Thank you for purchasing the TOPCON LS-B4 Laser Sensor.
For superior product performance, please read these instructions carefully and keep them
in a convenient place for future reference.
GENERAL HANDLING PRECAUTIONS
Before starting work or operation, be sure to check that the system is functioning properly.
Guarding the instrument against shocks.
When transporting the instrument, provide some protection to minimize risk of shocks.
Heavy shocks may cause faulty measurement. When carrying this instrument, hold the
hand grip.
Protecting the instrument from sudden temperature changes.
Any sudden change in temperature of the instrument may result in a reduction of the
measuring range. When taking the instrument out from a heated vehicle, let it acclimate
itself to the ambient temperature.
Checking battery power.
Before operating, check remaining battery life.
1
LS-B4E-1.book2 ページ 2001年5月18日 金曜日 午前11時59分
FOREWORD
Protecting the instrument from water damage.
When washing the instrument, avoid spraying it with a high pressure stream of water
from a water hose. The inside of the instrument will be damaged by the water.
This instrument is designed based on the International Standard IPX 6, but it is not
protected from a high pressure water stream or submergence.
Cleaning
Always clean the detector. The dust may cause faulty measurement.
Affection of the radio waves
When using the instrument in the following place, the strong radio wave may cause faulty
operation.
• Near the instrument occurring strong radio waves. (e.g.Transceiver)
• Near the radio wave towers such as television or radio.
2
OPEN
LOCK
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FOREWORD
Using Connector Caps
When the external connector is not being used, make sure the protective is placed over
it as shown below. K eep the cap o v er the charging connector on the DB-54C rechargeab le
battery pack except when charging the batteries.
DB-54C+BT-54Q
Charging connector cap
External connector cap
(only DB-54C)
Hook
When using the external connector (input /output), be sure to store the connector cap on
the hook as shown below.
External connector (Input / Output)
Connector cap
Hook
3
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SAFETY NOTICES
In order to encourage the safe use of products and pre v ent any danger to the oper ator
and others or damage to property, important warnings are put on the products and
inserted in the instruction manual.
We suggest that everyone understand the meaning of the following symbols and
notices before reading the Safety Cautions and text.
DisplayMeaning
Ignoring or disregard of this display may lead to the danger of death or seri-
WARNING
CAUTION
•Injury refers to hurt, burn, electric shock, etc.
•Physical damage refers to extensive damage to equipment and structure or furnishings.
ous injury.
Ignoring or disregard of this display may lead to personal injury or physical
damage.
FOREWORD
4
LS-B4E-1.book5 ページ 2001年5月18日 金曜日 午前11時59分
SAFETY CAUTIONS
WARNING
•
There is a risk of fire, electric shock or physical harm if you attempt to disassemble or repair the instrument yourself.
This is only to be carried out by TOPCON or an authorized dealer, only !
•
Risk of fire or electric shock.
Do not use a wet battery or charger.
•
Risk of fire or electric shock
Do not use damaged power cable, plug and socket.
•
Battery can cause explosion or injury.
Do not dispose in fire or heat.
•
May ignite explosively.
Never use an instrument near flammable gas, liquid matter, and do not use in a coal mine.
•
The short circuit of a battery can cause a fire.
Do not short circuit battery when storing it.
.
FOREWORD
CAUTION
•
Do not allow skin or clothing to come into contact with acid from the batteries, if this does occur then
wash off with large amounts of water and seek medical advice.
•
Do not use a damaged instrument case. It could accidentally open causing damage to the instrument or
injury to people.
5
LS-B4E-1.book6 ページ 2001年5月18日 金曜日 午前11時59分
FOREWORD
USER
Wear the required protectors (safety shoes, helmet, etc.) when operating.
EXCEPTIONS FROM RESPONSIBILITY
1)The user of this product is expected to follow all operating instructions and make periodic checks of the product’s performance.
2)The manufacturer, or its representatives, assumes no responsibility for results of a
faulty or intentional use or misuse including any direct, indirect, consequential damage,
and/or loss of profits.
3)The manufacturer, or its representatives, assumes no responsibility for consequential
damage and loss of profits by any disaster, (earthquake, storm, flood etc.), a fire, accident, or an act of a third party and/or use outside the instrument's intended conditions.
