers |
19 |
Test Mode |
19 |
Magnetron Test |
19 |
Top Heater Test |
20 |
Bottom Heater Test |
20 |
Control Blower Speed |
20 |
Manufacturing (Mfg) Screen |
20 |
Oven Model |
20 |
Serial Number |
20 |
Load Menu from USB |
21 |
Save Menu to USB |
21 |
Firmware Update |
22 |
Edit Mode
Edit Set Temperature |
23 |
Edit Bottom Temperature Offset |
23 |
Access Edit Items Screen |
24 |
Name a Group |
24 |
Delete a Group |
25 |
Move a Group |
25 |
Item Editing Options |
26 |
Edit Settings |
27 |
Name Item |
29 |
Add from Cookbook |
29 |
Change Group |
30 |
Move Item |
30 |
Delete Item |
31 |
Oven Systems
Impingement System |
33 |
Blower Motor |
33 |
Blower Motor Speed Controller (BMSC) |
33 |
Heater - Top |
33 |
Heater - Bottom |
33 |
High Limit Thermostat |
33 |
Jetplate - Bottom |
33 |
RTD - Top and Bottom |
33 |
Solid State Relay - K4/K5 Heaters |
33 |
Troubleshooting |
33 |
Continued on next page...
Oven Door |
34 |
Removing/Reinstalling the Oven Door |
34 |
Adjusting the Oven Door |
34 |
Interlock Switches |
35 |
Relay - K3 Monitor |
35 |
Adjusting the Primary, Secondary, and Monitor Switches |
35 |
Measuring RF Leakage for Microwave Safety |
36 |
Troubleshooting |
36 |
Microwave System |
37 |
Capacitors |
37 |
Testing a Capacitor |
37 |
Filament Transformers |
37 |
Wiring the Filament Transformers |
37 |
High-Voltage Transformers |
38 |
Wiring the High-Voltage Transformers |
38 |
Testing a Filament or High-Voltage Transformer |
38 |
High-Voltage Diodes |
38 |
Testing a High-Voltage Diode |
39 |
Magnetrons |
39 |
Magnetron Cooling Fans |
39 |
Magnetron Thermostats |
40 |
Testing a Magnetron for an Open/Shorted Filament |
40 |
Relay - K1 Filament |
40 |
Relay - K2 Anode |
40 |
Relay - K7 Cooling Fans |
40 |
Waveguides |
40 |
Troubleshooting |
40 |
Control System |
41 |
Control Board (SAGE) |
41 |
Display and UI Control Board (Phoenix) |
41 |
LED Light Ring |
41 |
Micro SD |
41 |
Speaker |
41 |
USB Port |
41 |
WiFi Module |
41 |
Troubleshooting |
41 |
Power Components |
42 |
Electrical Compartment Cooling Fan |
42 |
Electrical Compartment Thermostat |
42 |
Electrical Compartment Thermocouple |
42 |
EMI Filter |
42 |
Fuses |
42 |
Power Supply |
42 |
Relay - K6 Voltage |
42 |
Relay - K7 All Cooling Fans |
42 |
Voltage Sensor |
43 |
Wire Harnesses |
43 |
Troubleshooting |
43 |
Filtering System |
43 |
Catalytic Converter |
43 |
Air Filter |
43 |
Vent Catalyst |
43 |
Troubleshooting |
43 |
Troubleshooting
Overview of Troubleshooting |
45 |
|
Fault Code Descriptions |
45 |
|
F1 |
Blower Running Status Bad |
47 |
F2 |
Cook Temperature Low |
48 |
F3 |
Magnetron Current Low |
49 |
F4 |
Door Monitor Defective |
50 |
F5 |
Magnetron Over Temperature |
50 |
F6 |
Electrical Compartment Temperature High |
51 |
F7 |
RTD Open |
51 |
F8 |
Heat Low |
52 |
F9 |
Cook Cavity Temperature High |
52 |
F10 Communication Failure |
53 |
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F12 Firmware Reboot |
53 |
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“Door Open” Message when Door is Closed |
54 |
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No Display (Screen is Blank) |
55 |
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Touch Screen is Locked Up or Unresponsive |
56 |
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Oven Keeps Cooling Down, will not Warm Up |
57 |
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Menu will not Load - USB |
58 |
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Firmware will not Update |
59 |
|
Food Not Cooking Properly |
60 |
|
Steam Present During or After Cooking |
61 |
|
Speaker not Beeping |
61 |
Continued on next page...
