Triton T41200BS Operating/safety Instructions Manual

tritontools.com

10A Belt Sander 4 "

Operating & Safety Instructions

Instructions d’utilisation
et consignes de sécurité

Instrucciones de
uso y de seguridad

Instruções de
Operação e Segurança

T4 1200BS

Version date: 10.12.18

6

3

2

3

1

4

5

8

7

1 2

9

7

3

2

1045

2 1

11
12

10

13

3

13

16 15 14

1

111312

3

GB

17

18

19

x2

20

21

4

GB

A

B

C

D

G

E

F

H

5

GB

Original Instructions

Introduction

Thank you for purchasing this Triton tool. This manual contains information necessary
for safe and effective operation of this product. This product has unique features and,
even if you are familiar with similar products, it is necessary to read this manual
carefully to ensure you fully understand the instructions. Ensure all users of the tool
read and fully understand this manual.

Description of Symbols

The rating plate on your tool may show symbols. These represent important information about
the product or instructions on its use.

Wear hearing protection
Wear eye protection
Wear breathing protection
Wear head protection

Wear hand protection

Read instruction manual

DO NOT use in rain or damp environments!

WARNING: Moving parts can cause crush and cut injuries.

Class II construction (double insulated for additional protection)

Environmental Protection
Waste electrical products should not be disposed of with household waste.
Please recycle where facilities exist. Check with your local authority or retailer
for recycling advice.

Specification

Model no: T41200BS

Voltage: 120V AC, 60Hz

Power cable length: 8ft 6-1/2"

Input power: 10A

Wheel speed: 2500/min

Belt speed under no load: 656–1312 ft/min

Protection class:

IP number: IP20

Sanding area: 4” x 6”

Sanding belt size: 4" x 24"

Sander dimensions (L x W x H): 16-1/8" x 7-1/8" x 7-1/8"

Weight: 13.23lb

Sound and vibration information:

Sound pressure LPA: 95.4dB(A)

Sound power LWA: 106.4dB(A)

Uncertainty K: 3dB

Weighted vibration ah (main handle): 4.92m/s

Weighted vibration ah (front handle): 6.70m/s

Uncertainty K: 1.5m/s

As part of our ongoing product development, specifications of Triton products may
alter without notice.

The sound intensity level for the operator may exceed 85dB(A) and sound protection
measures are necessary.

2

2

2

Conforms to relevant legislation and safety standards.

Caution!

Toxic fumes or gases!

WARNING: Always wear ear protection where the sound level exceeds 85dB(A) and limit the
time of exposure if necessary. If sound levels are uncomfortable, even with ear protection, stop
using the tool immediately and check the ear protection is correctly fitted and provides the
correct level of sound attenuation for the level of sound produced by your tool.

WARNING: User exposure to tool vibration can result in loss of sense of touch, numbness,
tingling and reduced ability to grip. Long-term exposure can lead to a chronic condition. If
necessary, limit the length of time exposed to vibration and use anti-vibration gloves. Do not
operate the tool with hands below a normal comfortable temperature, as vibration will have a
greater effect. Use the figures provided in the specification relating to vibration to calculate the
duration and frequency of operating the tool.

Sound and vibration levels in the specification are determined according to EN60745 or
similar international standards. The figures represent normal use for the tool in normal
working conditions. A poorly maintained, incorrectly assembled, or misused tool, may produce
increased levels of noise and vibration. www.osha.europa.eu provides information on sound
and vibration levels in the workplace that may be useful to domestic users who use tools for
long periods of time.

6

GB

General Safety

Safety rules

1. KEEP GUARDS IN PLACE and in working order.

2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and
adjusting wrenches are removed from tool before turning it on.

3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.

4. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use power tools in damp or wet locations,
or expose them to rain. Keep work area well lighted.

5. KEEP CHILDREN AWAY. All visitors should be kept safe distance from work area.

6. MAKE WORKSHOP KID PROOF with padlocks, master switches, or by removing starter keys.

7. DON’T FORCE TOOL. It will do the job better and safer at the rate for which it was designed.

8. USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed.

9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When
using an extension cord, be sure to use one heavy enough to carry the current your product
will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and
overheating. Table A shows the correct size to use depending on cord length and nameplate
ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the
heavier the cord.

10. WEAR PROPER APPAREL Do not wear loose clothing, gloves, neckties, rings, bracelets, or

other jewelry which may get caught in moving parts. Nonslip footwear is recommended.
Wear protective hair covering to contain long hair.

11. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty.

Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.

12. SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using

your hand and it frees both hands to operate tool.

13. DON’T OVERREACH. Keep proper footing and balance at all times.

14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance.

Follow instructions for lubricating and changing accessories.

15. DISCONNECT TOOLS before servicing; when changing accessories, such as blades, bits,

cutters, and the like.

16. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off position

before plugging in.

17. USE RECOMMENDED ACCESSORIES. Consult the owner’s manual for recommended

accessories. The use of improper accessories may cause risk of injury to persons.

18. NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool

is unintentionally contacted.

19. CHECK DAMAGED PARTS. Before further use of the too., a guard or other part that is

damaged should be carefully checked to determine that it will operate properly and
perform its intended function - check for alignment of moving parts, binding of moving
parts, breakage of parts, mounting, and any other conditions that may affect its operation.
A guard or other part that is damaged should be properly repaired or replaced.

20. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of

the blade or cutter only.

21. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave tool until it

comes to a complete stop.

Table A

Volts Total length of cord in feet

Ampere Rating

More Than Not More Than Minimum gage for cord

0 6 18 16 16 14

6 10 18 16 14 12

10 12 16 16 14 12

12 16 14 12 Not Recommended

120 25 50 100 150

240 50 100 200 300

Grounding Instructions

1. All grounded, cord-connected tools:

In the event of a malfunction or breakdown, grounding provides a path of least resistance

for electric current to reduce the risk of electric shock. This tool is equipped with an electric
cord having an equipment-grounding conductor and a grounding plug. The plug must be
plugged into a matching outlet that is properly installed and grounded in accordance with
all local codes and ordinances.

Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed

by a qualified electrician.

Improper connection of the equipment-grounding conductor can result in a risk of electric

shock. The conductor with insulation having an outer surface that is green with or without
yellow stripes is the equipment-grounding conductor. If repair or replacement of the

electric cord or plug is necessary, do not connect the equipment-grounding conductor to
a live terminal.

Check with a qualified electrician or service personnel if the grounding instructions are not

completely understood, or if in doubt as to whether the tool is properly grounded.

Use only 3-wire extension cords that have 3-prong grounding plugs and 3 pole receptacles

that accept the tool’s plug.

Repair or replace damaged or worn cord immediately.

2. Grounded, cord-connected tools intended for use on a supply circuit having a nominal rating
less than 150 volts:

This tool is intended for use on a circuit that has an outlet that looks like the one illustrated
in Sketch A. The tool has a grounding plug that looks like the plug illustrated in Sketch A.
A temporary adapter, which looks like the adapter illustrated in Sketches B and C, may
be used to connect this plug to a 2-pole receptacle as shown in Sketch B if a properly
grounded outlet is not available. The temporary adapter should be used only until a properly
grounded outlet can be installed by a qualified electrician. (This adapter is not permitted in
Canada) The green-colored rigid ear, lug, and the like, extending from the adapter must be
connected to a permanent ground such as a properly grounded outlet box.

Grounding methods

METAL SCREW

COVER OF GROUNDED

OUTLET BOX

GROUNDING

(C)

PIN

ADAPTER

GROUNDING

(A)

MEANS

(B)

Sanding Tool Safety

WARNING!

• Hold the power tool by insulated handles or gripping surfaces only, because the

sanding belt/sheet may contact its own cord. Cutting a “live” wire may make exposed

metal parts of the power tool ‘live’ and could give the operator an electric shock.

• Use clamps or another practical way to secure the workpiece to a stable platform.

Holding the workpiece by hand or against the body makes it unstable and may lead to
loss of control.

• Recommendation that the tool always be supplied via a residual current device with

a rated residual current of 30 mA or less.

• If the replacement of the supply cord is necessary, this has to be done by the

manufacturer or his agent in order to avoid a safety hazard.

a. ALWAYS wear appropriate protective equipment, including a dust mask with a

minimum FFP2 rating, eye protection and ear defenders

b. Ensure all people in the vicinity of the work area are also equipped with suitable

personal protective equipment

c. Take special care when sanding some woods (such as beech, oak, mahogany and

teak), as the dust produced is toxic and can cause extreme reactions

d. NEVER use to process any materials containing asbestos. Consult a qualified

professional, if you are uncertain whether an object contains asbestos

e. DO NOT sand magnesium or alloys containing a high percentage of magnesium
f. Be aware of paint finishes or treatments that may have been applied to the material

that is being sanded. Many treatments can create dust that is toxic, or otherwise
harmful. If working on a building constructed prior to 1960, there is an increased chance of

encountering lead-based paints

g. The dust produced when sanding lead-based paints is particularly hazardous to

children, pregnant women, and people with high blood pressure. DO NOT allow these

people near to the work area, even if wearing appropriate personal protective equipment

h. Whenever possible, use a vacuum dust extraction system to control dust and waste
i. Be especially careful when using a machine for both wood and metal sanding.

