TeeJet John Deere 8x20 User Manual

F I E L D P I L O T®
I N S TA L L AT I O N M A N UAL
Assisted Steering Hydraulic Installation Manual for Vehicle Kit Number 91-02296
Fits Only John Deere 8x20 Series Tractors
FieldPilot
®
FIELDPILOT®
Copyrights
© 2010 TeeJet Technologies. All rights reserved. No part of this document or the computer programs described in it may be reproduced, copied, photocopied, translated, or reduced in any form or by any means, electronic or machine readable, recording or otherwise, without prior written consent from TeeJet Technologies.
Trademarks
Unless otherwise noted, all other brand or product names are trademarks or registered trademarks of their respective companies or organizations.
Limitation of Liability
TEEJET TECHNOLOGIES PROVIDES THIS MATERIAL “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESSED OR IMPLIED. NO COPYRIGHT LIABILITY OR PATENT IS ASSUMED. IN NO EVENT SHALL TEEJET TECHNOLOGIES BE LIABLE FOR ANY LOSS OF BUSINESS, LOSS OF PROFIT, LOSS OF USE OR DATA, INTERRUPTION OF BUSINESS, OR FOR INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND, EVEN IF TEEJET TECHNOLOGIES HAS BEEN ADVISED OF SUCH DAMAGES ARISING FROM TEEJET TECHNOLOGIES SOFTWARE.
Safety Information
TeeJet Technologies is not responsible for damage or physical harm caused by failure to adhere to the following safety requirements.
As the operator of the vehicle, you are responsible for its safe operation.
The FieldPilot is not designed to replace the vehicle’s operator.
Do not leave a vehicle while the FieldPilot is engaged.
Be sure that the area around the vehicle is clear of people and obstacles before and during engagement.
The FieldPilot is designed to support and improve efciency while working in the eld. The driver has full responsibility for the quality and work related results.
Disengage FieldPilot before operating on public roads or when not in use to prevent loss of vehicle control.
ii
FieldPilot
®
PREPARATION
1. Before beginning the installation, thoroughly clean the vehicle to remove dirt and contaminants that might get into the hydraulic circuit.
2. Park the vehicle on a clean, level oor with adequate clearance to work around.
3. Do not attempt to loosen any hydraulic ttings while the engine is running.
4. Allow the motor and the hydraulics to cool until it is no more than warm to the touch before proceeding.
5. Prior to loosening any hydraulic ttings, be sure to have the appropriate plugs and caps available in order to limit loss of hydraulic uid from the open ttings.
PREVENT HYDRAULIC SYSTEM CONTAMINATION. It is essential to thoroughly clean hydraulic system ttings and hose connections prior to disconnecting or removing them. Use a spray cleaner
such as “Brake Clean” to prevent hydraulic system contamination. Note that o-rings used on ORB and ORFF type ttings may be damaged by solvent cleaners such as “Brake Clean”. If a tting is to be cleaned internally, the o-ring should rst be removed and cleaned with a berless cloth.
IMPORTANT
WARNING: HOT, HIGH PRESSURE FLUID HAZARD. Hydraulic oil may be hot and under extreme
pressure. To prevent serious injury or death, relieve system pressure and allow the system to cool
before repairing or disconnecting. Wear proper hand and eye protection when searching for leaks, using wood or cardboard instead of hands. Keep all hydraulic components in good repair.
WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice while
manually operating hydraulic steering circuits. Keep others away and stay clear of mechanical steering
linkages.
TO AVOID EXCESS LEAKAGE, DO NOT TURN THE STEERING WHEEL WHILE THE FITTINGS ON THE MANUAL STEERING VALVE ARE DISCONNECTED.
98-05145 R1
1
FieldPilot
®
KIT CONTENTS
Unpack the installation kit and identify the required parts.
