TeeJet Legacy 6000 User Manual

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Fieldware for The Legacy 6000

Software Version 2.11

LEGACY 6000 CAN BUS

USER GUIDE

Software Version 2.11

98-05053 R1

Midwest Technologies

2864 Old Rochester Road

Springfield, IL 62703

217.753.8424

www.mid-tech.com www.teejet.com

Fieldware for The Legacy 6000

Software Version 2.11

Copyrights

© 1999 Midwest Technologies Inc. All rights reserved. No part of this document or the computer programs described in it may be reproduced, copied, photocopied, translated or reduced in any form or by any means, electronic or machine readable, recording or otherwise, without prior written consent from Midwest Technologies, Inc.

Trademarks

Unless otherwise noted, all other brand or product names are trademarks or registered trademarks of their respective companies or organizations.

Limitation of Liability

MIDWEST TECHNOLOGIES, INC. PROVIDES THIS MATERIAL “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESSED OR IMPLIED. NO COPYRIGHT LIABILITY OR PATENT IS ASSUMED. IN NO EVENT SHALL MIDWEST TECHNOLOGIES, INC BE LIABLE FOR ANY LOSS OF BUSINESS, LOSS OF PROFIT, LOSS OF USE OR DATA, INTERUPTION OF BUSINESS, OR FOR INDIRECT, SPECIAL, INCIDENTIAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND, EVEN IF MID-TECH HAS BEEN ADVISED OF SUCH DAMAGES ARISING FROM MID-TECH SOFTWARE.

Fieldware for The Legacy 6000

Software Version 2.11

Chapter 1 - System Introduction 1

System Introduction ..................................................................................................... 1-2

System Features .................................................................................................. 1-2

CAN Bus Versatility and Value ................................................................................ 1-3

What is a CAN Bus and why use one? ............................................................... 1-3

Fieldware for the Legacy 6000 .................................................................................1-4

Mid-Tech CAN Bus System Overview ........................................................................ 1-5

The Legacy 6000 Console ........................................................................................ 1-5

Power Speed Module ................................................................................................ 1-6

Inputs .................................................................................................................. 1-6

Inputs/Outputs ..................................................................................................... 1-6

Switch Sense Module ................................................................................................ 1-7

Inputs .................................................................................................................. 1-7

Communication ................................................................................................... 1-7

Switch Function Module ........................................................................................... 1-8

Outputs ................................................................................................................ 1-8

Input .................................................................................................................... 1-8

Communication ................................................................................................... 1-8

Product Control Module ........................................................................................... 1-9

Inputs .................................................................................................................. 1-9

Outputs ................................................................................................................ 1-9

Communication ................................................................................................... 1-9

Swath XL Lightbar ................................................................................................. 1-10

Communication: ................................................................................................ 1-10

CAN Bus Cable Specifications ............................................................................... 1-11

CAN Modules (PCM, SSM, PSM) ......................................................................... 1-11

Cable Harnesses ...................................................................................................... 1-12

Power Speed Module (PSM) ............................................................................ 1-12

Switch Sense Module ........................................................................................ 1-12

Product Control Module .................................................................................. 1-13

Typical Legacy 6000 Configurations ......................................................................... 1-14

Single Channel Liquid Flow Meter ........................................................................ 1-14

Single Channel Granular Spreader ......................................................................... 1-15

Single Channel Liquid with AutoBoom Shutoff (SFM) ......................................... 1-16

Dual Channel with Wet and Dry Booms ................................................................ 1-17

Dual Channel Granular with Two Sensors per Channel ......................................... 1-18

Chapter Notes .............................................................................................................. 1-19

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Chapter 2 - Getting Started 1

Software Overview ........................................................................................................ 2-2

Powering Up ............................................................................................................. 2-2

Screen Navigation & Selection ................................................................................. 2-3

Standard Pages .......................................................................................................... 2-4

Launcher Page ..................................................................................................... 2-4

Setup Menu Page ............................................................................................... 2-5

Setup Wizard ...................................................................................................................2-5

Setup Sub-Groups ........................................................................................................... 2-5

Exiting a Setup Menu Page ............................................................................................. 2-5

Data Entry Page ........................................................................................................ 2-6

Pick List Data Entry ........................................................................................................ 2-6

Alpha/Numeric Data Entry ............................................................................................. 2-6

System Setup ................................................................................................................. 2-7

Console Setup ................................................................................................................ 2-8

Lightbar Setup .............................................................................................................. 2-9

GPS Receiver Setup .................................................................................................... 2-10

Implement Setup ......................................................................................................... 2-11

The Vehicle Coordinate System ............................................................................. 2-11

The X and Y Axes ............................................................................................ 2-11

Location of GPS Antenna ................................................................................. 2-11

Swaths and Sections .......................................................................................... 2-11

Entering the Implement Width ............................................................................... 2-13

Number of Swaths Page .......................................................................................... 2-14

Entering the Number of Sections in a Swath .......................................................... 2-14

Setting the Section to Switch Assignment .............................................................. 2-15

Entering the Section Width ..................................................................................... 2-15

Entering the Offset Direction Y .............................................................................. 2-16

The Offset Distance Y ............................................................................................ 2-16

Entering the Offset Direction X .............................................................................. 2-17

Setting the PCM Assignment .................................................................................. 2-18

Completing Implement Setup ................................................................................. 2-19

Product Control Module (PCM) Setup ..................................................................... 2-20

Selecting a PCM Setup Favorite ............................................................................. 2-22

Setting the Application Type .................................................................................. 2-24

Application Type Options ................................................................................. 2-24

Application Type Settings ............................................................................... 2-25

Setting the Drive Type ............................................................................................ 2-26

Drive Type Settings ......................................................................................... 2-27

Calculating the Prime Value .........................................................................................2-27

Setting the Units ...................................................................................................... 2-29

Selecting the Primary Sensor .................................................................................. 2-30

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Primary Sensor Settings ................................................................................... 2-31

Selecting the Secondary Sensor .............................................................................. 2-33

Secondary Sensor Settings ............................................................................... 2-34

Selecting a Monitor ................................................................................................. 2-36

Monitor Settings .............................................................................................. 2-37

Finishing the PCM Setup ........................................................................................ 2-39

Saving the PCM Setup to a File ....................................................................... 2-40

Chapter Notes .............................................................................................................. 2-41

Chapter 3 - Real-time Setup 1

Operation Overview ..................................................................................................... 3-2

Starting a Job ................................................................................................................ 3-4

Creating a New Job ................................................................................................... 3-4

Selecting an Existing Job .......................................................................................... 3-4

Creating a Job Based on an Existing Job .................................................................. 3-4

Manually Naming a Job ...................................................................................... 3-5

Automatically Naming a Job .............................................................................. 3-5

No PCMCIA Card Setup .......................................................................................... 3-6

ARM Launcher ............................................................................................................. 3-7

No PCMCIA Card Setup .......................................................................................... 3-7

Performing a Calibration ............................................................................................. 3-8

Introduction ............................................................................................................... 3-8

The Common Calibration Procedure ........................................................................ 3-8

Distance/Speed Calibration ....................................................................................... 3-9

Distance/Speed Calibration Continued ............................................................. 3-10

Liquid Flow Static Calibration ............................................................................... 3-11

Liquid Flow Static Calibration / Continued ...................................................... 3-12

Liquid Flow In-Field Calibration ............................................................................ 3-13

Liquid Flow In-Field Calibration Continued .................................................... 3-14

Granular & Seeder Static Calibration ..................................................................... 3-15

Granular & Seeder Static Calibration / Continued ........................................... 3-16

Granular & Seeder In-Field Calibration ................................................................. 3-17

Granular & Seeder In-Field Calibration Continued .......................................... 3-18

Pressure Calibration ................................................................................................ 3-19

Pressure Calibration / Continued ..................................................................... 3-20

NH3 In-Field Calibration ........................................................................................ 3-21

NH3 In-Field Calibration Continued ................................................................ 3-22

Injection Static Calibration ..................................................................................... 3-23

Prime Injection System .............................................................................................. 3-25

1. Calculate Prime value ................................................................................... 3-25

2. Setup System for Priming ............................................................................ 3-26

3. Start Prime .................................................................................................... 3-26

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Reverse Prime Injection System ................................................................................ 3-27

1. Setup Stem for Reverse Priming .................................................................. 3-28

2. Start Reverse Prime ...................................................................................... 3-28

Job Report Setup ........................................................................................................ 3-29

No PCMCIA Card Selected .............................................................................. 3-29

Running the Job Report Wizard ........................................................................ 3-29

Job Report Detailed Description ............................................................................. 3-30

ARM Setup .................................................................................................................. 3-31

No PCMCIA Card Selected .............................................................................. 3-31

Running the ARM setup Wizard ...................................................................... 3-31

ARM Setup Detailed Description ........................................................................... 3-32

Auto Boom Shutoff (Section Center) ..................................................................... 3-33

Enter a Record, Boundary, Guideline, or Map File Name ..................................... 3-34

Product Setup .............................................................................................................. 3-35

Running the Product Setup Wizard .................................................................. 3-35

Product Setup Detailed Description ........................................................................ 3-36

The Select PCM Page ............................................................................................. 3-37

Select the Product Name ......................................................................................... 3-38

Selecting a Product from the Products Database ..........................................................3-38

Favorites ........................................................................................................................ 3-38

New Product ................................................................................................................. 3-38

Variable Rate Application ...................................................................................... 3-39

Selecting Prescription Map ............................................................................... 3-39

Single Product Variable Rate Prescription Map ............................................... 3-39

Multiproduct Variable Rate ............................................................................. 3-40

Prescription Map for Each Product ............................................................................... 3-40

One Prescription Map for All Products ........................................................................ 3-41

Select the Prescription Map Layer .................................................................... 3-42

Chapter Notes .............................................................................................................. 3-43

Chapter 4 - Real-time Operation 1

Product Application ...................................................................................................... 4-2

Real-time pages ......................................................................................................... 4-2

Information Pages .....................................................................................................4-3

Rate Pages ........................................................................................................... 4-3

GPS / Boundary Page ......................................................................................... 4-3

Adjusting the Product Application Rate ............................................................ 4-4

Manual Control ................................................................................................... 4-4

Test Speed ........................................................................................................... 4-5

Reset Initial Quantity ......................................................................................... 4-5

Information Page Soft Keys Descriptions ......................................................... 4-6

The Map Page ........................................................................................................... 4-7

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Real-time Map Page Soft-key Descriptions ........................................................ 4-8

System, Warning and Error Messages .................................................................... 4-11

System Message ................................................................................................ 4-11

Warning Message ............................................................................................. 4-11

Error Message .................................................................................................. 4-12

Real-time Guidance Operation .................................................................................. 4-13

Starting Guidance ............................................................................................. 4-13

Changing Guidance Pattern .............................................................................. 4-13

The Straight-Line Guidance Pattern ....................................................................... 4-14

Mark Point A .................................................................................................... 4-14

Mark Point B ..................................................................................................... 4-14

The Headland Guidance Pattern ............................................................................. 4-15

