Toro 134-3259 Installation Instructions

MulchingKit
GrandStand CuttingUnit
ModelNo.134-3259
®
RearDischargeorMulch Grass
WARNING
Withoutthegrassdeectormountedinplace, youandothersareexposedtobladecontact andthrowndebris.Contactwithrotating mowerblade(s)andthrowndebriswillcause injuryordeath.
FormNo.3431-158RevC
MowerWith122cmRearDischargeTURBOFORCE
InstallationInstructions
®
Neverremovethegrassguardfromthe mowerbecausethegrassguardroutes materialdowntowardtheturf.Ifthe grassguardiseverdamaged,replaceit immediately.
Neverputyourhandsorfeetunderthe mower.
Nevertrytoclearthedischargeareaor mowerbladesunlessyouengagethe parkingbrake,disengagethepowertake off(PTO)lever,shutofftheengine,remove theignitionkey ,andwaitforallmotion tostop.Alsopullthewireoffthespark plug(s).
Ensurethatthemowerhasthereargrassguardto dispersesclippingstotherearwardanddowntoward theturf,whileinreardischargemode.
Tomulchgrassclippings,installthebafesonthe mowerdeckasinstructedinthefollowingprocedures.
©2019—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3431-158*C
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1 2 3 4 5
6
7
8
Nopartsrequired
Nopartsrequired
Nopartsrequired
Nopartsrequired
Nopartsrequired
Leftbafesupport Center/rightbafesupport Flangedcapscrew(5/16x3/4inch) Flangelocknut(5/16inch) Carriagebolt(5/16x1-1/4inches) Bafe(right) Bafe(center) Bafe(left) Carriagebolt(3/8x1inch) Flangelocknut(3/8inch) Kickertting Carriagebolt(3/8x1inch) Flangelocknut(3/8inch)
Qty.
Use
1 2 2 6 4 1 1 1 9 9 3 6 6
Preparethemower.
Opentheengineguard.
Removetheleftbeltcover.
Removetheexistingblades.
Drillthemowerdeck.
Installthebafesupports.
Installthebafes.
Installthekickerttings.
9 10
11
12
Recyclerblades(soldseparately)
Nopartsrequired
Nopartsrequired
Flange-headcapscrew(3/8x1inch)
3Installtherecyclerblades.
8
Installtheleftbeltcover.
Installtheguardextensionandclose theengineguard.
Convertthedeckforrear-discharge operation.
Note:Recyclerblades(soldseparately)arerequiredtoinstallthiskit;refertothePartsCatalogforyour
machine.
2
1
PreparingtheMower
NoPartsRequired
Procedure
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
1.Parkthemachineonalevelsurface;disengage thecuttingunit(s)andlowerthecuttingunit; engagetheparkingbrake;shutofftheengine andremovethekey;andwaitforallmovement tostop.
g279539
Figure1
2.Thoroughlycleanthemowerdeck.Remove alldebristoensurethatthebafestproperly againstthemowerdeck.
3.Repairallbentordamagedareasofthemower deckandreplaceanymissingordamagedparts.
2
OpeningtheEngineGuard andRemovingtheGuard Extension
NoPartsRequired
OpeningtheEngineGuard
1.Removetheboltandshouldernutsecuringthe engineguardtotheguardextension(Figure1).
1.Boltandshouldernut2.Engineguard
2.Rotatetheengineguardforwardasshownin
Figure2.
Figure2
DisconnectingtheSpark-Plug Wire
Removethespark-plugwirefromthesparkplug.
3
g279542
RemovingtheGuardExtension
1.Removethe2bolts(5/16x1inch)andbelt guard(Figure3).
Figure3
3
RemovingtheLeftBelt Cover
NoPartsRequired
Procedure
1.Removethe2ange-headscrewsthatsecure thetensionercovertotheleftbeltcover,and removethetensionercover(Figure5).
g279540
1.Bolt(5/16x1inch)
2.Removethehexnut(5/16inch)nut(5/16inch) securingtheguardextensiontothecarriage bolts(Figure4).Removetheguardextension.
1.Hexnut(5/16inch)3.Nut(5/16)
2.Guardextension4.Carriagebolt(5/16x4
2.Beltguard
Figure4
inches)
g288411
Figure5
1.Flange-headscrews(1/4 x5/8inch)
2.Tensionercover
2.Removetheboltthatsecurethebeltcover
angesasshowninFigure6.
