TOA Electronics VF4000-CMP-2 User Manual

INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
US
INSTALLATION AND OPERATING INSTRUCTIONS
STANDARD SERIES
Unvented Decorative Gas Fireplaces P/N 903590 REV. N 12/2007
MODELS
VF4000-CHN-2 VF4000-CHP-2 VF4000-CMN-2 VF4000-CMP-2
FOR USE ONLY WITH DECORATIVE TYPE UNVENTED ROOM HEATERS.
DO NOT BUILD A WOOD FIRE.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, AL­TERATION, SERVICE OR MAINTENANCE CAN CAUSE IN­JURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFORMATION CON­SULT A QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER.
WARNING: IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLO­SION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
FOR YOUR SAFETY: What to do if you smell gas:
• DO NOT light any appliance.
• DO NOT touch any electrical switches.
• DO NOT use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone.
Follow your gas suppliers instructions.
• If your gas supplier cannot be reached, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas sup­plier.
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
WARNING: DO NOT BURN WOOD OR OTHER MATERIAL IN THESE APPLIANCES.
CAREFULLY REVIEW THE INSTRUCTIONS SUPPLIED WITH THE DECORATIVE TYPE UNVENTED ROOM HEATER FOR THE MINIMUM FIREPLACE SIZE REQUIREMENT.
DO NOT INSTALL THE APPLIANCE IN THIS FIREBOX, UN­LESS THIS FIREBOX MEETS THE MINIMUM DIMENSIONS REQUIRED FOR THE INSTALLATIONS.
This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventila­tion air must be provided. Refer to Combustion and Ventilation Air Section, Page 3.
Due to high temperatures, the appliance should be located out of traffic and away from furniture or draperies.
Do not place clothing or other materials on or near this appli­ance.
IMPORTANT: READ AND UNDERSTAND THESE INSTRUCTIONS COMPLETELY BEFORE INSTALLING YOUR UNVENTED ROOM HEATERS.
1
TABLE OF CONTENTS
General Information......................... page 2
Inventory ......................................... page 2
Tools and Building Supplies ............ page 2
Installation Applications .................. page 2
Important Safety Information .......... page 2
Codes .............................................. page 3
Combustion and Ventilation Air ....... page 3
Location of Fireplace ....................... page 4
Clearances ....................................... page 5
Preinstallation.................................. page 5
Installation – Built-In ....................... page 5
Connecting Gas Line........................ page 6
Gas Pressure Check......................... page 6
Electrical Wiring – Optional Blower . page 7
Finished Wall Details ....................... page 8
Installation – Surround.................... page 8
Log Assembly.................................. page 8
Flame Appearance ........................... page 9
Optional Equipment ......................... page 10
Forced Air Kit................................... page 10
Operation and Care.......................... page 11
Cleaning and Servicing .................... page 11
Replacement Parts .......................... page 11
Accessories/Components ................ page 12
Appliance Specifications.................. page 13
CH Operating Instructions ............... page 14
CM Operating Instructions............... page 16
Troubleshooting Guide .................... page 17
Replacement Parts List.................... page 18
Replacement Parts .......................... page 19
GENERAL INFORMATION
The VF4000 Series Unvented Room Heaters covered in this manual feature ceramic fiber split logs which glow realistically when the heater is operating.
These heaters are manually controlled. Models VF4000-CMN-2 and VF4000-CMP-2 feature a gas valve incorporating a millivolt operating system.
A spark ignition system (piezo) allows the heater pilot gas to be lit without the use of matches or batteries and permits operation of the heater during a power outage.
These heaters are fitted with a specially de­signed pilot (ODS) which responds to the amount of oxygen available in the room and shuts the heater off before the oxygen level drops below 18%. The pilot can be relit only when fresh air is available. Refer to the Com­bustion and Ventilation Air section.
The VF4000 Series Unvented Room Heaters may be built into a framed wall, or installed in an optional oak surround.
This heater has been tested to the standards of ANSI Z21.11.2 unvented heaters.
Do not install these unvented room heaters in a bedroom or bathroom as all units exceed maximum allowable BTU/Hr input of 10,000.
Inventory
Unvented Gas Fireplace Gas connection fittings Installation and Operating Instructions
Tools and Building Supplies Normally Required
Tools Should Include:
Phillips screwdriver Hammer Saw and/or Sabersaw Measuring tape Electric drill and bits Pliers Square Piping complying with local codes Pipe wrench
Tee joint Pipe compound
Building Supplies Should Include:
Framing materials Wall finishing materials Caulking materials (noncombustible) Fireplace surround materials
Installation Applications
1. Fireplace built into a framed wall.
2. Fireplace installed with oak surround and/
or platform (Refer to the SUR-5/6 unfin­ished oak veneer surround installation in­structions, P/N 903593).
Check the inventory list to be sure that you have all the necessary parts in usable condition. Also check for concealed damage.
IMPORTANT SAFETY INFORMATION
INSTALLER: PLEASE LEAVE THESE INSTRUC­TIONS WITH THE OWNER.
OWNER: PLEASE RETAIN THESE INSTRUC­TION FOR FUTURE REFERENCE.
IMPORTANT: BEFORE STARTING YOUR HEATER INSTALLATION, READ THESE INSTAL­LATION INSTRUCTIONS CAREFULLY TO BE SURE YOU UNDERSTAND THEM COMPLETELY AND IN ENTIRETY. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD CAUSE A HEATER MALFUNCTION RESULTING IN SERI­OUS INJURY AND/OR PROPERTY DAMAGE.
WARNING: THESE APPLIANCES ARE DESIGNED TO OPERATE ON NATURAL OR PROPANE GAS ONLY. THE USE OF OTHER FUELS OR COMBINATION OF FUELS WILL DEGRADE THE PERFOR­MANCE OF THIS SYSTEM AND MAY BE DANGEROUS.
UNVENTED GAS ROOM HEATER SPECIFICATIONS AND TECHNICAL DETAILS
Valve Regulator Pressure Gas Inlet
Model No. Gas Type Maximum BTU/HR Operation Ignition Setting Pressure
VF4000-CHN-2 Natural 25,000 Manual Piezo 5" w.c. Max 10 ¹⁄₂" w.c. VF4000-CMN-2 Min. 6" w.c.
VF4000-CHP-2 Propane/ 25,000 Manual Piezo 10" w.c. Max 13" w.c. VF4000-CMP-2 LPG Min. 11" w.c.
2
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
WARNING: FAILURE TO COMPLY WITH THE INSTALLATION AND OPERATING INSTRUCTIONS PROVIDED IN THIS DOCUMENT WILL RESULT IN AN IM­PROPERLY INSTALLED AND OPERAT­ING UNVENTED ROOM HEATER, VOID­ING ITS WARRANTY. ANY CHANGE TO THIS HEATER AND/OR ITS OPERATING CONTROLS IS DANGEROUS. IMPROPER INSTALLATION OR USE OF THIS HEATER CAN CAUSE SERIOUS INJURY OR DEATH FORM FIRE, BURNS, EXPLOSION OR CARBON MONOXIDE POISONING.
Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning are similar to the flu with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air immedi­ately. Turn off the gas supply to the heater and have it serviced by a qualified professional, as it may not be operating correctly.
Due to high temperatures, the heater should
be located out of traffic and away from furniture and draperies.
Children and adults should be alerted to the hazard of high surface temperatures and should stay away to avoid burns or clothing ignition.
The heater must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure test­ing of the gas supply piping system at test pressures equal to or less than 1/2 psig.
Any safety screen or guard removed for servicing the heater must be replaced prior to operating the heater.
Keep heater area clear and free from com­bustible materials, gasoline and other flam­mable vapors and liquids.