Oven Schematic and Wire Harnesses
Relay Schematic |
63 |
Control Board and Display Pinouts |
63 |
Oven Schematic |
64 |
Wire Harness: Heater |
65 |
Wire Harness: Cooling Fans |
65 |
Wire Harness: HV Microwave Circuits 1 and 2 |
66 |
Wire Harness: Low Voltage |
66 |
Wire Harness: Main Line Voltage |
67-68 |
Encore 2 Appendix - Replacing Oven Components
Replacing Oven Components |
A-1 |
Oven Exterior |
A-2 |
Impingement System |
A-4 |
Microwave System |
A-6 |
Oven Door and Related Parts |
A-8 |
Control System |
A-10 |
Power Components |
A-12 – A-15 |
IMPORTANT SAFETY INSTRUCTIONS
WARNING: When operating this oven, strictly adhere to the following safety precautions to reduce the risk of burns, electric shock, fire, injury, damage to oven or property near oven, or possible exposure to excessive microwave energy.
GENERAL SAFETY INFORMATION
aRead all instructions before using this appliance.
aRead and follow the specific “Precautions to be Observed Before and During Servicing to Avoid Possible Exposure to Excessive Microwave Energy” found on page ii.
aThis appliance must be grounded. Connect only to a properly grounded outlet. See “Grounding Instructions” on page ii.
aInstall or locate this appliance only in accordance with the provided installation instructions.
aThis appliance should be serviced by qualified service personnel only. Contact the nearest authorized service facility for examination, repair, or adjustment.
aKeep the cord away from heated surfaces.
aLiquids, such as water, coffee, or tea are able to be overheated beyond the boiling point without appearing to be boiling. Visible bubbling or boiling when the container is removed from the microwave oven is not always present. this could result in very hot liquid suddenly boiling over when the container is disturbed or a utensil is inserted into the liquid.
awarning: The contents of feeding bottles and baby food jars must be stirred or shaken and the temperature checked before consumption, in order to avoid burns (IEC 60335-2-90).
aUse this appliance only for its intended uses as described in this manual.
aOnly use utensils that are suitable for use in microwave ovens (IEC 60335-2-90).
X do not use corrosive chemicals or vapors in this appliance; it is not designed for industrial/laboratory use.
Xwarning: do not heat liquids or other foods in sealed containers (e.g., jars, whole eggs, etc.) since they are liable to explode.
X do not allow children to use this appliance.
Xdo not operate this appliance if it has a damaged cord or plug, is not working properly, or has been damaged or dropped. See “Power Cord Replacement or Removal” found on page ii.
X do not cover or block any openings on this appliance. X do not store this appliance outdoors.
X do not use this product near water (e.g., near a kitchen sink, in a wet basement, near a swimming pool). X do not immerse the cord or plug in water.
X do not let the cord hang over the edge of a table or counter.
X do not use a water jet for cleaning. See pages 5-7 in this manual for proper cleaning procedures.
Xdo not use this product without the bottom jetplate installed. The oven will not cook properly and damage to the oven may occur.
XThis appliance is not to be used by children or persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction.
X WARNING: Due to the nature of the appliance, the floors around it may be slippery.
REDUCING FIRE RISK
aRemove wire twist-ties from paper or plastic bags used to facilitate cooking in the oven.
aIf materials inside the oven ignite, keep the oven door closed, turn the oven off, and disconnect the power cord or shut off power at the fuse or circuit breaker panel.
aIf smoke is observed, switch off or unplug the oven. Keep the door closed to stifle any flames.
X do not use the cook cavity for storage purposes.
Xdo not overcook food. Carefully attend to the oven if paper, plastic, or other combustible materials are placed inside the oven to facilitate cooking.
X do not leave paper products, cooking utensils, or food in the cavity when the oven is not in use.
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ii safety instructions
GROUNDING INSTRUCTIONS
This appliance must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This oven is equipped with a cord that has a grounding wire with a grounding plug, which must be plugged into an outlet that is properly installed and grounded. Consult a qualified electrician or serviceman if uncertain about the ability to follow grounding instructions or if in doubt as to whether the appliance is properly grounded.
Xdo not use an extension cord. If the power cord is too short, have a qualified electrician or serviceman install an outlet near the appliance.
WARNING: Improper grounding can result in risk of electric shock.
