TOA Electronics VF5000-CMP-2 User Manual
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
US
INSTALLATION AND
OPERATING INSTRUCTIONS
STANDARD SERIES
Unvented Decorative Gas Fireplaces
P/N 903302 REV. M 12/2007
MODELS
VF5000-CMN-2 VF6000-CMN-2
VF5000-CMP-2 VF6000-CMP-2
FOR USE ONLY WITH DECORATIVE TYPE UNVENTED ROOM
HEATERS.
DO NOT BUILD A WOOD FIRE.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL.
FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER, SERVICE AGENCY OR THE
GAS SUPPLIER.
WARNING: IF THE INFORMATION IN THIS MANUAL
IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE,
PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY: Do not store or use gasoline
or other flammable vapors or liquids in the vicinity
of this or any other appliance.
FOR YOUR SAFETY: What to do if you smell gas:
• DO NOT light any appliance.
• DO NOT touch any electrical switches.
• DO NOT use any phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone.
Follow your gas suppliers instructions.
• If your gas supplier cannot be reached, call the
fire department.
Installation and service must be performed by a
qualified installer, service agency or the gas supplier.
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
WARNING: DO NOT BURN WOOD OR OTHER MATERIAL IN
THESE APPLIANCES.
CAREFULLY REVIEW THE INSTRUCTIONS SUPPLIED WITH
THE DECORATIVE TYPE UNVENTED ROOM HEATER FOR
THE MINIMUM FIREPLACE SIZE REQUIREMENT.
DO NOT INSTALL THE APPLIANCE IN THIS FIREBOX, UNLESS THIS FIREBOX MEETS THE MINIMUM DIMENSIONS
REQUIRED FOR THE INSTALLATIONS.
This is an unvented gas-fired heater. It uses air
(oxygen) from the room in which it is installed.
Provisions for adequate combustion and ventilation air must be provided. Refer to Combustion
and Ventilation Air Section, Page 3.
Due to high temperatures, the appliance should be located out
of traffic and away from furniture or draperies.
Do not place clothing or other materials on or near this appliance.
IMPORTANT: READ AND UNDERSTAND THESE INSTRUCTIONS
COMPLETELY BEFORE INSTALLING YOUR UNVENTED ROOM
HEATERS.
1
TABLE OF CONTENTS
General Information......................... page 2
Inventory ......................................... page 2
Tools and Building Supplies ............ page 2
Installation Applications .................. page 2
Important Safety Information .......... page 2
Codes .............................................. page 3
Combustion and Ventilation Air ....... page 3
Location of Fireplace ....................... page 4
Clearances ....................................... page 5
Preinstallation.................................. page 5
Installation – Built-In ....................... page 5
Framing Dimensions........................ page 6
Electrical Wiring – Optional Blower . page 7
Gas Pressure Check......................... page 7
Finished Wall Details ....................... page 8
Installation – Surround .................... page 8
Connecting Gas Line........................ page 9
Log Assembly .................................. page 9
Flame Appearance ........................... page 9
Optional Equipment ......................... page 10
Forced Air Kit ................................... page 10
Cleaning and Servicing .................... page 12
Accessories/Components ................ page 12
Appliance Specifications .................. page 14
Troubleshooting Guide .................... page 15
Operating Instructions ..................... page 16
Replacement Parts List.................... page 18
Replacement Parts .......................... page 19
GENERAL INFORMATION
The VF5000 and VF6000 Series Unvented Room
Heaters covered in this manual feature ceramic
fiber split logs which glow realistically when the
heater is operating.
These heaters are manually controlled.
A spark ignition system (piezo) allows the heater
pilot gas to be lit without the use of matches or
batteries and permits operation of the heater
during a power outage.
These heaters are fitted with a specially designed pilot (ODS) which responds to the
amount of oxygen available in the room and
shuts the heater off before the oxygen level
drops below 18%. The pilot can be relit only
when fresh air is available. Refer to the Combustion and Ventilation Air section.
The VF5000 and VF6000 Series Unvented Room
Heaters may be built into a framed wall, or
installed in an optional oak surround.
