Topcon RL-200 2S, RL-200 1S Instruction Manual
INSTRUCTION MANUAL
ROTATING LASER
RL-200 2S
31492 90030
ESC
MENU
ENT
X/Y
1
Foreword
Thank you for purchasing the Topcon RL-200 2S Rotating Laser.
It is one the world’s most advanced and accurate grade-setting lasers. To quickly and effectively use
the RL-200 2S, please read these brief instructions carefully, and keep them in a convenient location
for future reference.
Precautions
Guarding the instrument against shock
When transporting the instrument, provide some protection to minimize risk of shock. Heavy
shocks may affect beam accuracy.
Sudden changes of temperature
A sudden change in temperature may cause water condensation on the glass used for the laser
emission part.
In such a case, let the instrument stand for a while to allow it to adjust to the temperature prior to
actual use.
Caution:
Use of adjustment controls or performance procedures other than those specified herein may
results in hazardous radiation exposure.
2
Precautions for Safe Operation
For the safe use of the product and prevention of injury to operators and other persons as well as
prevention of property damage, items which should be observed are indicated by an exclamation
point within a triangle used with WARNING and CAUTION statements in this instruction manual.
The definitions of the indications are listed below. Be sure you understand them before reading the
manual’s main text.
Definition of Indication
WARNING
Ignoring this indication and making an operation error could
possibly result in death or serious injury to the operator.
CAUTION
Ignoring this indication and making an operation error could
possibly result in personal injury or property damage.
This symbol indicates items for which caution (hazard warnings inclusive) is urged.
Specific details are printed in or near the symbol.
This symbol indicates items which are prohibited. Specific details are printed in or
near the symbol.
This symbol indicates items which must always be performed. Specific details are
printed in or near the symbol.
3
General
Warning
Do not perform disassembly or rebuilding. Fire, electric shock or burns could result.
Do not use the unit in areas exposed to high amounts of dust or ash, in areas where
there is inadequate ventilation, or near combustible materials. An explosion could
occur.
When securing the instrument in the carrying case make sure that all catches,
including the side catches, are closed. Failure to do so could result in the
instrument falling out while being carried, causing injury.
Caution
Do not use the carrying case as a footstool. The case is slippery and unstable so a
person could slip and fall off it.
Do not place the instrument in a case with a damaged case or belt. The case or
instrument could be dropped and cause injury.
4
Power Supply
Warning
Do not short circuit. Heat or ignition could result.
Do not use voltage other than the specified power supply voltage. Fire or electrical
shock could result.
Do not use damaged power cords, plugs or loose outlets. Fire or electric shock
could result.
Do not use power cords other than those designated. Fire could result.
Do not use batteries other than those designated. An explosion could occur, or
abnormal heat generated, leading to fire.
Do not place articles such as clothing on the battery charger while charging
batteries. Sparks could be induced, leading to fire.
Use only the specified battery charger to recharge batteries. Other chargers may
be of different voltage rating or polarity, causing sparking which could lead to fire or
burns.
Do not heat or throw batteries into fire. An explosion could occur, resulting in injury.
5
Do not use the battery or charger for any other equipment or purpose. Fire or burns
caused by ignition could result.
To prevent shorting of the battery in storage, apply insulating tape or equivalent to
the terminals. Otherwise shorting could occur, resulting in fire or burns.
Do not use batteries or the battery charger if wet. Resultant shorting could lead to
fire or burns.
Do not connect or disconnect power supply plugs with wet hands. Electric shock
could result.
Caution
Do not touch liquid leaking from batteries. Harmful chemicals could cause burns or
blisters.
6
Tripod
Caution
When mounting the instrument to the tripod, tighten the centering screw securely.
Failure to tighten the screw properly could result in the instrument falling off the
tripod, causing injury.
Tighten securely the leg fixing screws of the tripod on which the instrument is
mounted. Failure to tighten the screws could result in the tripod collapsing, causing
injury.
Do not carry the tripod with the tripod shoes pointed at other persons. A person
could be injured if struck by the tripod shoes.
Keep hands and feet away from the tripod shoes when fixing the tripod in the
ground. A hand or foot stab wound could result.
Tighten the leg fixing screws securely before carrying the tripod. Failure to tighten
the screws could lead to the tripod legs extending, causing injury.
7
User
Wear the required protectors (safety shoes, helmet, etc.) when operating.
Exceptions from Responsibility
• The user of this product is expected to follow all operating instructions and make periodic
checks of the product’s performance.
• The manufacturer, or its representatives, assumes no responsibility for results of a faulty or
intentional usage or misuse including any direct, indirect, consequential damage, and loss of
profits.
• The manufacturer, or its representatives, assumes no responsibility for consequential damage,
and loss of profits by any disaster, (an earthquake, storms, floods etc.). A fire, accident, or an
act of a third party and/or a usage any other usual conditions.
• The manufacturer, or its representatives, assumes no responsibility for any damage, and loss
of profits due to a change of data, loss of data, an interruption of business etc., caused by using
the product or an unusable product.
• The manufacturer, or its representatives, assumes no responsibility for any damage, and loss
of profits caused by usage except for explained in the user manual.
• The manufacturer, or its representatives, assumes no responsibility for damage caused by
wrong movement, or action due to connecting with other products.
8
Laser Safety Information
The RL-200 2S is classified as a class 3R Laser Product according to IEC Standard Publication
60825-1 Ed.2.0: 2007 and United States Government Code of Federal Regulation FDA CDRH
21CFR Part1040.10 and 1040.11 (Complies with FDA performance standards for laser products
except for deviations pursuant to Laser Notice No.50, dated June 24, 2007.)
Laser Safety
This product projects a visible laser beam during operation. This product is manufactured and
sold in accordance with “Performance Standards for Light-Emitting Products” (FDA/BRH 21 CFR
1040) or “Radiation Safety of Laser Products, Equipment Classification, Requirements and User’s
Guide” (IEC Publication 60825-1) provided on the safety standards for laser beam.
As per the said standard, RL-200 2S standard model is classified as “Class 3R (IIIa) Laser
Products”. These are simple products to operate and do not require training from a laser safety
officer. In case of any failure, do not disassemble the instrument. Contact TOPCON or your
TOPCON dealer.
9
Warning
• Use of controls or adjustments or performance of procedures other than those specified
herein may result in hazardous radiation exposure.
Visible laser
Laser output: 2.5mW
Beam aperture
Explanatory Label
Each label is differed by the market.
CLASS a LASER PRODUCT
AVOID DIRECT EYE EXPOSURE
LASER RADIATION
WAVE LENGTH 685nm
5mW MAXIMUM OUTPUT
10
• Never intentionally point the laser beam at another person. The laser beam is injurious to the
eyes and skin.
• Do not look directly into the laser beam. Doing so could cause permanent eye damage.
• Do not stare at the laser beam. Doing so could cause permanent eye damage.
• Never look at the laser beam through a telescope, binoculars or other optical instruments.
Doing so could cause permanent eye damage.
• Sight targets so that the laser beam does not stray from them.
Caution
• Perform checks at start of work and periodic checks and adjustments with the laser beam
emitted under normal conditions.
• When disposing of the instrument, destroy the battery connector so that the laser beam
cannot be emitted.
• Operate the instrument with due caution to avoid injuries that may be caused by the laser
beam unintentionally striking a person in the eye. Avoid setting the instrument at heights at
which the path of the laser beam may strike pedestrians or drivers at head height.
11
• Only those who have received training as per the following items shall use this product.
• Read the manual for usage procedures for this product.
• Hazardous protection procedures (read "Laser Safety Information")
• Requisite protective gear (read "Laser Safety Information")
• Accident reporting procedures (stipulate procedures beforehand for transporting the
injured and contacting physicians in case there are laser-induced injuries).
• When the instrument is not being used, turn off the power.
12
Standard System Components
• Please make sure that all of above items are in the box when you unpack.
*1), *2), *3) Batteries included in the package are to confirm the initial operation. Please replace the
batteries provided with new batteries (alkaline) as soon as possible.
Rechargeable battery type Dry battery type
1) Instrument.................................................... 1pc.
2) Remote controller RC-400 ........................... 1pc.
3) Level Sensor LS-80L ................................... 1pc.
4) Level Sensor Holder Model-6 ...................... 1pc.
5) Battery holder DB-75C ................................ 1pc.
6) Ni-MH battery pack BT-67Q ........................ 1set
7) AC/DC converter AD-11............................... 1pc.
8) AA-size dry cell batteries
*1)
......................... 5pcs.
9) Carrying case .............................................. 1pc.
10) Instruction manual ....................................... 1vol.
1) Instrument .................................................... 1pc.
2) Level Sensor LS-80L ................................... 1pc.
3) Level Sensor Holder Model-6 ...................... 1pc.
4) Battery holder DB-75 ................................... 1pc.
5) D-size dry cell batteries
*2)
............................ 4pcs.
6) AA-size dry cell batteries
*3)
.......................... 2pcs.
7) Carrying case............................................... 1pc.
8) Instruction manual........................................ 1vol.
13
Contents
Foreword .......................................................................................................................................1
Precautions ..............................................................................................................................1
Precautions for Safe Operation................................................................................................ 2
User.......................................................................................................................................... 7
Exceptions from Responsibility ................................................................................................7
Laser Safety Information ..........................................................................................................8
Standard System Components ..............................................................................................12
Contents......................................................................................................................................13
Nomenclature..............................................................................................................................15
Sample Display ......................................................................................................................17
Key Functions ........................................................................................................................18
RL-200 2S LED Display ......................................................................................................... 18
Basic Operation...........................................................................................................................19
Preparation and Functions ..........................................................................................................20
Power Source......................................................................................................................... 20
Setting Up Instrument ............................................................................................................20
RC-400 Remote Controller..................................................................................................... 21
Power Switch .........................................................................................................................23
Battery Status Display............................................................................................................25
Setting Grades .......................................................................................................................26
Aligning Direction of Grade ....................................................................................................27
How to Enter Grade ...............................................................................................................28
Menu ........................................................................................................................................... 29
14
How to Set the Menu..............................................................................................................29
Maintaining Power Sources ........................................................................................................37
How to Change Batteries on the Instrument .......................................................................... 37
How to Replace the RC-400 Batteries ................................................................................... 41
Check and Adjusting ................................................................................................................... 42
Horizontal Calibration.............................................................................................................42
Horizontal Rotation Cone Error ..............................................................................................46
Grade Setting Error................................................................................................................47
Storage Precautions....................................................................................................................49
Standard Accessories ................................................................................................................. 50
Specifications ..............................................................................................................................55
Error Display ...............................................................................................................................57
Regulations ................................................................................................................................. 59
15
Nomenclature
ESC
MENU
ENT
X/Y
Rotary head/Laser emitting window
Beam aperture
RC-400 Remote Controller
Handle
Battery holder
Control panel
Battery compartment lock
Display
Escape key
Enter key
X/Y key
Power
switch
Arrow keys
MENU key
Display
16
ESC
MENU
ENT
X/Y
Escape key
Enter key
X/Y key
Power switch
Arrow keys
MENU key
Control panel
Auto-leveling indicator
17
Sample Display
Normal display
X axis grade
(Blinks digit by digit
during leveling)
Auto-leveling indicator
(Blinks during leveling)
Transmission and
reception display
(On remote controller only)
Battery remaining
Rotating laser display: RL
Remote controller display: RC
Transmitting
Complete
Incomplete
Channel
Y axis grade
(Blinks digit by digit
during leveling)
Rotation speed (rpm)
Menu screen display
See “Menu” on page 29.
18
Key Functions
RL-200 2S LED Display
There is an LED that signals auto-leveling of the control panel screen of the main instrument.
Flashing : Auto-leveling or grade setting is in process.
The rotary head is not rotating.
ON solid : Auto-leveling grade setting is complete.
The rotary head is active and emits the laser beam.
Enter key End Operation of Data Input and Sends data to the instrument.
Escape key Cancels input or escape to previous status.
X/Y key Sets each grade axis.
Menu and arrow keys Selects menu items.
Inputs the grades of X Y axis.
Sets the masking direction.
Power switch On/Off of the RL-200 2S and RC-400.
(RC-400 has auto-cut off 60 seconds function)
You can stop the auto-levelling function. Refer to “4) Sensitivity Level” on page 34 to
stop the function.
19
Basic Operation
1 Set the instrument on a tripod or smooth surface
and turn on the power.
When using the remote controller, turn on the power for
the instrument, and then the power for the remote
controller.
2 Set X and/or Y axis grades.
3 Turn on the level sensor. Check the operation
surface by using the level sensor. If high-precision
detection is desired, select that setting on the level
sensor.
4 Check the rotating beam elevation using the level
sensor.
Normal precision
mode
High precision
mode
Level sensor
Higher than datum position
(Buzzer sound: High frequent
beep sound)
Move the sensor downward.
Datum position
(Buzzer sound: Continuous
beep sound)
Lower than datum position
(Buzzer sound: Low frequent
beep sound)
Move the sensor upward.
(For more information about level sensor refer to
“Level Sensor LS-80L” on page 51 section.)
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