POWER CORD REPLACEMENT OR REMOVAL
If the power cord is damaged, it must be replaced by the manufacturer, its service agent, or a similarly qualified person.
WARNING: If the oven is unplugged during service or maintenance, the user must be able to access and see the plug at all times to ensure that the oven remains unplugged. The plug must remain near the oven and cannot be placed behind another appliance or in another room.
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE
EXPOSURE TO EXCESSIVE MICROWAVE ENERGY
(a)Do not operate or allow the oven to be operated with the door open.
(b)Make the following safety checks on all ovens to be serviced before activating the magnetron or other microwave source, and make repairs as necessary: (1) interlock operation, (2) proper door closing,
(3)seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and latches, (5) evidence of dropping or abuse.
(c)Before turning on microwave power for any service test or inspection within the microwave generating compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and connections.
(d)Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the oven is released to the owner.
(e)A microwave leakage check to verify compliance with the Federal Performance Standard should be performed on each oven prior to release to the owner. Refer to page 36 for leakage test procedures.
SAVE THESE INSTRUCTIONS
iii
RF INTERFERENCE CONSIDERATIONS
This oven generates radio frequency signals. This device has been tested and was determined to be in compliance with applicable portions of FCC part 18 requirements and to the protection requirements of Council Directive 89/336/EEC on the approximation of the laws of the Member States relating to electromagnetic compatibility at the time of manufacture. However, some equipment with sensitivity to signals below these limits may experience interference.
If your equipment experiences interference:
aIncrease the physical separation between this oven and the sensitive equipment.
aIf the sensitive device can be grounded, do so following accepted grounding practices.
aIf battery-powered microphones are being affected, ensure that the batteries are fully charged.
aKeep sensitive equipment on separate electrical circuits if possible.
aRoute intercom wires, microphone wires, speaker cables, etc. away from the oven.
PROTECTIVE EARTH (GROUND) SYMBOL
This symbol identifies the terminal which is intended for connecting an external conductor for protection against electric shock in case of a fault, or the terminal of a protective earth (ground) electrode.
EQUIPOTENTIAL BONDING SYMBOL
This symbol identifies the terminals which, when connected together, bring the various parts of an equipment or of a system to the same potential, not necesarily being the earth (ground) potential, e.g. for local bonding.
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iv safety instructions
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Specifications and
Installation
29.98” (761 mm)
21.17” (538 mm)
19” (483 mm)
4” (102 mm)
Figure 1: Bullet Oven Dimensions
Theory of Operation
The TurboChef Bullet oven uses radiant heat in combination with high-speed air impingement and sidelaunched microwave to cook food rapidly without compromising quality. Performance and menu versatility are maximized due to flexible top and bottom temperature settings and the ability to set the amount of microwave and air in different phases of each recipe.
This manual includes instructions for installing, cleaning, and operating the oven. If you have questions that are not addressed in this manual, contact Customer Support at 800.90TURBO (USA) or +1 214.379.6000 (International), or an Authorized Distributor.
Features
-Capacitive touch screen with industrial-grade tempered glass cover
-Professional manual mode for on-the-fly cooking
-Add from cookbook option that allows a user to access and save TurboChef cookbook recipes
-Up to 10 selectable languages
-Integrated tutorials for daily operation and maintenance
-Enhanced data logging for troubleshooting assistance and learning which products are being cooked and when
-New menu editing tools and USB
-WiFi ready for the connected kitchen, app portal access via computer/tablet/smart phone to data and diagnostics
23.16” (588 mm)
Dimensions
Oven Dimensions
Height - Single Oven
with legs: 23” (584 mm) without legs: 19” (483 mm)
Height - Stacked Ovens
lower oven with legs: 42” (1067 mm) lower oven without legs: 38” (965 mm)
Width: 21.17” (538 mm) Depth
footprint: 27.51” (699 mm) door closed: 29.98” (761 mm) door open: 36.47” (926 mm)
Weight: 185 lb. (84 kg)
Cook Cavity Dimensions
Height: 6.0” (152 mm)
Width: 15.5” (394 mm)
Depth: 14.5” (368 mm)
Volume: 0.78 ft3 (22.1 liters)
Clearances
Top: 5” (127 mm)
Sides: 2” (51 mm)
1
stallation and n speciicatiof n s
2 specifications and installation
Certifications
cULus, UL EPH, TÜV, CE, FDA
Oven Construction
Exterior
-Stainless steel front, top, and sides
-Stainless steel removable grease collection pan
-Cool-to-touch exterior; all surfaces below 135°F (57°C)
-Ergonomic door handle
-7-inch capacitive touch screen with tempered glass cover
Interior
-201 stainless steel
-Fully welded and insulated cook chamber
-Removable rack and lower jetplate for cleaning
Electrical Specifications
TurboChef recommends a Type D circuit breaker for all installations outside the United States.
