TeeJet John Deere 9x00-9x20 User Manual

F I E L D P I L O T®

I N S TA L L AT I O N M A N UAL

Assisted Steering Hydraulic Installation Manual for Vehicle Kit Number 91-02305

Fits Only John Deere 9x00 & 9x20

FieldPilot

FIELDPILOT®

Copyrights

© 2011 TeeJet Technologies. All rights reserved. No part of this document or the computer programs described in it may be reproduced, copied, photocopied, translated, or reduced in any form or by any means, electronic or machine readable, recording or otherwise, without prior written consent from TeeJet Technologies.

Trademarks

Unless otherwise noted, all other brand or product names are trademarks or registered trademarks of their respective companies or organizations.

Limitation of Liability

TEEJET TECHNOLOGIES PROVIDES THIS MATERIAL “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESSED OR IMPLIED. NO COPYRIGHT LIABILITY OR PATENT IS ASSUMED. IN NO EVENT SHALL TEEJET TECHNOLOGIES BE LIABLE FOR ANY LOSS OF BUSINESS, LOSS OF PROFIT, LOSS OF USE OR DATA, INTERRUPTION OF BUSINESS, OR FOR INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND, EVEN IF TEEJET TECHNOLOGIES HAS BEEN ADVISED OF SUCH DAMAGES ARISING FROM TEEJET TECHNOLOGIES SOFTWARE.

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PREPARATION

1. Before beginning the installation, thoroughly clean the vehicle to remove dirt and contaminants that might get into the hydraulic circuit.

2. Park the vehicle on a clean, level oor with adequate clearance to work around.

3. Do not attempt to loosen any hydraulic ttings while the engine is running.

4. Allow the motor and the hydraulics to cool until it is no more than warm to the touch before proceeding.

5. Prior to loosening any hydraulic ttings, be sure to have the appropriate plugs and caps available in order to limit loss of hydraulic uid from the open ttings.

PREVENT HYDRAULIC SYSTEM CONTAMINATION. It is essential to thoroughly clean hydraulic system ttings and hose connections prior to disconnecting or removing them. Use a spray cleaner

such as “Brake Clean” to prevent hydraulic system contamination. Note that o-rings used on ORB and ORFF type ttings may be damaged by solvent cleaners such as “Brake Clean”. If a tting is to be cleaned internally, the o-ring should rst be removed and cleaned with a berless cloth.

IMPORTANT

WARNING: HOT, HIGH PRESSURE FLUID HAZARD. Hydraulic oil may be hot and under extreme

pressure. To prevent serious injury or death, relieve system pressure and allow the system to cool

before repairing or disconnecting. Wear proper hand and eye protection when searching for leaks, using wood or cardboard instead of hands. Keep all hydraulic components in good repair.

WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice while

manually operating hydraulic steering circuits. Keep others away and stay clear of mechanical steering

linkages.

TO AVOID EXCESS LEAKAGE, DO NOT TURN THE STEERING WHEEL WHILE THE FITTINGS ON THE MANUAL STEERING VALVE ARE DISCONNECTED.

98-05217 R3

FieldPilot

KIT CONTENTS

Unpack the installation kit and identify the required parts.

Item Part Number Description Quantity

A 32-04040 Switch, Engage/Disengage ......................................................................................1

B 350-0037 Washer, Flat - 3/8” SST ...........................................................................................3

C 35-03196 Valve, FieldPilot, PWM, 7.9GPM, CC, w/ Master & Relief .......................................1

D 45-05822 Cable,PSI Switch, 15’, FieldPilot, to 2 Pos WP........................................................1

E 45-07704 Cable, SCM to Power, FieldPilot Valve & Master.....................................................1

F 45-10136 Harness, FieldPilot Valve, A, B, & Master ...............................................................1

G 60-04095 Bolt, Hex- 3/8-16 x 3-3/4” SST .................................................................................2

H 60-04095 Bolt, Hex- 3/8-16 x 1-1/2” SST .................................................................................1

I 60-04099 Set Screw, 10/24 X 3/8”, Cup Point Allen ................................................................1

J 60-07027 Nut, NyLock 3/8-16, SST .........................................................................................3

K 65-05162 Bracket, Hydraulic Block Mount ...............................................................................1

L 68-01152 Hose, Hydraulic - 3/8” x 53”, #8FORF x #8FORF90º ..............................................2

M 68-01170 Hose, Hydraulic - 3/8” x 38”, #8FORF x #6FORF90º ..............................................1

N 68-01256 Hose, Hydraulic - 1/4” x 42”, #6FJIC x #6FORF90º .................................................1

O 68-01257 Hose, Hydraulic - 1/4” x 20”, #6FORF x #6FORF ....................................................1

P 68-01267 Hose, Hydraulic - 3/8” x 49”, #8FORF x #6FORF90º ..............................................1

Q 68-02012 Shuttle Tee ...............................................................................................................1

