Headquarter: 1250 Victoria street CARSON, CA 90746
& Canada Toll Free 800-627-0032
TEL: (562)981-0123
FAX: (562)981-0124 www.turboairinc.com 0210001
Commercial
Refrigerator & Freezer
Service Manual
Model No.: TGM-69R
TGM-48R
TGM-45R
TGM-35R
TGM-33R
TGM-22R
TGM-14R
TGM-11R
TGM-5R
TGF-23F
TGF-13F
TGF-9F
Commercial
Refrigerator
Service Manual
Model No.: TGM-69R TGM-48R TGM-45R TGM-35R TGM-33R TGM-22R TGM-14R TGM-11R TGM-5R
TABLE OF CONTENTS
<REFRIGERATOR>
1. |
FEATURE CHART ............................................................................................................ 2 |
2. WIRING DIAGRAM ........................................................................................................... 9 |
|
3. REFRIGERANT CYCLE DIAGRAM ............................................................................. 13 |
|
4. SPECIFICATION OF MAIN COMPONENTS ............................................................... 14 |
|
5. TROUBLE SHOOTING CHART .................................................................................... 17 |
|
1. REFRIGERATION SYSTEM |
................................................................................................................... |
17 |
|
2. REFRIGERATION SYSTEM ................................................................................................................... |
18 |
||
3. LIGHTING SYSTEM ................................................................................................................................. |
19 |
||
4. NOISE LEVEL |
.......................................................................................................................................... |
20 |
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||
6. PARTS DIAGRAM .......................................................................................................... 21
1. CASTER PARTS |
...................................................................................................................................... |
21 |
||||
2. COMPRESSOR PARTS .......................................................................................................................... |
22 |
|||||
3. DOOR PARTS |
|
.......................................................................................................................................... |
26 |
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4. EVAPORATOR PARTS ........................................................................................................................... |
30 |
|||||
5. LIGHTING PARTS .................................................................................................................................... |
36 |
|||||
6. SHELF PARTS |
......................................................................................................................................... |
40 |
||||
7. ADVERTISING & ADVERTISING FRAME PARTS ............................................................................... |
41 |
|||||
8. GRILL PARTS |
........................................................................................................................................... |
43 |
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7. PARTS LIST .................................................................................................................... 44 |