Single Phase (6200 watts)
US/Canada: 208/240 VAC*, 60 Hz, 30 A Europe/Asia (UK): 230 VAC, 50 Hz, 30 A Brazil (BK): 220 VAC, 60 Hz, 30 A
Latin America (LA): 220 VAC, 60 Hz, 30 A Japan (JK): 200 VAC, 50 or 60 Hz, 30 A
Multiphase (6200 watts)
Europe/Asia Wye (EW): 400 VAC, 50 Hz, 16 A Europe/Asia Delta (ED): 230 VAC, 50 Hz, 30 A Japan Delta (JD): 200 VAC, 50 or 60 Hz, 30 A Korea/Middle East Wye (KW): 400 VAC, 60 Hz, 16 A Korea/Middle East Delta (SD): 230 VAC, 60 Hz, 30 A
*US/Canada models include a voltage sensor that detects 208 or 240 VAC, but does not
compensate for lack-of or over-voltage installations.
Installation
Install or locate this appliance only in accordance with the instructions below.
Unpacking Instructions
1.Remove the oven from its packaging.
2.Before throwing the packaging away, check it thoroughly for accessories and literature.
NOTE: Keeping the packaging is recommended in case the oven may be shipped to another location.
3.Check the cook cavity thoroughly for packaging, accessories, and literature.
4.Discard any packaging in the cook cavity.
Installation Warnings - Read Before Lifting Oven
WARNING: The oven weighs approximately 185 lb. (84 kg). Never lift with fewer than two people.
WARNING: Never lift the oven by the door handle. Doing so will cause the door to misalign, resulting in a non-warranty service call.
WARNING: The oven must be properly placed on a food station at all times. TurboChef will not recognize a fallen oven as a warrantable claim and is not liable for any injuries that may result.
WARNING: This oven is not intended for built-in installation (i.e., installing the oven in any structure that surrounds the oven by five or more sides). Be sure to provide a minimum of 2” (51 mm) clearance for all sides and 5” (127 mm) clearance for the top.
WARNING: This oven is not intended to be stacked without appropriate hardware. Contact TurboChef for details.
WARNING: Never stack ovens more than two high.
3
Installing the Oven
1.Prepare a surface capable of supporting
190 lb. (86 kg) or 380 lb. (172 kg) if stacking. The surface must be at least 24” (610 mm) deep.
2.If installing onto an oven cart:
a.Ensure the oven cart casters are locked.
b.Ensure the oven legs are removed.
c.Drilling additional holes in the counter surface/cart for stability is required if the existing holes in the cart/surface do not align with the leg holes of the oven. For details, contact customer support at 800-90TURBO or +1 214-379-6000.
3.Position one or more persons at the front and back of the oven.
4.Place hands under the oven and lift.
5.Place the oven on the prepared surface, ensuring no edges are hanging off the sides.
6.If stacking two ovens:
a.See page 1 for dimensions.
b.Install the stacking bracket (part number ENC-3001) to the lower oven.
c.Place the upper oven on top of the lower oven.
d.Secure the bracket to the top oven.
7.Ensure the oven rack is properly installed to each oven (attached to the bottom jetplate).
8.Plug in the oven.
NOTE: The oven is primarily serviced through
its sides and top. Shelving installed directly over the unit may delay servicing. The owner will be responsible for paying service costs for additional time spent accessing the oven.
Installation Near Open Heat Source
When placing a TurboChef oven near an open heat source (see illustration below), strictly adhere to the following:
-If the oven is being placed near a grill or stove, a divider must exist between the oven and the open heat source, with a minimum of 6” (152 mm) between the oven and the divider.
-If the oven is being placed near a fryer, a divider must exist between the oven and fryer, with a minimum of 12” (305 mm) between the oven and the divider.
-The height of the divider must be greater than or equal to the height of the oven (see page 1).
-Verify the oven location has a minimum 5” (127 mm) clearance on top and a minimum 2” (51 mm) clearance on each side.
