THOMSON TS912A0100B, TS912A0200B, TS912A0400A, TS912A0400B, TS913A0100A Quick Start Manual

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PM 148 Rev 1 16/07/27 Part ID
THOMSON POWER SYSTEMS • 9087A - 198th STREET, LANGLEY, BC CANADA V1M 3B1
TELEPHONE: (604) 888-0110 • FAX: (604) 888-3381 • E-MAIL: info@thomsonps.com • www.thomsonps.com
HAZARD OF ELECTRICAL SHOCK, EXPLOSION, OR ARC FLASH
Read and understand this quick start guide before installing and operating the transfer switch  The installer is responsible for compliance with national electrical code requirements with respect to installation of this equipment.  Many components of this equipment operate at line voltage. DO NOT TOUCH. Use only electrically isolated tools.  Install and close all covers before applying power to this equipment  Do not open covers to equipment until ALL power sources are disconnected  This equipment must be installed and serviced only by qualified electrical personnel utilizing safe work practices and appropriate Personal
Protective Equipment (PPE).
Failure to do so may cause personal injury or death
PAGE
A. Introduction ............................................................................................................................... 2
B. Check Equipment Delivery....................................................................................................... 2
C. Check Line Voltage/Amperage ................................................................................................ 2
D. Installation Requirements ........................................................................................................ 2
E. Typical Interior Component Layout Drawing ......................................................................... 4
F. Power Conductor Installation .................................................................................................. 5
G. Control Wiring Connections .................................................................................................... 6
H. TSC 9 Controller Configuration Jumpers ............................................................................... 7
I. Equipment Energization Procedure ........................................................................................ 8
a. Pre-Energization Checks .............................................................................................................................................. 8
b. Equipment Energization ............................................................................................................................................... 9
J. Transfer Switch Operation ..................................................................................................... 10
a. Automatic Sequence of Operation ............................................................................................................................. 10
b. TSC 9 Controller Operation Pushbuttons ................................................................................................................... 10
c. ATS Manual Operation ............................................................................................................................................... 11
K. TSC 9 Indication Lights and Pushbuttons ............................................................................ 12
L. BHP Operator Interface Panel (TS 920 Series Transfer Switch Only) ................................ 12
M. Load Shed ............................................................................................................................... 13
N. Schematic Diagram ................................................................................................................ 14
Quick Start Guide TS 910 & TS 920
PM 148 Rev 1 16/07/27 Part ID
THOMSON POWER SYSTEMS • 9087A - 198th STREET, LANGLEY, BC CANADA V1M 3B1
TELEPHONE: (604) 888-0110 • FAX: (604) 888-3381 • E-MAIL: info@thomsonps.com • www.thomsonps.com
A. Introduction
Thank you for purchasing a Thomson Power Systems product. This quick start guide applies to TS 910 Residential Transfer Switches or TS 920 Light Commercial Transfer Switch models. For other product types please contact Thomson Power Systems.
This quick start guide contains all the information you need to install and set up your new Thomson Power Systems TS 910 or TS 920 Transfer Switch.
To conserve our natural resources, your transfer switch does not include a printed owner’s manual. An owner’s manual containing complete information
about operating all of your new transfer switch features is available at our Web site. Go to www.thomsonPS.com and download TS 910/TS920 Owner’s Manual. NOTE: All information contained in this quick start guide is for reference only and is subject to change without notice.
B. Check Equipment Delivery
Upon delivery of the transfer switch, remove the product packaging and verify the product has not been damaged.
WARNING: Damaged Transfer Switch equipment: Do not install or operate the transfer switch if it appears damaged. Failure to follow
these instructions can result in death, serious injury, or equipment damage.
Check that the model number printed on the inside cover of the transfer switch is the same as on the delivery note corresponding to the purchase order.
C. Check Line Voltage/Amperage
The transfer Switch is designed for a maximum voltage of 120/240V, Single Phase 3 wire with neutral or Three Phase 4 wire with neutral. Verify the line voltage and amperage of the transfer switch matches the site requirements. Note: The transfer switch can be configured for operation on 220V or 208V sources by way of configuration jumper. Refer to section H of this guide for further information.
WARNING: Do not install the transfer switch if either voltage or amperage does not match. Failure to follow these instructions can result in
death, serious injury, or equipment damage.
