TOPCON RL-H3C User Manual

INSTRUCTION MANUAL
HOLDER−6
ROTATING LASER
Thank you for purchasing the TOPCON RL-H3C Rotating Laser.
The RL-H3C instrument has many unique features. For basic operation, rough level the instrument and press power switch. It will self-level, then emit a rotating laser beam.
For superior product performance, please read these instructions carefully and keep them in a convenient place for future reference.
GENERAL HANDLING PRECAUTIONS
Before starting work or operation, be sure to check that the instrument is functioning correctly with normal performance. When storing the instrument for long period, remove the batteries.
Always make sure instrument is dry before putting it in the carrying case. Never store a damp instrument.
In order to ensure the safe use of this product, prevent any danger to the operator or others, or damage to property, important warnings are placed on the product and inserted in the instruction manual. We recommend that you become familiar with the meaning of these Warnings and Cautions before continuing.
Display Meaning
Ignoring or disregard of this display may
WARNING
CAUTION
•Injury refers to hurt, burn, electric shock, etc.
•Physical damage refers to extensive damage to equipment and structure or furnishings.
Exceptions from Responsibility
1 The user of this product is expected to follow all operating instructions and make periodic checks of the product’s performance. 2 The manufacturer , or its representatives, assumes no responsibility for results of a faulty or intentional usage or misuse including any direct, indirect, conse-
quential damage, and loss of prots.
3 The manufacturer, or its representatives, assumes no responsibility for consequential damage, and loss of profits by any disaster, (an earthquake, storms,
oods etc.), re, accident, or an act of a third party and/or a usage in other than usual conditions.
4 The manufacturer , or its representatives, assumes no responsibility for an y damage, and loss of profits due to a change of data, loss of data, an interruption
of business etc., caused by using the product or an unusable product.
5 The manufacturer, or its representatives, assumes no responsibility for any damage, and loss of prots caused by usage other than explained in the user
manual.
6 The manufacturer, or its representatives, assumes no responsibility for damage caused by wrong movement, or action due to connecting with other prod-
ucts.
Laser Safety
This product uses a visible laser beam, and is manufactured and sold in accordance with “Performance Standards for Light-Emitting Products” (FDA/BRH 21 CFR 1040) or “Radiation Safety of Laser Products, Equipment Classication, Requirements and User’s Guide” (IEC Publication 60825-1) provided on the safety standards for laser products. As per the said standard, this product is classied as a “Class ll Laser Product” or “Class 2 Laser Product”. This is a simple product to operate and does not require training from a laser safety ofcer. In case of any failure, do not disassemble the instrument. Contact TOPCON or your TOPCON dealer.
lead to the danger of death or serious inju­ry.
Ignoring or disregard of this display may lead to personal injury or physical damage.
RL-H3C
SAFETY CAUTIONS
WARNING
• There is a risk of fire, electric shock or physical harm if you attempt to disassemble or repair the instrument yourself.
This is only to be carried out by TOPCON or an authorized dealer, only !
•May ignite explosively.
Never use an instrument near ammable gas, liquid matter, and do not use in a coal mine.
• Cause eye injury or blindness.
Do not stare into beam.
• Risk of fire or electric shock.
Do not use a wet battery.
• Battery can cause explosion or injury.
Do not dispose in re or heat.
•The short circuit of a battery can cause a fire.
Do not short circuit battery when storing it.
STANDARD PACKAGE COMPONENTS
Upon opening, make sure that all the followings are included.
1 RL-H3C Instrument. . . . . . . . . . . . . . . . . . . . . . . . . 1set
2 LS-70B/70C* Laser Sensor . . . . . . . . . . . . . . . . . . 1set
3 Size "C" dry batteries (R14PU) .. . . . . . . . . . . . . . . 4pc.
49 volt dry battery (6F22/S-006P). . . . . . . . . . . . . . . 1pc.
5 Carrying case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1pc.
6 Instruction manual. . . . . . . . . . . . . . . . . . . . . . . . . . 1vol.
7 Model-6 Laser Sensor Holder. . . . . . . . . . . . . . . . . 1pc.
* LS-70B is included for some markets instead of LS-70C.
CAUTION
• Use of controls or adjustment or performance of procedures other than those spec­ied herein may result in hazardous radiation exposure.
• Do not stand or sit on the carrying cases. It could overturn, causing injury.
• Do not use a damaged instrument case. It could accidentally open causing damage to the instrument or injury to people.