4)The manufacturer, or its representatives, assumes no responsibility f or an y damage , and
loss of profits due to a change of data, loss of data, an interruption of business etc.,
caused by using the product or an unusable product.
5)The manufacturer, or its representatives, assumes no responsibility for any damage,
and loss of profits caused by use except for as explained in the user manual.
6)The manufacturer, or its representatives, assumes no responsibility for damage caused
by wrong movement or action due to connecting with other products.
Make sure that all of the above items are with the instrument when purchased.
If you purchased the LS-B4 Laser Tracker package (C model) all package components are stored
in the incleded soft carrying case.
Chargable
battery type
(A model)
1pc.1pc.1pc.
1pc.--
-1pc.-
Dry
battery type
(B model)
Laser Tracker
package
(C model)
9
LS-B4E-1.book1 ページ 2001年5月18日 金曜日 午前11時59分
1NOMENCLATURE AND FUNCTIONS
1NOMENCLATURE AND FUNCTIONS
1.1 NOMENCLATURE
Detector
Mode 1 indicator /
Laser sensor(LS) Battery
Status Light
Mode Selection Switch
Battery Holder Lock
External Connector (input/output)
Detector
Display
Mode 2 indicator /
Rotating Laser(RL) Battery Status Light
(operates with specific Topcon laser models only)
Power Switch
Hand Grip / Mast Clamp
Battery Holder ( or cover)
Charging Connector (only DB-54C)
Charging Status LED (only DB-54C)
1-1
LS-B4E-1.book2 ページ 2001年5月18日 金曜日 午前11時59分
1NOMENCLATURE AND FUNCTIONS
1.2 FUNCTIONS
When this instrument is used with a rotating laser, the display (red, yellow and green
LED's) indicate the direction the cutting edge of the machine should be moved in order
to obtain the preset on-grade position.
This instrument can also be used in conjunction with the Trackerjack (Laser Tracker
package, C model) as the primary rotating laser receiver for any Topcon equipment
automation system (System Five, System Four, Touch Series 5, etc).
Turn the lock konb on the battery holder (DB-54) to “OPEN” and remove it.
1
2
Insert the two D-size dry cells, matching them with the positive and negative
illustrations.
Insert the battery holder into the instrument and turn the lock konb to “LOCK”.
3
NOTE
•Replace both batteries with new ones at
the same time.
•Insert the batteries in the holder accord-
DB-54
ing to the illustration.
•Remove the dry cells from the instrument when you will not use it for more
than one month.
2 PREPARING FOR USE
LOCK
Lock Knob
2-1
LS-B4E-1.book2 ページ 2001年5月18日 金曜日 午前11時59分
2.1.2 Chargable battery
Installing
Remove DB-54C holder by turning the lock knob to “OPEN”.
1
Insert BT-54Q battery pack into the holder.
2
3
Insert the holder to the instrument and turn the lock knob to “LOCK”.
Charging
1
Plug the AD-9B/7C AC/DC convertor into the charging connector on the holder.
2
Plug the convertor into an electrical outlet.
(AD-9B:110-120 volt AC, AD-7C:230 volt AC)
3
After charging is completed (approximately nine hours) unplug the AC/DC
converter from the battery holder and the electrical outlet.
Place cover over the charging connector on the battery holder.
4
2 PREPARING FOR USE
BT-54Q
Lock Knob
DB-54C
Charging Connector
AD-9B/7C
2-2
LS-B4E-1.book3 ページ 2001年5月18日 金曜日 午前11時59分
2 PREPARING FOR USE
The LED on the battery pack indicates charging status as follows:
Red ON:Charging
Green ON:Charging completed.
Green flashing :BT-54Q isn‘t installed on DB-54C correctly.
Red flashing:Indicates rechargeable battery protection feature* is active. See note
on next page for proper charging conditions.
*Battery protection feature:
In case of overcharge or high or low ambient temperatures that exceeds charging temperature range, charging will be stopped or changed to protect battery.
•You can charge the battery pack(BT-54Q) while the battery holder(DB-54C) is installed on the
instrument(LS-B4).
