For more information contact Synergy Positioning Systems or
visit the Synergy Positioning Systems website at www.synergypositioning.co.nz
All branches: Phone 0800 867 266 Email: info@synergypositioning.co.nz
Thank you for purchasing this Topcon product. The materials available in this Manual (the “Manual”) have been
prepared by Topcon Positioning Systems, Inc. (“TPS”) for owners of Topcon products, and are designed to assist
owners with the use of the product and its use is subject to these terms and conditions (the “Terms and
Conditions”).
Please read the terms and conditions carefully.
Ter m s an d Conditions
Use
This product is designed to be used by a professional. The user should have a good knowledge of the safe use of
the product and implement the types of safety procedures recommended by the local government protection
agency for both private use and commercial job sites.
Copyrights
All information contained in this Manual is the intellectual property of, and copyrighted material of TPS. All rights
are reserved. Do not use, access, copy, store, display, create derivative works of, sell, modify, publish, distribute,
or allow any third party access to, any graphics, content, information or data in this Manual without TPS’ express
written consent and may only use such information for the care and operation of the product. The information
and data in this Manual are a valuable asset of TPS and are developed by the expenditure of considerable work,
time and money, and are the result of original selection, coordination and arrangement by TPS.
Tra demarks
X-52™, X-72™, X-53™, X-73™, MC-X1™, GX-55™, GX-75™, LS-B10W™, TS-i3™, TS-i3d™,
GR-i3™, 3D-MC™, Topcon®, and Topcon Positioning Systems™ are trademarks or registered trademarks of TPS.
Windows® is a registered trademark of Microsoft Corporation. The Bluetooth® word mark and logos are owned
by Blue t ooth SIG , Inc. and a ny use of such mar k s by Topcon Pos i tioning Systems, Inc. is used under license. Other
product and company names mentioned herein may be trademarks of their respective owners.
Disclaimer of Warranty
EXCEPT FOR ANY WARRANTIES IN AN APPENDIX OR A WARRANTY CARD ACCOMPANYING THE PRODUCT, THIS
MANUAL A N D THE PRO D UCT ARE P R OVIDED “AS-IS.” THER E ARE NO OTHE R WAR RANTIES. T PS DISCLAI M S ANY
IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE OR PURP O S E. T PS AN D I TS
DISTRIBUTORS SHALL NOT BE LIABLE FOR TECHNICAL OR EDITORIAL ERRORS OR OMISSIONS CONTAINED
HEREIN; NOR FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE FURNISHING,
PER FOR MANCE OR USE OF THIS MATERIAL OR THE PRODUCT. SUCH DISCLAIMED DAMAGES INCLUDE BUT ARE
NOT LIMITED TO LOSS OF TIME, LOSS OR DESTRUCTION OF DATA, LOSS OF PROFIT, SAVINGS OR REVENUE,
OR LOSS OF THE PRODUCT’S USE. IN ADDITION TPS IS NOT RESPONSIBLE OR LIABLE FOR DAMAGES OR COSTS
INCURRED IN CONNECTION WITH OBTAINING SUBSTITUTE PRODUCTS OR SOFTWARE, CLAIMS BY OTHERS,
INCONVENIENCE, OR ANY OTHER COSTS. IN ANY EVENT, TPS SHALL HAVE NO LIABILITY FOR DAMAGES OR
OTHERWISE TO YOU OR ANY OTHER PERSON OR ENTITY IN EXCESS OF THE PURCHASE PRICE FOR THE
PRODUCT.
License Agreement
Use of any computer programs or software supplied by TPS or downloaded from a TPS website (the “Software”)
in connection with the product constitutes acceptance of these Terms and Conditions in this Manual and an
agreement to abide by these Terms and Conditions. The user is granted a personal, non-exclusive, nontransferable license to use such Software under the terms stated herein and in any case only with a single product
Preface
Excavator Indicate System P/N: 1022461-01
iv
or single computer. You may not assign or transfer the Software or this license without the express written
consent of TPS. This license is effective until terminated. You may terminate the license at any time by
destroying the Software and Manual. TPS may terminate the license if you fail to comply with any of the Terms
or Conditions. You agree to destroy the Software and manual upon termination of the use of the product. All
ownership, copyright and other intellectual property rights in an d t o t h e S oftware belong to TPS. If th e s e l i ce ns e
terms are not acceptable, return any unused software and manual.
