Trane UV-SVN02B-EN, VUV 15, VUV 16, VUV 21 Installation Operation & Maintenance

Installation Operation & Maintenance
Vertical and Horizontal Classroom Unit Ventilators
Order No: UV-SVN02B-EN Date: February 2005
UV-SVN02B-EN
Notice
Notice
Warnings and Cautions appear at appropriate sections throughout this manual. Read these carefully.
- Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury
WARNING
CAUTION
- Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. It may also be used to alert against unsafe practices.
CAUTION
- Indicates a situation that may result in equipment or property damage only accidents.
Contents
UV-SVN002-EN 3
General Information 4 Receiving and Handling 8 Installation Drawings 9 Installation 19
Location Considerations 19
Unit Mounting 20
Piping Installation 24
Valves 27
Wiring 31
Electrical Data 42 Maintenance 43 Troubleshooting 47 Accessories
Wall Boxes 49
Related Literature 52
General Information
4 UV-SVN002-EN
Configuration
The classroom unit ventilator is config­ured in both a:
• horizontal (ceiling mount)
• vertical (floor mount) configuration. The units range from 750 cfm to 2000 cfm for the horizontal con­figuration, and from 750 cfm to 1500 cfm for the vertical configuration.
Cabinet
The units are constructed of 14- and 16­gauge zinc coated steel. All steel sur­faces are cleaned, phosphatized, rinsed and dried before application of final fin­ish paint. The paint is applied by an electrostatic powder spray system, min­imum thickness of 1.5 mil which results in an appliance grade finish.
Front Panels
The front panels are retained by Allen wrench operated locks which open with a 180-degree rotation. The vertical front panel is constructed of either 14 or 16 gauge material dependent upon model option selected.
End Pockets
Unit Ventilators are equipped with end pockets to provide field installation of valves, piping, and controls. The units have a large pipe access opening in both end pockets and large knockouts for piping and electrical connections. All electrical connections are made in the left-hand end pocket, with exception of units equipped with the electric heat­ing coil option.
Drain Pan
The drain pan is positively sloped in all planes to assure proper drainage and help eliminate the risk of microbial growth. To help ensure indoor air quali­ty, the drain pan is insulated on the bot­tom to help prevent condensate forma­tion. The drain pan can be easily removed for cleaning purposes. A drain plug is located on each end of the drain pan on the vertical unit. The drain pan is drilled-out and pitched toward the
cooling coil connection during assem­bly per model number selection.
Fanboard
The fanboard assembly is acoustically designed in a single, rigid assembly that includes the fans, fan housing, bearings, fan shaft and motor. The fan motor is mounted on the fanboard. The fanboard is made from 14 gauge galva­nized steel to resist corrosion and increase strength.
115V Motor
The motor is a single speed permanent split capacitor with thermal overload protection. A multiple tap auto-trans­former is wired to the motor to provide different speed settings. The motor speed is not affected by damper posi­tions. Standard motors are rated up to
0.25 ESP. High static motors are rated from 0.25 ESP to 0.45 ESP.
Motor bearings are permanently lubri­cated. Isolation of the motor is provided internally at the union shaft.
Sampling Chamber (Option) A sampling chamber is provided for housing the room air sensor whenever a unit mounted sensor is specified for Tracer ZN520 controls (Figure 1). The sampling chamber is placed below the air-coil where room air is continuously drawn into the chamber before being tempered by the coil. This ensures an accurate response to temperature changes in the room.
Filter
Standard units are equipped with a sin­gle 1-inch thick filter that is accessible without removal of the unit front panel. Filter options include throw-away and permanent renewable.
Dynamic air barrier units contain two filters (1-standard/1-return air). The return air filter requires front panel removal for filter access.
OA/RA Damper
Trane unit ventilators are equipped with dual blade type mixing damper to ensure proper modulation and mixing of return and outdoor air designed in accordance to ARI 840. A splitter is placed between the damper blades to separate the fresh-air and return-air compartments to prevent draft blow­through.
An ultra low-leak damper seal is applied on all vertical unit configura­tions. The seal consist of a medium density, closed-cell neoprene material. The seal is fixed and not part of the damper assembly. The outside-air damper closes into the closed cell neo­prene material, providing a positive pressure seal.