Counter Top / Table
Partition
Height Equal to |
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Partition |
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Oven Height |
INLET AIR |
Height Equal to |
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Oven Height |
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E |
Oven |
E |
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X |
X |
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Grill |
H |
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H |
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A |
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A |
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U |
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U |
Deep Fryer |
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S |
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S |
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T |
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T |
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6” |
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12” |
(152 mm) |
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(305 mm) |
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Minimum |
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Minimum |
stallation and n speciicatiof n s
Figure 2: Installation Near Open Heat Source
4 specifications and installation
Oven Restraint Kit
Part Number: TC3-0242
WARNING: The Oven Restraint Kit will not prevent the oven from falling
off a countertop if the oven is pulled off or allowed to slide off the edge. Installation instructions are included with the kit.
ChefComm Pro
Part Number: CON-7006
ChefComm Pro® lets you easily create menu settings on a computer and upload them to an oven via USB. For more information, call
TurboChef Customer Support at 800.90TURBO or +1 214.379.6000.
Date and Time Prompt
The oven maintains a data log that contains valuable information about the operation of the oven, including faults, items cooked, and other events. An accurate date and time are important for the data log. If the oven loses the date and time as a result of prolonged disconnection from power, a prompt will alert the operator to set the date and time. The prompt will only occur once. If bypassed, the operator must update the date and time from the Info Mode Settings screen (see page 17 for details).
Voltage Selection
For North America oven models, the oven will detect 208 or 240 incoming voltage.
If incoming voltage for the store is different than the factory-preset voltage, the operator will be required to select either 208 or 240. The correct voltage will be selectable on the screen, identifying which option to touch (see below).
Figure 3: Selecting Voltage
Ventilation
The TurboChef Bullet oven has been approved by Underwriter’s Laboratory for ventless operation (UL KNLZ listing) for all food items except for foods classified as “fatty raw proteins.” Such foods include bone-in, skin-on chicken, raw hamburger meat, raw bacon, raw sausage, steaks, etc. If cooking these types of foods, consult local HVAC codes and authorities to ensure compliance with ventilation requirements.
To ensure continued compliance with all health, building, and fire codes, you are required to maintain clean and sanitary conditions around your oven at all times.
NOTE: In no event shall the manufacturer assume any liability for damages or injuries resulting from installations which are not in compliance with the instructions and codes previously listed. Failure to comply with these instructions could result in the issuance of a temporary cease and desist order from the local health department until the environment concerns are addressed.
Daily and Quarterly
Maintenance
Daily Maintenance |
Supplies and Equipment |
Follow the steps below when cleaning your oven. Use |
TurboChef® Oven Cleaner (Product Number: 103180), |
only TurboChef®-approved cleaning chemicals. Failure to |
TurboChef ® Oven Guard (Product Number: 103181), Kay |
adhere to these procedures or the use of any other cleaning |
ClickSan® sanitizer, nylon scrub pad, clean damp and dry |
products may damage critical oven components, resulting |
towels, disposable gloves, protective eyewear, dust |
in a non-warranty service call. |
mask (optional) |
Step 1: Cool the Oven
! WARNING: The oven operates at approximately 500°F (260°C) and may cause injury if not allowed to cool properly.
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• Turn off the oven by touching the Off icon. |
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• Slightly open the oven door. |
Step 1 |
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• Cooling takes approximately 30 minutes. |
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DO NOT proceed to Step 2 until the oven displays “ready to clean.” |
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Step 2: Clean the Baking Stone |
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• Remove the baking stone and GENTLY dry-scrub with a nylon scrub pad to |
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remove food particles. |
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! |
WARNING: Scrubbing too vigorously can cause the baking stone to crack and break. |
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DO NOT immerse the baking stone in water. If it is immersed by accident, allow it time to |
Step 2 |
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thoroughly air-dry before using; otherwise it may crack. |
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Step 3: Clean the Wire Rack |
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• The wire rack is held in place by tabs that are positioned underneath either side of the jetplate. |
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• Lift the rear of the wire rack. |
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• Pull the wire rack forward until the tabs are free. |
Tab Location |
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• Wash, rinse, sanitize, and dry the wire rack. |
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Step 3 |
Step 4: Clean the Jetplate |
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• Lift the front of the jetplate. |
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• Pull the jetplate forward and remove it from the oven. |
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CAUTION: Handle the jetplate with care to avoid chipping the porcelain coating. |
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• Wash, rinse, sanitize, and dry the jetplate. |
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DO NOT clean the jetplate with a wire brush. |
Step 4 |
Step 5: Clean the Cavity Filter (if present) |
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The filter must remain in place during oven operation, and it must be cleaned regularly or |
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replaced if damaged. |
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• Remove the cavity filter from the back cavity wall by lifting the tab and pulling the |
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filter towards you. |
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• Rinse the filter with hot water. |
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• Allow the filter to dry completely. |
Step 5 |
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DO NOT scrub or pull apart the mesh in the filter frame. |
Step 6: Clean the Air Filter
The filter must remain in place during oven operation, and it must be cleaned regularly or replaced if damaged.