Do not use these appliances if any part has been under water. Immediately call a qualified professional service technician to inspect the appliance and to replace any parts of the control system and any gas control which have been under water.
Input ratings are shown in BTU per hour and are for elevations up to 7,000 feet. Operating heater above elevations of 7,000 feet may cause ODS pilot outage.
Ensure that the heater is clean when operat­ing. Excessive dust accumulation on the burner and logs will increase the amount of carbon monoxide formation and could lead to carbon monoxide poisoning and death.
• Vent-Free appliances may NOT be installed in bedrooms or bathrooms.
• A working smoke detector must be installed in the area where vent-free appliances are installed.
Seller of unvented propane or natural gas­fired supplemental room heaters shall pro­vide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
New York:
These fireplaces are approved for installation in the US state of New York, but not in New York City.
COMBUSTION AND VENTILATION AIR
These heaters shall not be installed in a con­fined space. The heater may be located in unusually tight construction provided the space is unconfined, or if confined, is pro­vided with two permanent openings commu­nicating directly with an additional room(s) of sufficient volume so that the combined volume of all connected spaces meets the criteria for an unconfined space, (National Fuel Gas Code ANSI Z223.1 (latest edition), Section 5.3). Generally 50 ft3 per 1,000 BTU input of all operating appliances in the space.
Young children should be carefully super­vised when they are in the same room with the heater.
Do not place clothing or other flammable material on or near the heater for the purpose of drying.
Installation and repair should be done by a qualified service person. The heater should be inspected before use and at least annually by a professional service person. More frequent clean­ing may be required due to excessive lint from carpeting, bedding material, etc. It is important that control compartments, burners and circulat­ing air passageways of the heater be kept clean.
Allow the heater to cool before servicing. Always shut off any electricity or gas to the heater while performing service work.
Do not install the VF4000 series heaters in a bedroom or bathroom.
The installation must conform with local codes or, in the absence of local codes with the National Fuel Gas Code, ANSI Z223.1.
The heater and its individual shut-off valve must be disconnected from the gas supply piping system while performing any tests of the gas supply piping system at pressures in ex­cess of 1/2 psig.
CODES
Adhere to all local codes or in their absence the latest edition of The National Fuel Gas Code ANSI Z223.1 or NFPA54 which can be obtained from The American National Standards Insti­tute, Inc. (1430 Broadway, New York, NY,
10018) or National Fire Protection Association, Inc. (Batterymarch Park, Quincy, MA, 02269).
Massachusetts And New York Require­ments
These appliances are approved for installation in the following USA locations listed in the following:
Massachusetts:
These fireplaces are approved for installation in the US state of Massachusetts if the follow­ing additional requirements are met-
• Installation and repair must be done by a plumber or gas fitter licensed in the Common­wealth of Massachusetts.
• The flexible gas line connector used shall not exceed 36 inches (92 centimeters) in length.
• The individual manual shut-off must be a T­handle type valve.
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
The National Fuel Gas Code defines a con­fined space as a space whose volume is less than 50 ft3 per 1,000 BTU/Hr (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 ft3 per 1,000 BTU/Hr (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicat­ing directly with the space in which the appli­ances are installed, through openings not furnished with doors, are considered a part of the unconfined space.
Unusually tight construction is defined as con­struction where:
a. wall and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating or one perm or less with openings gasketed or sealed, and
b. weather stripping has been added on oper­able windows and doors, and
c. caulking or sealants are applied to areas such as joints around window and door frames, between sole plates and floors, between wall­ceiling joints, between wall panels, at penetra­tions for plumbing, electrical, and gas lines, and at other openings.
3
Use the following equations to determine if you have a confined or unconfined space.
1.Determine the volume of space — ft Length x Width x Height = _____ ft
3
.
3
(Include adjoining rooms with doorless pas­sageways or ventilation grills between rooms.)