•Dry batteries (two D-cell alkaline) can be used by removing the battery pack (BT-54Q) and placing
them in battery holder (DB-54C) as shown in the illustration on page 2-1.
2-3
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2 PREPARING FOR USE
Note
•Recharging should take place in a room with an ambient temper ature range of 10°C to 35°C (50°F
to 95°F).
•Exceeding the specified charging time ma y shorten the life of the battery and should be av oided if
possible.
•The battery source will discharge when stored and should be checked before using with instrument.
•Be sure to charge a stored battery source every 3 or 4 months and store in a place at 30 °C (86 °F)
and below when it will not used for a long period.
If you allow the battery to be completely discharged, it will have an effect on the overall performance for proper charging in the future.
•Recharging can take less than 9 hours depending on the discharge condition of the battery when
charging begins.
2-4
LS-B4E-1.book5 ページ 2001年5月18日 金曜日 午前11時59分
2 PREPARING FOR USE
Before connecting any cable to the input/output external connector of this instrument,
remove the batteries (dry batteries or chargeable battery pack).
If a cable is connected to the input/output external connector and the power is turned on
while the batteries are installed, “Double power supply connection warning” is displayed
(refer to “2.3.2 Double power supply connection warning”). Immediately turn off the
power and remove the batteries from the battery holder. Replace the empty battery
holder. Then, turn on the power again.
Do not use the LS-B4 without the battery cover or battery holder installed.
Without it installed, water may enter the instrument and cause a malfunction.
2-5
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2.2 Power switch ON and OFF
The power can be turned on by pressing the POWER switch.
The Mode 1 indicator will illuminate.
Pressing the POWER switch again turns off the power.
Mode 1 indicator
Power switch
2 PREPARING FOR USE
2-6
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2.3 Battery Status Light
The LS-B4 has two separate low battery indicator lights, one for the LS-B4 batteries
and one for indicating low batteries in the rotating laser *.
LS-B4 (LS Battery Status Light)
If the LS-B4 battery status light (Mode 1 indicator) blinks, replace the batteries with
new ones or charge the battery pack.
Rotating Laser (RL Battery Status Light)*
If the rotating laser battery status light (Mode 2 indicator) blinks it indicates that the
laser batteries are running low. Replace or charge the rotating laser batteries.
*The rotating laser battery status light works only with specific Topcon rotating laser
models that are equipped with a sensor-detectable low battery alert function.
2 PREPARING FOR USE
Laser sensor(LS)
Battery Status Light
Rotating Laser(RL) Battery Status Light
(operates with specific Topcon laser models only)
2-7
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2.3.1 Rotating laser height alert warning*
LED: Blinks slowly
LED
Yellow
Display
Green
Red
If the display illuminates as shown above, the rotating laser has been disturbed and a
substantial change in its position could have occurred. This change has been detected
by the LS-B4. The laser position should be checked to prevent possible erroneous
measurements.
2 PREPARING FOR USE
*The rotating laser height alert warning works only with specific Topcon rotating laser
models that are equipped with a sensor-detectable height alert function.
2-8
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2.3.2 Double power supply connection warning
LED: Blinks slowly
LED
2 PREPARING FOR USE
Yellow
Red
Display
This warning is displayed when any cable is connected to the input/output external
connector and the power is turned on while the batteries (dry batteries or
rechargeable battery pack) are installed.
When this warning is displayed, immediately turn off the power and remove the
batteries from the battery holder. Replace the empty battery holder. Turn on power
again.
Do not use the LS-B4 without the battery cover or battery holder installed.
Without it installed, water may enter the instrument and cause a malfunction.
2-9
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2.4 Power Saving Mode and Auto Shut-Off
Power Saving Mode
If the LS-B4 does not receive a laser signal within a three minute period, it automatically enters Power Saving Mode, which is indicated by a blinking center LED.
To return to full power, vibrate the LS-B4 by moving the equipment where it is
mounted.
Auto Shut-Off
If the LS-B4 does not receive a laser signal within an one hour time period, power is
automatically shut off. To restore power, press the POWER switch.