Applying Multiple Headland Circuits ............................................................... 4-15

Headland Pattern Example ............................................................................... 4-16

Switching from Headland to Straight-line A-B Pattern ................................................ 4-17

The Ignore Headland Guidance Pattern .................................................................. 4-19

Ignore Headland Pattern Example .......................................................................... 4-20

Step 1: Start Applying Headlands ..................................................................... 4-20

Step 2: Select Headland Off Mode ................................................................... 4-20

Step 3: Establish First Interior Pass ................................................................. 4-21

Step 4: Ignore Headland Data ........................................................................... 4-21

If you forgot to start a headland, you can: .................................................................... 4-22

The Circle Pivot Pattern .......................................................................................... 4-23

Circle Pivot Example ....................................................................................... 4-24

Marking Point A ........................................................................................................... 4-24

Marking Point B ............................................................................................................ 4-24

Driving in the Circle Pivot Pattern ............................................................................... 4-25

Lightbar Curved Guidance Graphics ....................................................................... 4-27

Applied Area Detection .............................................................................................. 4-28

Detecting A Previously Applied Area .................................................................... 4-28

Detecting Neighboring Swath ................................................................................. 4-28

Mapping a Field Boundary ........................................................................................ 4-30

Closing or Pausing the Boundary Mapping Process ......................................... 4-30

Mapping Points and Hazards .................................................................................... 4-32

Marking a Point ................................................................................................ 4-32

Marking a Hazard ............................................................................................ 4-33

Object Name File .............................................................................................. 4-33

Exiting Real-Time Operation .................................................................................... 4-34

Fieldware-Map Manager ......................................................................................... 4-34

Lightbar Index ............................................................................................................ 4-35

Data Transfer and Report Generation ..................................................................... 4-38

Fieldware for The Legacy 6000

Software Version 2.11

Chapter Notes .............................................................................................................. 4-39

Chapter 5 - System Tools 1

System Tools .................................................................................................................. 5-2

Device Manager ........................................................................................................ 5-3

CAN Bus ............................................................................................................. 5-3

GPS Receiver ..................................................................................................... 5-4

LightBar .............................................................................................................. 5-4

Lightbar SoftKeys and Description ................................................................................ 5-4

PCM, SSM, and PSM ........................................................................................ 5-5

PCM, SSM, & PSM SoftKeys and Description .............................................................. 5-5

Console .............................................................................................................. 5-6

Console SoftKeys and Description .................................................................................5-6

Backing up Console System Files ...................................................................... 5-7

Required Items: ............................................................................................................... 5-7

Restoring Console System Files ......................................................................... 5-7

Importing Object Name Files into Console Memory ........................................ 5-8

Card Manager ........................................................................................................... 5-9

Card Manager SoftKeys and Description ....................................................................... 5-9

Chapter Notes .............................................................................................................. 5-11

Chapter 6 - Running Mapper 1

Mapper Introduction .................................................................................................... 6-2

Starting Mapper ........................................................................................................ 6-2

Starting a Job ............................................................................................................ 6-3

Creating a New Job ............................................................................................. 6-3

Selecting an Existing Job .................................................................................... 6-3

Creating a Job Based on an Existing Job ............................................................ 6-3

Manually Naming a Job ..................................................................................... 6-4

Automatically Naming a Job .............................................................................. 6-4

Mapper Setup ..................................................................................................... 6-5

Mapper Setup and Operation Steps ................................................................................ 6-5

Mapper Setup ..................................................................................................... 6-6

Road Markers ..................................................................................................... 6-7

Enter Road Marker Name ............................................................................................... 6-8

Creating Object Name .............................................................................................. 6-9

Creating New Object Name ................................................................................ 6-9

Real-time pages ....................................................................................................... 6-10

Map page ........................................................................................................... 6-10

Map Page Soft Keys Descriptions .................................................................... 6-11

Information Page .............................................................................................. 6-13

Information Page SoftKeys and Description .................................................... 6-13

Mapper Tools .............................................................................................................. 6-14

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The Options Menu ........................................................................................... 6-16

Exiting Real-Time Operation .................................................................................... 6-17

Map Manager .......................................................................................................... 6-17

Chapter Notes .............................................................................................................. 6-18

Appendix A - PCM Favorites Settings ....................................................................... A-1

Appendix B - Creating a Calibration Table ...............................................................B-1

Creating a Calibration Table on a PC .......................................................................B-1

Loading Calibration Table in Legacy 6000 ..............................................................B-2

Using the Calibration Table ......................................................................................B-3

Creating a Calibration Table Using the Legacy 6000 ...............................................B-4

Appendix C - NH3 Application ................................................................................... C-1

NH3 Application Cal# ..............................................................................................C-1

Density for NH3 and Actual N .................................................................................C-1

Example: .............................................................................................................C-1

Notes ........................................................................................................................ C-2

Fieldware for The Legacy 6000

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Chapter 1 - System Introduction

An introduction to the Legacy 6000 System.

Software Version 2.11

Midwest Technologies IL, LLC

Fieldware for the Legacy 6000

Fieldware for The Legacy 6000

Software Version 2.11

System Introduction

The Legacy 6000 system allows the control of all product types, plus GPS mapping, guidance, and data collection in a single console. Replacing multiple consoles in the cab with one robust system, Mid-Tech's Legacy 6000 sets a new standard for control systems of the future.

The Legacy 6000 runs Fieldware software in a Windows CE environment, an extremely dependable and stable operating system. Operation is intuitive with on-screen menu choices and prompts. An on-board help menu is built in. The heart of the Legacy console is an Intel processor operating at 206 Megahertz for maximum efficiency.

System Features

System features include:

• Product control with optional integrated guidance

• Four guidance modes, Ignore Headland, Curved, Parallel and Center Pivot.

• Single console in the cab with a single cable connection to the console

• Simplifies operation of product control and GPS record keeping

• Works with Mid-Tech's Swath XL lightbar

• Comes fully loaded with “Fieldware for the Legacy 6000” software

• Precise control of liquid & dry products on common delivery systems

• Flow- or pressure-based liquid control with multiple sensor inputs for each product

• Handles up to 20 individual boom sections and 4 swaths

• Up to 5 application rates per product can be preset and accessed on the go

• Supports granular application control using 2 rate sensors per product

• Compatible with most sensors, valves, and D.C. drives

• Operates bi-directional or PWM valves

• Operator selectable gain settings for control valves

• Adding additional product control is easy

• Single high speed bus cable coming into cab

• Automatic Boom shutoff

• Mapper option for mapping points, lines, and po lyg o ns

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System Introduction

Fieldware for The Legacy 6000

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CAN Bus Versatility and Value

The Legacy 6000 utilizes CAN Bus technology, a new industry standard, which Mid-Tech us es to execute precise product contr ol in an env iro nm e nt mor e rob ust tha n an y of its predecessors.

What is a CAN Bus and why use one?

Controller Area Network (CAN) is a system comprised of independent, intelligent modules connected by a single high-speed cable, known as a bus, over which all the data in the system travels.

CAN was originally developed for the automotive industry to provide a cost effective means for a large number of electronic functions or systems to be interconnected without large, expensive and troublesome wiring harnesses.

Within a CAN system, each module contains its own microprocessor. All modules share a standard protocol or communication sequence, which conforms to the ISO 11898 standard. Since modules have built-in computing power, a CAN system is extremely flexible and easily expands to meet a customer's needs.

Individual modules have a specific and unique function to execute, as well as the responsibility to constantly report that function and its current status. Data on the CAN is available many times a second allowing the operation of a very fast, responsive control system.

The Legacy 6000 uses 5 types of modules, each having a unique function. Each described in more detail below. The console in the cab is one of these modules and serves as the user interface. The remaining modules are positioned around the chassis close to the area they influence. For instance, the Product Control Mo dule (PCM) con nects to the actuator and senso r and controls the actual release of the product. To upgrade from one-product to three-product application (or more) is simply a matter of adding additional PCM's to the system.

Chapter 1 - System Introduction 1-3

System Introduction

Fieldware for The Legacy 6000

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Fieldware for the Legacy 6000

Plug any standard submeter GPS receiver and Mid-Tech's CAN based Swath XL lightbar into the Legacy 6000 system, and enjoy straight-line, curved or center pivot guidance at your command. Application maps can be viewed on the Legacy 6000 display as you apply. Cross track error , ar ea applied, application rates, and other vital information display on the Swath XL lightbar in real time.

Features of Mid-Tech's Fieldware software, developed specifically for the Legacy 6000, include:

• Application Rate Management - permits precise fixed or variable rate application.

• Extensive Product Control Module setup.

• Full system calibration including, granular, liquid, liquid injection and distance.

• CAN Bus, GPS receiver and lightbar diagnostics.

• Create application jobs keeping track of customer, weather and product information.

• Large product database with over 4000 entries co ntaining product name, formulation , and EP A number.

• Integrated guidance using straight line, h eadland , or center pivo t modes, p lus text repor ting to the lightbar, in one easy to use format.

• Report generation - full application report s and map s can be generated in Field ware Map Manager PC software at the end of the day. An application report contains a map of the application, customer information, product information, as well as weather, field, and soil conditions.

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System Introduction

Fieldware for The Legacy 6000

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Mid-Tech CAN Bus System Overview

The Mid-Tech CAN bus system is comprised of several components (modules). The Console, the Power Speed Module (PSM), the Switch Sense Module (SSM), a Product Control Module (PCM), and a Lightbar . At a minimum, four of these modules ar e required to have a fully functional Legacy 6000 single product control system. The lightbar is optional. T o control m ore than one product, you will need to add an additional PCM for each additional product you choose to control.

The Legacy 6000 Console

Dimensions: 8.0" Wide x 7.7" High x 4.5" Deep (203 x 196 x 114 mm) Weight: 2.3 lbs. (1.0 kg) Enclosure: High impact plastic; back lighted, tactile feed-back switches on front panel Operator Interface: Back lighted, tactile feed-back switches on front panel Display: 5.7" diagonal (120 x 90 mm), transflective, QVGA with CCFL back lighting. Brightness

and contrast controlled by switches on the front panel of the console. Communication: CAN, 29 bit ID, 250K baud, Mid-Tech proprietary messages, Serial RS 232 (2),

USB: (1)

Memory: 64 Mbytes DRAM, 32 Mbytes Flash Microprocessor: 32-bit Intel StrongARM, SA 1110 with SA 1111 companion chip. 206 MHz. Drives: PCMCIA type II, single slot Operating System: Microsoft Windows CE 3.0 Power Requirement: 9 to 16 volts DC Connector: Sealed, 31 pin Deutsch GPS Receiver Compatibility: Comp atible with any differentially corrected submeter GPS (DGPS)

Booms outputs: (10) 3amp +12switched Output Connector: A - Ground, B - N/C, C - +12 Open, D - +12 Constant

Input

Battery Power: 30amp

Communication

Mid-Tech CAN: ISO 11898 (Bosch 2.0B), 29 bit ID, 250K baud, Mid-Tech proprietary messages

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Mid-Tech CAN Bus System Overview

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Product Control Module

The Product Control Module (PCM) performs the actual control function for th e Mid-Tech CAN Bus and connects the actuator and sensor. Control outputs can be bi-directional. One PCM is required for each product you wish to control.