This heater has been tested to the standards of
ANSI Z21.11.2 unvented heaters.
Do not install these unvented room heaters in
a bedroom or bathroom as all units exceed
maximum allowable BTU/Hr input of 10,000.
Inventory
Unvented Gas Fireplace
Gas connection fittings
Installation and Operating Instructions
Tools and Building Supplies
Normally Required
Tools Should Include:
Phillips screwdriver
Hammer
Saw and/or Sabersaw
Measuring tape
Electric drill and bits
Pliers
Square
Piping complying with local codes
Pipe wrench
Tee joint
Pipe compound
Building Supplies Should Include:
Framing materials
Wall finishing materials
Caulking materials (noncombustible)
Fireplace surround materials
Installation Applications
1. Fireplace built into a framed wall.
2. Fireplace installed with oak surround and/
or platform (Refer to the DV5/6 unfinished
oak veneer surround installation instructions,
P/N 903593).
Check the inventory list to be sure that you have
all the necessary parts in usable condition. Also
check for concealed damage.
IMPORTANT SAFETY INFORMATION
INSTALLER: PLEASE LEAVE THESE INSTRUCTIONS WITH THE OWNER.
OWNER: PLEASE RETAIN THESE INSTRUCTION FOR FUTURE REFERENCE.
IMPORTANT: BEFORE STARTING YOUR
HEATER INSTALLATION, READ THESE INSTALLATION INSTRUCTIONS CAREFULLY TO BE
SURE YOU UNDERSTAND THEM COMPLETELY
AND IN ENTIRETY. FAILURE TO FOLLOW
THESE INSTRUCTIONS COULD CAUSE A
HEATER MALFUNCTION RESULTING IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.
UNVENTED GAS ROOM HEATER SPECIFICATIONS AND TECHNICAL DETAILS
Valve Regulator Pressure Gas Inlet
Model No. Gas Type Maximum BTU/HR Operation Ignition Setting Pressure
VF5000-CMN-2 Natural 25,000 Manual Piezo 5" w.c. Max 10 ¹⁄₂" w.c.
Min. 6" w.c.
VF5000-CMP-2 Propane/ 25,000 Manual Piezo 10" w.c. Max 13" w.c.
LPG Min. 11" w.c.
VF6000-CMN-2 Natural 32,000 Manual Piezo 5" w.c. Max 10 ¹⁄₂" w.c.
Min. 6" w.c.
VF6000-CMP-2 Propane/ 32,000 Manual Piezo 10" w.c. Max 13" w.c.
LPG Min. 11" w.c.
Note: Test gage connections are provided on the front of the gas control valve (identified A for the manifold side and E for inlet pressure).
2
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
WARNING: ANY CHANGE TO THIS UNVENTED ROOM HEATER OR ITS CONTROLS CAN BE DANGEROUS. IMPROPER
INSTALLATION OR USE OF THIS HEATER
CAN CAUSE SERIOUS INJURY OR DEATH
FROM FIRE, BURNS, EXPLOSION OR
CARBON MONOXIDE POISONING.
WARNING: THESE APPLIANCES ARE
DESIGNED TO OPERATE ON NATURAL
OR PROPANE GAS ONLY. THE USE OF
OTHER FUELS OR COMBINATION OF
FUELS WILL DEGRADE THE PERFORMANCE OF THIS SYSTEM AND MAY
BE DANGEROUS.
Carbon Monoxide Poisoning: Early signs of
carbon monoxide poisoning are similar to
the flu with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air
immediately. Turn off the gas supply to the
heater and have the Unvented Gas Heater
serviced as it may not be operating correctly.
• Due to high temperatures, the heater should
be located out of traffic and away from furniture and draperies.
• Children and adults should be alerted to the
hazard of high surface temperatures and should
stay away to avoid burns or clothing ignition.
• Young children should be carefully supervised when they are in the same room with the
heater.
• Do not place clothing or other flammable
material on or near the heater for the purpose
of drying.