• Do not place yourself or a reecting object in the path of the laser beam. If using the laser outside, avoid positioning it anywhere near ey e le v el to a v oid any possibility of it striking someone in the eye. If this should happen, visibility could be temporarily impaired, causing disorientation and possible accidental injury.
• Please note that the tips of tripod can be hazardous, be aware of this when setting up or carrying the tripod.
• Do not allow skin or clothing to come into contact with acid from the batteries, if this does occur then wash off with copious amounts of water and seek medical advice.
• Do not place instrument on unstable platform, surface or tripod. If using tripod, make sure instrument is securely attached.
• Risk of injury by falling down a tripod and an instrument. Always check that the screws of tripod are tightened.
Label
Beam aperture
LASER RADIATION
DO NOT STARE INTO BEAM
CLASS2 LASER PRODUCT
CAUTION
LASER RADIATION
DO NOT STARE INTO BEAM
WAVE LENGTH 630-685nm
1mW MAXIMUM OUTPUT
CLASSII LASER PRODUCTDIODE LASER
NOMENCLATURE AND FUNCTIONS
Manual mode ON (Red LED)
Auto leveling does not function.
Height alert OFF (Red LED)
Height alert does not function.
Height alert OFF switch
OFF:Push twice continuously. ON:Push once.
Manual mode ON switch
ON:Push twice continuously. OFF:Push once.
Handle
Height alert function
(Safety lock system)
When auto-leveling and height alert function are active, after the laser beam emits for one minute, this function prevents the instru­ment from operating if it is dis­turbed. This insures accurate control. If the unit is disturbed, all lamps will blink except battery power lamp. The ele vation (height of instrument) should be veried and re-established if necessary. This function is not active in the manual mode.
HOW TO OPERATE
•Set the instrument to the tripod or smooth surface.
1
•Make sure instrument is roughly level (±3°).
•Press power switch (ON).
RL-H3C
2
Protective glass
Rotary head
Laser beam emits from here.
Battery power (Red LED)
Blinking:
The power is low, but laser is still usable. (Blinking continues for one minute.)
On Solid:
Dead batteries. Replace the batteries with new ones. (The lamp is solid for five minutes, then turned off automatically.)
Auto leveling (Green LED)
Blinking slowly:
Auto leveling is in process.
Blinking quickly:
Auto leveling is almost complete.
On Solid:
Auto leveling is complete.
Power switch
Turn the instrument ON or OFF.
Battery door knob
Battery door
Note In manual mode
•Auto-leveling function is not active.
•Height alert function is not active.
•Press power switch on laser sensor (ON).
•Select the precision mode by pressing the On­Grade precision switch.
•Locate the on-grade position “---” by moving the laser sensor up and down.
When using the Laser Sensor with other select T opcon lasers, these symbols alert user if laser batteries are low or if laser has been disturbed. These symbols are not active when used with RL-H3C.
On-Grade Index
(1 9/16")
LS-70B/70C (Laser Sensor)
LS-70B/70C Indicator
High precision mode Normal precision mode
Above grade indicator
Move the sensor down. Audio signal:High pitch, frequent beep
On-Grade position
Audio signal:Continuous beep sound
Below grade indicator
Move the sensor up. Audio signal:Lower pitch, slower frequency
Battery remaining display
Beam receiving window
Turn the beam receiving window side towards RL-H3C to detect the laser beam.
Indicator
Detect the on-grade position “---” by mo ving the Laser Sensor up and down. Directional arrows and audio signals assist in locating the on-grade position as the laser strikes the beam receiving window. (Top of Laser Sensor is 40mm (1 9/16") from on-grade index for offset marking.)
LS-70B:The indicators are located on front and back sides of the instrument. LS-70C:The indicator is located only on front side.
On-Grade precision switch
Two on-grade precision options are available, normal preci­sion and high precision. By pressing this switch, the preci­sion options are switched alternately. Conrm the precision choice by the indicator. (Normal precision is the default set­ting each time the sensor is turned on. See LS-70B/70C Indicator diagram below.)
Power switch
The power switch turns ON or OFF by pressing. If the power switch is turned ON, all signs will be displayed on the indica­tor for a second with a beep sound.
Buzzer speaker Buzzer sound switch
Volume of the sensor buzzer can be alternately switched to LOW/LOUD/OFF by pressing the switch.
Auto shut off function
The power will be turned off automatically if no laser beam is detected for approximately 30 minutes. (To turn on the laser sensor, press the power switch again.)