Figure 1: Sampling Chamber
General Information
UV-SVN002-EN 5
OA/RA Actuator (Option) The OA/RA actuator provides true spring return operation for positive close-off of the OA/RA damper. The spring return system of the actuator closes the outside damper if power is lost to the building. When ordered with factory mounted controls, the actuator is 3-point floating. A 2 to 10 VDC actua­tor is also available when other than Trane controls is required. See Table 1 for technical data of the OA/RA actua­tor.
Face and Bypass (Option) The face and bypass option consist of an actuator, damper blade and 2-posi­tion water valve (option).
During bypass mode, the damper moves to prevent air from traveling through the coil. The damper blade is tightly sealed to eliminate heat pickup while in the full bypass mode.
A two-position isolation valve control (option) further enhances this system by closing off all water flow to the coil during full bypass operation. 2-pipe main steam systems utilize the face and bypass as part of the standard opera­tion and may incorporate the optional isolation valve.
Face and Bypass Actuator
(option) The face and bypass damper actuator incorporates a direct couple design for both the horizontal and the vertical con­figurations. The actuator is provided with electronic protection against over­load. It does not contain, nor require a limit switch. When reaching the damper end position, the actuator automatically stops. The gears can be manually disen­gaged with a button on the actuator housing.
See Table 2 for technical data.
Power Supply
24VAC + 20% 50/60HZ 24VAC + 10%
Power Consumption
Running: 2.5W Holding: 1W
Transformer Sizing
5VA (class 2 power source)
Overload Protection
Electronic throughout 0 to 95-degree rotation
Control Signal
2-10 VDC 3 point floating w/ Trane controls
Rotation Angle
95-degree max.
Adjustable w mechanical stop Torque 35-inch/lb Rotation
Direction
Spring return reversible w/
CW/CCW mounting Position
Indication
Visual indicator, 0 to 95-degrees
Run Time 90-second constant
Noise Level Running: 30dB
Power Supply
24VAC + 20% 50/60HZ 24VAC +
10%
Power Consumption
2W
Transformer Sizing
3VA (class 2 power source)
Manual Override External push button
Control Signal 3 point floating w/ Trane controls
Rotation Angle
95-degree max.
Adjustable w mechanical stop Torque 35-inch/lb Rotation
Direction
Reversible with switch L/R
Position Indication
Clip-on indicator
Run Time 90-second constant
Noise Level Less than 35dB
Table 1: Technical Data for OA/RA actuator
Table 2: Technical Data for face & bypass actuator
General Information
6 UV-SVN002-EN
Modulating Water Valves (Option) The modulating control valve option provides optimum control of hot and chilled water flow in various heating and cooling applications. They are designed to provide sinusoidal valve actuator travel and operate silently, resisting water hammer.
The actuator on the valve is a 24V, 3­point floating type. See Table 3 for more technical data.
Isolation Valves (Option) The isolation valves are two position 24V, spring return type. They provide added control in heating and cooling applications when used in conjunction with the face and bypass damper.
On heating coils and two-pipe change­over applications, the valve is a normal­ly open type to prevent the coil from freezing in case of power loss.
For cooling, the valve is normally closed and opens when there is a call for cooling. See Table 4, for more tech­nical data.
Power Supply 24V - 50/60 Hz
Power Consumption 4W
Maximum Duty Cycle 15%
Nominal Timing 120 sec.
Operating Ambient Temperature
0 to 65 C
32 to 150 F
Min./Max Fluid Temperatures
1 to 95 C
34 to 203 F
Operating Pressure Differential
Max. - 4 bar (60 psi)
Pressure Rating
Static- 20 bar (300psi)
Burst- 100 bar
(1500 psi)
Flow Characteristics Linear
Power Supply 24V - 50/60 Hz
Power Consumption 5W
Max. Fluid Temp. 200 F/ 94 C
Min. Fluid Temp. 34 F / 1 C
Max. Operating Pressure
300 psi
Max. Close-off Pressure
1/2” = 30 psi 3/4” = 20 psi
1” = 15 psi
Table 3: Technical Data for Modulating Water Valves
Table 4: Technical Data for Isolation Water Valves
General Information
UV-SVN002-EN 7
Unit Ventilator Controls
Controls are provided either by Trane as a factory-mounted option or furnished by an outside vendor and mounted at the job-site.