Display of Power Saving Mode and Auto Shut Off
Display
Blink
After one hour
2 PREPARING FOR USE
Yellow
Green
After
three
minutes
Receiving laser signal
The auto shut-off functions when the dry cell or charging battery is used, but is disabled when a cable is connected to the external connector on the LS-B4.
Laser signal ceases
Saving mode active
Blink
Vibration
Power is restored
Power off
2-10
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2 PREPARING FOR USE
2.5 Changing On-Grade Tolerance (Mode Selection)
Two on-grade tolerance (height of the on-grade indication) are available.
Select Mode 1 (±6mm) and Mode 2 (±20mm) according to the work specifications.
Changing mode
Press the mode selection switch. Mode 1 and Mode 2 are alternately selected and
indicated on the display.
Mode 1 indicator
Mode selection switch
Mode 2 indicator
2-11
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2.6 Installing on the equipment
Use the clamp on the rear of LS-B4 to mount it to a mast installed on the equipment.
LS-B4 Mast Speciation
Bracket
2
1
Mast
Clamp Knob
3
Shape: Round
Size: 1.5”~2” diameter (38~51mm)
2 PREPARING FOR USE
Clamp
LS-B4
Clamp Screw
Mounting onto mast
1Place the clamp on the mast and close the
bracket.
2Slide the clamp screw into the bracket and
orient the LS-B4 so the display can be
seen easily.
3Tighten the clamp knob securely.
2-12
LS-B4
1.5~2 inches
Mast
When installing the mast to the equipment (by welding, etc.), refer to the equipment instruction manual or contact the
manufacturer. Contact your Topcon
dealer for Topcon mast accessories.
LS-B4E-1.book13 ページ 2001年5月18日 金曜日 午前11時59分
2.7 Display Information
The LS-B4 display is a high-intensity colored LED array that provides a visual guide
for positioning the cutting edge of the machine to a predetermined on-grade ele v ation.
As the LS-B4 is moved through path of the laser beam, the display will provide seven
channels of information as described on the next page.
Display
2 PREPARING FOR USE
2-13
LS-B4E-1.book14 ページ 2001年5月18日 金曜日 午前11時59分
This illustration depicts the reaction of LS-B4 display as the sensor is moved down
through the path of a rotating laser.*
Blade
direction to
achieve
on-grade*
LED Color
Yellow
Green
Red
DOWNDOWNDOWN
ON-
GRADE UPUPUP
2 PREPARING FOR USE
LED display
indication
Blade position
relative to
on-grade
* This illustration is for reference only. Actual blade direction adjustment could vary based on the motion and atti-
tude of machine.
** Tolerance may vary based on rotating laser used, distance from laser instrument or atmospheric conditions.
Blinks
slowly
(yellow)
Very High
Sensor is
above laser
beam*
Blinks
quickly in
sequence
(yellow)
HighSlightly
quickly
(yellow)
Blinks
High
Blinks
quickly
(green)
On-grade**
to within:
±6mm
(Mode 1)
±20mm
(Mode 2)
Blinks
quickly
(red)
Slightly
Low
Blinks
quickly in
sequence
(red)
LowVery Low
Blinks
slowly
Sensor is
below laser
beam*
(red)
2-14
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3 ESTABLISHING ON-GRADE POSITION
3ESTABLISHING ON-GRADE POSITION
Position a rotating laser as shown below and turn on the laser.
1
Rotating laser
Raise or lower the machine blade to position the cutting edge at the desired
2
grade elevation.
Blade
3-1
Desired grade elevation
LS-B4E-1.book2 ページ 2001年5月18日 金曜日 午前11時59分
3 ESTABLISHING ON-GRADE POSITION
3
Mount the LS-B4 onto the mast near the path of the laser beam.
LS-B4
Turn on the LS-B4 and then select the tolerance (mode).
4
5
Keep the machine blade motionless and raise or lower the LS-B4 until the three
center ON-GRADE lights are flashing. This is the ON-GRADE position. Securely
clamp the LS-B4 in place. The reference position has been set.
6
While operating, use the LED display to continually monitor the grading, moving
the blade or cutting / filling according to the direction of the LS-B4 display.