• Remove the air filter from the back of the oven.
• Rinse the air filter with hot water.
• Allow the air filter to dry completely.
5
clea n ni g
Step 6
6 cleaning
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Step 7: Remove Large Food Particles |
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• The heating element can be lifted for cleaning underneath. |
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DO NOT attempt to clean the heating element. |
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• Use a food vacuum or damp towel to remove large |
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particles from the oven cavity. |
Step 7 |
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Step 8: Clean the Oven Cavity |
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DO NOT spray TurboChef ® Oven Cleaner into the holes in the oven cavity. |
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• Apply Oven Cleaner to a towel or nylon scrub pad and clean the top, sides, and |
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bottom of the cavity. |
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DO NOT apply excessive pressure to the waveguide covers (A), located on |
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each side of the cavity. |
Step 8 |
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• For stubborn stains, sparingly spray Oven Cleaner on the stain. |
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• Allow the Oven Cleaner to penetrate the stain for five minutes, then wipe clean. |
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DO NOT use a hose or water jet for cleaning. |
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Step 9: Wipe Down the Oven Cavity |
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• Wipe down the oven cavity with a damp towel. |
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• Dry the oven cavity with a dry towel. |
Step 9 |
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Step 10: Clean and Dry the Oven Door |
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• Clean the oven door with Oven Cleaner and a nylon scrub pad. |
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• Wipe the oven door with a damp towel. |
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• Dry the oven door with a dry towel. |
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Step 11: Apply TurboChef ® Oven Guard |
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• SprayTurboChef ® Oven Guard onto a dry towel. |
Step 10 |
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• Wipe the cavity walls and the inside of the oven door. |
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DO NOT spray Oven Guard into the oven or apply to the heating element. |
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Step 12: Reinstall Components
•Reinstall the cavity filter (if present). Be sure to align the top-left post on the back of the filter with the top-left hole on the back cavity wall. This will ensure the other posts on the back of the filter fit into the wall.
•Reinstall the jetplate, wire rack, and baking stone.
Step 11 |
DO NOT operate the oven without the bottom jetplate installed. Doing so may |
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damage the oven. |
•Close the oven door.
•Reinstall the filter, or replace it with a new one if the mesh is deteriorated, has large openings, or has started to dislodge from the frame.
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Step 13: Clean the Oven Exterior |
Step 12 |
• Wipe the oven exterior with a damp towel. |
•Remove the panel beneath the door, remove any large food particles from the panel, and wipe it with a damp towel.
•Reinstall the panel beneath the door.
DO NOT spray chemicals into any openings, such as the louvers on the side panels or the rear vent catalyst housing.
• The oven is ready to turn on.
Step 13
Quarterly Maintenance
To ensure optimal oven performance, complete the following cleaning steps once per quarter or more frequently as required.
1.Complete the daily cleaning instructions (pages 5-6).
CAUTION: Make sure the oven is off before proceeding.
2. Remove the air filter.
3.Clean the cooling fans and finger guards.
NOTE: A bristle or paint brush and vacuum are recommended for collecting the debris.
4.Clean the louvers on both side panels.
NOTE: A bristle or paint brush and vacuum are recommended for collecting the debris.
5.Using a Phillips screwdriver, remove the screws from the rear vent catalyst housing.
Support the cover with your hand.
Supplies and Equipment
Required: Phillips screwdriver, clean towels, rubber gloves for handling catalytic converter. Recommended: dust mask, vacuum, bristle or paint brush
6.The catalytic converter is accordion style and will pop out when the cover is removed. Remove the cover slowly to keep the catalytic converter in place.
CAUTION: DO NOT attempt to clean the catalytic converter or spray chemicals in this area.
7.Clean the housing:
-Hold the catalytic converter in place with one hand.
-Using a clean towel, wipe out any debris that has accumulated beneath the catalytic converter.
