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Digital Inverter Air Conditioner
Application Control Kit
INSTALLATION MANUAL
Use for Outdoor Unit Only
Model:TCB-PCOS1E
CAUTIONS for SAFETY
CAUTION
Ask an authorized dealer or qualified installation professional to install/maintain the air conditioner.
For Installation Professionals
Perform installation work surely based on this Installation Manual.
•
Inappropriate installation may result in electric shock or fire.
•
Incomplete installation causes an electric shock or a fire.
Ask an authorized dealer or qualified installation professional to reinstall adapters.
And also ask the customers to keep this Manual by themselves.
For an electric work, this Installation Manual shall be referred and exclusive circuit shall be
necessarily used. The used voltage shall be also match with the rated voltage of the product.
•
Incomplete installation causes an electric shock or a fire.
•
Using the specified wires, surely connect wires so that external force of wire is not applied to
connecting part of the terminals; otherwise disconnection, heating or fire will generate.
•
Do not apply an excessive force on the board body, otherwise bending, separation, or disconnection
generates resulted heating or fire.
•
For wiring work, use wires with correct current capacity; otherwise earth leakage, heating or fire will generate.
•
After installation work, execute a test run to confirm there is no trouble.
•
If there is capacity shortage of electric circuit or installation work is poor, an electric shock or a fire may be caused.
WARNING
•
Please read this manual thoroughly before starting the installation work, and install the
products correctly.
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1. Object model
RAV-SM561AT-E, SM801AT-E
RAV-SM1101AT-E, SM1401AT-E
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3. How to install
Wire(A
)
Wire(B
)
PCB
Wire(C)
Wire(D)
Transformer
Fixing plate(A
)
Cover
Fixing plate(B
)
Spacer
Clamp
Screws(A
)
Screws(B
)
Binding band
Holder
Installation manual
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Connect a timer (local procurement) to the CN300 of PCB
Connect a timer (local procurement) to the CN201 of PCB
Connect between the CN100 of the PCB and faston receptacle of terminal
block for power supply of the outdoor unit.
Connect between the CN400 of the PCB and the PCB of the outdoor unit.
(SM56,SM80 : CN806 SM110,SM140 : CN804)
Connect to the CN101 and CN102 of PCB
For attaching PCB
For fixing Wire clamp
For fixing Transformer
For fixing plate(A), Cover, and fixing plate(B
)
Used suitably
NameNo.
Work itemsQ'ty
RAV-SM56,80
RAV-SM110,140
Q'ty to be used
2
2. Accessories
Wire(A) (Yellow connector : 5-core)
Wire(B) (Blue connector : 2-core)
PCB
Wire(C) (Red connector : 2-core)
Wire(D) (Blue connector : 5-core)
Transformer
Fixing plate(A)
Cover
Fixing plate(B)
Spacer
Clamp
Screws(A) (M3 x 6 )
Screws(B) (M4 x 8 )
Binding band
Holder
Installation Manual
• Power peak-cut control
• Night operation
(Sound reduction)
• Compressor operation output
Use
Correspond to the temporary power peak-cut control by controlling the capacity of the
outdoor unit using an external signal.
Capacity control is made in 3 steps of 75%, 50% and Operation stop.
The capacity is controlled using a timer procured on site (to be purchased locally)
regardless of the outdoor temperature and load to reduce the sound level of the operation.
Outputs a dry contact ON signal when the compressor is in operation.
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Connecting wire for Night operation(Sound reduction) control or Power peak-cut control
Connecting wire for Compressor operation output
Application control PCB
Connecting wire for Power supply
Connecting wire for Communication line
Fixing plate(SM56,80)
For fixing plate(A)
Fixing plate(SM110,140)
For fixing Application Control PCB
For fixing plate(B)
For fixing Transformer
Fixing screws for mounting fixing plate and cover
Used to process wires for binding the wires
This Manual
Name ApplicationQ'ty
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13 2
12 2
3
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2
6
6
2
9
6
5
5
10
(
Transformer wire
)
(
Transformer wire
)
(
Wire(D) only
)
2
10 4
4
3
8
5
13 2
7
12 2
6
1
6
13 2
6
5
(
Transformer wire
)
(
Transformer wire
)
(
Wire(D) only
)
<RAV-SM110, SM140>
<RAV-SM56, SM80>
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5. Parts installation method and assembly to the outdoor unit (SM56, SM80)
4. Wiring diagram
Installation method for the PCB of the outdoor unit
(1) Mount a Transformer to the rear side of the Fixing plate(A) using Screws(A) (2 pieces).
(2) Install Spacers (4 pieces) and PCB to the front side of the Fixing plate(A).
(3) Connect the Lead wires (2 types) of the Transformer to the CN101 and CN102 of the
PCB. In addition, connect the Wire(C) (2-core) to CN100 and the Wire(D) (5-core) to
CN400.
Fixing plate(A)
Transformer Screws(A)
(2 pieces)
Spacer
(4 pieces)
PCB
Wire(D)
(connected to the CN400)
Wire(B)
(connected to the CN201)
Lead wires of the Transformer
(connected to the CN101)
Wire(A)
(connected to the CN300)
Lead wires of the Transformer
(connected to the CN102)
Wire(C)
(connected to the CN100)
To connect the Wire(A) and the Wire(B), refer to the Wiring diagram of installation
method to connect the wires.
(4) Close the cover to the Fixing plate(A) with Screws(B) (2 pieces). Pass the wires through
the cut-away section of the cover and do not allow the wires to come into pinching.
Cover
Screws(B)
(2 pieces)
Extract the wires other
than the wire(D) from
this cut-away section
Extract the wire(D) from
this cut-away section
Transformer
CN101
CN102
CN100
CN400
CN201
CN300
Local Supply
An Outdoor unit is controlled as follows
by connecting between a white and each line
using Timer or Switch purchased locally.
Caution
Don't connect two or more
contacts of power peak-cut with
white line at the same time.
Compressor operation output
Non-voltage ON/OFF
output signal (Dry contact)
()
(to be purchased locally)
DC250V, 10mA to 1A
DC24V, 10mA to 1A
DC12V, 10mA to 1A
Wire(C)
Faston receptacle of
terminal block for power
supply of the outdoor unit
Wire(D)
Inverter assembly PCB of the outdoor unit
• SM56,80 : CN806 • SM110,140 : CN804
PCB
White
Black
Yellow
Orange
Red
Common
Night operation
(Sound reduction by
5dB at cooling mode)
Power peak-cut 0%
operation (stop)
Power peak-cut
50% operation
Power peak-cut
75% operation
White
Black
Yellow
Orange
Red
CAUTION
Don't allow the wires to come into pinching with cover parts.
Otherwise, the wires may be broken or heated or fire may occur.
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To connect the Wire(A) and
the Wire(B), refer to the Wiring
diagram of installation method
to connect the wires.
Assembly to the Outdoor Unit
Screws(B) (2 pieces)
Cover
Application Control Kit
Connect the Wire(C) (2-core) to
the faston receptacle of the
terminal block for power supply.
connect to the CN806
6.
Parts installation method and assembly to the outdoor unit (SM110, SM140)
Installation method for the PCB of the outdoor unit
(1) Fix the clamp to the Fixing plate(B).
(2) Fix the Spacers(4 pieces) and PCB to the front side of the Fixing plate(B).
(3) Mount the Transformer to the Fixing plate(B).
(4) Connect the Wire(D) (5-core) to CN400.
Pass the wires through the Clamp section of the Fixing plate(B) and do not allow the wires to come into pinching.
Wire(D)
(connected to the CN400)
Wire(B)
(connected to the CN201)
Wire(A)
(connected to the CN300)
Fixing plate(B)
PCB
Wire(C)
(connected to the CN100)
Spacer (4 pieces)
Clamp
(Extract the wires other
than the wire(D) from
this clamp section)
Clamp
(Extract the wire(D)
from this clamp section)
Lead wires of the Transformer
(connected to the CN101)
Lead wires of the Transformer
(connected to the CN102)
CAUTION
Don't allow the wires to come into pinching with cover parts.
Otherwise, the wires may be broken or heated or fire may occur.
(7) Tie the wire with binding band, if necessary.
(8) Re-assemble the Front cabinet.
(1) Remove the Top plate.
(2) Remove the Front cabinet.
(3) Remove the Cover of packed valve and wiring lid.
(4) Fix the PCB assembly to the Inverter assembly with Screws(B) (2
pieces).
(5) Remove the power supply terminal block cover of the outdoor unit and
connect the Wire(C) (2-core) to the faston receptacle of terminal block
for power supply.
(6) Connect the Wire(D) (5-core) to the Inverter assembly.
• Connect the wire to CN806.
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Assembly to the Outdoor Unit
(1) Remove the Front cabinet.
(2) Fix the Application Control Kit to the Inverter assembly with Screws(B) (2 pieces).
Application Control Kit Screws(B) (2 pieces)
Install the Application
Control Kit in the back
of Inverter assembly.
SUB PCB
connect to the CN804
Holder (2 pieces)
Connect the Wire(C) (2-core) to
the faston receptacle of the
terminal block for power supply.
(4) Tie the wire with binding band, if necessary.
(5) Re-assemble the Front cabinet.
(3) Connect the Wire (D) (5-core) to CN804 of the SUB PCB.
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EH99843201-(1
)
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