3-2
LS-B4E-1.book1 ページ 2001年5月18日 金曜日 午前11時59分
4CARE & CLEANING
• Always clean the instrument after use.
• Remove the dust using a brush, then wipe off with a soft cloth.
• Never use thinner or benzine to clean the surface of a receiving window or any
plastic parts. Use a clean cloth moistened with neutral detergent.
• Always make sure the instrument is completely dry before storing. Dry any moisture
with a soft, clean cloth.
4 CARE & CLEANING
4-1
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5OPTIONAL ACCESSORIES
•Remote Display RD-2
•Power Cable PC-20 (#9060-5087)
•Power Cable PC-18 (#9060-5033)
•Joint Cable JC-7 (#9063-1035-20)
5 OPTIONAL ACCESSORIES
5-1
LS-B4E-1.book2 ページ 2001年5月18日 金曜日 午前11時59分
5.1 Connection to other instruments
Connect LS-B4 to other instruments and power supply as follows.
When connecting LS-B4 to the battery of a machine, connect the red clip of the power
cable (PC-18 or PC-20) to the positive side of the battery and the black clip to the
negative side (or ground).
5.1.1 Connecting the RD-2 and LS-B4
POWER
MODE
PC-18
(#9060-5033)
JC-7
(#9063-1035-20)
5 OPTIONAL ACCESSORIES
Battery of
the machine
Connect the RD-2 remote display to the LS-B4 with
RedBlack
RD-2
the JC-7 junction cable as shown. Connect the PC18 power cable to the machine battery. When RD-2
is connected, LS-B4 power switch is disabled.
5-2
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5.1.2 Using the machine battery to power LS-B4
PC-20 (#9060-5087)
5 OPTIONAL ACCESSORIES
POWER
MODE
Battery of
the machine
Black
Red
When the LS-B4 is connected to the machine's
battery, power automatically supplied to the LS-B4
and the power switch is disabled.
5-3
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5.2 RD-2 Remote Display
The RD-2 allows the LS-B4 display to monitored in a convenient location, such as in
the cab of a dozer.
5 OPTIONAL ACCESSORIES
5.2.1
Connector for LS-B4
Power supply connector
Nomenclature
Display
Mode indicator
Power switch
Mode selection
switch
Control key
(For use with expanded control systems. Inactive with the
LS-B4 as described in this booklet.)
5-4
LS-B4E-1.book5 ページ 2001年5月18日 金曜日 午前11時59分
5.2.2 RD-2 Installation
On a vertical or horizontal surface of a machine, install RD-2 using its optional
mounting hardware as shown below.
5 OPTIONAL ACCESSORIES
Installation on vertical surface
RD/IR-2 adapter
The RD/IR-2 adapter is an optional accessory
Installation on horizontal surface
RD/IR-2 adapter
5-5
LS-B4E-1.book6 ページ 2001年5月18日 金曜日 午前11時59分
5.2.3 RD-2 Display
This illustration depicts the reaction of the RD-2 display as the LS-B4 sensor is mo v ed
down through the path of a rotating laser.*
5 OPTIONAL ACCESSORIES
Blade direction
to achieve
on-grade*DOWNDOWN
LED Display
ON-
GRADEUPUP
Display steps:
5 steps (RD-2)
7 steps (LS-B4)
LED display
indication
Blade position
relative to
on-grade
* This illustration is for reference only. Actual blade direction adjustment could v ary based on the motion and
attitude of machine. ** Tolerance may vary based on rotating laser used, distance from laser instrument
or atmospheric conditions.
The following indications are not displayed on the RD-2:
Double power supply connection warning; Battery power light; Rotating laser height alert warning.
SolidBlinksSolidBlinksSolid
HighSlightly
High
On-grade**
to within:
±6mm
(Mode 1)
±20mm
(Mode 2)
Slightly
Low
Low
5-6
LS-B4E-1.book7 ページ 2001年5月18日 金曜日 午前11時59分
5.2.4 Using the RD-2
1
Set up a rotating laser, turn it on and position the blade of the machine at the
references elevation as described on page 3-1.
Mount the LS-B4 on the mast and connect the LS-B4 to the RD-2 with the JC-7
2
junction cable.