-Clean the outer cover and make sure the vent holes are not blocked.
8.Reattach the outer cover, making sure the vent holes are at the bottom.
CAUTION: Installing the outer cover upside down could result in excessive grease buildup and/or hot steam present when the oven door is opened.
9.Wipe down the back panel with a clean, damp towel.
10. Reinstall the air filter. The oven is ready to turn on.
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Oven Controls and Cooking
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Figure 4: Oven Controls
NOTE: Display options vary depending on which features are enabled.
Oven Controls
1.Menu Icon/Temperature Icon
Touch to turn the oven on and cook in menu cook mode (page 10).
NOTE: If Manual Mode is disabled, a temperature icon will be shown instead of the menu icon.
2.Manual Icon
Touch to turn the oven on and cook in manual cook mode (page 13). The Manual icon is only present if enabled (page 16).
3.“i” Icon
Touch to access Info Mode (page 15). The “i” icon is only displayed when the oven is off, warming up, cooling down, or in edit mode.
4.Off Icon
Touch to turn the oven off (cool down).
5.Edit Icon
The Edit icon will only be displayed when Edit Mode (page 23) is enabled. Touching this icon will allow you to edit existing
menu items.
6.Groups/Items (1-8 and 9-16)
The oven contains 16 food groups divided into 2 groups of 8. Each food group contains 16 items divided into 2 groups of 8.
7.Group Name
8.Set Temperature Toggle
The set temperature toggle will only be displayed when operating with two different set temperatures. Touch the toggle to view groups from the other set temperature.
9.Menu/Manual Toggle
The Menu/Manual toggle will only be displayed when manual cooking is enabled and will allow you to switch between menu mode (page 10) and manual mode (page 13).
10.More/Previous Groups or Items
This icon will only be displayed when using one set temperature. To view additional groups or items, touch “More Groups”
or “More Items.” Or, if on screen two, touch “Previous Groups” or “Previous Items.”
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Menu Cook Mode
The oven is preprogrammed with recipe settings at the time of manufacture and is ready to operate out of the box. New menu settings can be loaded via USB (page 21) or programmed manually (page 23).
If settings are not present, the oven will cook only in manual mode (page 13).
This oven uses impingement and microwave to cook food faster than traditional cooking methods. Air enters the cavity from the top and bottom using a single fan. Because of this design and to ensure uniformity of cooking, the oven must be operated only while the bottom jetplate is in place. While the bottom jetplate is removable for cleaning, it is not removable for cooking. Without the bottom jetplate in place, the oven will not deliver the proper cooking performance to either the top or bottom of the food item. Additionally, oven damage may result.
The sequence of the steps below may vary, and some may not apply.
Step 1: Touch “Menu” or the Oven Set Temperature Icon to Turn the Oven On
Step 2: Select Cook Temperature
NOTE: If the temperatures are the same, or if Manual Mode is disabled, this screen will be bypassed.
Step 3: Warming Up
NOTE: When the oven is done warming up, it will “soak” for an additional eight minutes. “Soaking” ensures the cavity surfaces absorb enough heat so that cooking will not be affected.
Step 4: Place Food in the Oven
WARNING: Inside of oven and oven door are hot!
Step 5: Select a Group
NOTE: Touch “More Groups” to view additional groups.
Step 6: Select an Item
NOTE: Touch “More Items” to view additional items.
Step 7: Cooking
NOTE: To immediately terminate a cook cycle, touch “STOP.”
NOTE: If the oven door is opened during a cook cycle, the cycle will pause until the door is closed. Touch “YES” to resume.
Step 8: Check/Remove Food from Oven
WARNING: Dish/inside of oven and door are hot!
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Step 9: Cook More / Brown More / Cook & Brown More
NOTE: This option must be enabled in order to cook an item beyond its original cook time (see page 15).
To cook an item longer than its original cook time, touch one of the icons on the screen:
-Touch “Cook More” if the inside of the food item requires cooking.
-Touch “Brown More” if the outside of the food item requires browning or crisping.
-Touch “Cook & Brown More” if both the inside and outside of the food item require cooking.
Selecting one of these options will cook the item for 20% of the last cook time selected. The oven will cook at the settings listed below:
-Cook More: 10% air, 100% microwave
-Brown More: 100% air, 0% microwave
-Cook & Brown More: 100% air, 100% microwave
Step 10: Cooling Down
When finished cooking for the day, touch “OFF” to turn the oven off and begin cooling down.