•Mark the position of On-Grade index.
3
(Top of the Laser Sensor is 40mm [1 9/16"] from index for offset marking.)
EXAMPLES OF TYPICAL USE
Using Laser Sensor On Rod
Laser Sensor
Level Vial
154 153 152
Laser Sensor Holder
151 150 149 148 147 146
131
139 138 137 136 135 134 133 132 131
Clamp Knob
BATTERY REPLACEMENT
RL-H3C
1 Remove the battery cover by turning battery cover knob to “OPEN” side. 2 Remove the batteries by pulling out the slide plate. 3 Install the new batteries referring to the illustration on the battery
cover.*1, *2, *3
4 Install the battery cover. By using a coin, tighten the battery cover knob
to “CLOSE” side until the knob does not turn.*4
*1 Replace all 4 batteries with new ones at the same time. Do not mix used and new batteries,
and do not mix different types of batteries together.
*2 Use alkaline dry cells. (Dry cells for movement confirmation are packed in shipment.)
Nickel hydrogen dry cells and nickel cadmium dry cells can be used too, but the operating time is different from the time of alkaline dry cells.
*3 Generally, performances of dry cell deteriorate temporarily in low temperature, but recover in
normal temperature.
*4 It is important to use a coin or other tool to make sure cover is rmly closed to seal out water.
CHECKS AND ADJUSTMENTS
1
Checking and adjusting calibration
Horizontal calibration of the laser beam can be checked by the user.
[Checking]
1 Set up a tripod approx. 50m (160ft) from a wall. Mount the instrument
on the tripod, facing the X1 side toward the wall.
2 Turn the instrument on and allow auto-leveling to complete. 3 Put the laser sensor in ne detection mode by pressing the On-Grade
precision switch.
4 By using the laser sensor, mark the center position of laser beam on
the wall. (X1)
5 Turn off the instrument.
Loosen the tripod screw, rotate the instrument 180 degrees and re­secure it on the tripod. The X2 side of the instrument f aces to ward the wall. When rotating the instrument, avoid changing the height.
6 Turn the unit on again and allow auto-leveling to complete. 7 By using the laser sensor, mark the center position of laser beam on
the wall. (X2)
8 If the difference value of marked two laser beam heights (difference
value of X1 and X2) are less than 7mm, adjustments are not needed. The difference value is greater than 7mm, adjust the instrument as described in right. *
9 Check the X1 (handle) side as the same way.
*If the difference value is greater than 60mm (2 3/8 inches), contact your Topcon dealer.
X1
Y2
Y1
Slide plate
laser sensor
X1 Laser beam
X2 Laser beam
Approx. 50m
Approx. 50m
Laser Sensor
1 Press the lid in the direction of the arrow to lift. 2 Remove the battery and replace with a new 9v alkaline
3 Press the lid down and click to close.
Laser point of X1
X1
Wall
X1
X2
battery.
[To calibrate the X axis ]
1 Face the X1 side of the instrument (panel side) tow ard a w all, press the Power
switch while pressing the height alert OFF switch. Then the height alert OFF lamp will light, and manual mode ON lamp will blink.
2 Press the height alert OFF switch to calibrate the X axis. The manual mode
ON lamp will light. When auto-leveling nishes, the laser beam will emit.
3 Using the laser sensor, mark the on-grade height of laser beam on a wall. 4 Rotate the instrument 180 degrees to face X2 side toward a wall. 5 In the same way as step 3 , mark the on-grade height of laser beam on a wall. 6 By pressing the manual mode ON switch (laser beam moves up), or Power
switch (laser beam moves do wn), adjust the on-grade height of the beam until it is precisely centered between the marks made in steps
7 Press the height alert OFF switch to memorize the new laser beam calibration.
The height alert OFF lamp will blink. P o wer will shut off automatically when the calibration memorization is complete.
[To calibrate the Y axis ]
1 Face the Y1 side of the instrument (handle side) toward a wall, press the
Power switch while pressing the height alert OFF switch. Then the height alert OFF lamp will light, and manual mode ON lamp will blink.
2 Press the Power switch again. The auto leveling lamp will light. 3 Press the height alert OFF switch to calibrate the Y axis. The auto leveling
lamp will light.
4 Using the laser sensor, mark the on-grade height of laser beam on a wall. 5 Rotate the instrument 180 degrees to face Y2 side toward a wall. 6 In the same way as step 4 , mark the on-grade height of laser beam on a wall. 7 By pressing the manual mode ON switch (laser beam moves up), or Power
switch (laser beam moves do wn), adjust the on-grade height of the beam until it is precisely centered between the marks made in steps
8 Press the height alert OFF switch to memorize the new laser beam calibration.
The height alert OFF lamp will blink. P o wer will shut off automatically when the calibration memorization is complete.
To discontinue calibration the instrument, press the Power switch while pressing the height alert OFF switch.
3 and 5 .
4 and 6.
When calibration is memorizing, if the height alert lamp continues to blink quickly and power does not shut-off auto­matically, please contact your local Topcon dealer.
X2
Checking cone error
2
Perform the following check after completing horizontal calibration procedure.
Approx. 40m
Cone error
Datum position
Wall A
[Checking]
1 Set up the laser centered between two walls approximately 40m (131ft) apart. Orient the instrument
so one axis, either X or Y, is facing the walls.
2 Locate and mark the position of the rotating laser beam on both walls using the laser sensor. 3 Turn off the instrument and move the instrument closer to wall A (1m to 2m /3 ft to 6 ft).
Do not change the axis orientation of the instrument. Turn the instrument on.
4 Again locate and mark the position of the rotating laser beam on both walls using the laser sensor. 5 Measure the distance between the rst and second marks on each wall.
If the difference between each set of marks is less than 4mm (5/32 of an inch), no error exists.
Wall B
Wall A
*If the difference value is greater than 4mm(5/32 inch), contact your Topcon dealer.
STORAGE PRECAUTIONS
Always clean the instrument after use. Use a clean cloth moistened with neutral detergent or water. Never use an abrasive cleaner, ether, thinner benzene, or other solvents. Always make sure the instrument is completely dry before storing. Dry any moisture with a soft, clean cloth.
Wall B
3
Error Code
Use the table below to determine operation errors indicated by blinking lamps on the con­trol panel. If corrective action listed does not correct error, please contact your local Topcon dealer.
A
B
C
POWER
ON
D
OFF
MANU
Lamp Indication Error Code Corrective Action
Lamp B, C and D blink in turn Auto-leveling range
error
Correct tilt of the instrument until it less than 3 degrees.
Lamp A lights Battery power error Replace all 4 batteries with new ones at
the same time.
Lamp B, C and D blink simulta­neously
Height alert error Turn power off, rough level the instru-
ment, then turn power on again. Check height of laser beam as it may have changed.
Lamp D blinks quickly Calibration error Repeat calibration procedure. If error
repeats contact your local Topcon deal­er.
Lamp A, B, C and D blink si­multaneously
Internal error Turn power off, then on again. If error
repeats contact your local Topcon deal­er.
SPECIFICATIONS
RL-H3C
Accuracy : ±3.6mm/50m (±15 ”) Automatic correction range : ±3° Beam detecting range : Approx. 2m~300m diameter (6ft~980ft) Rotational speeds : 600r.p.m Laser source : Laser diode (Visible, Red) Laser power output : 0.8mW (Max.) Laser class : Class 2 laser product Power supply : Four C size alkaline
manganese dry batteries Operating time : Approx. 60 hours at +20°C (+68°F) Protection against water and dust : IP56 (Based on the standard IEC60529) Operating temperature : -20°C~+50°C (-4°F~+122°F) Dimensions : 167(L)x182(W)x189(H)mm
(6.5x7.1x7.4 in) Weight : 1.9kg[4.1lbs] (With dry batteries)
LS-70B/70C
Beam detection window : 50mm (2.0 in) Beam detection precision : High precision : ±1mm(±0.04 in)
: Normal precision : ±2mm(±0.08 in) Beam detection indication : Liquid crystal and buzzer Power source : DC 9V alkaline (dry) battery Operating time : Approx. 80 hours at +20°C (+68°F)
(Using alkaline manganese dry batteries) Auto shut-off delay : Approx. 30 minutes without beam detection. Operating temperature : -20°C~+50°C (-4°F~+122°F) Dimensions : 165(L)x78(W)x26(H)mm
(6.5x3.0x1.0 in)
Weight : 0.25 kg [0.55 lbs] (With dry batteries)
TOPCON POSITIONING SYSTEMS, INC.
5758 West Las Positas Blvd., Pleasanton, CA 94588, U.S.A. Phone: 925-460-1300 Fax: 925-460-1315 www.topcon.com
TOPCON CALIFORNIA
3380 Industrial Blvd, Suite 105, West Sacramento, CA 95691, Phone: 916-374-8575 Fax: 916-374-8329
TOPCON MIDWEST
891 Busse Road, Elk Grove Village, IL 60007, U.S.A. Phone: 847-734-1700 Fax: 847-734-1712
TOPCON EUROPE B.V.