3
Set the RD-2 at a proper position to be seen easily in the machine.
5 OPTIONAL ACCESSORIES
Installation to horizontal surface
4
Turn on the power of the RD-2. This automatically powers the LS-B4.
Installation to vertical surface
5-7
LS-B4E-1.book8 ページ 2001年5月18日 金曜日 午前11時59分
5
Press the mode switch on the RD-2 to set the on-grade tolerance.
(Refer to “2.7 Display Information” for information.)
Note:
There are four mode indicators (1~4) on the RD-2 display.
Only two mode indicaters(1~2) are used when the LS-B4 is connected.
6
Move the LS-B4 up and down until the RD-2 display shows “ON GRADE”.
Tighten the clamp knob of the LS-B4 securely.
Grade Information Channels:5 display steps plus out-of-beam
high and low
/ 7.875 inches
6-1
LS-B4E-1.book2 ページ 2001年5月18日 金曜日 午前11時59分
6 SPECIFICATIONS
Power Supply
(External battery)
(Internal battery)
:DC10V~28V (Battery of the machine)
:2 D-Type Dry batteries(DC3V)
(D-Type Ni-MH battery can be used)
Battery pack BT-54Q
Operating Time
(+20°C / +68°F)
:Approximately 60 hours
With alkaline batteries
•
The dry batteries included are provided
exclusively for operation check and could
have a shorter life.
With BT-54Q chargeable battery packApproximately 40 hours (BT-54Q)
Ambient Temperature Range:+10°C ~ +40°C (+50°F~+104°F)
Operating Temperature Range:-20°C~+50°C (-4°F~+122°F)
Protection against water and dust:IP66
Dimensions(W/D/H):172mm(W)
( 6.7”
186mm(W)
( 7.3”
Weight(Without Batteries):1.5kg (3.3lbs)
(Based on the standard IEC60529)
×
133mm(D)
×
5.2”
×
12.3”)
(Body only)
×
212mm(D)
×
8.3”
×
14.2”)
(With Mechanical Clamp)
(Instrument only)
×
313mm(H)
×
361mm(H)
6-2
:2.4kg (5.2lbs)
(With Mechanical Clamp)
LS-B4E-1.book4 ページ 2001年5月18日 金曜日 午前11時59分
TOPCON AMERICA CORPORATION
CORPORATE OFFICE
37 West Century Road, Paramus, New Jersey 07652, U.S.A.
Phone: 201-261-9450 Fax: 201-387-2710 www.Topcon.com
TOPCON CALIFORNIA
3380 Industrial BLVD, Suite 105, West Sacramento, CA 95691,
U.S.A.
Phone: 916-374-8575 Fax: 916-374-8329
TOPCON MIDWEST
891 Busse Road, Elk Grove Village, IL 60007, U.S.A.
Phone: 847-734-1700 Fax: 847-734-1712
TOPCON LASER SYSTEMS, INC.
5758 West Las Positas Blvd., Pleasanton, CA 94588, U.S.A.
Phone: 925-460-1300 Fax: 925-460-1315 www.topconlaser.com
2/F., Meeco Industrial Bldg., No. 53-55 Au Pui Wan Street, F o T an Road,
Shatin, N.T., Hong Kong
Phone: 2690-1328 Fax: 2690-2221 E-mail: sales@topcon.com.hk
TOPCON CORPORATION BEIJING OFFICE
Room No. 962 Poly Plaza Building, 14 Dongzhimen Nandajie,
Dongcheng District, Beijing, 100027, China
Phone: 10-6501-4191~2 Fax: 10-6501-4190
TOPCON CORPORATION BEIRUT OFFICE
P. O. BOX 70-1002 Antelias, BEIRUT-LEBANON.
Phone: 961-4-523525/961-4-523526 Fax: 961-4-521119
TOPCON CORPORATION DUBAI OFFICE
Offce No. 102,Khalaf Rashd AI Nayli Bldg., 245 Abu Hail Road, Deira,Dubai,UAE
Phone: 971-4-696511 Fax: 971-4-695272
32975 90110
LS-B4 0104[1a]
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