Example: 20' (L) x 16' (W) x 8' (H) = 2560 ft
WARNING: IF THE AREA IN WHICH THE HEATER MAY BE OPERATED IS SMALLER THAN THAT DEFINED AS AN UNCON­FINED SPACE, PROVIDE ADEQUATE COMBUSTION AND VENTILATION AIR BY ONE OF THE METHODS DESCRIBED IN THE NATIONAL FUEL GAS CODE, ANSI Z223.1 1992, SECTION 5.3 OR APPLI­CABLE LOCAL CODES.
3
This appliance may be installed in an after­market* manufactured (Mobile) Home, where not prohibited by state or local codes. *Aftermarket: Completion of sale, not for pur­pose of resale, from the manufacturer.
Minimize modifications to existing construc­tion. Refer to
Figure 1
for location suggestions.
2.Divide the volume of space by 50 ft3 to determine the maximum BTU/Hr the space can support.
______ (volume of space – ft3)/ 50 ft3 = (Maximum BTU/Hr the space can support)
3
Example: 2560 ft
/ 50 ft3 = 51.2
or 51,200 BTU/Hr the space can support.
3.Add the BTU/Hr of all the fuel burning appli­ances in the space.
Vent-Free heater _______ BTU/Hr Gas appliance #1* _______ BTU/Hr Gas appliance #2 + _______ BTU/Hr
Total = _______ BTU/Hr
Example:
VF4000 Vent-free heater 25,000 BTU/Hr Gas appliance #1 34,000 BTU/Hr (water heater)
Total = 59,000 BTU/Hr
* Do not include direct-vent gas appliances. Direct-vent is sealed combustion and draws combustion air from the outdoors.
4. Compare the maximum BTU/Hr the space can support with the actual amount of BTU/ Hr used.
_________ BTU/Hr
(max. the space can support)
_________ BTU/Hr
(actual amount of BTU/Hr used)
Example:
51,200 BTU/Hr
(max. the space can support)
59,000 BTU/Hr
(actual amount of BTU/Hr used)
The space in the above example is a confined space because the actual BTU/Hr used is more than the maximum BTU/Hr the space can sup­port. You must provide additional fresh air.
Your options are: a.Rework equations adding the space of ad-
joining room(s). If the extra volume provides an unconfined space, then remove door or add ventilation grills between rooms. Refer to National Fuel Gas Code, ANSI Z223.1 1992, Section 5.3.
b.Vent room directly to the outdoors. Refer to
National Fuel Gas Code, ANSI Z223.1 1992, Section 5.3.
c. Install a lower BTU/Hr heater, to make the
area an unconfined space.
If the actual BTU/Hr used is less than the maximum BTU/Hr the space can support, then the space is an unconfined space. You will need no additional fresh air ventilation for an uncon­fined space.
LOCATION OF FIREPLACE
Carefully select the best location for installa­tion of your VF4000 series Unvented Room Heater. The following factors should be taken into consideration:
Clearance to side wall, ceiling, woodwork and windows.
Location must not be affected by drafts caused by kitchen exhaust fans, return air reg­isters for forced air furnaces/air conditioners, windows or doors.
Installation must provide adequate ventila­tion and combustion air.
Do not install the VF4000 series heaters in a sleeping room or bathroom.
Never obstruct the front opening of the heater or restrict the flow of combustion and ventila­tion air.
Figure 1
To ensure even heat distribution, it is best to position the heater centrally against the longest wall of the room. Make sure there is adequate ventilation where the heater is installed. The gas appliance will shut off if the oxygen level falls below 18%.
These appliances are uniquely suited for instal­lations requiring a utility shelf positioned di­rectly above the fireplace. Utility shelves like these are commonly used for locating televi­sion sets and decorative plants.
To provide for the lowest possible shelf sur­face, combustible materials used to support a utility shelf directly above these appliances should be positioned just above the appliance top spacers. The minimum height from the base of the VF4000 to the underside of com­bustible materials used to construct a utility shelf is 37-1/4” (946 mm).