Confidentiality
This Manual, its contents and the Software (collectively, the “Confidential Information”) are the confidential and
proprietary information of TPS. You agree to treat TPS’ Confidential Information with a degree of care no less
stringent that the degree of care you would use in safeguarding your own most valuable trade secrets. Nothing
in this paragraph shall restrict you from disclosing Confidential Information to your employees as may be
necessary or appropriate to operate or care for the product. Such employees must also keep the Confidentiality
Information confidential. In the event you become legally compelled to disclose any of the Confidential
Information, you shall give TPS immediate notice so that it may seek a protective order or other appropriate
remedy.
Website; Other Statements
No statement contained at the TPS website (or any other website) or in any other advertisements or TPS
literature or made by an employee or independent contractor of TPS modifies these Terms and Conditions
(including the Software license, warranty and limitation of liability).
Preface
Safety
Improper use of the product can lead to injury to persons or property and/or malfunction of the product. The
product should only be repaired by authorized TPS warranty service centers. Users should review and heed the
safety warnings in an Appendix.
Miscellaneous
The above Terms and Conditions may be amended, modified, superseded, or canceled, at any time by TPS. The
above Terms and Conditions will be governed by, and construed in accordance with, the laws of the State of
California, without reference to conflict of laws.
Manual Conventions
This manual uses the following conventions:
Convention DescriptionExample
BoldMenu, or drop-down menu selectionFile > Exit (Click the File menu and click
Name of a dialog box or screenFrom the Connectionscreen...
Button or key commandsClick Finish.
Mono
Italic
User supplied text or variableType guest, and click Enter.
Reference to another manual or help documentRefer to the
Exit)
Topcon Reference Manual.
Further information to note about system configuration, maintenance, or setup.
Supplementary information that can have an adverse affect on system operation, system
performance, data integrity, or measurements.
Preface
Excavator Indicate System P/N: 1022461-01
v
Notification that an action has the potential to result in minor personal injury, system
damage, loss of data, or loss of warranty.
Notification that an action has the potential to result in personal injury or property
damage.
Notification that an action has the potential to result in severe personal injury or death.
Preface
Preface
Excavator Indicate System P/N: 1022461-01
vi
Introduction
This manual discusses how to install and calibrate Topcon’s Indicate Excavator Systems utilizing the
MC-X1 Controller.
The TS-i3 single and dual axis sensors used in the Topcon excavator systems measure the pitch and roll
angle of various machine elements. Each sensor accurately measures a gravity-referenced angle of the
body, boom, stick, and attachment, sending this angle data to a GX-55/GX-75 (GX Series) display to
provide precise grade. Each sensor is configured and calibrated for its specific location on the excavator.
The dual axis body sensor functionality is unique as it measures both pitch and roll (cross slope) of the
machine.
Indicate System Components
Tab le 1 lists the hardware and software components of the indicate systems.
The MC-X1 System Architecture requires all of the sensors to be running on a
500kbps Baud Rate. Legacy sensors used in MC-R3, MC-i3, and MC-i4 systems
are not compatible with the MC-X1 excavator system. Ensure that the sensors
to be used in the MC-X1 system have the correct part number and label
denoting the 500kbps Baud Rate.
Table 1. 2D and 3D Excavator Indicate System Components
HardwareSoftware/Firmware
MC-X1 Controller3D-MC V12.2.307 or later
GX-55/GX-75 Display (GX Series) MCXCONFIG
(MC-X Machine Control Gateway)
TS-i3 Tilt Sensors (500kbps Baud Rate)MC-MCX 6.01 or later
LS-B10W Laser Receiver (500kbps Baud Rate)Topcon Receiver Utility (TRU) 3.2 or later
EASy-Proof Radio Module (3D Only)
GR-i3 GNSS Antenna with Vibration Mount (3D Only)
OptionalOptional
SL-100SL-100 Firmware 1.15 or later
WiFi Antenna (OMNI 2.4-2.5 GHz)
WiFi Antenna Magnet Mount (0-6 GHz)
Introduction
Excavator Indicate System P/N: 1022461-01
1
The TS-i3 Tilt Sensors, the MC-X1 Controller, the GX Series display, and the LS-B10W Laser Receiver
Bucket (Hitch)
Sensor
LS-B10W
Laser Receiver
LS-B10W
Laser Receiver
Body Sensor
Boom Sensor
StickSensor
Stick
Sensor
Radio Module
GNSS Antenna 2X
GX Series Display
MC-X1 Controller
Optional
DogBone
Sensor
P/N: 1015925-01
S/N: 1420-XXXXX
make up the 2D indicate system. The LS-B10W adds a laser height reference, and is calibrated for its
location on the stick of the excavator. The 3D system (
Figure 1) utilizes two GR-i3 GNSS Antenna and
a radio module for precise 3D control.