Item Part Number Description Quantity
A 32-04040 Switch, Engage/Disengage ..........................................................................................1
B 350-0037 Washer, Flat - 3/8” SST ...............................................................................................4
C 35-02180 Valve, FieldPilot 2.1GPM, CC, LS, PWM .....................................................................1
D 45-07703 Harness, SCM .............................................................................................................1
E 45-10103 Harness, Valve .............................................................................................................1
F 60-04087 Bolt, Hex- 3/8-16 x 3-1/4” SST .....................................................................................2
G 60-04095 Bolt, Hex- 3/8-16 x 1-1/2” SST .....................................................................................2
H 60-04099 Set Screw, 10/24 X 3/8”, Cup Point Allen ....................................................................1
I 60-07027 Nut, NyLock 3/8-16, SST .............................................................................................4
J 65-05184 Bracket, Hyd. Block Mount - John Deere 8x20, 8x30 ..................................................1
K 68-01165 Hose, Hyd. - 3/8” x 83”, #8FORF x #6FJIC 90º ...........................................................2
L 68-01226 Hose, Hyd. - 3/8” x 21”, #6FJIC x #6FJIC ....................................................................3
M 68-02019 Adapter, Hyd. - #6MJIC x #6MORB .............................................................................2
N 68-02026 Adapter, Hyd. Run Tee - #8 ORF .................................................................................2
O 68-02078 Adapter, Hyd. 90º - #6MJIC x #6FJIC ..........................................................................3
P 68-02080 Adapter, Hyd. 90º - #6MJIC x #6MORB .......................................................................3
Q 68-02084 Adapter, Hyd. - #6MJIC x M14x1.5 MORB ..................................................................3
R 68-02120 John Deere Shuttle Disc ..............................................................................................1
S 68-02161 Adapter, John Deere Shuttle Spacer Long (RE213458) ..............................................1
T 90-50013 Cable Tie Kit, 15 ..........................................................................................................1
U 91-07011 Steering Wheel Switch Kit ...........................................................................................1
V 98-05145 Installation Manual, John Deere 8x20 Series ..............................................................1
Item Part # Description Illustration
A 32-04040
2
Switch, Engage/Disengage, Momentary
Item Part # Description Illustration
B 350-0037 Washer, Flat - 3/8" SST
FieldPilot
®
C 35-02180
Valve, FieldPilot 2.1GPM, CC, LS, PWM
D 45-07703 Harness, SCM
E 45-10103 Harness, Valve
F 60-04087 Bolt, Hex- 3/8-16 x 3-1/4" SST
G 60-04095 Bolt, Hex- 3/8-16 x 1-1/2" SST
H 60-04099
Set Screw, 10/24 X 3/8", Cup Point Allen
I 60-07027 Nut, NyLock 3/8-16, SST
45-10103 DC:xx/xx
SCM Power I/O
45-07703 DC: xx/xx
Power
Valve Output
A
B
J 65-05184
Bracket, Hyd. Block Mount - John Deere 8x20, 8x30
98-05145 R1
3
FieldPilot
Item Part # Description Illustration
®
K 68-01165
L 68-01226
M 68-02019
N 68-02026 Adapter, Hyd. Run Tee - #8 ORF
O 68-02078
P 68-02080
Hose, Hyd. - 3/8" x 83", #8FORF x #6FJIC 90º
Hose, Hyd. - 3/8" x 21", #6FJIC x #6FJIC
Adapter, Hyd. - #6MJIC x #6MORB
Adapter, Hyd. 90º - #6MJIC x #6FJIC
Adapter, Hyd. 90º - #6MJIC x #6MORB
Q 68-02084
R 68-02120 John Deere Shuttle Disc
S 68-02161
T 90-50013 Cable Tie Kit, 15
U 91-07011 Steering Wheel Switch Kit
V 98-05145 Installation Manual, John Deere 8x20 Series
4
Adapter, Hyd. - #6MJIC x M14x1.5 MORB
Adapter, John Deere Shuttle Spacer Long (RE213458)
Loading...
+ 14 hidden pages