SCRAPS FROM AROUNDYOURWORKSHOP
❏ Stiff paper or index card – for seat pockets
❏ Chrome trim tape – for seatbelt buckles
❏ Large T-pins – for seatbelt attachment
GETTING STARTED
Assembling and installing your scale cockpit will probably require
minor adjustments and “tweaking” to fit your particular model.
This is because of variations in building technique, par ts
alignment and glue fillets that may interfere with proper
positioning of the parts. A little patience is all that is required to
obtain a good looking installation. Trim par ts a little at a time,
checking the fit after each adjustment. Remember, you can
always remove material, but it’s hard to put it back.
❏ 1. Start by trimming all parts to the embossed “trim lines.” Be
sure to leave a 1/8" - 3/16" lip around the fuse side panels to
provide a gluing surface for the floor and aft bulkhead. Use a
hobby knife or scissors to
“
rough cut”the parts, then sand the
parts with a sanding block to straighten the edges.You can evenly
sand the edges by simply taping a sheet of 240-grit sandpaper to
your workbench. Then work the part in a circular motion while
pressing down gently. Cut out the center of each instr ument
cavity and smooth the edges with sandpaper. NOTE: Save all
scraps of smooth plastic (especially from inside the window
openings) for later use.
❏ 2. Carefully remove the bottom portions of the front and rear
seat backs as shown in the photo.The side “tabs” will be used to
attach the seat backs to the lower sections.
❏ 3. Refer to the exploded drawing on the following page to see
how the parts will fit together. Without using glue, (and in the
following order), fit the sides, floor, aft bulkhead and instrument
panel into the fuselage cavity.Youwill need to cut the top edge of
the sides to fit around the wing blocks and top cabin crossmember as shown in the photo. Use the underside of the rear
window frame and also the side windows for reference when
trimming the side panels to size.
NOTE: We recommend that once the sides are in position, you
glue three or four strips of 1/4" x 1/2" balsa across the width of
the fuse at the bottom edge of the plastic side panels to provide
additional support for the floor.
❏ 4. Decide how you are going to attach the forward floor section
(the part that covers the servos and battery compartment) and the
instrument panel. Some strategically positioned spots of Velcro
®
Hook and Loop Material (Great Planes #GPMQ4480 recommended)
may be used for this purpose or you could use #2 sheet metal
screws and small mounting blocks made from scrap plywood or
hard balsa. The servo cover could be folded back for access to the
servos or it could be made completely removable – your option.
❏ 5. When you are satisfied with the fit of the primary cabin
parts, remove them from the model and set them aside until it’s
time to paint.
ASSEMBLETHE SEATS
❏ 1. Cut several 1/4" x 1" strips of plastic from the flat scrap
material you saved earlier. These will be used to create gluing
tabs for the seats. Glue three strips inside the bottom halves of
both front seats (protruding half way over the edge) as shown.
Glue four strips inside the bottom of the rear seat.
❏ 2. Glue two or three strips to the inside of the three seat
back cushions.
❏ 3. Insert the tabs of the rear seat back into the bottom half of
the seat, then apply a piece of masking tape to the joint.The seat
back should angle toward the rear of the cabin by a few degrees.
Glue the seat back in position by “wicking” a few drops of thin CA
into the joint from the back side. Remove the tape after the CA
has cured.
❏ 4. Tape the rear seat cushions to the bottom half of the seat at
a couple of places. When the two halves are aligned, use thin CA
to glue the parts together. Use the same technique to add the
seat back cushions.
❏ 5. Assemble the two front seats the same way as the rear seat.
❏ 6. Use plastic model seam putty or automotive body filler to
cover all of the joints. When the filler has cured, wet sand it
smooth with 340 or 400-grit sandpaper.
❏ 7. Seat back pockets can be made from index cards or stiff
paper glued into position with thin CA.
PAINTINGAND DETAILING
❏ 1. Before painting, thoroughly clean the parts with rubbing
alcohol, then allow them to dry completely.
❏ 2. Paint the parts with paint compatible with styrene. For the
best results, use spray paint. Do not use Top Flite LustreKote
™
as
it is not compatible with styrene. If adding “carpeting,” paint only
the embossed seat tracks before installing the fabric.
PLASTIC PARTS LIST
1...........1............Side panel – left (Not Shown)
2...........1............Side panel – right
3...........1............Instrument panel
4...........1............Floor
5...........1............Aft bulkhead
6...........2 ea.......Lower front seats
7...........2 ea.......Front seat cushions
8...........2 ea.......Front seat back – rear half
9...........2 ea.......Front seat back – front half
10.........1............Lower rear seat
11.........2 ea.......Rear seat cushions (bottom & back)
12.........1 ea.......Rear seat back – rear half
13.........2 ea.......Control yokes
14.........2 ea. .....1/8" x 1-1/4" Dowel
DETAILINGPARTS LIST
–NotShown–
1 yd. ............Dressmakers’ elastic – Seat belts
12 ea. ..........Small head pins – Dash knobs and buttons
4 ea. ............Large head pins – Throttle/Mixture knobs
1 ea. ............9" x 18" Carpeting