The appliance should be mounted on a fully supported base extending the full width and depth of the unit. The appliance may be located on or near conventional construction materi­als. However, if installed on combustible mate­rials, such as carpeting, vinyl tile, etc., a metal or wood barrier covering the entire bottom surface must be used.
If the appliance is to be elevated above floor level, a solid continuous platform must be constructed.
WARNING: MAINTAIN MINIMUM CLEARANCES.
4
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
Do not install in the vicinity of gasoline or other flammable liquids. The heater must be kept clear and free from these combustible materi­als and may not be located near where they are stored.
Clearances
WARNING: DO NOT INSTALL VF SE­RIES UNVENTED ROOM HEATERS IN SLEEPING QUARTERS, OR IN RECRE­ATIONAL VEHICLES.
WARNING: DO NOT INSTALL THE VF UNVENTED ROOM HEATER:
• WHERE CURTAINS, FURNITURE,
CLOTHING OR OTHER FLAMMABLE OBJECTS ARE LESS THAN 42" FROM THE FRONT OF THE UNVENTED ROOM HEATER.
• IN HIGH TRAFFIC AREAS.
• IN WINDY OR DRAFTY AREAS.
Ensure the minimum clearances shown in
Figures 2 and 3
Minimum clearance to combustibles are: Appliance: side and back - 0"
26"
( mm)
22-1/2"
( mm)
Figure 2
A hearth extension is not required with this appliance. If a hearth extension is used, do not block the lower control compartment door. Any hearth extensions used is for appearance only and does not have to conform to standard hearth extension installation requirements.
Combustible Finished Wall Materials
18-5/8"
( mm)
14-1/2"
( mm)
are maintained.
floor - 0" adjacent wall - 6" ceiling - 37-1/2” (953 mm)
12"
( mm)
8"
( mm)
VF Series
10''
8'' 6''
2-1/2" ( mm)
Header
Spacer
1/4" Gap Required
Top of Appliance
Top of Door Frame
Note: Combustible wall finish materials and/or
surround materials must not be allowed to encroach the area defined by the appliance front face (black sheet metal). Never allow combustible materials to be positioned in front of or overlapping the appliance front face.
6" Clearance to Combustible Side Wall
Max. Projection (See Fig. 2)
37-1/2" Min.
to Ceiling
Combustible Mantel
(953 mm)
(See Fig. 2)
Figure 3
PREINSTALLATION
Check that all listed parts have been received. Carefully inspect the heater case and contents
for shipping damage and immediately inform the dealer from whom you purchased the gas fireplace if any damage is found.
The appliance is shipped with all gas controls and components installed and pre-wired. Re­move the shipping carton. The nailing flanges are installed at each side of the appliance back­wards when shipped from the factory to protect the unit from shipping damage. Remove the nailing flanges and retain for use when install­ing the appliance in framing. Remove three screws and remove the screen panel. Remove the logs and set aside.
Check Gas Type
This appliance can only be connected to the gas type specified on the appliance data plate. This appliance can not be modified in the field for a different gas type. If the gas type to be used is not the one specified contact the dealer to obtain the correct gas appliance.
Note: Illustrations shown in this manual reflect “typical” installations with nominal dimensions and are for design and framing reference only. Actual installations may vary due to individual design preferences. However, always maintain minimum clearances to combustible materials and do not violate any specific installation re­quirements.
Note: The following steps represent the normal sequence of installation. Each installation is unique, however, and might require a different sequence.
CAUTION: HEATERS CREATE WARM AIR CUR­RENTS. THESE CURRENTS MOVE HEAT TO WALL SURFACES NEXT TO HEATER. INSTALL­ING HEATER NEXT TO VINYL OR CLOTH WALL COVERINGS OR OPERATING HEATER WHERE IMPURITIES IN THE AIR (SUCH AS TOBACCO SMOKE) EXISTS, MAY DISCOLOR WALLS.