Sparks from metal can easily ignite wood dust. ALWAYS clean your machine thoroughly

to reduce the risk of fire

j. Empty the dust bag or container (where applicable) frequently during use, before

taking breaks and after completion of sanding. Dust may be an explosion hazard. DO

NOT throw sanding dust into an open fire. Spontaneous combustion may occur when oil or
water particles come into contact with dust particles. Dispose of waste materials carefully
and in accordance with local laws and regulations.

k. Work surfaces and sandpaper can become very hot during use. If there is evidence of

burning (smoke or ash), from the work surface, stop and allow the material to cool.

DO NOT touch work surface or sandpaper until they have had time to cool

7

GB

l. DO NOT touch the moving sandpaper
m. ALWAYS switch off before you put the sander down
n. DO NOT use for wet sanding. Liquids entering the motor housing can cause severe electric

shocks

o. ALWAYS unplug the sander from the mains power supply before changing or

replacing sandpaper

Even when this tool is used as prescribed it is not possible to eliminate all residual

risk factors. If you are in any doubt as to safe use of this tool, do not use it

Product Familiarisation

1. Front Handle

2. Rear Handle

3. Mains Cord

4. Dust Extraction Port

5. Drive Belt Cover

6. Clamp Hole

7. Tracking Adjustment Knob

8. Sanding Belt

9. Lock-On Button

10. ON/OFF Trigger Switch

11. Speed Adjustment Dial

12. Vented Motor Cover

13. Brush Cover

14. Front Belt Roller

15. Belt Tension Lever

16. Drive Roller

Included Accessories:

17. Bench-Mounting Mat

18. 2 x Extra Sanding Belts

19. 2 x Inversion Clamp

20. Dust Collection Bag

21. Spare Drive Belt

Intended Use

Medium to heavy-duty belt sander for removing large amounts of material. For use on soft and
hard wood, and similar materials.

Unpacking Your Tool

• Carefully unpack and inspect your new tool. Familiarise yourself with all its features and
functions

• Ensure that all parts of the tool are present and in good condition. If any parts are missing
or damaged, have such parts replaced before attempting to use this tool

Before Use

WARNING: Ensure the tool is disconnected from the power supply before attaching or

changing any accessories, or making any adjustments.

Note: This sander is supplied fully assembled. It can be used immediately out of the box.

Connecting the Dust Collection Bag

• Connecting the tool to a vacuum cleaner or workshop dust extraction system is the
preferred method of dust extraction

• If vacuum dust extraction is unavailable, you must fit the supplied Dust Collection Bag (20)
to the Dust Extraction Port (4)

1. Locate the bayonet fitting, push on the Dust Collection Bag (Image A) and rotate until

locked. Ensure the Dust Collection Bag’s zip is closed

2. To remove the Dust Collection Bag, rotate outwards to disengage the bayonet, then pull off

WARNING: Remove and DO NOT use the Dust Collection Bag when sanding metal. Hot metal
particles and sparks could ignite residual wood dust, or cause the Dust Collection Bag to catch
fire. Always connect the sander to a vacuum cleaner or workshop dust extraction system when
sanding metal. Always clean the tool THOROUGHLY when switching from sanding wood to
sanding wood to sanding metal, and vice versa.

Selecting the right grade of sanding belt

• Different grades of sanding belt can be purchased from your local Triton stockist. Typical
grades are: Coarse (40 Grit), Medium (80 and 100 Grit) and Fine (120 Grit)

• Use Coarse grade to remove rough finishes, Medium grade to smooth the work, and Fine
grade for finishing

• Carry out a trial run on a scrap piece of material to determine the optimum grades of belt
for a particular job

• In order to take full advantage of your sander, always purchase good quality belts

Note: After sanding with a belt sander, an orbital sander can be used to provide a smoother
surface finish. This process will, however, lead to the loss of wood grain detail. Additional
sanding with an orbital sander is advisable if you plan to paint the wooden surface, or if you do
not need to maintain the visibility of the wood grain.