Units constructed for field installation of controls are shipped with one of the following type of controls:
No Controls/Field Installation:
(Option) The unit comes equipped with an auto transformer, fan speed switch and damper blade only.
End Device Package (EDP)
: This option pre-wires optional control components to a terminal strip for wiring field provided controller and temperature sensor.
NOTE: For controller operation mal­function of any non-Trane, field­installed controls, consult the literature or technical support of the controls manufacturer.
Trane offers Direct Digital Controls for the unit ventilator. The ZN520 (See Figure 2) unit controller is designed to provide control of the classroom unit ventilator and the fan coil products and adds increased functionality to the unit ventilator.
When Trane controls are ordered for an installation, the controls are shipped already installed and factory-tested to ensure proper operation at start-up.
NOTE: For more details on the ZN520 unit controller option or operation and service/replacement issues, please refer to
CNT-SVX04A-EN:
Tracer ZN520 Unit
Controller IOP.
Automatic Controls
Regardless of type of controls, all sys­tems provide a sequence of operation designed to provide rapid warm-up of the room and increase ventilation while offsetting overheating.
In addition, air conditioning installa­tions will usually provide a means of system changeover from heating to cooling as well as provisions for draw­ing a pre-determined amount of outside air into the room.
Unit Switch
The unit “On-Off” switch, provided by Trane, is typically housed in the control box mounted in the left hand end pock­et immediately below the discharge grille.
When Trane ZN520 unit controllers are used, the unit switch is located on the switch module in the end pocket behind the front panel rather than below the grille.
Figure 2: ZN520 unit controller
Receiving and Handling
8 UV-SVN002-EN
The unit ventilator is packaged in clear stretch wrap and protective to allow for immediate visual inspection. Vertical units are also shipped with a protective cardboard cover to help prevent scratching and other cosmetic blemish­es during transport (Figure 3). Horizontal units are shipped with card­board blocking on all edges for protec­tion during shipping (Figure 4).
NOTE:
Before unwrapping, make a visual inspection of the unit for any damage that may have occurred during shipping. All orders are shipped FOB (Free on Board) from the factory, there­fore any claims must be made with the delivering carrier.
Following visual inspection, carefully begin the following procedures:
1. Carefully remove the stretch wrap and the top cardboard cover.
If end covers have been
ordered for vertical units, the panel will already be mounted to the unit.
2. Remove remaining cardboard blocking
3. Remove the front (vertical) or bottom (horizontal) access panel with a 7/32” Allen wrench.
4. Verify nameplate sales order number is correct.
5. Remove shipping bracket from the lower rear corners of the unit and shipping skid. Access to the screws holding unit to the skid is obtained inside the unit.
6. Rotate fan wheels manually. Wheels should move freely and be in proper alignment. Visually inspect the fan area for obstru-
tions or shipping damage.
7. Remove all applicable knock­outs for coil piping and electrical connections.
See
Figures 6 thru 14
Figure 3: Vertical unit ventilator as shipped.
Figure 5: Shipping skid
removal
Figure 4: Horizontal unit ventilator as shipped.
UV-SVN002-EN 9
Installation Drawings
VUV 15-1/4” Depth
Figure 6: Standard depth vertical unit ventilator dimensional data
Unit Size
# of Fans A B
075 2 69” 42”
100 3 81” 54”
125 4 93” 66”
150 5 105” 78”
30"
1 3/4"
1"
10 7/8"
13 1/2" 13 1/2"
1 3/4"
3/4"
(2)-10 1/2" x 7 1/4" K.O..
FOR PIPING OR
ELECTRICAL
(2)-6" x 6" K.O. FOR PIPING OR ELECTRICAL
OPTIONAL F.A. OPENING
B A
BACK VIEW SIDE VIEW
(2)-9" x 9" KNOCKOUTS IN BOTTOM
TOP VIEW
15 1/4"
1 3/8" 2 1/2"
8 7/8"
20 1/2"
4"
4 1/8"
20"
10 7/8"
2 1/2"
1/2"
13" 2"
LEFT-HAND
END POCKET
ISO VIEW
NOTE:
UNIT LENGTH DOES NOT INCLUDE 5/8" END COVERS.