Step 1. Position heater in desired location
(freestanding, onto surround base or into pre­pared framing) and secure.
Step 2. Plumb gas line. (Gas connections should only be performed by an experienced, licensed/ certified tradesman.)
Step 3. Assemble logs and test flame appear­ance.
Step 4. Complete finish wall material, sur­round and optional hearth extension to your individual taste.
INSTALLATION STEPS Built-In Systems
WARNING: DO NOT ALLOW FANS TO BLOW DIRECTLY INTO THE FIREPLACE. AVOID ANY DRAFTS THAT ALTER BURNER FLAME PATTERNS.
WARNING: DO NOT USE A BLOWER IN­SERT, HEAT EXCHANGER INSERT OR OTHER ACCESSORY NOT APPROVED FOR USE WITH THIS HEATER.
Do not burn solid fuels in this listed unvented gas room heater.
Step 1. Frame VF4000 appliance enclosures as illustrated in
Note: The framed depth (15-1/2" for a flat wall, 29" for a corner VF4000) must always be measured from a finished surface. If a wall covering such as drywall is to be attached to the rear wall, then the dimension must be measured from the drywall surface.
Note: Framing dimensions in Figures 4 - 6 are calculated for a nailing flange depth of 1/2" (13 mm).
Figures 4, 5 and 6
.
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
5
Outside Wall
Control Valve (Standard)
Lower Control Compartment Door
Figure 4
37" (940mm)
Back Wall of Chase/Enclosure Including Finishing Materials If Any.
15-1/2"
(394mm)
41"
(1041mm)
Figure 5
37-1/4"
(946 mm)
37" (940mm)
58-1/2" (1486mm)
15-1/2"
(394 mm)
37"
(940 mm)
Back Wall of Chase/Enclosure Including Finishing Materials If Any.
13-1/2"
(343mm)
(737mm)
29"
3"
(76 mm)
7" (178 mm)
Figure 7
The gas control valve is located in the lower control compartment. To access the valve open the lower control compartment door (
Figure 9
).
The regulator has a 3/8" NPT thread inlet port and is fitted with a 3" (76 mm) long nipple, ³⁄₈" NPT on both ends. Plan the connections ac­cordingly.
We recommend that the gas line be routed for the right side of the appliance to ensure ad­equate access to the rear lower compartment for installation and servicing of the optional FAB-1100 blower.
Gas Flex Line Kit, Model GFLV
1/2" x 3/8" Flare
Shut-Off Valve
Figure 9
Secure all joints tightly using appropriate tools and sealing compounds (ensure pro­pane resistant compounds are used in propane applications).
Turn on gas supply and test for gas leaks, using a gas leak test solution (also referred to as bubble leak solution).
Note: Using a soapy water solution (50% dish soap, 50% water) is an effective leak test solution but it is not recommended, because the soap residue that is left on the pipes/ fittings can result in corrosion over time. Never
use an open flame to check for leaks.
3/8" NPT x 3/8"
Flare Fitting
Gas Valve
6
Figure 6
Step 2. Route a 1/2" (13 mm) gas line along the
left or right side framing (
Figure 7
).
All appliances have a 3" long 3/8" NPT nipple installed at the regulator. To quickly and easily complete the gas line routing, use the gas flex line kit, Model GFLV.
Step 3. Position appliance into prepared fram­ing, secure with 6d nails at the nailing flange along each side.
Step 4. Connecting Gas Line – Make gas line connections. All codes require a shut-off valve mounted in the supply line.
Figure 8
illustrates two methods for connecting the gas supply. Installation methods and materials must be in compliance with local codes.
Gas Stub
1/2" x 3/8" Reducer
Figure 8
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
3/8" Flex Tubing
3/8" Shut-Off Valve
3/8" Union
3/8" Close Nipple
3/8" Nipple, Standard with all Units
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