Attaching a sanding belt

WARNING: Always disconnect from the power supply before carrying out any inspection,

maintenance or cleaning.

1. Pull the Belt Tension Lever (15) to release the tension on the belt then slide off the old belt

(Image B)

2. Check the replacement belt is well jointed and is not frayed at the edges

3. Slip the new belt into position (Image C), making sure the rotation arrow on the inside of the

belt is pointing in the same direction as the arrow on the side of the sander

4. Push the Belt Tension Lever in (Image D) to increase the tension on the belt

5. Plug the sander into a power point and, maintaining a firm grip on the sander, squeeze the

ON/OFF Trigger Switch (10) and allow the belt to rotate for a short period

6. Whilst the belt is running, adjust the Tracking Adjustment Knob (7) to align the belt to the

centre of the Drive Roller (16). Repeat until the belt is correctly aligned (only slight rotation
of the knob is required to track the belt), then squeeze the ON/OFF Trigger Switch for a few
seconds to allow the belt to adjust. Run the sander for a minute or so to ensure the correct
alignment is achieved before using the sander on a workpiece

WARNING: Do not continue to use the sander if the sanding belt is worn or damaged.
WARNING: Do not use the same sanding belt for wood and metal. Metal particles become

embedded in the belt and will scour a wooden surface.

Operation

Switching ON and OFF

1. Press and hold the ON/OFF Trigger Switch (10) to activate the belt sander

2. Release the ON/OFF Trigger Switch to stop the belt sander

3. To lock the belt sander ON, press the ON/OFF Trigger Switch to activate the belt sander and

press the Lock-On Button (9) (Image E) to lock the ON/OFF Trigger Switch ON

4. To de-activate, press the ON/OFF Trigger Switch, which clicks the Lock-On Button out, and

release the ON/OFF Trigger Switch to stop the belt sander

Adjusting the speed

• The speed can be adjusted to suit the material that requires sanding

• To adjust the speed, move the Speed Adjustment Dial (11) to the desired speed (Image F)

Note: When the Speed Adjustment Dial is set to the lowest speed setting ‘1’ the speed is
200m/min; when the Speed Adjustment Dial is set to the highest speed setting ‘7’ the speed
is 400m/min.

Sanding

WARNING: Always wear eye protection, an adequate dust mask, hearing protection, and

suitable gloves when working with this tool.

Note: Always use clamps to secure your workpiece to the workbench wherever possible.
WARNING: Do not use this sander for sanding magnesium.
Note: Always ensure the belt is in good condition.

1. Connect the tool to the power supply

2. Squeeze the ON/OFF Trigger Switch (10) and allow the belt to reach the desired speed

before lowering the belt on to the surface of the workpiece

3. If you require continuous operation, press the Lock-On Button (9)

4. Lower the unit onto the surface of the workpiece and apply slight pressure

5. Sand in the direction of the grain, in parallel, with overlapping strokes (Image G)

6. To remove paint or smooth very rough wood, sand across the grain at 45° in two directions,

and then finish in the direction of the grain

7. Lift the sander off the workpiece before switching off the power

8. Remember to keep hands away from the moving sanding belt, as it will continue to run for a

short time after the machine is switched OFF

Note: For optimum dust removal, empty the Dust Collection Bag (20) when it is no more than
half full.

WARNING: Do not use the Dust Collection Bag when sanding metal. The hot metal particles
could cause residual wood dust of the bag itself to catch fire. A vacuum cleaner adaptor can
be used to connect a household vacuum cleaner or workshop dust extraction system to the
sander. The adaptor fits into the Dust Extraction Port (4).

8

GB

Using the Inversion Clamp set

• The Inversion Clamps (19) set enables use of the Triton Belt Sander in an inverted position
(Image H). The sander must only be used in an inverted position when clamped securely to
a suitable structure with a solid, flat work surface

1. Invert the machine and place on a solid, flat work surface. Ensure the underside is flat and

there is sufficient access to accommodate the length of the G clamp bases

2. Insert the Inversion Clamps fully into the fixing positions on the sander. Ensure the vertical

threaded section of each Inversion Clamp is tight up against the edge of the work surface

3. Tighten the butterfly nuts so that the sander is securely clamped to the work surface

4. Fit the Dust Collection Bag (20) or compatible dust extraction system

5. Turn on the sander and use the Lock-On Button (9) to keep the sander running continuously

6. Check that the sanding belt is securely fixed to the sander and that it is correctly aligned

while the tool is operating. If necessary, switch the sander OFF and re-fix to the sander

WARNING: DO NOT use the sander inverted unless it is securely clamped to the work surface.
Note: When the belt sander is being clamped, use the Bench-Mounting Mat (17) beneath the

belt sander to protect the work surface from damage and to prevent the belt sander from
moving.