R 68-02026 Adapter, Hydraulic Run Tee - #8 ORF .....................................................................2

S 68-02071 Adapter, Hydraulic Run Tee - #6 ORF .....................................................................2

T 68-02072 Adapter, Hydraulic 90º - #6MORF x #6FORF ..........................................................1

U 68-02073 Adapter, Hydraulic - #6MORF x #6MORB ...............................................................2

V 68-02080 Adapter, Hydraulic 90º - #6MJIC x #6MORB ...........................................................1

W 68-02110 Adapter, Hydraulic - #6FORF x #6MORB ................................................................1

X 68-02118 Adapter Hydraulic - M14 x 1.5 (6149) x #6MORF ...................................................3

Y 68-02159 Adapter, Hydraulic - #8MORF x #8MORB ...............................................................4

Z 68-02187 Adapter, Hydraulic #6 ORF, GPT (Gauge Port Tee) ................................................1

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FieldPilot

AA 68-02119 Adapter, John Deere Shuttle Spacer (Short) (RE58763) .........................................1

BB 68-02120 Adapter, John Deere Shuttle Disc ............................................................................1

CC 68-02161 Adapter, John Deere Shuttle Spacer (Long) (RE213458) .......................................1

DD 90-02472 Kit, Patch Antenna Extension 10’ .............................................................................1

EE 90-50013 Cable Tie Kit, 15 ......................................................................................................1

FF 91-00022 Kit, Articulated Gyro Module ....................................................................................1

GG 91-07011 Steering Wheel Switch Kit .......................................................................................1

HH 98-05217 Installation Manual, John Deere 9X00 & 9X20 ........................................................1

II 16-50016 Pressure Switch .......................................................................................................1

Item Part # Description Illustration

A 32-04040 Switch, Engage/Disengage

B 350-0037 Washer, Flat - 3/8" SST

C 35-02196 Valve, FieldPilot, PWM,

7.9GPM, CC, w/ Master & Relief

D 45-05822 Cable,PSI Switch, 15’,

FieldPilot, to 2 Pos WP

E 45-07704 Cable, SCM to Power,

FieldPilot Valve & Master

F 45-10136 Harness, FieldPilot Valve, A,

B, & Master

45-10136

xx/xx

Cable, PSI Switch

FLDPLT

45-05822

SCM Power I/O

45-07704 DC: xx/xx

Power

Valve Output

Master

98-05217 R3

FieldPilot

Item Part # Description Illustration

G 60-04089 Bolt, Hex- 3/8-16 x 3-3/4”

H 60-04095 Bolt, Hex- 3/8-16 x 1-1/2”

I 60-04099 Set Screw, 10/24 X 3/8”,

J 60-07027 Nut, NyLock 3/8-16, SST

K 65-05162 Bracket, Hydraulic Block

SST

Cup Point Allen

Mount

L 68-01152 Hose, Hydraulic - 3/8” x 53”,

#8FORF x #8FORF90º

M 68-01170 Hose, Hydraulic - 3/8” x 38”,

#8FORF x #6FORF90º

N 68-01256 Hose, Hydraulic - 1/4” x 42”,

#6FJIC x #6FORF90º

O 68-01257 Hose, Hydraulic - 1/4” x 20”,

#6FORF x #6FORF

P 68-01267 Hose, Hydraulic - 3/8” x 49”,

#8FORF x #6FORF90º

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Item Part # Description Illustration

Q 68-02012 Shuttle Tee

R 68-02026 Adapter, Hydraulic Run Tee

- #8 ORF

S 68-02071 Adapter, Hydraulic Run Tee

- #6 ORF

T 68-02072 Adapter, Hydraulic 90º -

#6MORF x #6FORF

FieldPilot

U 68-02073 Adapter, Hydraulic -

#6MORF x #6MORB

V 68-02080 Adapter, Hydraulic 90º -

#6MJIC x #6MORB

W 68-02110 Adapter, Hydraulic -

#6FORF x #6MORB

X 68-02118 Adapter Hydraulic - M14 x

1.5 (6149) x #6MORF

Y 68-02159 Adapter, Hydraulic -

#8MORF x #8MORB

98-05217 R3

FieldPilot

Item Part # Description Illustration

Z 68-02187 Adapter, Hydraulic #6 ORF,

AA 68-02119 Adapter, John Deere Shuttle

BB 68-02120 Adapter, John Deere Shuttle

CC 68-02161 Adapter, John Deere Shuttle

DD 90-02472 Kit, Patch Antenna Extension 10’

EE 90-50013 Cable Tie Kit, 15

FF 91-00022 Kit, Articulated Gyro Module

GG 91-07011 Steering Wheel Switch Kit

HH 98-05217 Installation Manual, John Deere 9X00 & 9X20

II 16-50016 Pressure Switch

GPT (Gauge Port Tee)

Spacer (Short) (RE58763)

Disc

Spacer (Long) (RE213458)

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+ 22 hidden pages

TeeJet John Deere 9x00-9x20 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual