Trane Voyager 12.5 to 25 Tons Installation Instructions

Page 1
Human Interface Upgrade
Voyager™ 12½ to 25Tons, Precedent™ 3 to 10 Tons
SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury.When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment.
February 2015
RSP-SVN001A-EN
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Introduction

Read this manual thoroughly before operating or servicing this unit.

Warnings, Cautions, and Notices

Safety advisories appear throughout this manual as required.Your personal safety and the proper operation of this machine depend upon the strict observance of these precautions.
The three types of advisories are defined as follows:
WARNING
Proper Field Wiring and Grounding Required!
Failure to follow code could result in death or serious injury. All field wiring MUST be performed by qualified personnel. Improperly installed and grounded field wiring poses FIRE and ELECTROCUTION hazards. To avoid these hazards, you MUST follow requirements for field wiring installation and grounding as described in NEC and your local/state electrical codes.
WARNING
CAUTIONs
NOTICE
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. It could also be used to alert against unsafe practices.
Indicates a situation that could result in equipment or property-damage only accidents.

Important Environmental Concerns

Scientific research has shown that certain man-made chemicals can affect the earth’s naturally occurring stratospheric ozone layer when released to the atmosphere. In particular, several of the identified chemicals that may affect the ozone layer are refrigerants that contain Chlorine, Fluorine and Carbon (CFCs) and those containing Hydrogen, Chlorine, Fluorine and Carbon (HCFCs). Not all refrigerants containing these compounds have the same potential impact to the environment.Trane advocates the responsible handling of all refrigerants-including industry replacements for CFCs such as HCFCs and HFCs.

Important Responsible Refrigerant Practices

Trane believes that responsible refrigerant practices are
important to the environment, our customers, and the air conditioning industry. All technicians who handle refrigerants must be certified.The Federal Clean Air Act (Section 608) sets forth the requirements for handling, reclaiming, recovering and recycling of certain refrigerants and the equipment that is used in these service procedures. In addition, some states or municipalities may have additional requirements that must also be adhered to for responsible management of refrigerants. Know the applicable laws and follow them.
WARNING
Personal Protective Equipment (PPE) Required!
Installing/servicing this unit could result in exposure to electrical, mechanical and chemical hazards.
Before installing/servicing this unit, technicians MUST put on all PPE required for the work being undertaken (Examples; cut resistant gloves/sleeves, butyl gloves, safety glasses, hard hat/bump cap, fall protection, electrical PPE and arc flash clothing).
ALWAYS refer to appropriate Material Safety Data
Sheets (MSDS)/Safety Data Sheets (SDS) and OSHA guidelines for proper PPE.
When working with or around hazardous chemicals,
ALWAYS refer to the appropriate MSDS/SDS and
OSHA/GHS (Global Harmonized System of Classification and Labelling of Chemicals) guidelines for information on allowable personal exposure levels, proper respiratory protection and handling instructions.
If there is a risk of energized electrical contact, arc, or flash, technicians MUST put on all PPE in accordance with OSHA, NFPA 70E, or other country-specific requirements for arc flash protection, PRIOR to servicing the unit. NEVER PERFORM ANY SWITCHING, DISCONNECTING, OR VOLTAGE
TESTING WITHOUT PROPER ELECTRICAL PPE AND ARC FLASH CLOTHING. ENSURE ELECTRICAL
METERS AND EQUIPMENT ARE PROPERLY RATED FOR INTENDED VOLTAGE.
Failure to follow instructions could result in death or serious injury.
© 2015Trane All rights reserved RSP-SVN001A-EN
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Copyright

This document and the information in it are the property of Trane, and may not be used or reproduced in whole or in
part without written permission. Trane reserves the right to revise this publication at any time, and to make changes to its content without obligation to notify any person of such revision or change.
Trademarks
All trademarks referenced in this document are the trademarks of their respective owners.
Introduction
RSP-SVN001A-EN 3
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Table of Contents

Introduction ............................. 2
Warnings, Cautions, and Notices ........ 2
Important Environmental Concerns ..... 2
Important Responsible Refrigerant Practices 2
Copyright ............................. 3
Table of Contents ........................ 4
Models Supported ...................... 5
Voyager™ 12½ to 25 Tons ............. 5
Precedent™ 3 to 10 Tons .............. 5
General Information ..................... 6
Part Identification .................... 6
Tools List ........................... 7
Voyager™ Light Commercial Installation In­structions
Precedent™ Unit Installation Instructions .11
............................... 8
4 RSP-SVN001A-EN
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Models Supported

Voyager™ 12½ to 25 Tons

All models that have ReliaTel™ controls installed. To identify if ReliaTel™ controls are installed, validate digit 9 of the model number is an “R.”