Accessories

• A full range of different grit sanding belts and accessories is available from your Triton
stockist. Spare parts can be obtained from toolsparesonline.com

Maintenance

WARNING: Always disconnect from the power supply before carrying out any inspection,

maintenance or cleaning.

Emptying the dust collection bag (if fitted)

WARNING: Always switch the belt sander OFF and disconnect from the power supply before

detaching the Dust Collection Bag (20) or dust extraction system.

1. To remove the Dust Collection Bag, rotate outwards to disengage the bayonet, then pull off

(Image A)

2. Unzip the Dust Collection Bag, empty, and refit (see ‘Connecting the Dust Collection Bag’)

Note: If the sanding dust contains harmful substances, such as particles from old paint,
varnish, surface coatings etc, always dispose of in accordance with laws and regulations.

Note: For optimum dust removal, empty the Dust Collection Bag when it is no more than
half full.

Note: Always clean the tool THOROUGHLY when switching from sanding wood to sanding metal
and vice versa.

General inspection

• Regularly check that all the fixing screws are tight. They may vibrate loose over time

• Inspect the mains cord of the tool, prior to each use, for damage or wear. Repairs should
be carried out by an authorised Triton service centre. This advice also applies to extension
cords used with this tool; always check for wear or damage and see the manufacturer of
the product for repairs, if possible

Cleaning

• Keep your tool clean at all times. Dirt and dust will cause internal parts to wear quickly and
shorten the machine’s service life. Clean the body of your machine with a soft brush, or
dry cloth. If available, use clean, dry, compressed air to blow through the ventilation holes

• Clean the tool casing with a soft damp cloth using a mild detergent. Do not use alcohol,
petrol or strong cleaning agents

• Never use caustic agents to clean plastic parts

Replacing the brushes:

WARNING: Ensure that the belt sander is switched OFF and the mains power cord is

unplugged from the power source before attempting to replace the brushes.

1. Locate the Vented Motor Cover (12) on the belt sander and the two screw-in Brush Covers
(13)

2. Remove the Brush Covers with a flat-tipped screwdriver, then remove the two brushes

3. Note the notches on the brush ends, which align with the fitment in the Brush Cover holes,
and place the new brush inside then screw the Brush Cover back in

Note: Fitting the new brushes can be done one at a time, but it is recommended that both
brushes be replaced during the same session.

4. Once both brushes have been replaced, plug the belt sander in to the power socket and
switch ON. Run the belt sander to test that the replacement has worked

5. If there is no power, retry from step 1. If there is still no power after a second attempt to fit
the brushes, see your Triton service technician

Changing the drive belt

Note: A spare drive belt is supplied with the sander. Further replacements and other spare

parts are available from your Triton stockist or from toolsparesonline.com.

1. Using a Phillips screwdriver, remove the screws holding the Drive Belt Cover (5) in place

2. Remove the worn belt by easing it off the bottom, larger drive pulley, and then lift away

3. Clean all dust and debris away, if any

4. Place the new drive belt over the top drive pulley and push onto the larger puller, then rotate
the belt until it is on both pulleys and located in the grooves of each pulley

5. Replace the Drive Belt Cover and screw the fixing screws tight

6. Test the belt sander on a low speed. If fitted correctly, the belt sander is ready to use

Contact

For technical or repair service advice, please contact the helpline on ([phone]

Web: tritontools.com/en-GB/Support
Address:

Powerbox
Boundary Way
Lufton Trading Estate
Yeovil, Somerset
BA22 8HZ, United Kingdom

Storage

• Store this tool carefully in a secure, dry place out of the reach of children

Disposal

Always adhere to national regulations when disposing of power tools that are no longer
functional and are not viable for repair.

• Do not dispose of power tools, or other waste electrical and electronic equipment (WEEE),

with household waste

• Contact your local waste disposal authority for information on the correct way to dispose

of power tools

Lubrication

• Slightly lubricate all moving parts at regular intervals with a suitable spray lubricant

Brushes

• Over time the carbon brushes inside the motor may become worn

• Excessively worn brushes may cause loss of power, intermittent failure, or visible sparking

• If you suspect that the brushes may be worn, both brushes will need replacing
simultaneously

9