Figure 1-4: Product Control Module

Inputs

Digital sensor: 4 inputs, digital, 0-12 VDC, 0-5 KHz Analog sensor: 2 inputs, analog, 0-5 VDC. One of these input s can be converted to a 4-20 ma sen-

sor input by software command. Battery: 1 Battery Power for the actuator outputs, 12-24 VDC, 10 amp

Outputs

Actuator: 2 outputs, 0-12 VDC, 5 amp each Regulated: 1 output, 11 VDC, 3 amp Switched: 1 output, 12 VDC, 5 amp Sensor power: 3 outputs, 12 VDC, 300 mA total

Communication

Mid-Tech CAN: ISO 11898 (Bosch 2.0B), 29 bit ID, 250K baud, Mid-Tech proprietary messages Serial: Asynchronous RXD and TXD only

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Mid-Tech CAN Bus System Overview

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Swath XL Lightbar

A CAN based Swath XL Lightbar was developed specifically for the Legacy 6000 system. The Lightbar is required for applications using guidance and recommende d for non-guidance uses as well. In non-guidance use (logging data only) the lightbar can provide area and rate feed back.

Figure 1-5: Swath XL Lightbar

Dimensions: 16.0" Wide x 3.0" High x 3.0” Deep (405 x 76 x 76 mm) Weight: 8 oz. (0.22 kg) Enclosure: ABS / Poly carbonate alloy construction. Can be mounted to the exterior of the vehicle. Cable: Mid-Tech proprietary CAN Bus cable. Cable extension available. Front Panel LEDs: High-lumen red, yellow and green, adjustable brightness. Text Display: 8-character, high intensity LED alphanumeric text display, brightness adjustment. Mounting Bracket: Can be mounted on dash, from ceiling, interior or exterior with large easy to grip

knobs.

Communication:

Mid-Tech CAN: ISO 11898 (Bosch 2.0B), 29 bit ID, 250K baud, Mid-Tech proprietary messages

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Mid-Tech CAN Bus System Overview

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CAN Bus Cable Specifications

5-wire cable with molded connectors. Male or female terminator required on each end. Pin 1: Ground Pin 2: +12V Pin 3: Reserved Pin 4: CAN High Pin 5: CAN Low Speed: 250k baud message update Module Processor: Siemens C167 Module CAN interface: Siemens 82C250 Message Protocol: ISO 11898 (Bosch 2.0B), 29 bit ID, 250K baud, Mid-Tech proprietary messages

CAN Modules (PCM, SSM, PSM)

Dimensions: 4.7" W x 2.3" H x 6.0" D (120 x 60 x 150 mm) Weight: 1.9 lbs. (0.9 kg) Materials: Powder coated cast aluminum

Figure 1-6: CAN Modules

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Mid-Tech CAN Bus System Overview

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Cable Harnesses

Power Speed Module (PSM)

Figure 1-7: Power Speed Module Harness

Switch Sense Module

Figure 1-8: Switch Sense Module Harness Options

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Mid-Tech CAN Bus System Overview

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Product Control Module

Figure 1-9: Power Control Module Harness

Sensor Inputs

PCM Cable Options

Part Number A B C D E F CAN PWR Valve Sen. Description

45-06300 X X X X 1 Single Sensor 45-06301 X X X X X 2 Single Sensor w/rpm 45-06302 X X X X X X 3 Dual Sensor w/rpm 45-06303 X X X X X 2 Single Sensor w/press 45-06304 X X X X 1 Pressure Control Single 45-06305 X X X X X 2 Pressure Control, Dual

Table 1-1: PCM Cable Options

NOTE: These cable configurations are available as of 1/1/03. Contact Mid-Tech Customer Service

for other specific sensor or I/O options.

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Mid-Tech CAN Bus System Overview

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Typical Legacy 6000 Configurations

The following schematics reflect some typical Legacy 6000 configurations. Due to the variety of possible configurations, these schematics should be used for general reference. Contact Midwest Technologies or your dealer for detailed information regarding your specific configuration and installation.

Chapter 1 - System Introduction 1-19

Chapter Notes

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Chapter Notes

Chapter 2 - Getting Started

Setting up "Fieldware for the Legacy 6000".

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Midwest Technologies IL, LLC

Fieldware for the Legacy 6000

Software Version 2.11

Software Overview

This section assumes that the Legacy 6000 hardware has been properly installed and clean reliable power has been supplied. For a list of typical hardware configurations (See “Typical Legacy 6000 Configurations” on page 1-14.).

Figure 2-1: The Legacy 6000 Console

Powering Up

To power up the Legacy 6000 console, press the orange button to the left side of the console faceplate (Figure 2-1). When the Legacy 6000 console has been powered up, "Fieldware for the Legacy 6000" will automatically start up. The first software page you will see is the Main Fieldware Launcher (Figure 2-2). System Setup, System Tools, Application Rate Manager (ARM) and Mapper are easily accessible from the Main Launcher Page. This Chapter focuses on how "Fieldware for the Legacy 6000" operates and how to configure your system using the System Setup application.

System Setup

System Tools

Figure 2-2: Main Launcher Page

Operate ARM

Mapper

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Software Overview

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Screen Navigation & Selection

An operator can easily navigate around the screen by using the buttons o n the fa ce of th e Le gacy 6000, or with the connection of a USB keyboard. The buttons on the face of the Legacy consist of four navigation arrows, escape (esp), enter, and ten function buttons(Figure 2-3). The ten function buttons, five down the left and five down the right will be the fastest way to navigate and select items on the screen. When using the USB keyboard the buttons on the keyboard have the same function as those on the screen (Figure 2-4).

Figure 2-3: Legacy 6000 Screen Navigation & Selection Buttons

Figure 2-4: USB Keyboard Screen Navigation & Selection Buttons

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Software Overview

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Standard Pages

Three basic types of software pages are used in "Fieldware for the Legacy 6000", a Launcher page (Figure 2-5), a Setup Menu page (Figure 2-6), and a Data Entry page (Figure 2-7) and (Figure 2-8). Each is described in more detail below. Each of these page types has its own help window which displays pertinent information about a button or highlighted area of the page. Learning how to use each of these page types allows the competent operation of the Fieldware software.

Launcher Page

A Launcher page typically contains sever al smaller applications (programs) that are run (l aunched) from that Launcher page. For example, the Launcher page below, (Figure 2-5), is the System Setup launcher from the Main Launcher Page. Several setup applications, such as the Console and Product Control Module setup, can be accessed from here. In this Launcher page figure, the highlighted software button is GPS Receiver setup and the associated help text is displayed in the help window at the top of the page.

Software Version, page name and number

Highlighted Button

Help Window

Figure 2-5: Example of a Launcher Page

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Software Overview

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Software Version 2.11

Setup Menu Page

A Setup Menu page (Figure 2-6) is a page that contains all of the setup parameters associated with a particular setup theme, such as GPS Receiver. A Setup Menu page can be divided into three columns, Left, Center and Right. The Left and Right columns are made up of software buttons adjacent to a physical key on the console. The center column is a scrollable list contain ing the name of every setup parameter and its current value. Navigate to the center column using the up and down arrow keys on the console (Figure 2-1). To edit any of these settings, highlight the desired setting in the center column and press the enter key on the console. This action typically selects a Data Entry page (Figure 2-7) and (Figure 2-8).

Setup Wizard

Typically the top item in the center column list is a setup wizard. This setup wizard sequentially steps through each setup p a rameter Dat a Entr y pa ge, allowing the e diting of that settin g, and then continuing on to the next setup parameter. This is a convenient method for new users, who are unfamiliar with all of the setup parameters.

Setup Sub-Groups

In some Setup Menu pages there are sub-group buttons in the right and left columns. Pressing one of these displays only the setup parameters associated with that sub-group, in the center column. For example, in GPS Receiver setup (Figure 2-6) there are three sub-group buttons. The Globe button (right column) will display all setup parameters associated with GPS Receiver setup, the next button down is the sub-group for receiver accuracy. Pressing this button reduces the items in the center column to setup parameters associated with GPS accuracy, eliminating all of the items associated with the other sub-groups.

Exiting a Setup Menu Page

There are two ways to exit a Setup Menu page: “Save and Exit” and “Exit with out saving changes”. To exit the setup with out saving changes, press the back arrow button located at the top of the left column. To exit and save any changes you made, press the forward arrow at the top of the right column. Either of these methods returns you to the Launcher page th at the setup menu was accessed from.

Back Arrow

Exit & No Save

Highlighted Setup

Parameter

Left Column

Center Column

Right Column

Forw ard A rrow

Save & Exit

Sub-group

buttons

Figure 2-6: Example of a Setup Menu Page

Chapter 2 - Getting Started 2-5

Software Overview

Fieldware for the Legacy 6000

Software Version 2.11

Data Entry Page

Data Entry page may be an alpha-numeric entry or a pick list (Figure 2-7). The Data Entry page is also divided into three columns: Left, Center, and Right. The left and right columns contain software buttons, typically only the back and forward arrow buttons. The center column is the data entry dialog box. Use the arrow keys on the console to navigate around the Data Entry page. The bottom half of the Data Entry page is comprised of a text window with a white background. This window can contain a description of the current setting as well as some help text.

Pick List Data Entry

To select a setup parameter setting in a Data Entry page that employs a pick list in the dialog box, highlight the dialog box (center column) using the left or right arrow key. Using the up and down arrow keys spin though the available setting selections. When the desired setting is in view in the dialog box press enter to save the setting or press the forward arrow.

Back Arrow Exit & No Save

Setting description and help text window.

Forw ard A rrow Save & Exit

Name of Setup Parameter

Figure 2-7: Example of Pick List Data Entry Page

Alpha/Numeric Data Entry

To enter a value in a Data Entry page that emp loys an alpha/nu meric dia log bo x (Figur e 2-8), h ighlight the desired character and use the up or down arrow key to spin through the alpha/numeric character list. When the desired character is in view in the dialog box press the right arrow key to move to the next character space in the dialog box. When the desired setting is in view in the dialog box press enter to save the setting or press the forward arrow.

If you are entering a numeric value, you can use the decimal point in the character set to set the number of digits to the left and right of the decimal point, (E.G. 0.254, 1.00, 10.0, 100.463).

Left most character space in the data entry dialog box.

Figure 2-8: Example of Alpha/Numeric Data Entry

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Software Overview

Fieldware for the Legacy 6000

Software Version 2.11

System Setup

The Fieldware System Setup allows the configuring of the Legacy 6000 to best suit job needs. To access the System Setup launcher press the top left button in the Main Launcher page see the left image in (Figure 2-9), the help text should say Configure System Settings. This brings up the System Setup Launcher page right image (Figure 2-9). The table below lists the current system components that can be configured. Each component is covered in more detail in sections below.