Introduction
Figure 1: Machine Components
When installing components, use the Topcon supplied fuse or fused power
from the machine of the same rating.
System ground must be connected to the frame side of the ground
disconnect switch, not directly to the negative battery terminal.
Indicate System Components
Excavator Indicate System P/N: 1022461-01
2
Sitting in the cab facing forward, the sensor angles are 0° straight ahead (horizontal), +90° straight
0°
+90°
-90°
Main Antenna
Position
Aux Antenna
provides
heading
Project position from
Main Antenna to bucket teeth
up, and -90° directly down (
Figure 2).
Figure 2: Angle Convention Used For Tilt Sensors
The Main and Auxiliary (Aux) antennas provide positional and heading information.
Introduction
•Main antenna – determines 3D machine position.
•Aux antenna – determines heading using relative position.
Using TS-i3 sensors, the 3D position of the bucket is projected from the Main antenna.
Figure 3: Tilt Sensor Positional and Heading References
Indicate System Components
Excavator Indicate System P/N: 1022461-01
3
2D System Configuration
+
-
MC-X1
GX SERIES DISPLAY
TS-i3 500 TILT SENSORS
BODY
BOOMSTICK
BUCKET
(HITCH)
CAN open
UNSWITCHED
VOLTAGE SUPPLY
1017652-01
9063-1167-XX
M12 CAN CABLE
4060-0586
SENSOR
TERMINATOR
3020-0623
F-M-M TEE
B
A
LS-B10W
LASER RECEIVER
AND BRACKET
3020-0526
M-M-M TEE
4060-0586
SENSOR
TERMINATOR
GR-i3
ANTENNA
RADIO
+
-
MC-X1
GR-i3
ANTENNA
BODYBOOMSTICKBUCKET
(HITCH)
CAN open
J1939
SERIAL
TS-i3 500 TILT SENSORS
UNSWITCHED
VOLTAGE SUPPLY
1017652-01
1026213-01
1018416-01
3020-0526
M-M-M TEE
9063-1167-XX
M12 CAN CABLE
4060-0586
SENSOR
TERMINATOR
3020-0623
F-M-M TEE
4060-0586
3020-0526
M-M-M TEE
SITELINK
SL-100
B
A
SL-100
SENSOR
TERMINATOR
GX SERIES DISPLAY
Figure 4 shows the basic cabling connections for the 2D excavator indicate system.
Figure 4: Basic Cable Connections - 2D Excavator Indicate System
Introduction
3D System Configuration
Figure 5 shows the basic cabling connections for the 3D excavator indicate system with SL-100.
Figure 5: Basic Cable Connections - SL-100 3D Excavator Indicate System
Indicate System Components
3D configurations may also include the LS-B10W laser receiver. See Figure 4 on
page 4.
Excavator Indicate System P/N: 1022461-01
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MC-X1 Connectivity and Configuration
Configuration of the unit can be done using a GX Series display while connected in the machine, or with
a computer using the following programing cable:
• MC-X1 Program Cable
Connecting to the MC-X Web Interface from a PC
1. Open the web browser on the display or your computer.
2. Type 192.168.0.1 into the address bar to connect to the web interface of the MC-X1 (Figure 6).
Figure 6. Access Topcon Sitelink3D Gateway Web Interface
When prompted for the user name and password, enter admin for both (Figure 7).
Figure 7. Enter Sitelink3D User Name and Password
Connecting to the MC-X Web Interface via MCXCONFIG
MCXCONFIG is also know as the MC-X Machine Control Gateway.
1. Download the MCXCONFIG installer file from myTopcon
(https://www.topconpositioning.com/support).
2. Double-tap on the MCXCONFIG program icon on the desktop of the GX Series display to open the
web interface.
3. When prompted for the user name and password, enter admin for both.
A password is not required in MCXCONFIG 1.0.3.3 or later.
MC-X1 Connectivity and Configuration
Excavator Indicate System P/N: 1022461-01
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Viewing General Information and Firmware
x
x
From the left menu on the screen, click Settings General. The device information is listed in the
General Device Configuration screen (
Figure 8. General Device Information
Figure 8).