THE POWER CONNECTION IS MADE IN THE LEFT HAND END POCKET FOR ALL OPTIONS EXCEPT ELECTRIC HEAT. THE POWER CONNECTION FOR ELECTRIC HEAT IS MADE IN THE RIGHT HAND END POCKET.
NOTE:
FOR UNITS EQUIPPED WITH CROSS-
(2)-3 3/4" x 8 7/8" CUTOUT FOR ELECTRICAL
RIGHT-HAND END POCKET
OVER PIPING: PIPING ENDS ARE FLUSH WITH UNIT END AND ARE RECESSED IN CUTOUT SPACE PROVIDED AS SHOWN.
CROSSOVER PIPING IS EITHER 1-3/8" OD OR 2-1/8" OD.
Installation Drawings
VUV 16-1/4” Depth
10 UV-SVN002-EN
Figure 7: 1-inch falseback vertical unit ventilator dimensional data
Unit Size
# of Fans A B
075 2 69” 42”
100 3 81” 54”
125 4 93” 66”
150 5 105” 78”
30"
(2)-10 1/2" x 7 1/4" K.O..
(2)-6" x 6" K.O. FOR PIPING OR ELECTRICAL
1"
10 7/8"
13 1/2" 13 1/2"
1 3/4"
1 3/4"
OPTIONAL F.A. OPENING
(2)-9" x 9" KNOCKOUTS IN BOTTOM
FOR PIPING OR
ELECTRICAL
B A
BACK VIEW SIDE VIEW
TOP VIEW
16 1/4"
1 3/8" 3 1/2"
8 7/8"
20 1/2"
4"
4 1/8"
20"
10 7/8"
2 1/2"
1 1/2"
14" 2"
LEFT-HAND
END POCKET
ISO VIEW
NOTE:
UNIT LENGTH DOES NOT INCLUDE 5/8" END COVERS
THE POWER CONNECTION IS MADE IN THE LEFT HAND END POCKET FOR ALL OPTIONS EXCEPT ELECTRIC HEAT. THE POWER CONNECTION FOR ELECTRIC HEAT IS MADE IN THE RIGHT HAND END POCKET.
NOTE:
FOR UNITS EQUIPPED WITH CROSS-
(2)-3 3/4" x 8 7/8" CUTOUT FOR ELECTRICAL
RIGHT-HAND END POCKET
OVER PIPING: PIPING ENDS ARE FLUSH WITH UNIT END AND ARE RECESSED IN CUTOUT SPACE PROVIDED AS SHOWN.
CROSSOVER PIPING IS EITHER 1-3/8" OD OR 2-1/8" OD.
UV-SVN002-EN 11
Installation Drawings
VUV 21-1/4” Depth
Figure 8: 6-inch falseback vertical unit ventilator dimensional data
Unit Size
# of Fans A B
075 2 69” 42”
100 3 81” 54”
125 4 93” 66”
150 5 105” 78”
30"
1 3/4"
1"
10 7/8"
13 1/2" 13 1/2"
1 3/4"
6 3/4"
(2)-10 1/2" x 7 1/4" K.O..
FOR PIPING OR
ELECTRICAL
(2)-6" x 6" K.O. FOR PIPING OR ELECTRICAL
OPTIONAL F.A. OPENING
B A
BACK VIEW SIDE VIEW
(2)-9" x 9" KNOCKOUTS IN BOTTOM
TOP VIEW
21 1/4"
1 3/8" 8 1/2"
8 7/8"
20 1/2"
4"
4 1/8"
20"
10 7/8"
2 1/2"
6 1/2"
19" 2"
NOTE:
UNIT LENGTH DOES NOT INCLUDE 5/8" END COVERS
LEFT-HAND
END POCKET
ISO VIEW
THE POWER CONNECTION IS MADE IN THE LEFT HAND END POCKET FOR ALL OPTIONS EXCEPT ELECTRIC HEAT. THE POWER CONNECTION FOR ELECTRIC HEAT IS MADE IN THE RIGHT HAND END POCKET.
NOTE:
FOR UNITS EQUIPPED WITH CROSS-
(2)-3 3/4" x 8 7/8" CUTOUT FOR ELECTRICAL
RIGHT-HAND END POCKET
OVER PIPING: PIPING ENDS ARE FLUSH WITH UNIT END AND ARE RECESSED IN CUTOUT SPACE PROVIDED AS SHOWN.