Figure 2-9: System Setup Page

Setup Description

Console Defines system environment variables such as units, language, date, and time. Lightbar Defines Swath lightbar settings and lightbar messages. GPS Receiver Allows you to configure your GPS receiver from the Legacy 6000 console. PCM Configures each Product Control Module that is connected to the Legacy 6000 system. Implement Defines the vehicle’s implement, including implement width, number of swaths and sections.

Table 2-1: Current System Setup Components

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System Setup

Fieldware for the Legacy 6000

Software Version 2.11

Console Setup

Console Setup defines system environment settings (units, language, time) that are displayed on the console and used in the rate control and guidance applications.

To change any of the system en vir on m en t set tin gs, high ligh t th e set tin g na m e, listed in the cent er column of the Setup page, and press enter. Use the Setup Wizard to walk through all setup options and select the appropriate settings. When don e ma king cha ng es, pre ss the for ward arro w to sa ve and exit Setup. Press the back arrow to exit and not save any changes. This procedure will hold true for Console, Lightbar and GPS Receiver Setup.

Figure 2-10: The Console Setup Menu Page

Setting Description

PC Card Indicates to the Legacy 6000 system that a PCMCIA data card is being used. Units Defines the system units: Metric or US. Language Defines the system language. System Date Sets the system date. Date Format Defines the date format that will be displayed on the console. Settings are MM/DD/YY or DD/MM/

YY. System Time Sets the system time. Time Format Defines the time format to be displayed on the console. Settings are 12 hr. and 24 hr. Time Zone Sets the time zone the Legacy 6000 system is operating in. Speaker Sets the system speaker option: internal or external. Volume Sets the speaker volume.

Table 2-2: Console Setup Settings

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Console Setup

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Lightbar Setup

Lightbar setup defines how the Legacy 6000 console configures the lightbar. Lightbar setup parameters are listed in Table 2-3.

Figure 2-11: The Lightbar Setup Menu Page

Setting Description

Lightbar Defines which lightbar features are used. Settings are Text/Lights, Text Only, or Off. LED Brightness Sets the brightness level of the lightbar LEDs and text window. Display Mode Defines how the user interprets the row of LEDs on the lightbar. The center stack of Green

LEDs can represent the current guideline (Swath Mode) or the vehicle (Vehicle Mode). Drive sensitivity Sets the distance that a single LED in the row of LEDs represents (Typically 1.5 feet). Look Ahead The number of seconds ahead of the vehicle that the cross track error is calculated at (Typi-

Alarm Defines the situation in which the alarm sounds. Settings are Off, Alarm, Hazards, and All. Hazard Range Sets the distance prior to an impending feature (Hazard or Applied Area). Parallel MSG 1

Parallel MSG 2 Parallel MSG 3

Curved MSG Defines which of several lightbar messages are displayed in the #1 Curved MSG location.

cally 2.0 seconds).

Defines which of several lightbar messages are displayed in the #1, #2, #3 MSG location.

Choices are X-Track, Swath #, Heading Error, Ground Speed, Area Applied, Off, Application

Rate, and X-Track/Swath#. Once a choice has been selected it will not appear as a option for

the next two messages.

Only the Curved MSG is used when in Headlands guidance mode. Choices are Area Applied,

Ground Speed, X-Track, Application Rate, and Off.

Table 2-3: The Lightbar Setup Settings

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Lightbar Setup

Fieldware for the Legacy 6000

Software Version 2.11

GPS Receiver Setup

GPS Receiver setup defines your DGPS accuracy and how the GPS receiver communicates with the Legacy 6000 console. GPS Receiver setup parameters are listed in Table 2-4.

Figure 2-12: The GPS Receiver Setup Menu Page

Setting Description

Use GPS Defines whether the Legacy 6000 system is using GPS. If using GPS this setting must be set to

Yes. Accuracy Defines the accuracy of the DGPS receiver. Choices are RTK and Sub-meter. Com Port Defines the com port that your GPS receiver is connected to. Baud Rate Defines the selected com port baud rate. Data Bits Defines the selected com port data bit setting. Stop Bits Defines the selected com port stop bit setting. Parity Defines the selected com port parity.

Table 2-4: The GPS Receiver Setup Settings

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GPS Receiver Setup

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Software Version 2.11

Implement Setup

Implement Setup is where the number of Swaths, number of Sections per Swath, and the physical relationship (distance and direction) of a Swath to the position of the GPS antenna are defined. Implement Setup is a step by step (Wizard fashion) process.

This is a single swath made up of three sections.

Figure 2-13: The Vehicle-Swath-GPS Antenna Relationship

The Vehicle Coordinate System

In order to properly capture the relationship between swaths and the GPS antenna on the veh icle, "Fieldware for the Legacy 6000" has defined a coordinate system based around the center line of the vehicle (Figure 2-13). Review this Ve hicle Coordinate System prior to running Implement Setup. It is also a good idea to make all of measurements, such as dist ance fro m GPS Antenna to Swath, prior to running Implement Setup.

The X and Y Axes

In "Fieldware for the Legacy 6000", a vehicle has two axes: an X and a Y. The X axis runs perpendicular to the center line of the vehicle and the Y axis is the center line of the vehicle (Figur e 2-13). Directions along the X axis are referred to as right and left, while directions along the Y axis are referred to as forward and back.

Location of GPS Antenna

The GPS Antenna must be mounted along the center line, the Y-Axis, of the vehicle (Figure 2-13).

Swaths and Sections

In version 2.11 of "Fieldware for the Legacy 6000" a vehicle can have as many as four swaths and up to 20 sections total across all swaths. A vehicle with a single swath divided into three sections is shown in Figure 2-13.

Chapter 2 - Getting Started 2-11

Implement Setup

Fieldware for the Legacy 6000

Software Version 2.11

Entering the Implement Width

Figure 2-20: The Offset Direction Y Page

The Offset Distance Y

The Save to Switch Sense Module (SSM) button will send the current Implement configuration parameters to the Switch Sense Module.

Save to SSM Button

Review Button

Figure 2-25: The Implement Setup Finish Page

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Product Control Module (PCM) Setup

The Product Control Module (PCM) setup is used to configure a PCM that is connected to the MidTech Legacy 6000 CAN Bus. A PCM can not be configured if it is not connected to the Mid-Tech CAN Bus.

Setting up a PCM is typically required in the following scenarios: The initial Legacy 6000 hardware installation, when an additional PCM is added to the system, or to modify an existing, already configured, PCM. PCM setup consists of ten Main Setup Headers, (Favorites, Application, Drive Type, Units, Primary Sensor, Secondary Sensor, Monitors 1, Monitors 2, Monitors 3, and Monitors 4) Table 2-5, each Header has detailed setup parameters to fit the operators application.Information entered in a PCM setup Main Setup Headers may effect subsequent PCM settings and pages. Review the setup procedure before running PCM setup. If in doubt, contact your Mid-Tech customer service representative.

To access PCM Setup, select System Setup from the main Launcher page. This brings up the System Setup page. From the System Setup page, select PCM Setup. This brings up the PCM Setup page. The PCM Setup page will have a button for each PCM the software detects on the CAN bus. If there is only one PCM connected this page will not appear and will advance directly to the First Main Setup Header (Favorite). Each button will display the PCM number, Serial Number and PCM Name(Figure 2-26). Select the desired PCM to be setup and press enter.

PCM Number

PCM Name

PCM Serial Number

Figure 2-26: The PCM Setup Launcher Page

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Product Control Module (PCM) Setup

Fieldware for the Legacy 6000

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Page

Name

Description

Allows a setup configuration to be selected or saved.

Defines the type of product application or device being controlled, such as Liquid or Granular.

Select the drive circuit used to control the product delivery or device.

Select the units used for the application rates.

Defines the type of sensor used for the primary control function.

Defines the type of sensor used for the secondary control function.

Defines the type of sensor used as a monitor. There are four monitor pages. This sensor is not

used for product control.

Allows the PCM configuration to be saved as a favorite and updates the PCM with the new config-

uration.

Table 2-5: PCM Setup - Main Setup Head ers

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Selecting a PCM Setup Favorite

The first setup page is the PCM Favorite (Figure 2-27). When the operator configures all PCM Setup parameters the settings can be saved as a Favorite. Favorites are completed saved versions of PCM setup. Mid-Tech has taken the time to provide some very basic PCM setups for liquid and dry applicationsTable 2-6.To view all the default settings for the pre-created favorites (See “Appendix A - PCM Favorites Settings” on page A-1.) One of the favorites may come close to fitting your application, it will be very helpful to use the closest pre-created favorite to your application as a starting point and adjust as nee ded. When PCM setup is complete save the setup as your own personnel Favorite. This is very useful if the Legacy is used in more tha n one application. This feature will prevent the operator from setting up the PCM every time the application changes, just select the favorite created for the application and press the Finish flag, apply the settings and GO!

The default configuration is always the current configuration and is listed as <Loaded> in the dialog pick list. When creating a new configuration, name the configuration, at the end of the setup process, on the Finish page.

To view the settings of the loaded configuration, press the review button (Figure 2-27). Select the desired favorite that best matches the application and press the Forward arrow to

advance to the next PCM Setup page (Figure 2-28). If no other changes are required, press the Finish button and go directly to the last setup page “Finishing the PCM Setup” on page 2-38.

Review Settings Button

Figure 2-27: The PCM Setup Favorites Page

Favorites Description

GRANC-A Defines a granular application in Split-Drive with three monitors. GRANPWM-A Defines a granular application using a PWM valve. GRANSERVO-A Defines a granular application using a Servo valve with one Monitor (shaft). GRANSERVO-B Defines a granular application using a Servo valve with No monitor. INJ-A Defines an injection application. LIQFLOW-A Defines a liquid application using a flowmeter with one monitor. SPINMOTOR-A Defines a Shaft sensor used to control spinner speed.

Table 2-6: PCM Pre-Created Favorites

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Product Control Module (PCM) Setup

Fieldware for the Legacy 6000

Software Version 2.11

Setting the Application Type

The Application Setup page (Figure 2-28) allows the selection of the required type of product application. All other setup pages will be based on the type of application chosen on this page. There are five possible applications: Liquid, Granular, Seeder, NH3, and Motor.

For each Application type there is an additional Settings pag e. To access the Settings page, press the Settings button on the Application page (Figure 2-28). Typically it will not be necessary to change any parameters found in the Settings page.

Select the Application type and press the Forward arrow to advance to the next PCM Setup page.

When changing the application type, the Finish Flag button may disappear. This button disappears if the change in application type caused additional changes to other PCM setup parameters. It may

be necessary to continue viewing the remaining setup parameters prior to finishing the PCM setup process. If no additional PCM parameter changes occurred, the Finish button is presented and a press of this button brings up the last setup page. From the Finish page, update the PCM with the new setup file.

Settings Button

Figure 2-28: The Application Page

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Application Type Options

Fieldware for the Legacy 6000

Software Version 2.11

Application Type Settings

All Application Types have the same setting options when the settings button is pressed, review (Table 2-7) for a detailed description of the settings.When the Application Type settings and parameters are selected, press the Forward arrow to advance to the next PCM Setup page

Application

Settings

Application Name A user defined name used to label a particular application (PCM). Users typi-

cally label this the same as the PCM favorite name.