• Installation and repair should be done by a
qualified service person. The heater should be
inspected before use and at least annually by
a professional service person. More frequent
cleaning may be required due to excessive lint
from carpeting, bedding material, etc. It is
important that control compartments, burners and circulating air passageways of the
heater be kept clean.
• Allow the heater to cool before servicing.
Always shut off any electricity or gas to the
heater while performing service work.
• Do not install the VF5000 and VF6000 series
heaters in a bedroom or bathroom.
• The installation must conform with local
codes or, in the absence of local codes with the
National Fuel Gas Code, ANSI Z223.1.
• The heater and its individual shut-off valve
must be disconnected from the gas supply
piping system while performing any tests of
the gas supply piping system at pressures in
excess of 1/2 psig.
• The heater must be isolated from the gas
supply piping system by closing its individual
manual shut-off valve during any pressure
testing of the gas supply piping system at test
pressures equal to or less than 1/2 psig.
• Any safety screen or guard removed for
servicing the heater must be replaced prior to
operating the heater.
• Keep heater area clear and free from combustible materials, gasoline and other flammable vapors and liquids.
• Do not use these appliances if any part has
been under water. Immediately call a qualified
professional service technician to inspect the
appliance and to replace any parts of the
control system and any gas control which
have been under water.
• Test gage connections are provided on the
front of the gas control valve (identified A for
the manifold side and E for inlet pressure).
• Input ratings are shown in BTU per hour and
are for elevations up to 7,000 feet. Operating
heater above elevations of 7,000 feet may
cause ODS pilot outage.
• Ensure that the heater is clean when operating. Excessive dust accumulation on the burner
and logs will increase the amount of carbon
monoxide formation and could lead to carbon
monoxide poisoning and death.
CODES
Adhere to all local codes or in their absence the
latest edition of The National Fuel Gas Code
ANSI Z223.1 or NFPA54 which can be obtained
from The American National Standards Institute, Inc. (1430 Broadway, New York, NY,
10018) or National Fire Protection Association,
Inc. (Batterymarch Park, Quincy, MA, 02269).
Massachusetts And New York Requirements
These appliances are approved for installation
in the following USA locations listed in the
following:
Massachusetts:
These fireplaces are approved for installation
in the US state of Massachusetts if the following additional requirements are met-
• Installation and repair must be done by a
plumber or gas fitter licensed in the Commonwealth of Massachusetts.
• The flexible gas line connector used shall not
exceed 36 inches (92 centimeters) in length.
• The individual manual shut-off must be a Thandle type valve.
• Vent-Free appliances may NOT be installed in
bedrooms or bathrooms.
• A working smoke detector must be installed
in the area where vent-free appliances are
installed.
Seller of unvented propane or natural gasfired supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30
upon sale of the unit.
New York:
These appliances are approved for installation in the US state of New York, but not in
New York City.
COMBUSTION AND VENTILATION AIR
These heaters shall not be installed in a confined space. The heater may be located in
unusually tight construction provided the
space is unconfined, or if confined, is provided with two permanent openings communicating directly with an additional room(s)
of sufficient volume so that the combined
volume of all connected spaces meets the
criteria for an unconfined space, (National
Fuel Gas Code ANSI Z223.1 (latest edition),
Section 5.3). Generally 50 ft3 per 1,000 BTU
input of all operating appliances in the space.
The National Fuel Gas Code defines a confined space as a space whose volume is less
than 50 ft3 per 1,000 BTU/Hr (4.8 m3 per kw)
of the aggregate input rating of all appliances
installed in that space and an unconfined
space as a space whose volume is not less
than 50 ft3 per 1,000 BTU/Hr (4.8 m3 per kw)
of the aggregate input rating of all appliances
installed in that space.
Rooms communicating directly with the space
in which the appliances are installed, through
openings not furnished with doors, are considered a part of the unconfined space.
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
3
Unusually tight construction is defined as construction where:
a. wall and ceilings exposed to the outside
atmosphere have a continuous water vapor
retarder with a rating or one perm or less with
openings gasketed or sealed, and
b. weather stripping has been added on operable windows and doors, and
c. caulking or sealants are applied to areas
such as joints around window and door frames,
between sole plates and floors, between wallceiling joints, between wall panels, at penetrations for plumbing, electrical, and gas lines,
and at other openings.
Use the following equations to determine if
you have a confined or unconfined space.
1.Determine the volume of space — ft
Length x Width x Height = _____ ft
3
.
3
(Include adjoining rooms with doorless passageways or ventilation grills between
rooms.)
Example: 24' (L) x 16' (W) x 8' (H) = 3072
3
ft
4. Compare the maximum BTU/Hr the space
can support with the actual amount of BTU/
Hr used.
_________ BTU/Hr
(max. the space can support)
_________ BTU/Hr
(actual amount of BTU/Hr used)
Example:
61,440 BTU/Hr
(max. the space can support)
66,000 BTU/Hr
(actual amount of BTU/Hr used)
The space in the above example is a confined
space because the actual BTU/Hr used is more
than the maximum BTU/Hr the space can support. You must provide additional fresh air.
WARNING: IF THE AREA IN WHICH THE
HEATER MAY BE OPERATED IS SMALLER
THAN THAT DEFINED AS AN UNCONFINED SPACE, PROVIDE ADEQUATE
COMBUSTION AND VENTILATION AIR BY
ONE OF THE METHODS DESCRIBED IN
THE NATIONAL FUEL GAS CODE, ANSI
Z223.1 1992, SECTION 5.3 OR APPLICABLE LOCAL CODES.
LOCATION OF FIREPLACE
Carefully select the best location for installation
of your VF5000 and VF6000 series Unvented
Room Heater. The following factors should be
taken into consideration:
• Clearance to side wall, ceiling, woodwork
and windows.
• Location must not be affected by drafts
caused by kitchen exhaust fans, return air registers for forced air furnaces/air conditioners,
windows or doors.
• Installation must provide adequate ventilation and combustion air.
• Do not install the VF5000 and VF6000 series
heaters in a sleeping room or bathroom.
• Never obstruct the front opening of the
heater or restrict the flow of combustion and
ventilation air.
• This appliance may be installed in an aftermarket manufactured (Mobile) Home, where
not prohibited by state or local codes.
*Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer.
2.Divide the volume of space by 50 ft3 to
determine the maximum BTU/Hr the space
can support.
______ (volume of space – ft3)/ 50 ft3 =
(Maximum BTU/Hr the space can support)
Example: 3072 ft3 / 50 ft3 = 61.44
or 61,440 BTU/Hr the space can support.
3. Add the BTU/Hr of all the fuel burning appli-
ances in the space.
Vent-Free heater _______ BTU/Hr
Gas appliance #1* _______ BTU/Hr
Gas appliance #2 + _______ BTU/Hr
Total = _______ BTU/Hr
Example:
VF6000 Vent-free heater 32,000 BTU/Hr
Gas appliance #1 34,000 BTU/Hr
(water heater)
Total = 66,000 BTU/Hr
* Do not include direct-vent gas appliances.
Direct-vent is sealed combustion and draws
combustion air from the outdoors.
Your options are:
a. Rework equations adding the space of ad-
joining room(s). If the extra volume provides
an unconfined space, then remove door or
add ventilation grills between rooms. Refer
to National Fuel Gas Code, ANSI Z223.1
1992, Section 5.3.
b. Vent room directly to the outdoors. Refer to
National Fuel Gas Code, ANSI Z223.1 1992,
Section 5.3.
c. Install a lower BTU/Hr heater, such as the
25,000 BTU/Hr, to make the area an unconfined space.
If the actual BTU/Hr used is less than the
maximum BTU/Hr the space can support, then
the space is an unconfined space. You will need
no additional fresh air ventilation for an unconfined space.
• Minimize modifications to existing construction. Refer to
Figure 1
for location suggestions.
Figure 1
To ensure even heat distribution, it is best to
position the heater centrally against the longest wall of the room. Make sure there is adequate ventilation where the heater is installed.