CROSSOVER PIPING IS EITHER 1-3/8" OD OR 2-1/8" OD.
12 UV-SVN002-EN
Installation Drawings
VUV Ducted Inlet
Figure 9: 6-inch falseback vertical unit ventilator with ducted inlet dimensional data
Unit Size
# of Fans A B
075 2 69” 42”
100 3 81” 54”
125 4 93” 66”
150 5 105” 78”
30"
(2)-10 1/2" x 7 1/4" K.O..
1 3/4"
(2)-6" x 6" K.O. FOR PIPING OR ELECTRICAL
1"
10 7/8"
13 1/2" 13 1/2"
1 3/4"
6 3/4"
F.A. OPENING INTO U.V.
FOR PIPING OR
ELECTRICAL
B A
BACK VIEW SIDE VIEW
B
F.A. INLET
TOP VIEW
21 1/4"
1 3/8" 8 1/2"
8 7/8"
20 1/2"
4"
4 1/8"
(2)-9" x 9"
1"
4"
KNOCKOUTS IN BOTTOM
20"
10 7/8"
2 1/2"
6 1/2"
19" 2"
LEFT-HAND
END POCKET
ISO VIEW
NOTE:
UNIT LENGTH DOES NOT INCLUDE 5/8" END COVERS
THE POWER CONNECTION IS MADE IN THE LEFT HAND END POCKET FOR ALL OPTIONS EXCEPT ELECTRIC HEAT. THE POWER CONNECTION FOR ELECTRIC HEAT IS MADE IN THE RIGHT HAND END POCKET.
NOTE:
FOR UNITS EQUIPPED WITH CROSS-
(2)-3 3/4" x 8 7/8" CUTOUT FOR ELECTRICAL
RIGHT-HAND END POCKET
OVER PIPING: PIPING ENDS ARE FLUSH WITH UNIT END AND ARE RECESSED IN CUTOUT SPACE PROVIDED AS SHOWN.
CROSSOVER PIPING IS EITHER 1-3/8" OD OR 2-1/8" OD.
UV-SVN002-EN 13
Installation Drawings
VUV Ducted Inlet/Discharge
Figure 10: 6-inch falseback vertical unit ventilator with ducted inlet and return air discharge dimensional data
Unit Size
# of Fans A B
075 2 69” 42”
100 3 81” 54”
125 4 93” 66”
150 5 105” 78”
30"
(2)-10 1/2" x 7 1/4" K.O..
(2)-6" x 6" K.O. FOR PIPING OR ELECTRICAL
1"
10 7/8"
13 1/2" 13 1/2"
1 3/4"
6 3/4"
F.A. OPENING INTO U.V.
9"
FOR PIPING OR
ELECTRICAL
B A
BACK VIEW SIDE VIEW
B
F.A. INLET
DISCHARGE
21 1/4"
1 3/8" 8 1/2"
8 7/8"
20 1/2"
4"
4 1/8"
(2)-9" x 9"
1"
4"
KNOCKOUTS IN BOTTOM
20"
10 7/8"
2 1/2"
6 1/2"
19" 2"
TOP VIEW
1 1/4"
LEFT-HAND
END POCKET
ISO VIEW
NOTE:
UNIT LENGTH DOES NOT INCLUDE 5/8" END COVERS
THE POWER CONNECTION IS MADE IN THE LEFT HAND END POCKET FOR ALL OPTIONS EXCEPT ELECTRIC HEAT. THE POWER CONNECTION FOR ELECTRIC HEAT IS MADE IN THE RIGHT HAND END POCKET.
UNIT MOUNTED FAN SPEED SWITCH IS ROTATED AND ACCESSED THROUGH THE FRONT PANEL WHEN UNIT AIR DISCHARGE IS DUCTED.
NOTE:
FOR UNITS EQUIPPED WITH CROSS-
(2)-3 3/4" x 8 7/8" CUTOUT FOR ELECTRICAL
RIGHT-HAND END POCKET
OVER PIPING: PIPING ENDS ARE FLUSH WITH UNIT END AND ARE RECESSED IN CUTOUT SPACE PROVIDED AS SHOWN.
CROSSOVER PIPING IS EITHER 1-3/8" OD OR 2-1/8" OD.