Configuration Defines the relationship between the sensor and the product.

Standard Liquid - All material that is recorded by the rate sensor is discharged through the boom. Standard Granular - Material shaft speed should change as booms are turned off. Split - Only used in a granular application. Material shaft speed does not change as booms are turned off. Reflow - Only used in a liquid application. Material from a closed boom valve is recirculated back to the tank or pump.

PCM Link If more than one PCM is in use the PCM can be linked to one another. This is

used if one product is dependent on the other product for proper application. When PCM’s are linked and one would fail, both PCM’s would shut down.

Description

Table 2-7: Application Type Detailed Settings

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Product Control Module (PCM) Setup

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Software Version 2.11

Setting the Drive Type

The next PCM Setup parameter is Drive Type. This is the type of drive circuit used to control the delivery of a product. The list of available drive types depends on the Application selected in the previous setup page. Some Drive Types have an additional Drive Types Settings page, (See “Drive Type Settings” on page 2-26.), accessed from the Settings button on the Drive Type page.

Figure 2-29: The Drive Type Page

Drive Type Description

Servo Application rate is controlled by a bi-directional motorized valve. PWM Application rate is controlled by a pulse-width modulated hydraulic valve. DC Motor Application rate is controlled by varying the speed of a DC motor. (Does not

include injection)

Injection Application rate is controlled by varying the speed of a direct injection pump.

Table 2-8: Drive Type Options

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Drive Type Settings

Three of the Drive Types have setting options, Servo, Injection and PWM. Review (Table 2-9) for detailed Servo settings, (Table 2-10) for detailed PWM settings, and (Figure 2-11) for detailed Injection settings. When the Drive Type settings and parameters are selected, press the Forward arrow to advance to the next PCM Setup page

Servo Settings Description

Gain Defines the speed at which the PCM reacts to an off target condition.

Decrease to postpone reaction and Increase to speed up reaction. (Gain setting too high can result in oscillation)

Start Up Drive Defines the level used to open valve from full closed position. Increase if valve

open too slowly and decrease if valve opens too quickly.

Master Switch Control valve response to all booms off.

Implement Status Defines control valve response when implement status is open (Off)

Valve Delay Enter delay in resuming control after turning all booms on. When the control

Valve Location Defines the location of the control valve in the plumbing (In-Line or Bypass).

Hold - Control valve will hold in the same position Closed - control valve will drive full close

Hold - Control valve will hold in same position Closed - Control valve will drive full closed

valve is set to close this feature is activated when resuming control and the rate exceeds the target rate the valve will delay control for the set value.

Also used with combination in-line / bypass valve like the Autorange and most hydraulic servos.

Table 2-9: Drive Type -Servo Detailed Settings

PWM Settings Description

Gain Defines the speed at which the PCM reacts to an off target condition.

Decrease to postpone reaction and Increase to speed up reaction. (Gain setting too high can result in oscillation)

Frequency Defines the frequency of the drive signal specified by the manufacturer.

Table 2-10: Drive Type - PWM Detailed Settings

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Product Control Module (PCM) Setup

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Software Version 2.11

PWM Settings Description

Minimum Duty Cycle Defines the min. duty cycle the valve will respond to, specified by the manufac-

turer.

Maximum Duty Cycle Defines the max. duty cycle the valve will respond to, specified by the manu-

Ramp Time Defines the time it takes the valve to go from min. duty cycle to max. duty

Dither Prevents valve from sticking. This value is specified by the manufacturer. Master Switch Control valve response to all booms off.

Implement Status Defines control valve response when implement status is open (Off)

Valve Delay Enter delay in resuming control after turning all booms on. When the control

facturer.

cycle. Decrease if the valve reacts too slowly when off target. Increase if control reacts too quickly (overshooting target rate).

Hold - Control valve will hold in the same position Closed - Control valve will drive full close Resume - Control valve will close when booms are turned off, but will resume

at the last duty cycle setting when booms are turned on again.

Hold - Control valve will hold in same position Closed - Control valve will drive full closed Resume - Control valve will close when booms are turned off, but will resume

at the last duty cycle setting when booms are turned on again.

valve is set to close this feature is activated when resuming control and the rate exceeds the target rate the valve will delay control for the set value.

Table 2-10: Drive Type - PWM Detailed Settings

Injection Settings Description

Prime Volume Define the amount of liquid needed to prime the pump. This is the volume

Table 2-11: Drive Type - Injection Detailed Settings

Calculating the Prime Value

(Line diameter/2) X 3.1416 X Line length X 0.5541 = Volume in Fluid Ounces

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Product Control Module (PCM) Setup

needed to fill plumbing lines from chemical tanks to the injection point, use the formula below to calculate the Prime Value. The Prime feature is located on the ARM launcher page (See “Prime Injection System” on page 3-25.)

Fieldware for the Legacy 6000

Software Version 2.11

Setting the Units

When the Drive Type is selected, the next PCM Setup page is the Units page (Figure 2-30). The available units are based on the Application and Drive Type selected. There is an additional page associated with the Units page. This is the Con trol Basis page (Figure 2-30 ) ri gh t image. The Control Basis page determines whether the units available to you are Area based, Time based, or Distance based. Set this parameter prior to selecting the application units. When the Control Basis and Units parameters are selected, press the Forward arrow to advance to the next PCM Setup page

Control Basis Button

Figure 2-30: The PCM Setup Units Page

Application Types Description

Liquid

Granular

Seeder Area - lb/ac - sd/ac - tubers(tb)/ac - kg/ac NH3 Area - lb/ac - kg/ac Motor Time - rpm Injection

Area -gal/ac - gal/1000ft Distance - gal/lmi Time - gal/min

Area - lb/ac - lb/1000ft Distance - lb/mi - lb/lmi - tn/lmi - tn/mi Time - lb/min - tn/h -

Area - fl oz/ac - fl oz/1000ft Distance - fl oz/lmi Time - fl oz/ min

- gal/100yd2 - l/ac

- lb/100yd2 - tn/ac - kg/ac

- fl oz/100yd2 - l/ac

Table 2-12: Application Type Options

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Product Control Module (PCM) Setup

Fieldware for the Legacy 6000

Software Version 2.11

Selecting the Primary Sensor

The Primary Sensor is the type of sensor used for the primary control function. The Primary Sensor types available in this pick list are based on the Application type selected. Each Primary sensor type has an associated Settings button (Figure 2-31) which goes to the Sensor Settings page (Figure 2-32). The Sensor parameters depend on the type of Primary Sensor selected.

Each PCM has six input sensors labeled A through F. Sensor inputs A - D are digital and sensor inputs E and F are analog. Your PCM CAN Bus cable harness comes with the sensor input lines labeled A - F. You can set the input line for a sensor in the Sensor Settings page.

Figure 2-31: The Primary Sensor Page

Application Type Primary Sensor Options

Liquid Flowmeter, Pressure Digital, and Pressure Analog Granular Granular Seeder/Motor Shaft NH3 Flowmeter Injection Injection

Table 2-13: Primary Sensor Options

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Software Version 2.11

Primary Sensor Settings

Primary Sensors Flowmeter, Granular, Injection and Shaft have detailed settings that are the same. Review (Table 2-7) for a detailed description of the settings. The two other Primary Sensor s, Pressure Digital and Pressure Analog, have the initial settings as well as an sub settings. To access the sub settings locate the two Settings Buttons on the right side of the screen, use the two buttons to swap between settings.(Figure 2-32). Review (Table 2-14) for a detailed Description of the initial settings and (Table 2-15) for a detailed description of the sub settings for Pressure Digital and Pressure Analog senors.When the Primary Sensor settings and parameters are selected, press the Forward arrow to advance to the next PCM Setup page

Sensor Settings Definition

Input Defines digital and analog sensors. Senor inputs A-D are digital (flowemeter,

and slot sensors) and Senors E-F are analog (pressure).

Sensor Name A user defined name used to label a particular sensor or monitor. This informa-

Calibration Number Enter calibration number in units specified, this number is normally found on

Cal# Basis Table of preset calibration numbers. This can be used to rapidly change a cali-

Nozzle Constant Only use for Pressure application. Enter the gal/min rating of your nozzle at

tion is not stored in the PCM and is used for messaging to the user only.

the sensor. Physical calibration will further fine-tune this number. For NH3 applications (See “Appendix C - NH3 Application” on page C-1.)

bration number. See Appendix B for Cal# Basis setup.

10mph at 30psi

Table 2-14: Primary Sensor Settings

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Product Control Module (PCM) Setup

Fieldware for the Legacy 6000

Software Version 2.11

Figure 2-32: Pressure Digital & Analog Sub Settings Pages

Sensor Settings Definition

Alarm Units Pounds Force / Square Inch (PSI) Min Alarm Defines the limit below which the min. alarm will be active. Max Alarm Defines the limit above which the max. alarm will be active. Alarm Delay Defines the duration the alarm condition must exist before triggering tan alarm. Sensor Output Define the output signal type of the sensor. Contact the machine supplier for

this information.

Table 2-15: Primary Sensors - Pressure Digital & Analog Sub Settings

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Selecting the Secondary Sensor

The Secondary sensor is used in conjunction with a Primary sensor . The Secondary Sensor types, available in this pick list, are based on the Application type and Primary Sensor type selected (Figure 2-33). Each Secondary sensor type has a Settings Bu tton which brings u p the Sensor Settings page. The Secondary Sensor parameters depend on the type of Primary Sensor selected (Table 2-

16).

Each PCM has six input sensors labeled A through F. Sensor inputs A - D are digital and sensor inputs E and F are analog. The PCM CAN Bus cable harness comes with the sensor input lines labeled A - F. The input line for a sensor can be set on the Sensor Settings page.

Figure 2-33: The Secondary Sensor Page

Primary Sensor Secondary Sensor Option

Flowmeter None Pressure Digital Pressure Digital Pressure Analog Pressure Analog Granular Granular Shaft Shaft Injection None

Table 2-16: Secondary Sensor Options

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Product Control Module (PCM) Setup

Fieldware for the Legacy 6000

Software Version 2.11

Secondary Sensor Settings

Secondary Sensors Granular , Shaf t, Pressure Digi tal, and Pre ssure Analog have detailed setting s that are the same. Review (Table 2-17) for a detailed description of the settings that are the sam e. The two Pressure Sensors, Pressure Digital and Pressure Analog, have the initial settings as well as an sub settings. Accessing the sub settings locate the two Settings Buttons on the right side of the screen, use the two buttons to swap between settings.see (Figure 2-32) above. Review (Table 2-18) for a detailed description of the sub settings for Pressure Digital and Pressure Analog Secondary Senors. When the Secondary Sensor settings and para meter s ar e selecte d, pr ess the Fo rward arrow to advance to the next PCM Setup page

Sensor Settings Definition

Input Defines digital and analog sensors. Senor inputs A-D are digital (flowemeter,

Sensor Name A user defined name used to label a particular sensor or monitor. This informa-

Dual Warning% Defines the maximum acceptable % difference between the primary and sec-

Dual Warning Delay Defines the time that the primary and secondary senors outputs can exceed

and slot sensors) and Senors E-F are analog (pressure).

tion is not stored in the PCM and is used for messaging to the user only.

ondary sensor outputs before the operator is warned.

the dual warning % before initiating the alarm.

Table 2-17: Secondary Sensor - Settings

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Sensor Settings Definition

Alarm Units Pounds Force / Square Inch (PSI)

Table 2-18: Secondary Sensor - Sub Settings

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Product Control Module (PCM) Setup

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Software Version 2.11

Selecting a Monitor

A Monitor is a sensor that is not a Primary or Secondary sensor and is used to monitor the status of some element of the application delivery system, such as RPMs on a shaft sensor. Up to four monitor sensors can be used in the delivery system. The Monitor types available in this pick list (Figure 2-34) are based on the Application, Primary sensor, and Secondary sensor types selected. Each Monitor type will have an associated Settings button which brings up the Monitor Settings page right image in (Figure 2-34). The Monitor sensor parameters depend on the type of Monitor sensor selected. Review (Table 2-19) for a list and description of the Monitor options.

PCM setup contains four Monitor setup pages; Monitor 1 thru Monitor 4. It is not necessary to setup four monitors. Select the monitor(s) used and press the forward arrow to save the settings. If there is no monitor, select the None setting and continue to the next page.

Each PCM has six input sensors labeled A through F. Sensor inputs A - D are digital and sensor inputs E and F are analog. The input line for a sensor can be set on the Sensor Settings page.

Monitors Description

Shaft Monitor a shaft rotation speed. Product Detect Monitor that product is discharging. Low Bin Monitor low product level left to apply. Status Monitor engaged or disengaged status. Pressure Digital Monitor pressure related or not related to application. Pressure Analog Monitor pressure related or not related to application. Flowmeter Monitor flow of liquid using a flowmeter.

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Figure 2-34: The Monitor Page

Table 2-19: Monitor Options

Fieldware for the Legacy 6000

Software Version 2.11

Monitor Settings

Monitors Shaft, Product Detect, Low Bin, Status, Pressure Digital, Pressure Analog, and Flowmeter have detailed settings that are the same. Review (Table 2-20) for a detailed description of the settings that are the same. All Monitors have initial settings as well as an sub settings. Accessing the sub settings locate the two Settings Buttons on the rig ht side of the screen, use the two buttons to swap between settings.see (Figure 2-34) above right image to locate the two buttons. Review (Table 2-21) and (Table 2-22) for a detailed description of the sub settings for all Monitors. When the Monitor settings and parameters are selected, press the Forward arrow to advance to the next PCM Setup page

Monitor Settings Description

Input Defines digital and analog sensors. Senor inputs A-D are digital (flowemeter,

Sensor Name A user defined name used to label a particular sensor or monitor. This informa-

Calibration # Enter calibration number in units specified, this number is normally found on

and slot sensors) and Senors E-F are analog (pressure).

tion is not stored in the PCM and is used for messaging to the user only.

the sensor. Physical calibration will further fine-tune this number.

Table 2-20: Monitors - Initial Settings

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Product Control Module (PCM) Setup

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Monitor

Sub-Settings

Alarm Units Pressure - psi

Flowmeter - gal/min Shaft - rpm

Min. Alarm Defines the limit below which the min. alarm will be active. Max. Alarm Defines the limit above which the max. alarm will be active. Alarm Delay Defines the duration the alarm condition must exist before triggering tan alarm.

Description

Table 2-21: Monitor - Sub Settings

Monitor

Sub-Setting

Alarm Status Off - Disabled

Alarm Delay Defines the duration the alarm condition must exist before triggering tan alarm.

Table 2-22: Monitor - Sub Settings

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Product Control Module (PCM) Setup

Description

Low - Sensor state goes low to trigger alarm. Contact the sensor or machine supplier for this information. High - Sensor state goes high to trigger alarm. Contact the sensor or machine supplier for this information.

Fieldware for the Legacy 6000

Software Version 2.11

Finishing the PCM Setup

The final page in the PCM setup process is the Finish page (Figure 2-35). From the Finish page, select the Review all settings button to confirm setup is accurate with the machines application (Figure 2-36). Next from the Finish Page, save the PCM setup to a file for use later (See “Saving the PCM Setup to a File” on page 2-39.)

PCM setting can be directly applied to the PCM without saving by selecting the Send Settings to PCM button (Figure 2-35). The PCM will use the changes made during application. If a new application is needed and the PCM favorite or settings need to be changed all settings previous will be lost. Saving the PCM favorites take very little time and can save much time in the future.

Review Settings Button

Send Settings to PCM

Save Settings to a File

Figure 2-35: The PCM Setup Finish Page

Figure 2-36: The PCM Setup Summary Page

Chapter 2 - Getting Started 2-37

Product Control Module (PCM) Setup

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Saving the PCM Setup to a File

Pressing the Save to a File button in the Finish page takes you to a Save As page (Figure 2-37 ) right image. The Save As page allows the naming of the PCM Setup file, such as My Sprayer. Once the PCM setup settings have been saved by pressing the green forward arro w afte r entering a name, this name will appear as a PCM favorite. This helps to quickly set PCM settings without going through each step. The next time these settings are needed select the favorite from the pick list and proceed by pressing the finish flag and all settings will be updated.

If updating an existing favorite and the operator wants to save the favorite as the same name, select the Favorite Folder button and find the favorite to be updated. Press the green forward arrow to save the settings

Favorite Folder List of Favorites

Figure 2-37: The PCM Setup Save As Page

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Chapter Notes

Chapter 2 - Getting Started 2-39

Chapter Notes

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Chapter Notes

Chapter 3 - Real-time Setup

Setting up Fieldware ARM for the Legacy 6000.

Software Version 2.11

Midwest Technologies IL, LLC

Legacy 6000

Fieldware for the Legacy 6000

Software Version 2.11

Operation Overview

When the System Setup process is complete, product application setup can be gin. This is accomplished by pressing the ARM Bullseye located in the Fieldware Main Launcher page (Figure 3-1).

Prior to actually starting product application it is necessary to follow a short setup process. The steps in this process will vary based on how the software is setup, how many products are being applied, and most importantly whether the delivery system has been calibrate d. This Chapter covers Calibration, Job Report (Weather and Soil conditions), ARM setup (date S tor age files), Product setup. When ARM is setup properly product application can begin. Prior to starting real-time product application we recommend that (See “Chapter 4 - Real-time Operation” on p age 4-1.) be reviewed.

The first time through these operate setup steps will take the longest amount of time. When the system has been calibrated and are file naming and product setup is understood, these operate setup steps can be accomplished in just a minute or two. Table 3-1 outlines the operate setup steps. Each step listed in the table is described in more detail in specific sections of this chapter.

System Setup

Operate ARM Button

Figure 3-1: Fieldware Main Launcher

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Operation Overview

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Step Description

Job: When the ARM Bullseye button is pressed, the Job page appears. Select or create the desired job. A PC Card must be inserted in the console to store a job. Press the forward key to continue to the ARM Launcher page.

System Calibration: If the delivery system (PCMs) has not been calibrated it will be necessary to do this prior to starting product application. Distance calibration can also be accomplished here. If the system is calibrated, skip this step.

Job Report: If an application report will be generated when the job is complete, it will be necessary to run Job Report to enter Weather, Crop, Field and Soils information.

ARM Setup: This is where all files to be generated for the current job are automatically named. There are two ARM settings: Auto Hold and System Delay. When these settings are selected, they may not need to change. If the autonamed files are satisfactory, skip ARM setup.

Product Setup: Allows the assigning of a products name, density and starting quantity to a PCM. If using a prescription map, the product name can be automatically extracted from the prescription file. Five preset application rates (A-E) can also be defined.

When the above steps are accomplished and the console is properly setup, begin product application by pressing the ARM Bullseye. (See “Chapter 4 Real-time Operation” on page 4-1.).

Table 3-1: Start Product Application Process

Chapter 3 - Real-time Setup 3-3

Operation Overview

Fieldware for the Legacy 6000

Software Version 2.11

Starting a Job

Pressing the Bullseye button in the Fieldware Main Launcher brings up the Jo b p age (Figure 3- 2). If no PC card will be used and the Console Setup PC Card setting is set to NO, (see "Console Setup" on page 2-8), no Job number is asked for (see "No PCMCIA Card Setup" on page 2-6). A PC card is necessary in order to have a job number and save files.

When a Job is created a folder is created on the PC card labeled with same name. All files related to this job (Record, Guideline, Boundary, and Map Object) will be stored in this folder. These files are talked about in more detail (See “ARM Setup Detailed Description” on page 3-32.)

There are three methods for entering/selecting a job name.

Creating a New Job

To create a new job, press the Create Job button in the Job page (Figure 3-2). This brings up the Create a Job page. There are two methods of creating a job: manually and automatically (Figure 3-3).

Selecting an Existing Job

From the Job page (Figure 3-2), select an existing Job by using the up and down arrow keys. An existing Job has an associated file folder located on the PC card. The name of the job folder is the same as the job name.

Creating a Job Based on an Existing Job

A new job can be created based on the settings of an existing job. This helpful when st arting a new job and no settings need to be changed. This allows the operator to create a new job and GO! To do this, select the desired job to base the new job from. Press the (Create a job off last job settings) button see (Figure 3-2). Create a new job name or auto name the job and then press the green forward arrow. All settings from previous job can now be viewed in from the ARM launcher page or press the ARM bullseye to start application based on last job settings.

Create a new Job

Create a Job based on anotherJob.

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Starting a Job

Figure 3-2: The Job Page

Fieldware for the Legacy 6000

Software Version 2.11

Manually Naming a Job

From the New Job Name page (Figure 3-3). Using the arro w keys enter the na me o f your job. It is not necessary to use all numbers in the job name. It can contain alpha-numbers characte rs. When the desired job name is entered, press the Forward Arrow to save the name and return to the Job page.

Auto-name button

Figure 3-3: The Job Name Page

Automatically Naming a Job

The second method to create a job is to pr ess the Auto-name button in the Create Job page. This will name the job based on the current date followed by the number that job is for the day. Therefore the first job on January 31st 2005 would automatically be named 01312 005-1. The second job for the same day would be named 01312005-2.

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Starting a Job

Fieldware for the Legacy 6000

Software Version 2.11

No PCMCIA Card Setup

If no PC Card is setup in Console setup there is no prompt for a Job name when starting ARM. Instead the opportunity is given to reset some product related volumes and area totals (Figure 3-

4), (Table 3-2).

Settings Description

None No volume or area totals stored in the PCM will be reset. T ota l Reset This will reset the field area, field volume and total volume stored in all PCMs to

zero.

Field Rest This will reset the field area and field volume stored in all PCMs to zero.

Table 3-2: The Rest Page Settings

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Starting a Job

Figure 3-4: The Reset Page

Fieldware for the Legacy 6000

Software Version 2.11

ARM Launcher

When the appropriate Job name has been selected, press the Forward Arrow in the Job page to move to the ARM Launcher page (Figure 3-5). Several applications can be launched from this page that are required prior to st a rting up re al-time p roduct application . Each real-t ime setu p application is discussed in detail below.