Precedent™ 3 to 10Tons

All models that have ReliaTel™ controls installed (where digit 9 of the model number is an “R’”) except Precedent™ A cabinets, which include the following:
Table 1. Precedent™ A cabinet models
TSC036A YHC036A THC048A WSC048A WSC060A THC043A THC036A WSC036A YSC048A TSC060A THC033A YHC043A YSC036A TSC048A YHC048A YSC060A YHC033A
To identify the type of Precedent™ cabinet for older
models, view the letter after the model number on the nameplate. For newer models, it is the 30 model number.
Figure 1. Cabinet identification on nameplate, older
models
th
digit of the
Figure 2. Cabinet identification on nameplate, newer
models
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General Information

The information provided in this manual is intended for
use when adding human interface support to a Precedent or Voyager™ Light Commercial unit that has ReliaTel™ controls.The work involved in this upgrade consists of the following:
Updating to the latest ReliaTel™ Refrigeration Module (RTRM) to MOD02617
Installing theTD-5 human interface mounting bracket
Mounting aTD-5 display to the human interface mounting bracket
Connecting theTD-5 human interface cable to the RTRM
TheTD-5 human interface allows you to view historic
alarms, reports, graph specific data, create setpoints, and save graph data to a USB device for further diagnosis. Detailed information on the capabilities of theTD-5 can be found in theTracer™TD-5 Display for ReliaTel™ Controller Installation, Operation and Maintenance Guide (RT­SVX49*-EN).
A number of setpoints can be changed by using the different potentiometers on each control board.To change the setpoint, use a screw driver to turn the potentiometers to a specific value.
Figure 3. Example of changing potentiometer value on
the RTOM
If theTD-5 human interface is disconnected from the ReliaTel™ Refrigeration Module, the local setpoints from the potentiometer are used. Note that setpoints created from a building automation system (BAS) take precedence over setpoints created by theTD-5.
Additional modules are available as options that have the capability to create setpoints. Table 2 defines these optional modules:
Table 2. Optional setpoints
Option
17 SEER Digit 6 = 7
Economizer
Model No.
Identification Setpoint
Digit 14 = C, D, E,
F, G, or H
Supply fan
adjustment Economizer
reference enthalpy
Economizer dry bulb
enabled
Supported
Control Module
RTOM
MOD02554
RTEM
MOD02618
Note: This does not mean that older RTOM and RTEM
modules are unusable.TheTD-5 human interface can still gather data from older RTOM and RTEM boards in addition to having the ability to create setpoints.The latest revisions of the RTOM and RTEM boards require an upgrade to receive the setpoint functionality described in Table 2.The revision list of all ReliaTel™ boards is located in the ReliaTel™ Controller Installation, Operation, and Maintenance Guide (RT-SVX49*-EN)
This manual refers to other pieces of literature at various
points.The referenced literature is not included in the upgrade package unless noted. It is available for download from through the online literature repository.
If you need technical assistance during installation, contact Light CommercialTechnical Service in Clarksville,
TN. Ensure installation is performed by a qualified service
technician.

Part Identification

The following tables provides part identification
information.
Table 3. Voyager™ Light Commercial (KIT17429)
Aftermarket
Part # Description Qty
MOD02617
CNT07131
To view all potentiometer setpoint values, put theTD-5
human interface in Read mode by going to Settings > Setup > Display Read Only Mode.
In Writer mode, the TD-5 can override the setpoint values created from the potentiometers, making setpoint configuration easier.
6 RSP-SVN001A-EN
BRK04416 BRK04519 Bracket, mounting bracket 1 438577220100
SCR00909
SCR01623 Screw, 10-16 UNC x 1/2 3 X25240209010
Module, ReliaTel™ refrig
dual circuit cool/hp
TD-5 display with Modbus,
USB host support
Bracket, human interface
mounting
Screw, Phillips panhead
0.75" thread rolling zinc plate 6-32
Factory
Part #
1 X13605867160
1 X13760344010
1 438577210100
2 X25330033130
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General Information
Table 3. Voyager™ Light Commercial (KIT17429)
Aftermarket
Part # Description Qty
SCR02375
IRT00017
Screw, brass Phillips
panhead 8 mm machine,
M4-8
Stop bumper,
.486 OD x .81 LG
Installation documentation 1
Optional Parts
MOD02554
MOD02618
Module, ReliaTel™ options,
RTOM (to create supply fan
adjustment setpoint)
Module, ReliaTel™
economizer logic, RTEM,
ReliaTel™ (to create
economizer ref enthalpy
and economizer dry bulb
enabled setpoints)
Factory
Part #
4 X25020715010
3 X20070029010
1 X13650868090
1 X13651513030
Table 4. Precedent™ (KIT17430)
Aftermarket
Part # Description Qty
MOD02617
CNT07131 BRK04546 TD-5 mounting bracket 1 507115960001
SCR02375
SCR01623 Screw, 10-16 UNC x 1/2 3 X25240209010
IRT00017
Module, ReliaTel™ refrig
dual circuit cool/hp
TD-5 display with Modbus,
USB host support
Screw, brass Phillips
panhead 8 mm machine,
M4-8
Stop bumper,
.486 OD x .81 LG
Installation documentation 1
Optional Parts
MOD02554
MOD02618
Module, ReliaTel™ options,
RTOM (to create supply fan
adjustment setpoint)
Module, ReliaTel™
Economizer Logic, RTEM,
ReliaTel™ (to create
economizer ref enthalpy
and economizer dry bulb
enabled setpoints)
Factory
Part #
1 X13650867160
1 X13750344010
4 X25020715010
3 X20070029010
1 X13650868090
1 X13651513040

Tools List

Cordless drill
1/8" drill bit
Phillips driver bit (#2/standard)
5/16" hex nut driver bit
Phillips screwdriver
Sharpie magic marker
Zip tie
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Voyager™ Light Commercial Installation Instructions

4. Mount the TD-5 human interface bracket as follows:
WARNING
Hazardous Voltage w/Capacitors!
Failure to disconnect power and discharge capacitors before servicing could result in death or serious injury. Disconnect all electric power, including remote disconnects and discharge all motor start/run capacitors before servicing. Follow proper lockout/ tagout procedures to ensure the power cannot be inadvertently energized. For variable frequency drives or other energy storing components provided by Trane or others, refer to the appropriate manufacturer’s literature for allowable waiting periods for discharge of capacitors. Verify with an appropriate voltmeter that all capacitors have discharged.
For additional information regarding the safe discharge of capacitors, see PROD-SVB06A-EN
1. Turnoff the main power disconnect to the unit and then follow the correct lockout/tagout safety procedures to ensure that main power to the machine cannot be inadvertently restored.
2. Open the control cabinet door panel to locate the RTRM board.
For standard panels, remove the two screws at the
bottom of the control door panel.
Depending on the model, you may need to remove
the high voltage sheet metal that is attached by recessed screws.
a. Pre-drill holes for the TD-5 human interface
mounting bracket (BRK04519). Voyager™ Light Commercial models manufactured after January 2014 already have pre-drilled holes for the TD-5 human interface mounting bracket. If the model was manufactured before January 2014, pre-drilled holes are required.
b. Place theTD-5 human interface mounting bracket
BRK04519 directly below the control compartment against the inside of the unit. Use theTD-5 mounting bracket BRK04519 as a template to mark the holes of the bracket.
c. Beforedrilling the holes, ensure that nothing will be
damaged on the other side of the sheet metal.Then pre-drill the marked holes, using a 1/8" drill bit.
d. Fasten theTD-5 mounting bracket, using a 5/16" nut
driver and the 10-16 UNC x ½" screws.
e. Fasten the stop bumpers (IRT0 0017) around the
bottom screw thread.
Figure 5. Installing the TD-5 human interface
mounting bracket (BRK04519)
Figure 4. Voyager™ Light Commercial - RTRM board
3. Replace the RTRM as follows:
a. Detach the cables from the RTRM board that go to
a thermostat and sensors.
b. Once all cables/wires are detached, remove the
existing RTRM board from the back of the cabinet and attach the newer RTRM board.
c. Reconnectall cables/wires that were removed from
the existing module to the new module.
To view detailed information on each connection of the
RTRM board, refer to the ReliaTel™ Microprocessor Controls Service Diagnostics Manual (RT-SVD03*-EN).
5. Mount theTD-5 human interface(CNT07131) to bracket BRK04416, as follows:
a. The notches on bracket BRK04416 must be located
at the top and bottom of theTD-5.
b. Use a Phillips screw driver and 4 of the 4M 8 mm
screws to fasten theTD-5 human interface onto BRK04416.
8 RSP-SVN001A-EN
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Voyager™ Light Commercial Installation Instructions
Figure 6. Mounting the TD-5 human interface on
bracket (BRK04416)
6. Place theTD-5 human interface and BRK04416 onto the TD-5 mounting bracket BRK04519, using the TD-5
mounting bracket eyelets. At any time, theTD-5 human interface can be held for navigational purposes.Two optional screws are included to fasten the two mounting brackets.
Figure 7. Mount the TD-5 human interface on the
eyelet bracket (BRK04519
Figure 8. TD-5 Human Interface Schematic (2313-1548)
3.0
TRIM
SCHEMATIC - HUMAN INTERFACE
CBLHI
RED
1
J10-1
RTRM-P10
BLACK
2
J10-2
J10-3
J10-4
RTRM-P10
BLUE
3 RTRM-P10
4
GRAY
RTRM-P10
HI
2313-1548-0100
2.0
TRIM
RTRM
9. Optional: If the RTOM board was purchased, which allows the ability to create the Supply Fan Adjustment setpoint, remove the older RTOM board and replace it with the newer RTOM board as follows:
a. Ensure that the newer RTOM board’s local
potentiometer values are identical to the replaced RTOM board.
b. Once all cables/wires are detached, remove the
existing RTOM board from the back of the cabinet and attach the newer RTOM board.
c. Reconnectall cables/wires that were removed from
the existing module to the new module.
To view detailed information on each connection of the
RTOM board, refer to the ReliaTel™ Microprocessor Controls Service Diagnostics Manual (RT-SVD03*-EN).
Figure 9. RTOM Board
7. Run theTD-5 cord through the control compartment base floor hole.
8. Insert the TD-5 cord into the J10 connection on the RTRM board, ensuring that the cord is not pulled tight against any sheet metal edges that could cause damage to the cord.
10. Optional: If the RTEM board was purchased, which allows the ability to create the economizer reference enthalpy and economizer dry bulb enabled setpoint, remove the RTEM board and replace it with the newer RTEM board as follows:
a. Ensure the newer RTEM board’s local
potentiometer values are identical to the replaced RTEM board.
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Voyager™ Light Commercial Installation Instructions
b. Once all cables are detached, remove the existing
RTEM from the unit and attach the newer RTEM board.
c. Reconnectall cables/wires that were removed from
the existing module to the new module.
To view detailed information on each connection of the
RTEM board, refer to the ReliaTel™ Microprocessor Controls Service Diagnostics Manual (RT-SVD03*-EN).
11. Turn on the unit by turning the disconnect to the on position.
12.To start the unit, press the Auto button in the upper right hand corner of theTD-5 human interface.
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Precedent™ Unit Installation Instructions