Essebaan 11, 2908 LJ Capelle a/d IJssel, The Netherlands. Phone: 010-4585077 Fax: 010-4585045 www.topconeurope.com
TOPCON BELGIUM
Preenakker 8, 1785 Merchtem, Belgium Phone: 052-37.45.48 Fax: 052-37.45.79
TOPCON DEUTSCHLAND G.m.b.H.
Weidkamp 180, 45356 Essen, GERMANY Phone: 0201-8619-100 Fax: 0201-8619-111 ps@topcon.de www.topcon.de
TOPCON S.A.R.L.
89, Rue de Paris, 92585 Clichy, Cedex, France. Phone: 33-1-41069490 Fax: 33-1-47390251 topcon@topcon.fr
TOPCON ESPAÑA S.A.
HEAD OFFICE
Frederic Mompou 5, ED. Euro 3, 08960, Sant Just Desvern Barcelona, Spain. Phone: 93-473-4057 Fax: 93-473-3932 www.topconesp.com
MADRID OFFICE
Avenida Burgos, 16E, 1∞28036, Madrid, Spain. Phone: 91-302-4129 Fax: 91-383-3890
TOPCON SCANDINAVIA A. B.
Neongatan 2 S-43151 Mölndal, SWEDEN Phone: 031-7109200 Fax: 031-7109249
U.S.A.
TOPCON CORPORATION
75-1 Hasunuma-cho, Itabashi-ku, Tokyo 174-8580, Japan Phone: 3-3558-2520 Fax: 3-3960-4214 www.topcon.co.jp
TOPCON (GREAT
HEAD OFFICE
Topcon House Kennet Side, Bone Lane, Newbury, Berkshire RG14 5PX U.K. Phone: 44-1635-551120 Fax: 44-1635-551170 survey.sales@topcon.co.uk laser.sales@topcon.co.uk
TOPCON SINGAPORE PTE. LTD.
Blk 192 Pandan Loop, Pantech Industrial Complex, #07-01, Singapore 128381 Phone: 62780222 Fax: 62733540 www.topcon.com.sg
TOPCON AUSTRALIA PTY. LTD.
408 Victoria Road, Gladesville, NSW 2111, Australia Phone: 02-9817-4666 Fax: 02-9817-4654 www.topcon.com.au
TOPCON INSTRUMENTS (THAILAND) CO., LTD.
77/162 Sinn Sathorn Tower, 37th Fl., Krungdhonburi Rd., Klongtonsai, Klongsarn, Bangkok 10600 Thailand. Phone: 662-440-1152~7 Fax: 662-440-1158
TOPCON INSTRUMENTS (MALAYSIA) SDN. BHD.
Lot 226 Jalan Negara 2, Pusat Bandar Taman Melawati, Taman Melawati, 53100, Kuala Lumpur, Malaysia. Phone: 03-41079801 Fax: 03-41079796
TOPCON KOREA CORPORATION
2F Yooseoung Bldg., 1595-3, Seocho-Dong, Seocho-gu, Seoul, 137-876, Korea. Phone: 82-2-2055-0321 Fax: 82-2-2055-0319 www.topcon.co.kr
TOPCON OPTICAL (H.K.) LIMITED
2/F., Meeco Industrial Bldg., No. 53-55 Au Pui Wan Street, Fo Tan Road, Shatin, N.T., Hong Kong Phone: 2690-1328 Fax: 2690-2221 www.topcon.com.hk
TOPCON CORPORATION BEIJING OFFICE
Room No. 962 Poly Plaza Building, 14 Dongzhimen Nandajie, Dongcheng District, Beijing, 100027, China Phone: 10-6501-4191~2 Fax: 10-6501-4190
TOPCON CORPORATION BEIRUT OFFICE
P. O. BOX 70-1002 Antelias, BEIRUT-LEBANON. Phone: 961-4-523525/961-4-523526 Fax: 961-4-521119
TOPCON CORPORATION DUBAI OFFICE
P.O.Box 28595, 102, Al Naily Bldg., 245 Abu Hail Road, Deira,Dubai,UAE Phone: 971-4-2696511 Fax: 971-4-2695272
BRITAIN) LTD.
RL-H3C 31332 90030 0203 (3c) SAN
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