Figure 3-5: The ARM Launcher Page

No PCMCIA Card Setup

If the PC Card setting in Console Setup is set to NO, the ARM Launcher looks slightly different. Because no data is stored to the PC cards there is no need to name any files or setup any report information that would be stored in the (.RCD) file. Therefore the Job Report application will not be included, and any file selections in ARM Setup will not be included.

Figure 3-6: ARM Launcher (No PC Card)

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ARM Launcher

Fieldware for the Legacy 6000

Software Version 2.11

Performing a Calibration

Introduction

This section describes the sensor calibration procedures that are required prior to performing accurate product application. Each sensor calibration is discussed in detail below, and each follows a wizard step by step process. The “Fieldware for the Legacy 6000” is capable of performing the following calibrations:

Distance/Speed, Liquid Pressure, Granular, Liquid Based Flow meter, NH3 Flow meter, Seeder. All calibrations (except status monitors) result from a comparison of an actu al value and a reported

value. Calibration units are based on the units selected in PCM Setup. Prior to calibration, the PCM must be setup using PCM setup.

The Common Calibration Procedure

The calibration procedure for the application types Granular, Liquid Flow Based, NH3, and Seeder, share the same basic calibration steps, see (Figure 3-7 ). Eac h pr oc ed ur e has th e op tio n of per forming a Static or In-Field calibration.

Figure 3-7: Typical Calibration Process

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Performing a Calibration

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Distance/Speed Calibration

The Distance/Speed calibration process is used to calibrate a wheel speed sensor. When setting the system up for the first time perform the procedure below and for best results repeat this procedure until the reported distance and known distance match or are very close. To make a Quick adjustment to the Calibration number follow steps 2-4 and select Quick as the calibration mode.

1. Mark off a known distance of at least 300ft on a ground surface similar to your field application. Place a flag to mark your start and end point.

2. From the ARM Launcher page select the Calibration button by using the function key or by highlighting Calibration and pressing the green enter button.

3. From the Calibration page select the Dist ance/S peed option from the pick list in the middle of the screen. Press the green forward arrow to continue to th e ne xt calibration step.

4. From the Distance/S peed page select Full from the pick list in the middle of the screen. Press the green forward arrow key to continue to the next calibration step.

- Full - involves driving a known distance. Recommended for first time setup

- Quick - allows the operator to change the calibration number without driving. This is helpful if quick adjustments need to be made to an existing calibration number.

5. When driving the marked distance it is best to have the vehicle close to normal operating speed before reaching the start point. When the vehicle reaches the start point press the truck button. The truck button will begin to flash and feet will begin to accumulate.

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Performing a Calibration

Fieldware for the Legacy 6000

Software Version 2.11

Distance/Speed Calibration Continued

6. Maintain speed through the end point, when crossing the end press the Truc k button to stop the distance accumulation. The distance displayed is the consoles reported distance. Press the green forward arrow key to continue to the next calibration step.

Be sure to hit the Truck button at the same location the vehicle crosses the Start and End Point. Example: If the Truck button is pressed when the front edge of the vehicle reaches the Start Point, then the Truck button must be presses When the front of the Vehicle reaches the End Point.

7. Enter the Known Distance. This is the path marked by the operator prior to calibration. Press the green forward arrow to continue to the next calibration step.

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Performing a Calibration

8. Reported Distance Vs. Known Distance. This page is only a information page to show the operator the Reported Vs. the Know. Press the green forward arrow to automatically recalculate the calibration number so the two distances match.

9. When the two distances match press the green forward arrow and the distance calibration procedure is complete.

Fieldware for the Legacy 6000

Software Version 2.11

Liquid Flow Static Calibration

The Liquid Flow Static Calibration process is a stationary calibration for a liquid flowmeter. There are two calibration modes to choose from, Static or InField, only one is needed for accurate calibration. Static calibrations does not involve movement of the vehicle and can be repeated very easily to ensure an accurate calibration.

1. Fill the machine’s tank with a know amount of liquid or use the sight gage on the side of the tank to calculate a know volume. From the ARM Launcher page select the Calibration button by using the function key or by highlighting Calibration and pressing the green enter button.

2. From the Calibration page select the PCM - Liq Flow option from the pick list in the middle of the screen. Press the green forward arrow to continue to the next calibration step.

3. From the Calibration Mode page select Static from the pick list in the middle of the screen. Press the green forward arrow key to continue to the next calibration step.

- Static - Does not require the vehicle to move. This is a stationary test.

- In Field - Involves driving in a field, simulating a real time application.

4. Enter the application rate that will be used later in a real time application for best results. Press the green forward arrow key to continue to the next calibration step.

5. Enter the normal operating speed when applying. Press the green forward arrow to continue to the next calibration step.

Chapter 3 - Real-time Setup 3-11

Performing a Calibration

Fieldware for the Legacy 6000

Software Version 2.11

Liquid Flow Static Calibration / Continued

6. This is the indicated discharge, if there is any product accumulation prior to calibration it will show here. Press the empty tank button to zero the indicated discharge. Once zeroed, turn the product pump on and all boom. product should begin to accumulate on the screen. The system should now be spraying at the speed and rate entered before.

7. When a know amount has been discharged shut the booms off and accumulation will stop. Press the green forward arrow to continue to the next calibration step

8. Enter the Actual amount discharged. This is the known amount put in the tank before calibration or know amount discharged by using the sight gage on the tank. Press the green forward arrow to continue to the next calibration step

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Performing a Calibration

9. Indicated Discharge Vs. Actual Discharge. This page is only a information page to show the operator the Indicated Vs. the Actual. Press the green forward arrow to automatically recalculate the calibration number so the two volumes match.

10. When the two volumes match press the green forward arrow and the Liquid Flow Calibration procedure is complete.

Fieldware for the Legacy 6000

Software Version 2.11

Liquid Flow In-Field Calibration

The Liquid Flow In-Field Calibration process is used to calibrate a liquid flowmeter af ter a real-time spray application. In-Field calibrations involves discharging a know amount of liquid in a real-time application and then performing a calibration based on the material disch arged. Repeatin g the procedure below will ensure an accurate calibration.

1. Load tank with a know amount of product. Record this amount for later use.

2. With the product loaded, apply the product. Make sure before starting the application all accumulated volumes are zero. This can be done by creating a new job when using a data card or if no data card is in use select field reset to set volumes to zero. The volume accumulated will be used in the In-Field Calibration procedure. For best results apply product at the rate and speed of normal operation.

3.Once the product has been applied, from the ARM Launcher page select the Calibration button by using the function key or by highlighting Calibration and pressing the green enter button.

4. From the Calibration page select the PCM - Liq Flow option from the pick list in the middle of the screen. Press the green forward arrow to continue to the next calibration step.

5. From the Calibration Mode page select In-Field from the pick list in the middle of the screen. Press the green forward arrow key to continue to the next calibration step.

- In Field - Involves driving in a field, simulating a real time application. Static - Does not require the vehicle to move. This is a stationary test.

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Performing a Calibration

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Liquid Flow In-Field Calibration Continued

6. This is the indicated discharge. This value is obtained from the accumulated volume during the real-time application. This is why it is important to have the volume zeroed before application starts. Press the green forward arrow to continue to the next calibration step

7. Enter the Actual amount discharged. This is the known amount put in the tank before application or know amount discharged by using the sight gage on the tank after application if the tank is not empty. Press the green forward arrow to continue to the next calibration step.

8. Indicated Discharge Vs. Actual Discharge. This page is only a information page to show the operator the Indicated Vs. the Actual. Press the green forward arrow to automatically recalculate the calibration number so the two volumes match.

9. When the two volumes match press the green forward arrow and the Liquid Flow Calibration procedure is complete.

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Performing a Calibration

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Granular & Seeder Static Calibration

The Granular Static Calibration process is a stationary calibration for a gra nula r sensor. There are two calibration modes to choose from, S tatic or InField, only on e is needed for accurate calibration. Static ca librations does not involve movement of the vehicle and can be repeated very easily to ensure an accurate calibration.

1. Fill the machine’s tank with a know amount of weighed product. From the ARM Launcher page select the Calibration button by using the function key or by highlighting Calibration and pressing the green enter button.

2. From the Calibration page select the PCM - Granular option from the pick list in the middle of the screen. Press the green forward arrow to continue to the next calibration step.

3. From the Calibration Mode page select Static from the pick list in the middle of the screen. Press the green forward arrow key to continue to the next calibration step.

- Static - Does not require the vehicle to move. This is a stationary test.

- In Field - Involves driving in a field, simulating a real time application.

4. Enter the application rate that will be used later in a real time application for best results. Press the green forward arrow key to continue to the next calibration step.

5. Enter the product density. Press the green forward arrow to continue to the next calibration step.

Chapter 3 - Real-time Setup 3-15

Performing a Calibration

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Software Version 2.11

Granular & Seeder Static Calibration / Continued

6. Enter the normal operating speed when applying. Press the green forward arrow to continue to the next calibration step.

6. This is the indicated discharge, if there is any product accumulation prior to calibration it will show here. Press the empty tank button to zero the indicated discharge. Once zeroed, turn the product on. Product should begin to discharge and accumulate on the screen. The system should now be applying at the speed and rate entered

7. When a know amount has been discharged shut the product off and accumulation will stop. Press the green forward arrow to continue to the next calibration step

8. Enter the Actual amount discharged. This is the known amount loaded before calibration or know amount discharged by weighing the machine. Press the green forward arrow to continue to the next calibration step

10. When the two weights match press the green forward arrow and the Liquid Flow Calibration procedure is complete.

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Performing a Calibration

Fieldware for the Legacy 6000

Software Version 2.11

Granular & Seeder In-Field Calibration

The Granular In-Field Calibration process is used to calibrate a Gran ular sensor after a real-time product application. In-Field calibration inv olve s dis cha r gin g a kn ow am o un t of produ ct in a re altime application and then performing a calibration based on the material discharged. Repeating the procedure below will ensure an accurate calibration.

1. Load machine with a know amount of product. Record this amount for later use.

2. With the product loaded, apply the product. Make sure before starting all accumulated volumes are zero. This can be done by creating a new job when using a data card or if no data card is in use select field reset to set volumes to zero. The volume accumulated will be used in the In-Field Calibration procedure. For best results apply product at the rate and speed of no rmal operation.

3.Once the product has been applied, from the ARM Launcher page select the Calibration button by using the function key or by highlighting Calibration and pressing the green enter button.

4. From the Calibration page select the PCM -Granular option from the pick list in the middle of the screen. Press the green forward arrow to continue to the next calibration step.

5. From the Calibration Mode page select In-Field from the pick list in the middle of the screen. Press the green forward arrow key to continue to the next calibration step.

- In Field - Involves driving in a field, simulating a real time application. Static - Does not require the vehicle to move. This is a stationary test.