||||||
8. REPLACEMENT OF MAIN COMPONENTS ............................................................... 51 |
||||||
1. LAMP |
......................................................................................................................................................... |
51 |
||||
2. THERMOSTAT AND LIGHT SWITCH ................................................................................................... |
59 |
|||||
3. COOLING FAN MOTOR & BLADE |
......................................................................................................... |
64 |
||||
4. CONDENSER FAN MOTOR & BLADE .................................................................................................. |
75 |
|||||
5. DOOR |
........................................................................................................................................................ |
78 |
||||
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<FREEZER>
1. |
FEATURE CHART........................................................................................................... 81 |
|||
2. |
PART DETAILS ............................................................................................................... 84 |
|||
3. |
WIRING DIAGRAM ......................................................................................................... 86 |
|||
4. |
SPECIFICATION OF MAIN COMPONENTS |
............................................................... 88 |
||
5. |
ELECTRONIC CONTROLLER INSTRUCTION ........................................................... 90 |
|||
6. |
PART LIST ....................................................................................................................... 95 |
|||
7. |
REPLACEMENT OF MAIN COMPONENT .................................................................. 95 |
|||
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7-1. BOTTOM GRILLE PARTS ................................................................................................................... 99 |
|||
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7-2. REPLACING DOOR |
........................................................................................................................... |
103 |
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1
1. FEATURE CHART
• Model : TGM-69R
DOOR HANDLE
GLASS DOOR
BOTTOM GRILL
SIGN PANEL
LEVELING LEG
< FRONT >
EVAPORATOR FAN BLADE
LAMP SWITCH |
EVAPORATOR FAN MOTOR |
LAMP |
EVAPORATOR COIL |
|
KNOB |
|
EVAPORATOR |
|
DRAIN PAN |
|
SHELF |
|
CONDENSER COIL |
DRAIN PAN
COMPRESSOR
< SIDE >
2
FEATURE CHART
• Model : TGM-48R, 45R, 35R, 33R
SIGN PANEL
DOOR
DOOR HANDLE
BOTTOM GRILL
LEVELING LEG
< FRONT > |
|
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• Model : TGM-48R, 35R |
EVAPORATOR COIL |
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||
FLOURESCENT |
EVAPORATOR FAN MOTOR |
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LAMP |
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EVAORATOR |
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THERMOSTAT |
FAN BLADE |
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FLOURESCENT |
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LAMP |
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SHELF |
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CONDENSER FAN BLADE |
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CONDENSER |
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FAN MOTOR |
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TRAYDRAIN PAN |
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COMPRESSOR |
|
CONDENSER COIL |
||
< SIDE >
3
FEATURE CHART
• Model : TGM-45R, 33R
EVAPORATOR COIL
CONDENSER |
COMPRESSOR |
COIL |
|
|
DRAIN PAN |
< SIDE >
• Model : TGM-22R
SIGN 
PANEL
SHELF |
BOTTOM GRILL
DOOR GLASS
LEVELING 
LEG
< FRONT >
4
FEATURE CHART
• Model : TGM-22R
EVAPORATOR |
EVAPORATOR |
THERMOSTAT FAN MOTOR |
FAN BLADE EVAPORATOR COIL |
BALLAST |
|
SIGN PANEL |
|
FLUORES |
|
-CENT LAMP |
|
DOOR HINGE |
DRAIN ELBOW |
TOP |
|
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DRAIN HOSE |
|
SUCTION PIPE |
|
-COVER |
HANDLE |
|
DOOR HINGE |
|
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BOTTOM |
COMPRESSOR |
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||
CONDENSER |
DRAIN PAN |
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COIL |
||
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CONDENSER FAN BLADE CONDENSER FAN MOTOR |
< SIDE >
• Model : TGM-14R
SIGN PANEL
SHELF
BOTTOM GRILL
DOOR GLASS
LEVELING LEG
< FRONT >
5
FEATURE CHART
• Model : TGM-14R |
EVAPORATOR FAN MOTOR |
EVAPORATOR COIL |
BALLAST |
|
|
SIGN PANEL |
|
|
FLUORES |
|
|
-CENT LAMP |
|
|
DOOR HANDLE |
DRAIN PAN |
|
CONDENSER COIL |
COMPRESSOR |
|
CONDENSER FAN MOTOR |
||
|
|
< SIDE > |
• Model : TGM-11R |
|
FLUORESCENT |
SIGN PANEL |
LAMP |
STICKER |
SHELF |
|
BOTTOM GRILL 
LEVELING LEG 
< FRONT >
6
FEATURE CHART
EVAPORAOR
FAN MOTOR
• Model : TGM-11R
EVAPORATOR
FAN BLADE
EVAPORATOR
COIL
CONDENSER
FAN MOTOR
CONDENSER 
FAN BLADE
COMPRESSOR
CONDENSER 
COIL
DRAIN PAN
< SIDE >
• Model : TGM-5R
THERMOSTAT |
CONTROL BOX |
FLUORE SCENT LAMP |
EVAPORATOR |
SHELF |
DRAIN PAN |
GASKET
LAMP SWITCH |
DOOR |
|
< FRONT >
7
FEATURE CHART
• Model : TGM-5R
DOOR HANDLE 
CONDENSER
LEVELING LEG
< SIDE >
8
9
48R-TGM : Model •
POWER
WH
E
BK
WH
YW YW
|
|
WH |
|
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F/L LAMP |
YW YW |
|
WH |
|
WH YW YW |
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F/L LAMP |
|
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WH |
YW YW |
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BL |
WH |
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BALLAST BL RD |
|
|
RD |
|
BK |
LAMP |
|
|
SWITCH
WH
COOLING
MOTOR (2)
WH
CONDENSING
MOTOR
GY
WH |
BK GY |
CO MP
S/C
BK
LAMP
SWITCH BK
RD
BALLAST BL RD BL
WH
F/L LAMP
WH
WH
F/L LAMP
WH
BK
COOLING
MOTOR (1)
BK
BK
THERMOSTAT
BK
69R-TGM : Model • |
WIRING .2 |
|
DIAGRAM |
WIRING DIAGRAM
• Model : TGM-45R
3
4
• Model : TGM-35R
10
WIRING DIAGRAM
• Model : TGM-33R
3
4
F/L Lamp(17W) |
F/L Lamp(17W) |
• Model : TGM-22R
11
WIRING DIAGRAM
• Model : TGM-14R
• Model : TGM-11R
|
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BK |
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BK |
BK |
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THERMOSTAT |
3 |
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4 |
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BK |
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GY |
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WH |
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WH |
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A 3 |
M |
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G/S |
FL |
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OL |
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(13W) |
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F/M1 |
F/M2 |
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WH |
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1 |
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2 |
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WH |
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PK |
BR |
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BL |
||
BK |
WH |
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R/C |
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BALLAST(13W) |
BL |
|||
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GN |
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S/V |
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COMPRESSOR & P-RELAY |
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POWER PLUG |
WH |
WH |
WH |
WH |
|
• Model : TGM-5R
12
3. REFRIGERANT CYCLE DIAGRAM
•All the models choose R-134a as a refrigerant. R-134a is CFC-Free.
13
4. SPECIFICATION OF MAIN COMPONENTS
1. COMPRESSOR
MODEL |
PART NAME |
PART NO. |
HORSE |
CAPACITY |
TYPE OF |
INPUT |
MAKER |
|
POWER |
MOTOR |
|||||||
|
|
|
|
|
|
|||
TGM69R |
AKA4482YXA |
30200K2900 |
3/4 HP |
8,200 BTU/h |
CSIR |
1,190W |
TECUMSEH |
|
TGM48R |
|
|
|
7,880 BTU/h |
|
|
|
|
TGM45R |
AKA4476YXA |
30200A4700 |
1/2 HP |
CSIR |
750W |
TECUMSEH |
||
(856 Kcal/h) |
||||||||
TGM35R |
|
|
|
|
|
|
||
|
|
|
|
|
|
|
||
TGM33R |
AEA4448YXA |
30200J2100 |
1/3 HP |
4,650 BTU/h |
CSIR |
457W |
TECUMSEH |
|
TGM22R |
|
|
|
2,080 BTU/h |
|
|
|
|
TGM14R |
HBL27YE-1 |
3952127G10 |
1/3 HP |
CSR |
220W |
DAEWOO |
||
(226 Kcal/h) |
||||||||
TGM11R |
|
|
|
|
|
|
||
|
|
|
|
|
|
|
||
TGM5R |
HFL11Y-1 |
3953111E10 |
1/10 HP |
874 BTU/h (95Kcal/h) |
RSIR |
107W |
DAEWOO |
|
|
|
|
|
|
|
|
|
2. COMPRESSOR RELAY, OVERLOAD
MODEL |
PART NAME |
PART NO. |
MAKER |
OVERLOAD |
PART NO. |
MAKER |
|
TGM69R |
820ARR2B19 |
- |
TECUMSEH |
8300MRAK30 |
- |
TECUMSEH |
|
TGM48R |
|
|
|
|
|
|
|
TGM45R |
82498-1 |
- |
TECUMSEH |
8300MRAM53 |
- |
TECUMSEH |
|
TGM35R |
|
|
|
|
|
|
|
TGM33R |
820RR12E72 |
|
TECUMSEH |
8300MRTM75 |
|
TECUMSEH |
|
TGM22R |
PTC 068 |
3017906900 |
DAEWOO |
4TM-783RHB |
3817908600 |
TEXAS INSTRUMENT |
|
TGM14R |
PTC 068 |
3017906900 |
DAEWOO |
4TM-783SHB |
3817910600 |
TEXAS INSTRUMENT |
|
TGM11R |
|||||||
|
|
|
|
|
|
||
TGM5R |
PTC 068 |
3017906900 |
DAEWOO |
4TM-293THB |
3817906500 |
TEXAS INSTRUMENT |
3. COMPRESSOR CAPACITOR
MODEL |
PART NAME |
PART NO. |
MAKER |
RUNNING |
PART NO. |
MAKER |
|
TGM69R |
- |
- |
- |
- |
- |
- |
|
TGM48R |
125V |
|
|
|
|
|
|
TGM45R |
- |
TECUMSEH |
- |
- |
TECUMSEH |
||
378~445MFD |
|||||||
TGM35R |
|
|
|
|
|
||
|
|
|
|
|
|
||
TGM22R |
220V 100 |
401RD35050 |
DAEWOO |
230V 10 |
400EL15130 |
DAEWOO |
|
TGM14R |
220V 100 |
401RD35050 |
DAEWOO |
230V 10 |
400EL15130 |
DAEWOO |
|
TGM11R |
220V 100 |
401RD35050 |
DAEWOO |
230V 10 |
400EL15130 |
DAEWOO |
|
|
|
|
|
|
|
|
14
SPECIFICATION OF MAIN COMPONENTS
4. CONDENSER FAN MOTOR
MODEL |
PART NAME |
|
PART NO. |
POLE |
INPUT |
TYPE |
BLADE |
MAKER |
||
|
(NUMBER) |
|||||||||
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||
TGM69R |
|
|
|
|
|
|
|
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|
|
TGM48R |
|
|
|
|
|
|
Shaded Pole |
Aluminum |
|
|
TGM45R |
IS-4420DWSG-1 |
|
3963220410 |
4P |
47W |
SUNGSHIN |
||||
|
Induction |
(5) |
||||||||
TGM35R |
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
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TGM33R |
|
|
|
|
|
|
|
|
|
|
TGM22R |
IS-4420DWSR-1 |
|
3963229000 |
4P |
47W |
Shaded Pole |
Aluminum |
SUNGSHIN |
||
|
Induction |
(5) |
||||||||
|
|
|
|
|
|
|
|
|||
TGM14R |
IS-3225DWSQ-2 |
|
3963326710 |
2P |
36W |
Shaded Pole |
Zytel |
SUNGSHIN |
||
TGM11R |
|
Induction |
(6) |
|||||||
|
|
|
|
|
|
|
||||
|
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|
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|
|||
5. EVAPORATOR FAN MOTOR |
|
|
|
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|
|
||||
|
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|
MODEL |
PART NAME |
|
PART NO. |
POLE |
INPUT |
TYPE |
BLADE |
MAKER |
||
|
(NUMBER) |
|||||||||
|
|
|
|
|
|
|
|
|
||
TGM69R |
IS-4420DWSN-2A |
|
396328120 |
4P |
43W |
Shaded Pole |
Aluminum |
SUNGSHIN |
||
|
Induction |
(5) |
||||||||
|
|
|
|
|
|
|
|
|||
TGM48R |
IS-3220DWSF |
|
3963220501 |
2P |
18W |
Shaded Pole |
Zytel |
SUNGSHIN |
||
|
Induction |
(3) |
||||||||
|
|
|
|
|
|
|
|
|||
TGM45R |
IS-3225DWSL-1 |
|
3963329510 |
2P |
18W |
Shaded Pole |
Zytel |
SUNGSHIN |
||
|
Induction |
(6) |
||||||||
|
|
|
|
|
|
|
|
|||
TGM35R |
IS-3220DWSF |
|
3963220501 |
2P |
18W |
Shaded Pole |
Zytel |
SUNGSHIN |
||
|
Induction |
(3) |
||||||||
|
|
|
|
|
|
|
|
|||
TGM33R |
IS-3225DWSL-1 |
|
3963329510 |
2P |
18W |
Shaded Pole |
Zytel |
SUNGSHIN |
||
|
Induction |
(6) |
||||||||
|
|
|
|
|
|
|
|
|||
TGM22R |
IS-3210DWSB-2 |
|
3963328610 |
2P |
16W |
Shaded Pole |
ABS |
SUNGSHIN |
||
|
Induction |
(4) |
||||||||
|
|
|
|
|
|
|
|
|||
TGM14R |
IS-4420DWSN-2 |
|
3963328110 |
4P |
43W |
Shaded Pole |
Aluminum |
SUNGSHIN |
||
|
Induction |
(5) |
||||||||
|
|
|
|
|
|
|
|
|||
TGM11R |
IS-3210DWSB-3 |
|
3963328620 |
2P |
16W |
Shaded Pole |
ABS |
SUNGSHIN |
||
|
Induction |
(4) |
||||||||
|
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|
|
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|||
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||
6. THERMOSTAT |
|
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||
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|
|
MODEL |
PART NAME |
|
PART NO. |
TYPE |
|
|
MAKER |
|||
TGM69R |
K55-Q5606 |
|
|
30283K0110 |
C.C.I |
|
|
RANCO |
||
TGM48R |
K55-Q5605 |
|
|
30283K0100 |
C.C.I |
|
|
RANCO |
||
TGM45R |
|
|
|
|
|
|
|
|
|
|
TGM35R |
K55-Q5602 |
|
|
30283D0700 |
C.C.I |
|
|
RANCO |
||
TGM33R |
|
|
|
|
||||||
|
|
|
|
|
|
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|
|
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TGM22R |
|
|
|
|
|
|
|
|
|
|
TGM14R |
K61-Q5603 |
|
|
30283D0800 |
C.C.I |
|
|
RANCO |
||
TGM11R |
|
|
|
|
||||||
|
|
|
|
|
|
|
|
|
|
|
TGM5R |
PFN-110U-02D |
|
3018301001 |
NORMAL |
|
|
PACIFIC |
|||
GNF-110U-02D |
|
NORMAL |
|
SHINHAN |
||||||
|
|
|
|
|
||||||
15
SPECIFICATION OF MAIN COMPONENTS
7. BALLAST
MODEL |
PART NAME |
PART NO. |
QTY |
WATT |
CURRENT |
TYPE |
||
ADVANCE |
MAGNETEK |
|||||||
|
|
|
|
|
|
|||
TGM69R |
R-2P32-TP |
M232SR120C |
30285D0500 |
2 |
32W |
0.61A |
Rapid |
|
TGM48R |
R-2P32-TP |
M-232SR120C |
30285D0500 |
1 |
32W |
0.61A |
Rapid |
|
TGM45R |
R-1P32-TP |
M-132R120C |
30285A0700 |
1 |
32W |
0.32A |
Rapid |
|
R-2P825-TP |
731-L-TC-P |
30285J1200 |
1 |
25W |
0.30A |
Rapid |
||
|
||||||||
TGM35R |
R-1P32-TP |
M-132R120C |
30285A0700 |
1 |
32W |
0.32A |
Rapid |
|
R-1P825-TP |
727-L-TC-P |
30285J1200 |
1 |
25W |
0.30A |
Rapid |
||
|
||||||||
TGM33R |
R-1P32-TP |
M-132R120C |
30285A0700 |
1 |
32W |
0.32A |
Rapid |
|
R-2P817-TP |
701-L-TC-P |
30285H1500 |
1 |
17W |
0.39A |
Rapid |
||
|
||||||||
TGM22R |
R-2P817-TP |
701-L-TC-P |
30285H1500 |
1 |
17W |
0.39A |
Rapid |
|
TGM14R |
|
|
|
2 |
|
|
|
|
TGM11R |
DD22B (MAKER : DONGDO) |
30200A0140 |
1 |
13W |
0.28A |
Preheated |
||
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8. FLUORESCENT LAMP
MODEL |
PART NAME |
PART NO. |
QTY |
WATT |
LENGTH |
DESCRIPTION |
BULB |
MAKER |
|
TGM69R |
F32T8/TL850 |
30200D2800 |
4 |
32W |
48” |
TL80, 5000K |
T8 |
|
|
TGM48R |
F32T8/TL850 |
30200D2800 |
2 |
32W |
48” |
TL80, 5000K |
T8 |
|
|
TGM45R |
F32T8/TL850 |
30200D2800 |
1 |
32W |
48” |
TL80, 5000K |
T8 |
|
|
F25T8/TL950 |
30236A0500 |
2 |
25W |
36” |
TL80, 5000K |
T8 |
|
||
|
|
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TGM35R |
F32T8/TL850 |
30200D2800 |
1 |
32W |
48” |
TL80, 5000K |
T8 |
PHILIPS |
|
F25T8/TL950 |
30236A0500 |
1 |
25W |
36” |
TL80, 5000K |
T8 |
or |
||
|
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TGM33R |
F32T8/TL850 |
30200D2800 |
1 |
32W |
48” |
TL80, 5000K |
T8 |
GE |
|
F17T8/TL950 |
30236H0500 |
2 |
25W |
36” |
TL80, 5000K |
T8 |
|
||
|
|
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TGM22R |
F17T8/TL950 |
30236H0500 |
2 |
17W |
24” |
TL80, 5000K |
T8 |
|
|
TGM14R |
F13T8/CW |
30236F0500 |
2 |
13W |
12” |
COOL WHITE, 4100K |
T8 |
|
|
TGM11R |
F13T8/CW |
30236F0500 |
1 |
13W |
12” |
COOL WHITE, 4100K |
T8 |
|
|
TGM5R |
F13T8/CW |
30236F0500 |
1 |
13W |
12” |
COOL WHITE, 4100K |
T8 |
|
9. LIGHT STATER
MODEL |
PART NAME |
PART NO. |
BASE |
MAKER |
TGM14R |
|
|
|
|
TGM11R |
FS-2 |
30236A0700 |
P21 |
OPO |
TGM5R |
|
|
|
|
10. LAMP SWITCH
MODEL |
TYPE |
PART NO. |
RATING |
MAKER |
ALL |
ROCKER SWITCH |
30281A0600 |
125V, 6A |
DAESUNG |
16
5. TROUBLE SHOOTING CHART
1. THE REFRIGERATOR DOES NOT COOLING
17
TROUBLE SHOOTING CHART
2. THE REFRIGERATOR DOES NOT COOLING WELL
18
TROUBLE SHOOTING CHART
3. LAMP DOES NOT LIGHT WELL
19
TROUBLE SHOOTING CHART
4. WHEN THERE IS A EXCESSIVE NOISE
20
6. PARTS DIAGRAM
1. CASTOR or LEVELING LEG PARTS
•Model : TGM-69R, 48R, 45R, 35R, 33R, 22R, 14R (Option)
Castors
LEVELING LEG |
LEVELING LEG |
LEVELING LEG |
(TGM-14R, 11R) |
(TGM-5R) |
(TGM-69R, 48R, 45R, 35R, 22R, 33R) |
21
PARTS DIAGRAM
2. COMPRESSOR PARTS
•Model : TGM-69R, 48R, 45R, 35R, 33R
22
PARTS DIAGRAM
•Model : TGM-22R
23
PARTS DIAGRAM
•Model : TGM-14R, 11R
24
PARTS DIAGRAM
•Model : TGM-5R
25
PARTS DIAGRAM
3. DOOR PARTS
•Model : TGM-69R
Door Channel Top
Door Stopper Cushion
Rope
Roller
Door Gasket (Door *M)
Door Frame
Door Glass
Door Handle
Weight
Door Channel Right
Door Assembly*L |
Door Roller |
Door Assembly*R |
|
|
|
Door Assembly*M |
|
|
Door Channel Left |
Door Roller |
|
Door Channel Bottom
26
PARTS DIAGRAM
•Model : TGM-48R, 45R, 35R, 33R
27
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