The gas appliance will shut off if the oxygen
level falls below 18.0%.
These appliances are uniquely suited for installations requiring a utility shelf positioned
directly above the fireplace. Utility shelves like
these are commonly used for locating television sets and decorative plants.
4
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
To provide for the lowest possible shelf surface, combustible materials used to support a
utility shelf directly above these appliances
should be positioned just above the appliance
top spacers. The minimum height from the
base of the VF5000 to the underside of combustible materials used to construct a utility
shelf is 34-1/2” (876 mm). The minimum
height from the base of the VF6000 to the
underside of combustible materials used to
construct a utility shelf is 39-1/2” (1003 mm).
The appliance should be mounted on a fully
supported base extending the full width and
depth of the unit. The appliance may be located
on or near conventional construction materials. However, if installed on combustible materials, such as carpeting, vinyl tile, etc., a metal
or wood barrier covering the entire bottom
surface must be used.
If the appliance is to be elevated above floor
level, a solid continuous platform must be
constructed.
WARNING: MAINTAIN MINIMUM
CLEARANCES.
Do not install in the vicinity of gasoline or other
flammable liquids. The heater must be kept clear
and free from these combustible materials and
may not be located near where they are stored.
Combustible
Finished Wall
Materials
12"
( mm)
26"
( mm)
22-1/2"
( mm)
18-5/8"
( mm)
14-1/2"
( mm)
8"
( mm)
VF Series
10''
8''
6''
2-1/2"
( mm)
Header
Spacer
Top of Appliance
Top of Door Frame
Figure 2
A hearth extension is not required with this
appliance. If a hearth extension is used, do not
block the lower control compartment door. Any
hearth extensions used is for appearance only
and does not have to conform to standard
hearth extension installation requirements.
Note: Combustible wall finish materials and/or
surround materials must not be allowed to
encroach the area defined by the appliance
front face (black sheet metal). Never allow
combustible materials to be positioned in front
of or overlapping the appliance front face.
Remove wood slats and remove and discard
the wood slat mount brackets. Loosen and
remove the three (3) 1/4"-20 x 1" Phillips pan
head screws at the three (3) tabs located along
the door frame top edge. Tilt the glass door
frame assembly outward and disengage the
three (3) tabs along the bottom of the door from
the three (3) brackets at the bottom of the
firebox opening. Remove the door and set the
panel aside protecting it from inadvertent damage. Retain the three (3) screws for use on
reassembly. Remove the logs, packaged inside
the firebox, and also set aside.
Check Gas Type
This appliance can only be connected to the gas
type specified on the appliance data plate. This
appliance can not be modified in the field for a
different gas type. If the gas type to be used is
not the one specified contact the dealer to
obtain the correct gas appliance.
Note: Illustrations shown in this manual reflect
“typical” installations with nominal dimensions
and are for design and framing reference only.
Actual installations may vary due to individual
design preferences. However, always maintain
minimum clearances to combustible materials
and do not violate any specific installation requirements.
Clearances
WARNING: DO NOT INSTALL VF SERIES UNVENTED ROOM HEATERS IN
SLEEPING QUARTERS, OR IN RECREATIONAL VEHICLES.
WARNING: DO NOT INSTALL THE VF
UNVENTED ROOM HEATER:
• WHERE CURTAINS, FURNITURE,
CLOTHING OR OTHER FLAMMABLE
OBJECTS ARE LESS THAN 42" FROM
THE FRONT OF THE UNVENTED ROOM
HEATER.
• IN HIGH TRAFFIC AREAS.
• IN WINDY OR DRAFTY AREAS.
Ensure the minimum clearances shown in
ures 2 and 3
are maintained.
Minimum clearance to combustibles are:
Appliance: side and back - 0"
floor - 0"
adjacent wall - 6"
ceiling - 37-1/2” (953 mm)
Fig-
6" Clearance
to Combustible
Side Wall
Max. Projection (See Fig. 2)
37-1/2" Min.
to Ceiling
Combustible
Mantel
(953 mm)
(See Fig. 2)
Figure 3
PREINSTALLATION
Check that all listed parts have been received.