14 UV-SVN002-EN
Installation Drawings
HUV Ducted Front Discharge
Figure 11: Horizontal unit ventilator with ducted front discharge dimensional data. Sizes 075-150
Size A B C D
075 70-1/4” 36” 46” 43-1/4”
100 82-1/4” 48” 58” 55-1/4”
125 94-1/4” 60” 70” 67-1/4”
150 106-1/4” 72” 82” 79-1/4”
2 3/8" 4 7/8"
2"-DIA K.O. FOR PIPING
F.A. UPPER BACK
R.A. LOWER BACK
B17 1/8"
A
7/8"-DIA K.O.
FOR ELECTRICAL
17 1/8"
BACK VIEW SIDE VIEW
12 1/8"
13 1/2" 13 1/2"
C
D
TOP VIEW
3"
6 1/2"
10 1/2"
11"
14 1/2"
10 1/8"
4"
1 3/4"
4"
7 1/8"
7 7/8"
16 5/8"
32 1/2"
35 5/8"
7/8" x 2" SLOTS FOR HANGING BRACKETS
LEFT HAND END POCKET
RIGHT HAND END POCKET
DISCHARGE
ISO VIEW
NOTE:
WHEN ELECTRIC HEAT IS PRESENT, ALL POWER CONNECTIONS ARE MADE IN THE RIGHT HAND END POCKET. ON ALL OTHER CONFIGURATIONS, POWER CONNECTIONS ARE MADE IN THE LEFT HAND END POCKET.
UV-SVN002-EN 15
Installation Drawings
HUV Ducted Front Discharge
Figure 12: Size 200 horizontal unit ventilator with ducted front discharge dimensional data
2 3/8" 4 7/8"
2"-DIA K.O. FOR PIPING
F.A. UPPER BACK
R.A. LOWER BACK
72"17 1/8"
106 1/4"
7/8"-DIA K.O.
FOR ELECTRICAL
17 1/8"
BACK VIEW SIDE VIEW
12 1/8"
13 1/2" 13 1/2"
82"
72"
79 1/4"
TOP VIEW
4"
7 1/2"
11 1/2"
15 1/2"
13 1/2"
26 1/2"
39 1/2"
43 1/8"
7/8" x 2" SLOTS FOR HANGING BRACKETS
10 1/8"
2 3/4"
5"
5"
6 1/8"
9 7/8"
17 5/8"
LEFT HAND END POCKET
RIGHT HAND END POCKET
DISCHARGE
ISO VIEW
NOTE:
WHEN ELECTRIC HEAT IS PRESENT, ALL POWER CONNECTIONS ARE MADE IN THE RIGHT HAND END POCKET. ON ALL OTHER CONFIGURATIONS, POWER CONNECTIONS ARE MADE IN THE LEFT HAND END POCKET.
16 UV-SVN002-EN
Figure 13: Double deflection discharge horizontal unit ventilator dimensional data. Sizes 075 - 150
Size A B C D
075 70-1/4” 36” 46” 43-1/4”
100 82-1/4” 48” 58” 55-1/4”
125 94-1/4” 60” 70” 67-1/4”
150 106-1/4” 72” 82” 79-1/4”
Installation Drawings
HUV Bottom Double Deflection Discharge
2 3/8" 4 7/8"
17 1/8"
12 1/8"
2"-DIA K.O. FOR PIPING
R.A. LOWER BACK
B
A
7/8"-DIA K.O.
FOR ELECTRICAL
17 1/8"
3"
6 1/2"
10 1/2"
14 1/2"
3/4"
16 5/8"
4"
10 1/8"
4"
BACK VIEW SIDE VIEW
C B
11"
32 3/4"
46"
48 3/4"
7 1/4"
5 1/8"
13 1/2" 13 1/2"
D
TOP VIEW
7/8" x 2" SLOTS FOR HANGING BRACKETS
BOTTOM DISCHARGE
RIGHT HAND END POCKET
ISO VIEW
LEFT HAND END POCKET
NOTE:
WHEN ELECTRIC HEAT IS PRESENT, ALL POWER CONNECTIONS ARE MADE IN THE RIGHT HAND END POCKET. ON ALL OTHER CONFIGURATIONS, POWER CONNECTIONS ARE MADE IN THE LEFT HAND END POCKET.
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