D. Installation Requirements
Before installing the transfer switch, review the following requirements:
Installation Codes/Permits and ATS Sizing: Suitable permits are typically required by local jurisdictions having authority prior to installing
standby generator sets and automatic transfer switches. Per NEC Article 702, Automatic transfer switches shall be sized for either a) entire load whole house, load calculation per NEC 220, or b) Pre-selected “EM” panel(s) of load being served or optional standby panel and transfer switch, or c) automatic load shedding feature to reduce total load imposed on the generator, not to exceed the capacity of the generator. The TS 910/920 transfer switches have automatic load shedding capabilities built-in when load shedding control contact is connected. Refer to Load Shedding section of this guide for further details.
Installation Location: The standard TS 910/920 transfer switch is designed for indoor wall mounting. For applications requiring outdoor wall
mounting, a NEMA 3R door kit is optionally available. The transfer switch must be installed in an environment where the temperature range is within +5° to +122° Fahrenheit (-15° to +50° Celsius) and humidity range not exceeding 5%-95% non-condensing.
Power Cabling: All power cabling entering/exiting the enclosure must be installed in suitably sized conduit per NEC requirements. Ampacity, type
and voltage rating of current carrying conductors must also comply with NEC requirements and local jurisdictions having authority.
Control Wiring: All control wiring for engine start, load shed, alarm and remote test must be installed in separate conduits from all power cabling
and must utilize suitably sized conduits per NEC requirements. All control wiring shall be sized for minimum #14 AWG. Control wiring type and voltage rating must also comply with NEC requirements and local jurisdictions having authority.
Generator Set Automatic Operation: The TS 910/920 transfer switch operates in conjunction with any generator set with remote automatic
starting capabilities utilizing a 2 wire, remote start control contact input. A dry contact is provided for remote generator starting control (contact closes to start generator and opens to stop generator). Note: For generator sets requiring a 240V starting control circuit a “Universal Generator Start” (i.e. UGI) kit is optionally available for field install. Refer to Automatic Sequence of Operation section of this guide for further details.
Upstream Overcurrent Protection (Non-Service Entrance Rated TS 910/920): Non-Service Entrance Rated TS 910/920 transfer switch models
do not contain any integral over current protection and require upstream over current protection devices for both Utility and Generator sources. The standard TS 910/920 is suitable for control of motors, electric discharge lamps, tungsten filament lamps, and electric heating equipment where the sum of motor full-load ampere ratings and the ampere ratings of other loads do not exceed the ampere rating of the switch and the tungsten load does not exceed 30 percent of the switch rating. The Standard TS 910/920 is rated for 100% continuous loading subject to load content described above and can withstand a maximum short circuit fault current as noted in Table #1 of this document. The standard TS 910/920 transfer switch model without integral over current protection is identified in the product model code.
Upstream Overcurrent Protection (Service Entrance Rated TS 910/920): Service Entrance rated TS 910/920 transfer switch models contain
integral over current protection for the Utility source as standard. Service Entrance rated TS 910/920 transfer switches do not contain any integral over current protection for the generator source and requires upstream generator source over current protection. Service Entrance rated TS 910/920 is suitable for control of motors, electric discharge lamps, tungsten filament lamps, and electric heating equipment where the sum of the motor full-load ampere rating and the ampere rating of the other loads do not exceed the ampere rating of the switch and the tungsten load does not exceed 30 percent of the switch rating. The Service Entrance rated TS 910/920 is rated for 80% maximum continuous loading subject to load content described above and can interrupt/withstand a maximum short circuit fault current as noted in Table #1 of this document. Over current protection provided on the utility source is non-adjustable thermal-magnetic type.
PM 148 Rev 1 16/07/27 Part ID
THOMSON POWER SYSTEMS • 9087A - 198th STREET, LANGLEY, BC CANADA V1M 3B1
TELEPHONE: (604) 888-0110 • FAX: (604) 888-3381 • E-MAIL: info@thomsonps.com • www.thomsonps.com
Installation Requirements (cont’d)
Application:
TS 910 Residential Transfer Switch: The TS 910 Transfer Switch is designed and is Listed by Underwriters Laboratories (UL) to Safety Standard
UL 1008 for Transfer Switches for Optional Standby applications only. This product is not intended for installation or operation on legally required standby applications for emergency power systems as defined by the National Electrical Code.
TS 920 Light Commercial Transfer Switch: The TS 920 Transfer Switch is designed and is Listed by Underwriters Laboratories (UL) to Safety Standard UL 1008 for Transfer Switches for Emergency Standby applications. This product is intended for installation or operation on legally required standby applications for emergency power systems as defined by the National Electrical Code.
Withstand/Interrupting Current Ratings: Refer to electrical ratings Table #1 shown below for withstand/Interrupting current ratings. Refer to
Owner’s Manual for a complete listing of upstream circuit breakers types/models which are required to be used upstream of the TS 910/920 transfer switch. Short circuit currents listed for Standard type ATS are Withstand ratings. Short circuit currents listed for Service Entrance type ATS are Interrupting ratings based on the ratings of the supplied utility service disconnect circuit breaker utilized.
WARNING: Do not install the transfer switch on systems with higher available short circuit current levels than listed in Table #1. Failure to follow
these instructions can result in death, serious injury, or equipment damage.
Table #1 Electrical Ratings
MODEL
ATS TYPE
POLES
MAX VOLTAGE
AMPERAGE
SHORT CIRCUIT CURRENT 1
TS912A0100A
STANDARD
2
240V
100A
10kA
TS912A0100B
SERVICE ENTRANCE
2
240V
100A
10kA
TS912A0200A
STANDARD
2
240V
200A
10kA
TS912A0200B
SERVICE ENTRANCE
2
240V
200A
10kA
TS912A0400A
STANDARD
2
240V
400A
50kA2
TS912A0400B
SERVICE ENTRANCE
2
240V
400A
25kA
TS913A0100A
STANDARD
3
240V
100A
22kA2
TS913A0100B
SERVICE ENTRANCE
3
240V
100A
10kA
TS913A0200A
STANDARD
3
240V
200A
25kA2
TS913A0200B
SERVICE ENTRANCE
3
240V
200A
10kA
TS913A0400A
STANDARD
3
240V
400A
50kA2
TS913A0400B
SERVICE ENTRANCE
3
240V
400A
25kA
TS923A0100A
STANDARD
3
240V
100A
22kA2
TS923A0100B
SERVICE ENTRANCE
3
240V
100A
10kA
TS923A0200A
STANDARD
3
240V
200A
25kA2
TS923A0200B
SERVICE ENTRANCE
3
240V
200A
10kA
TS923A0400A
STANDARD
3
240V
400A
50kA2
TS923A0400B
SERVICE ENTRANCE
3
240V
400A
25kA
1
AMPS RMS Symmetrical
2
When protected by specific upstream circuit breaker, refer to TS 910/920 Owner’s Manual
Service Disconnect ATS configuration: If the transfer switch is ordered with Service Entrance rating type and is to be used as Service
Equipment, following the procedure described below:
WARNING: The transfer switch must be de-energized prior to opening the enclosure to access Neutral Bonding strap. Failure to follow these
instructions can result in death or serious injury.
2. Connect the Bonding Strap to Neutral
1. Apply the Service Disconnect label supplied with the ATS to the front of the door under the circuit breaker toggle
PM 148 Rev 1 16/07/27 Part ID
THOMSON POWER SYSTEMS • 9087A - 198th STREET, LANGLEY, BC CANADA V1M 3B1
TELEPHONE: (604) 888-0110 • FAX: (604) 888-3381 • E-MAIL: info@thomsonps.com • www.thomsonps.com
E. Typical Interior Component Layout Drawing
3 Pole Model Shown (2 Pole Model has 3
rd
Pole (Phase C) Removed)
NEUTRAL
UTILITY SUPPLY
A B C
GEN SUPPLY
(TOP LUGS)
TSC 9 CONTROLLER
A B C
GROUND
LOAD
(BOTTOM LUGS)
CUSTOMER CONTROL CONNECTIONS:
GEN START
LOAD SHED
ALARM
REMOTE TEST
TRANSFER MECHANISM
ENCLOSURE MOUNTING HOLES (TYP 4)
PM 148 Rev 1 16/07/27 Part ID
THOMSON POWER SYSTEMS • 9087A - 198th STREET, LANGLEY, BC CANADA V1M 3B1
TELEPHONE: (604) 888-0110 • FAX: (604) 888-3381 • E-MAIL: info@thomsonps.com • www.thomsonps.com
F. Power Conductor Installation
The transfer switch is provided with power cable lugs for line, load and neutral block as per sizes indicated in Table #2 below. All Power cables are to be installed and torqued on the lugs per values indicated on Table #2.