Carefully inspect the heater case and contents
for shipping damage and immediately inform
the dealer from whom you purchased the gas
fireplace if any damage is found.
The appliance is shipped with all gas controls
and components installed and pre-wired. Remove the shipping carton, exposing the optional (if installed) front glass door frame.
Note: The following steps represent the normal
sequence of installation. Each installation is
unique, however, and might require a different
sequence.
CAUTION: HEATERS CREATE WARM AIR CURRENTS. THESE CURRENTS MOVE HEAT TO
WALL SURFACES NEXT TO HEATER. INSTALLING HEATER NEXT TO VINYL OR CLOTH WALL
COVERINGS OR OPERATING HEATER WHERE
IMPURITIES IN THE AIR (SUCH AS TOBACCO
SMOKE) EXISTS, MAY DISCOLOR WALLS.
Step 1. Position heater in desired location
(freestanding, onto surround base or into prepared framing) and secure.
Step 2. Plumb gas line. (Gas connections should
only be performed by an experienced, licensed/
certified tradesman.)
Step 3. Assemble logs and test flame appearance.
Step 4. Complete finish wall material, surround
and optional hearth extension to your individual
taste.
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
5
Note: Framing dimensions in Figures 4 - 9 are calculated for a nailing flange depth of
¹⁄₂
" (13 mm).
INSTALLATION STEPS
Built-In Systems
Outside Wall
Figure 4
41"
(1041mm)
Figure 5
37" (940mm)
37" (940mm)
58" (1473mm)
Back Wall of
Chase/Enclosure
Including Finishing
Materials If Any.
15 1/2"
(394mm)
VF5000
Back Wall of
Chase/Enclosure
Including Finishing
Materials If Any.
13 1/2"
(343mm)
(737mm)
29"
VF5000
Outside Wall
Figure 7
47 7/8"
(1216mm)
Figure 8
41" (1041mm)
Back Wall of
Chase/Enclosure
Including Finishing
Materials If Any.
41" (1041mm)
67 3/4" (1721mm)
Back Wall of
Chase/Enclosure
Including Finishing
Materials If Any.
19 1/2"
(495mm)
VF6000
14 1/4"
(362mm)
33 7/8"
(860mm)
VF6000
WARNING: DO NOT ALLOW FANS TO
BLOW DIRECTLY INTO THE FIREPLACE.
AVOID ANY DRAFTS THAT ALTER
BURNER FLAME PATTERNS.
WARNING: DO NOT USE A BLOWER INSERT, HEAT EXCHANGER INSERT OR
OTHER ACCESSORY NOT APPROVED
FOR USE WITH THIS HEATER.
Do not burn solid fuels in this listed unvented
gas room heater.
Step 1. Frame VF5000 appliance enclosures
as illustrated in
Figures 4, 5 and 6
VF6000 appliance enclousures as illustrated
in
Figures 7, 8 and 9
for surround installations
proceed to Step 8.
Note: The framed depth (15-1/2" for a flat wall,
29-1/4" for a corner VF5000 and 22-5/8" and
36-3/8" for a VF6000 ) must always be measured from a finished surface. If a wall covering
such as drywall is to be attached to the rear wall,
then the dimension must be measured from the
drywall surface.
Step 2. Route a 1/2" (13 mm) gas line along the
left or right side framing (
Figure 10
. Frame
).
6
37 1/4"
(946 mm)
Figure 6
37"
(940 mm)
15 1/2"
(394 mm)
VF5000
42 3/8"
(1076 mm)
19 1/2"
(495 mm)
41"
(1041 mm)
VF6000
Figure 9
The header may be in direct contact with the top
metal spacers, but must not rest on them or be
notched to fit around them.
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
3"
(76 mm)
VF6000 - 11"
(279 mm)
VF5000 - 7 1/2"
(191 mm)
Figure 10
All appliances have a 3" long 3/8" NPT nipple
installed at the valve. To quickly and easily
complete the gas line routing, use the gas flex
line kit, Model GFLV.
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