3.Leftbeltcover
g270487
4
Figure6
g270486
1.Rightbeltcover
2.Flange(leftbeltcover)
3.Removethe2carriageboltsand2locknutsthat securetheleftsideCEcovertotheleftbelt cover(Figure7).
1.Carriagebolt3.Leftbeltcover
2.LeftsideCEcover
3.Flange-headscrew(left andrightbeltcover)
Figure7
4.Flangelocknut
g270488
Figure8
1.Bolts
2.Leftbeltcover
4
g270474
RemovingtheExisting Blades
NoPartsRequired
4.Removethe3boltsthatsecuretheleftbeltcover tothedeck,andremovethecover(Figure8).
Procedure
1.Liftthemachinesothatyoucanaccessthe bottomofthemowerdeck.
2.Removetheexistingbladesfromthespindles; refertotheOperator’sManualforyourmachine.
Note:Savethebladesforusewhencuttinggrass
inreardischargemode. Youwillusethebladeboltandwasherforinstalling
therecyclerbladesin9InstallingtheRecyclerBlades
(page14).
5
5
DrillingtheMowerDeck
NoPartsRequired
DrillingtheCenterBafeSupport Holes
1.Atthebottomofthemowerdeck,drillthe2pilot holesinthedeckwithan8mm(5/16inch)drill bitasshowninFigure9.
DrillingtheBafeandKicker FittingHoles
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
1.Attheleftsideofthemowerdeck,drillthepilot holeinthedeckwitha10mm(3/8inch)drillbit asshowninFigure10.
g284199
Figure9
1.Pilothole(mowerdeck)2.8mm(5/16inch)drillbit
2.Removeanyburrsfromtheholesthatyou drilled.
g284195
g284200
Figure10
1.10mm(3/8inch)drillbit2.Pilothole(mowerdeck)
2.Removeanyburrsfromtheholes.
3.Attherightsideofthemowerdeck,drillthepilot holeinthedeckwitha10mm(3/8inch)drillbit asshowninFigure11.
g284196
6
Figure11
1.Pilothole(mowerdeck)2.10mm(3/8inch)drillbit
4.Atthebottomofthemowerdeck,drillthe6pilot holesinthedeckwitha10mm(3/8inch)drillbit asshowninFigure12.
g284201
g284197
g284202
g284198
Figure12
1.Pilotholes(mowerdeck)2.10mm(3/8inch)drillbit
5.Attheleftdivider,drillthepilotholeinthedivider witha10mm(3/8inch)drillbitasshownin
Figure13.
Figure13
1.Frontofthemachine3.10mm(3/8inch)drillbit
2.Pilotholes(leftdivider)
g284266
7
6.Removeanyburrsfromtheholesthatyou drilled.
6
InstallingtheBafe Supports
Partsneededforthisprocedure:
1
Leftbafesupport
2
Center/rightbafesupport
2
Flangedcapscrew(5/16x3/4inch)
6
Flangelocknut(5/16inch)
4
Carriagebolt(5/16x1-1/4inches)
IdentifyingtheBafeSupports
Identifytheleftbafesupportandthe2center/right bafesupports(Figure14).
Figure14
1.Leftbafesupport2.Center/rightbafe
supports
g284228
Figure15
1.Frontofthemachine3.Deectorbracket
2.Carriagebolt(5/16x7/8 inch)
4.Flangelocknut(5/16inch)
2.Aligntheholesintheleftbafesupportwiththe
holesonthemowerdeckanddeectorbracket (Figure16).
g284108
g284224
InstallingtheLeftBafeSupport
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
1.Removethe2outboardcarriagebolts(5/16x 7/8inch)and2outboardangelocknuts(5/16 inch)thatsecurethedeectorbrackettothe mowerdeck(Figure15).
g284225
Figure16
1.Frontofthemachine4.Deectorbracket
2.Leftbafesupport5.Flangelocknut(5/16inch)
3.Carriagebolt(5/16x1-1/4 inch)
3.Assembletheleftbafesupporttothemower
deckanddeectorbracket(Figure16)with2
8
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