WARNING: Failure to properly install and adequately tighten power cable connections can result in equipment malfunction and/or damage.
TABLE #2
NOTE: Before megger testing is conducted, the Transfer Switch electronic controller (TSC 9) must be isolated from the power wiring by unplugging ATS wiring plug (J4). Refer to Photo show below. Failure to isolate the TSC 9 controller for megger testing can result in equipment malfunction and/or damage.
TSC 9 CONTROLLER ISOLATION WIRING PLUG
Following power cable installation, and isolating the TSC 9 controller, all power cables shall be appropriately megger tested to ensure no cross phase connections or conduction to ground.
Once megger testing is complete, re-insert the TSC 9 controller isolation plug (J4).
Cable Lug Cable Lug Cable Lug Cable Lug
TS912A0100A
100A #3-1/0 50 in*lbs #3-1/0 50 #12-1/0 50 in*lbs #12-1/0 50 in*lbs
TS912A0100B
100A #3-300 mcm 250 in * lbs #3-1/0 50 #12-1/0 50 in*lbs #12-1/0 50 in*lbs
TS912A0200A
200A 3/0-250mcm 150 in*lbs 3/0-250mcm 150 in*lbs #6-250mcm, 275 in*lbs #12-1/0 50 in*lbs
TS912A0200B
200A 3/0-250mcm 250 in * lbs 3/0-250mcm 150 in*lbs #6-250mcm, 275 in*lbs #12-1/0 50 in*lbs
TS912A0400A
400A 3/0-250mcm 150 in*lbs 3/0-250mcm 150 in*lbs 2c, 1/0-250mcm 275 in*lbs #3-2/0 50 in*lbs
TS912A0400B
400A 3/0-250mcm 375 in*lbs 3/0-250mcm 150 in*lbs 2c, 1/0-250mcm 275 in*lbs #3-2/0 50 in*lbs
TS913A0100A
100A #3-1/0 50 in*lbs #3-1/0 50 #12-1/0 50 in*lbs #12-1/0 50 in*lbs
TS913A0100B
100A #3-300 mcm 250 in * lbs #3-1/0 50 #12-1/0 50 in*lbs #12-1/0 50 in*lbs
TS913A0200A
200A 3/0-250mcm 150 in*lbs 3/0-250mcm 150 in*lbs #6-250mcm, 275 in*lbs #12-1/0 50 in*lbs
TS913A0200B
200A 3/0-250mcm 250 in * lbs 3/0-250mcm 150 in*lbs #6-250mcm, 275 in*lbs #12-1/0 50 in*lbs
TS913A0400A
400A 3/0-250mcm 150 in*lbs 3/0-250mcm 150 in*lbs 2c, 1/0-250mcm 275 in*lbs #3-2/0 50 in*lbs
TS913A0400B
400A 3/0-250mcm 375 in*lbs 3/0-250mcm 150 in*lbs 2c, 1/0-250mcm 275 in*lbs #3-2/0 50 in*lbs
TS923A0100A
100A #3-1/0 50 in*lbs #3-1/0 50 #12-1/0 50 in*lbs #12-1/0 50 in*lbs
TS923A0100B
100A #3-300 mcm 250 in * lbs #3-1/0 50 #12-1/0 50 in*lbs #12-1/0 50 in*lbs
TS923A0200A
200A 3/0-250mcm 150 in*lbs 3/0-250mcm 150 in*lbs #6-250mcm, 275 in*lbs #12-1/0 50 in*lbs
TS923A0200B
200A 3/0-250mcm 250 in * lbs 3/0-250mcm 150 in*lbs #6-250mcm, 275 in*lbs #12-1/0 50 in*lbs
TS923A0400A
400A 3/0-250mcm 150 in*lbs 3/0-250mcm 150 in*lbs 2c, 1/0-250mcm 275 in*lbs #3-2/0 50 in*lbs
TS923A0400B
400A 3/0-250mcm 375 in*lbs 3/0-250mcm 150 in*lbs 2c, 1/0-250mcm 275 in*lbs #3-2/0 50 in*lbs
MODEL
UTILITY
GENERATOR
GROUND
NEUTRAL
AMP
J4
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