MC-X1 Connectivity and Configuration
Upgrading MC-X1 Firmware
1. To upgrade MC-X1 firmware, click SettingsFirmware.
2. Click the Choose File button. Windows® Explorer appears.
3. Locate and select the appropriate controller firmware for the MC-X1.
4. Click Load Firmware to begin.
Figure 9. Load Firmware - Choose File
Do not close the web browser or power off the system during the firmware upload
process.
Viewing General Information and Firmware
Excavator Indicate System P/N: 1022461-01
6
5. Once firmware loading is complete, a reboot prompt appears.
x
6. Click Reboot.
Resetting the MC-X1
If the MC-X1 settings are in an unknown state, all the settings can be reset, which will remove most
settings, including any user defined settings. This step is recommended if the history of the unit is
unknown, or if it has been upgraded from any early beta version of the MC-X1 firmware.
MC-X1 Connectivity and Configuration
Figure 10. Reboot
1. From the menus on the left of the screen, click SettingsAdvanced, and then click the
Administration tab.
2. In Erase persistent data row, select Application from the drop-down list.
3. Click Erase.
Figure 11. Firmware
4. Locate and click the Reboot shortcut link at the top of the screen, or click SettingsReboot
on the left side of the screen.
Resetting the MC-X1
Excavator Indicate System P/N: 1022461-01
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Assigning GR-i3 Vibration Mount to Auxiliary
The Main GR-i3 Vibration Mount must be disconnected from the system in order to assign an
Auxiliary (AUX) antenna.
If Left Pole, Right Pole, GRi3, or AuxGRi3 do not populate in the MC-X Machine
Control Gateway Sensors menu, 3DMC must deploy a machine file with MC-X1 as
Position input.
1. Open 3D-MC to create a machine builder file (if one has not already been created), and select
MC-X1 from the Position input drop-down menu. If a machine builder has already been
configured, make sure MC-X1 is selected as the Position Input.
2. Navigate to the end of the machine builder, and tap Finish.
3. Ensure the correct machine file is selected on the Machine files page, and tap OK. Now, your
.mx3 is deployed, and the necessary sensors will populate in the MC-X Machine Control Gateway
Sensors menu.
An .mx3 file that is active in 3D-MC is considered the “deployment”.
MC-X1 Connectivity and Configuration
4. Open MCXCONFIG.
5. Disconnect the CAN cable from the bottom of the Main GR-i3 Vibration Mount on the Left side of
the machine.
6. From the menus on the left of the screen, click Sensors > Left_pole, and then click the Config
tab..
Figure 12. Settings - Left Pole - Config Tab
7.Selec t Right from the drop-down menu (Figure 13).
Assigning GR-i3 Vibration Mount to Auxiliary
Excavator Indicate System P/N: 1022461-01
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8. Tap Save. The GR-i3 Vibration Mount is set to AUX.
Figure 13. Right
9. Reconnect the CAN cable to the main GR-i3 Vibration Mount on the Left side of the machine.
MC-X1 Connectivity and Configuration
The GR-i3 units are not assigned Main or AUX. Only a Vibration Mount may be
assigned to be AUX. The GR-i3s remain interchangeable.
Loading GR-i3 Firmware
1. Select the GR-i3 menu under Sensors.
Loading GR-i3 Firmware
Figure 14. Sensors - GR-i3
Excavator Indicate System P/N: 1022461-01
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2. Select the Firmware Upgrade tab.
Figure 15. Firmware Upgrade
MC-X1 Connectivity and Configuration
3. Select Choose File (Figure 16) and navigate to the GR-i3 firmware file (.bin extension).
4. Choose Upgrade and the firmware upgrade process should begin (Figure 16).
Figure 16. Choose File
Loading GR-i3 Firmware
Excavator Indicate System P/N: 1022461-01
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A notification appears once the upgrade process is complete (Figure 17).
Figure 17. Firmware Upgrade Successful
MC-X1 Connectivity and Configuration
5. Select AuxGRi3 under the Sensors tab, and repeat steps 2 through 4 for the Auxiliary antenna.
Loading GNSS Firmware
1. Select the GR-i3 menu under Sensors.
Figure 18. GNSS Firmware - GR-i3
Loading GNSS Firmware
Excavator Indicate System P/N: 1022461-01
11
2. Select the GNSS Firmware Upgrade tab.
Figure 19. GNSS Firmware Upgrade Tab
MC-X1 Connectivity and Configuration
3. To choose the RAM file, select Choose File and navigate to the GR-i3 firmware file
(.ldr extension).