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Performing a Calibration

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Software Version 2.11

Granular & Seeder In-Field Calibration Continued

9. When the two volumes match press the green forward arrow and the Liquid Flow Calibration procedure is complete.

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Pressure Calibration

The Pressure Calibration process is a stationary calibration for a pressure sensor. This procedure involves the discharge of material for the most accurate calibration. The use of water is recommended when calibrating.Repeating calibration procedure will ensure accurate calibration.

1. Fill machine with enough water to perform calibration and have a manual pressure gage mounted in-line with the booms. The most ideal location for a manual pressure gage is as close to the boom delivery point as possible. From the ARM Launcher page select the Calibration button by using the function key or by highlighting Calibration and pressing the green enter bu tton.

2. From the Calibration page select the PCM - LiqPress option from the pick list in the middle of the screen. Press the green forward arrow t o contin u e to the next calibration step.

3. Indicated Pressure low is the current pressure reading on the system. This reading should be zero. With the product pump off open all boom valves and remove at least one to relieve pressure from the system. When pressure has been relieved press the green forward to set a zero value and to continue to the next calibration step.

4. Indicated Pressure high (max operating pressure) is the high pressure reading at normal operation. Start with all booms on and the control valve closed. Set engine throttle to working RPM and start product pump. Press the blue pressure gage button to begin high pressure setting, the control valve will fully open and product will be discharging out the boom. When the pressure stabilizes, read and record the pressure from the manual gage, and press the green forward arrow to continue to the next calibration step.

Chapter 3 - Real-time Setup 3-19

Performing a Calibration

Fieldware for the Legacy 6000

The Injection Static Calibration process is a stationary calibration for a liquid injection pump. Static calibrations does not involve movement of the ve hicle and can be easily repeated to ensure an accurate calibration.There are two calibration modes to choose from, Static or InField, The In-Field calibration procedure is not recommended by Mid-Tech.

1. Fill the injection tank with product. From the ARM Launcher page select the Calibration button by using the function key or by highlighting Calibration and pressing the green enter button.

2. From the Calibration page select the PCM - Injection option from the pick list in the middle of the screen. Press the green forward arrow to continue to the next calibration step.

3. From the Calibration Mode page select Static from the pick list in the middle of the screen. Press the green forward arrow key to continue to the next calibration step.

- Static - Does not require the vehicle to move. This is a stationary test.

- In Field - Involves driving in a field, simulating a real time application.

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Performing a Calibration

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Software Version 2.11

Injection Static Calibration / Continued

4. Place the calibration container under the calibration valve on the pump. Use the Calibration button on the pump or place a magnet on the PCM to start discharging product. As product discharges volume should accumulate on the Legacy. When a significant amount of material has been discharged let go of the calibration button or remove the magnet. Press the green forward arrow to advance to the next calibration step.

6. Enter the Actual amount Discharged. This is the known amount captured in the calibrat ion container . Press the green for ward arrow to continue to the next calibration step

7. Indicated Discharge Vs. Actual Discharge. This page is only a information page to show the operator the Indicated Vs. the Actual. Press the green forward arrow to automatically reca lculate the calibration number so the two volumes match.

10. When the two volumes match press the green forward arrow and the Injection calib ra tion procedure is complete.

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Software Version 2.11

Prime Injection System

Priming feature will only appear as an option if Injection has been selected as the Drive type during PCM setup. Priming is an Injection feature only. Priming the injection system can be done in three easy steps. Priming the system will take chemical from the injection storage tank directly to the injection point to ensure chemical is injected instantly upon the start of an application. NOTE:

Injection Calibration must be completed prior to priming for the system to properly prime.

1. Calculate Prime value

Calculate the Prime value using the formula below , this value should be entered during PCM setup Drive Type Injection (See “Drive Type Settings” on page 2-25.)

Calculating the Prime Value

(Line diameter/2) X 3.1416 X Line length X 0.5541 = Volume in Fluid Ounces

Chapter 3 - Real-time Setup 3-25

Prime Injection System

Fieldware for the Legacy 6000

Software Version 2.11

2. Setup System for Priming

Select the Prime button from the ARM launcher page, this will bring up the % Prime page. The prime page has two buttons (Prime State and Reset Values to Zero.) Prime State provides a detailed set of values of the priming process. During priming view this page to see the pump priming progress. The zero button will reset values to zero.

Figure 3-8: Setup System for Priming

3. Start Prime

From the prime page each pump is ready to prime. Press th e prime button on the front of the pump (top button) or place a magnet on the front of the PCM to start the pump. The pump will stop automatically once the pump volume reaches the prime volume. To view the live prime process select the Prime State button. Repeat this procedure for each pump..

Figure 3-9: Prime and Prime State Button

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Prime Injection System

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Software Version 2.11

Reverse Prime Injection System

Reverse Prime does not come standard on the peristaltic injection pump. Reverse Prime can be added as a feature. Call your local Mid-Tech distributor to order the reverse prime feature using Part# 54-02015.

Reverse prime works very similar to the priming procedure. Reverse Priming the system will take chemical from the injection point directly back to the storage tank to save as much chemical as possible. To Reverse Prime the system use the Prime button from the ARM Launcher page, this button will only appear as an option if Injection has been selected as the Drive type during PCM setup. Priming and Reverse Priming is an Injection feature only. Reverse Priming the injection system can be done in two steps if the system has been prope rly p rimed a nd a prime va lue has been calculated (See “1. Calculate Prime value” on page 3-25.)

Chapter 3 - Real-time Setup 3-27

Reverse Prime Injection System

Fieldware for the Legacy 6000

Software Version 2.11

1. Setup Stem for Reverse Priming

Figure 3-10: Setup System for Reverse Prime

2. Start Reverse Prime

From the prime page each pump is ready to rever se prime. Press the Revers e Prime button on the front of the pump (bottom button) and the pump should start turning. The pump will stop automatically once the pump volume reaches the prime volume. To view the live prime process select the Prime State button from the prime page.

Figure 3-1 1 : Reverse Prime & Prime State Button

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Reverse Prime Injection System

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Software Version 2.11

Job Report Setup

A Job Report contains all the necessary information to build an application report after the job is completed. Application reports are generated in the Fieldware Map Manager desktop program.

Job Report is accessed from the ARM Launcher page (Figur e 3-12). Select the Job Report t ab and move to the Main Job Report Page (Figure 3-12). Table 3-3 describes each Job Report menu item.

No PCMCIA Card Selected

If you have the PC Card setting in Console setup set to NO, the Job Report tab will not be an option on the ARM Launcher page.

Running the Job Report Wizard

The Main job Report Setup page is the page seen when Job Report is first entered (Figure 3-12) right image. The Job Report page cont ains every setup item in a list. From this list each Job Report item can be edited individually or the Job Report Setup Wizard can be run. The top item in the list is the Setup Wizard. To run the Setup Wizard, highlight <Set Up Wizard> in the main list and press the enter key. The Setup Wizard will walk through the entire Job Report Setup item list.

It is not necessary to fill out any Job Report information in order to start applying products. The Job Report Information should be filled out if it is desired to write this data to the header of the record file (.RCD).

Figure 3-12: ARM Launcher / Job Report Page

Chapter 3 - Real-time Setup 3-29

Job Report Setup

Fieldware for the Legacy 6000

Software Version 2.11

Job Report Detailed Description

Item Description

Wind Speed Enter the observed Wind Speed. Units are based on the Units set in Console

Setup. If no wind speed is to be entered, set this to NO.

Wind Direction Enter the observed Wind Direction from the following directions NE, E, SE, S,

SW, W, NW, N and Not Observed.

Temperature Enter the observed Temperature. Units are based on the Units set in Console

Setup. If no temperature is to be entered, set this to NO.

Current Weather Select the app ropriate weather condition from the following conditions: Sunny,

Cloudy, Partly Cloudy, and Not Observed.

Soil Moisture Select the appropriate Soil Moisture from the following conditions: Dry, Moist,

Wet, and Not Observed.

Soil Texture Select the appropriate Soil Texture from the following textures Fine, Medium

Course, and Not Observed.

Soil Tillage Select the appropriate Soil Tillage from the following conditions: No Till, Min

Till, Conv Till, and Not Observed.

Soil Condition Select the appropriate Soil condition from the following conditions: Good,

Trashy, Smooth, Rough, and Not Observe d. Crop Name Enter the name of the Crop. Growth Stage Select the appropriate Growth Stage from the following stages Pre-Plant, Pre-

Emergence, Post Emergence, and Not Observed.

Table 3-3: Job Report Item Descriptions

3-30 Chapter 3 - Real-time Setup

Job Report Setup

TeeJet Legacy 6000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

USER GUIDE

Copyrights

Trademarks

Limitation of Liability

Table of Contents

Chapter 1 - System Introduction

An introduction to the Legacy 6000 System.

Software Version 2.11

System Introduction

System Features

CAN Bus Versatility and Value

What is a CAN Bus and why use one?

Fieldware for The Legacy 6000

Mid-Tech CAN Bus System Overview

The Legacy 6000 Console

Power Speed Module

Figure 1-1: Power Speed Module

Inputs

Inputs/Outputs

Switch Sense Module

Figure 1-2: Switch Sense Module (SSM)

Inputs

Communication

Switch Function Module

Figure 1-3: Switch Function Module (SFM)

Outputs

Input

Communication

Product Control Module

Figure 1-4: Product Control Module

Inputs

Outputs

Communication

Swath XL Lightbar

Figure 1-5: Swath XL Lightbar

Communication:

CAN Bus Cable Specifications

CAN Modules (PCM, SSM, PSM)

Figure 1-6: CAN Modules

Cable Harnesses

Power Speed Module (PSM)

Figure 1-7: Power Speed Module Harness

Switch Sense Module

Figure 1-8: Switch Sense Module Harness Options

Product Control Module

Figure 1-9: Power Control Module Harness

Table 1-1: PCM Cable Options

Typical Legacy 6000 Configurations

Single Channel Liquid Flow Meter

Figure 1-10: Single Channel Liquid Flow Meter Configuration

Single Channel Granular Spreader

Figure 1-11: Single Channel Granular Spreader Configuration

Single Channel Liquid with AutoBoom Shutoff (SFM)

Figure 1-12: Single Channel Liquid with AutoBoom Shutoff

Dual Channel with Wet and Dry Booms

Figure 1-13: Dual Channel Wet/Dry Configuration

Dual Channel Granular with Two Sensors per Channel

Figure 1-14: Dual Channel Granular with Two Sensors per Channel

Chapter Notes

Chapter 2 - Getting Started

Setting up "Fieldware for the Legacy 6000".

Software Version 2.11

Software Overview

Figure 2-1: The Legacy 6000 Console

Powering Up

Figure 2-2: Main Launcher Page

Screen Navigation & Selection

Figure 2-3: Legacy 6000 Screen Navigation & Selection Buttons

Figure 2-4: USB Keyboard Screen Navigation & Selection Buttons

Standard Pages

Launcher Page

Figure 2-5: Example of a Launcher Page

Setup Menu Page

Setup Wizard

Setup Sub-Groups

Exiting a Setup Menu Page