3. Replace the RTRM as follows:
WARNING
Hazardous Voltage w/Capacitors!
Failure to disconnect power and discharge capacitors before servicing could result in death or serious injury. Disconnect all electric power, including remote disconnects and discharge all motor start/run capacitors before servicing. Follow proper lockout/ tagout procedures to ensure the power cannot be inadvertently energized. For variable frequency drives or other energy storing components provided by Trane or others, refer to the appropriate manufacturer’s literature for allowable waiting periods for discharge of capacitors. Verify with an appropriate voltmeter that all capacitors have discharged.
For additional information regarding the safe discharge of capacitors, see PROD-SVB06A-EN
1. Turnoff the main power disconnect to the unit and then follow the correct lockout/tagout safety procedures to ensure that main power to the machine cannot be inadvertently restored.
2. Open the control cabinet door panel to locate the RTRM board.
For standard panels, remove the two screws at the
bottom of the control door panel.
Figure 10. Precedent™ E Cabinet - RTRM board
a. Detach the cables from the RTRM board that go to
a thermostat and sensors.
b. Once all cables are detached, remove the existing
RTRM board from the back of the cabinet and attach the new RTRM board.
c. Reconnectall cables/wires that were removed from
the existing module to the new module.
To view detailed information on each connection of the
RTRM board can be viewed in the ReliaTel™ Microprocessor Controls Service Diagnostics Manual (RT-SVD03*-EN).
d. Insert the TD-5 cord into the J10 connection on the
RTRM board.
e. Place theTD-5 on top of the unit while mounting the
bracket.
Figure 12. TD-5 Human Interface Schematic (2313-1548)
3.0
TRIM
SCHEMATIC - HUMAN INTERFACE
RED
1
J10-1
RTRM-P10
BLACK
2
J10-2
J10-3
J10-4
RTRM-P10
BLUE
3
RTRM-P10
4
GRAY
RTRM-P10
2.0
TRIM
RTRM
CBLHI
HI
2313-1548-0100
4. Optional: If the RTOM board was purchased, which allows the ability to create the supply fan adjustment setpoint, remove the older RTOM board and replace it with the newer RTOM board as follows:
The RTOM board will be located in either the indoor fan
section or the control panel compartment depending on the Precedent™ model.
Figure 13. Precedent™ E Cabinet - RTOM board
Figure 11. Precedent™ B Cabinet - RTRM board
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Precedent™ Unit Installation Instructions
Figure 14. Precedent™ B Cabinet - RTOM board
a. Ensure the newer RTOM board's local
potentiometer values are identical to the replaced RTOM board.
b. Once all cables/wires are detached, remove the
existing RTOM board from the back of the cabinet and attach the newer RTOM board.
c. Reconnectall cables/wires that were removed from
the existing module to the new module.
To view detailed information on each connection of the
RTOM board can be viewed in the ReliaTel Microprocessor Controls Service Diagnostics Manual (RT-SVD03*-EN).
5. Mount the TD-5 human interface bracket as follows:
a. Place theTD-5 human interface mounting bracket in
the front of the control compartment. Use the TD-5 human interface mounting bracket as a template to mark the holes. For units that have the gas/heat option and a voltage of either 450/60/3 or 575/60/3 an additional sensor and transformer may be attached in this area.
b. Before drilling the holes, ensure that nothing will be
damaged on the other side of the sheet metal.Then pre-drill the marked holes with a 1/8" drill bit.
c. Fasten theTD-5 mounting bracket, using a 5/16" nut
driver and the 10-16 UNC x ½” screws.
d. Fasten the stop bumpers (IRT00017) around the
bottom screw thread.
6. Mount theTD-5 display (CNT07131) to theTD-5 human interface mounting bracket.
This bracket gives the user the ability to hold the TD-5
human interface in their hand while diagnosing issues.
a. Fasten 3 of the 4M 8 mm screws into the top two
holes and bottom left hand hole of theTD-5 human interface making sure 1 mm is left to place the
TD-5 human interface into the recessed screw
holes. Loctite can be optionally used when fastening the screws.
b. TheTD-5 can be permanently fastened by installing
the 4th screw in the bottom right hand hole once the
TD-5 human interface is mounted.
Figure 15. Precedent™ E Cabinet - TD-5 Human
Interface
Figure 16. Precedent™ B Cabinet - TD-5 Human
Interface
c. Using the plastic zip tie, (fastened to the hole in the
right hand leg of the TD-5 bracket) bundle theTD-5 cord to ensure it is isolated from the other controls. Do not pull the cord tight against any sheet metal edges.This could cause damage to the cord.
7. Optional: If the RTEM board was purchased, which allows the ability to create the economizer reference enthalpy and economizer dry bulb enabled setpoint, remove the RTEM board and replace it with the newer RTEM board as follows:
a. Ensure the newer RTEM board's local
potentiometer values are identical to the replaced RTEM board.
b. Once all cables are attached remove the existing
RTEM from the unit and attach the newer RTEM board.
c. Reconnectall cables/wires that were removed from
the existing module to the new module.
To view detailed information on each connection of the
RTEM board, refer to the ReliaTel™ Microprocessor Controls Service Diagnostics Manual (RT-SVD03*-EN).
12 RSP-SVN001A-EN
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Figure 17. Precedent™ E Cabinet - RTEM Location
8. Turn on the unit by turning the disconnect to the on position.
9. To start the unit, press the Auto button in the upper right hand corner of theTD-5 human interface.
Precedent™ Unit Installation Instructions
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The manufacturer optimizes the performance of homes and buildings around the world. A business of Ingersoll Rand, the leader in creating and sustaining safe, comfortable and energy efficient environments,the manufacturer offers a broad portfolio of advanced controls and HVAC systems, comprehensive building services, and parts. For more information, visit www.IRCO.com.
The manufacturer has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice.
© 2015Trane All rights reserved
RSP-SVN001A-EN 10 Feb 2015
(NEW)
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