4. To choose the Flash file, select Choose File and navigate to the GR-i3 firmware file
(.ldp extension).
Figure 20. GNSS Firmware - Choose File
Loading GNSS Firmware
Excavator Indicate System P/N: 1022461-01
12
5. Choose Upgrade and the firmware upgrade process should begin. A notification appears once
the upgrade process is complete.
MC-X1 Connectivity and Configuration
6. Select AuxGRi3 under the Sensors tab, and repeat steps 2 through 5 for the Auxiliary antenna.
System Verification
Now that all necessary firmware has been loaded onto the MC-X1, CAN communication can be
verified.
1. Ensure all sensors and GR-i3s are connected, then tap on CANOpen Bus.
Figure 21. GNSS Firmware - Upgrade
System Verification
Figure 22. CANOpen Bus
Excavator Indicate System P/N: 1022461-01
13
2. All communicating devices will populate in the Status window (Figure 23).
Figure 23. CANOpen Bus - Communicating Devices Status
Once a machine builder has been made active with the correct sensor designations (see
“Calibration” on page 44), the Body, Boom, Stick, and Attachment will be selectable in the
Sensors menu as shown in Figure 24 on page 14.
MC-X1 Connectivity and Configuration
Figure 24. CANOpen Bus - Communicating Devices Status
System Verification
Excavator Indicate System P/N: 1022461-01
14
Loading EASy-Proof Radio Channels
1. Open 3D-MC to create a machine builder file (if one has not already been created), and select
Satel EASy-Proof from the radio drop-down menu. If a machine builder has already been
configured, make sure Satel EASy-Proof is selected as the radio type.
Figure 25. UHF Radio Setup
MC-X1 Connectivity and Configuration
2. Navigate to the end of the machine builder, and tap Finish.
3. Ensure the correct machine file is selected on the Machine files page, and Tap OK.
Now, your .mx3 is deployed, and the radio will populate in the MC-X Machine Control Gateway.
An .mx3 file that is active in 3D-MC is considered the “deployment”.
4. UHF RADIO will not populate in the MC-X Web Interface unless an .mx3 file with the Satel EASy-Proof radio type is deployed from 3D-MC.
5. Open MCXCONFIG, and select UHF Radio under Sensors.
Loading EASy-Proof Radio Channels
Figure 26. UHF Radio Setup
Excavator Indicate System P/N: 1022461-01
15
6. Tap the Channels tab, enter the appropriate values, and tap Save.
8. Open 3D-MC, and tap Tools > Configure Radios > Configure, and then select the
appropriate channel from the drop-down menu.
9. Tap Set.
Figure 29. UHF Radio Configuration
Loading EASy-Proof Radio Channels
Excavator Indicate System P/N: 1022461-01
16
Factory Reset for the GR-i3 via TRU
A Factory Reset resets all the receiver parameters to their default values and clears the receiver's NonVolatile Random Access Memory (NVRAM). NVRAM holds data required for satellite tracking. Factory
Reset does not delete any files from the receiver and does not reset modem parameters.
Perform a Factory Reset after loading a new GNSS firmware file and sometimes to eliminate
communication or tracking problems. After performing the procedure, the receiver requires some time
to collect new ephemerids and almanacs (up to 15 minutes)
To perform a Factory Reset using Topcon Receiver Utility (TRU):
1. Open TRU from the desktop of the GX Series display.
2. Tap Device > Application Mode > Receiver Managing.
MC-X1 Connectivity and Configuration
3. Tap Device > Connect.
Factory Reset for the GR-i3 via TRU
Figure 30. TRU - Receiver Managing
Excavator Indicate System P/N: 1022461-01
17
Figure 31. TRU - Connect
MC-X1 Connectivity and Configuration
4. In the Connection Parameters screen, select Network from the Connect Using drop-down
list.
5. In the Device Name field, tap to select the device name to which the GPS receiver board is
connected.
a. If a Device name has not been configured, tap . Then press and hold on the white
area of the screen.
b. Select Add. The Network Connection screen appears.
c. Enter a Name to identify the Main GNSS board
MC-i3, MC-i4, and the GR-i3 utilize the same network parameters for Main and AUX
GNSS boards.
d. Enter the following network parameters for the GR-i3 Main GPS board:
– IP Address or Host Name: 192.168.0.1
– TCP Port: 8012
– Password: TPS
e. Tap Ok.
Factory Reset for the GR-i3 via TRU
Excavator Indicate System P/N: 1022461-01
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