Taylor-Wharton RS-234 User Manual

RS-160 & RS-234
Hospital Reserve Tanks
Operation Manual
Product Part Numbers:
RS160C02 RS230C02
Do not attempt to use or maintain these units until you read and understand these instructions. Refer to the Taylor­Wharton’s Safety First maintain this equipment. If you do not understand these instructions, contact your supplier for additional information.
booklet (TW-202) for handling cryogenic material. Do not permit untrained persons to use or
Table of Contents
WARNING................................................................................................................................................. 2
Safety Precautions for Liquid Nitrogen .................................................................................................................2
Safety Precautions for Liquid Oxygen...................................................................................................................3
WARRANTY AND LIMITATION OF LIABILITY ................................................................................ 5
GENERAL INFORMATION..................................................................................................................... 6
Handling the Container..........................................................................................................................................6
OPERATION.............................................................................................................................................. 7
Component Description .........................................................................................................................................7
Liquid Fill Procedure .............................................................................................................................................8
Withdrawing Product from the Container..............................................................................................................8
Withdrawing Liquid from the Container................................................................................................................9
MAINTENANCE..................................................................................................................................... 10
Regulator Maintenance ........................................................................................................................................10
Instruments...........................................................................................................................................................12
Vacuum................................................................................................................................................................12
Trouble Shooting..................................................................................................................................................14
Replacement Parts................................................................................................................................................15
APPENDIXES..........................................................................................................................................16
RS-160 General Arrangement RS-234 General Arrangement
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WARNING
The following safety precautions are for your protection. Before performing installation, operating, or maintenance procedures read and follow all safety precautions in this section and in the referenced publications. Failure to observe all safety precautions can result in property damage, personal injure, or possibly death. It is the responsibility of the purchaser of this equipment to adequately warn the user of the precautions and safe practices for the use of this equipment and the cryogenic fluid stored in it.
Safety Precautions for Liquid Nitrogen
Nitrogen is an inert, colorless, odorless, and tasteless gas that makes up four-fifths of the air you breathe. Liquid nitrogen is obtained by cooling air until it becomes a liquid and then removing the oxygen that makes up the other fifth of the air. Liquid nitrogen is at a temperature of -320°F (-196°C) under normal atmospheric pressure.
Extreme Cold - Cover Eyes and Exposed Skin
Accidental contact of liquid nitrogen or cold issuing gas with the skin or eyes may cause a freezing injury similar to frostbite. Handle the liquid so that it won't splash or spill. Protect your eyes and cover the skin where the possibility of contact with the liquid, cold pipes and cold equipment, or the cold gas exists. Safety goggles or a face shield should be worn if liquid ejection or splashing may occur or cold gas may issue forcefully from equipment. Clean insulated gloves that can be easily removed and long sleeves are recommended for arm protection. Cuffless trousers should be worn outside boots or over the shoes to shed spilled liquid.
Keep Equipment Area Well Ventilated
Although nitrogen is non-toxic and non-flammable, it can cause asphyxiation in a confined area without adequate ventilation. Any atmosphere that does not contain enough oxygen for breathing can cause dizziness, unconsciousness, or even death. Nitrogen being colorless, odorless, and tasteless cannot be detected by the human senses and will be inhaled normally as if it were air. Without adequate ventilation, the expanding nitrogen will displace the normal air without warning that a non-life-supporting atmosphere is present. Store liquid containers outdoors or in other well ventilated areas.
Dispose of Waste Liquid Nitrogen Safely
Dispose of waste liquid nitrogen out-of-doors where its cold temperature cannot damage floors or driveways and where it will evaporate rapidly. An outdoor pit filled with clean sand or gravel will evaporate liquid nitrogen safely and quickly.
CAUTION: When installing field fabricated piping, make certain a suitable safety valve is installed in each
section of piping between shut-off valves.
For more detailed information concerning safety precautions and safe practices to be observed when handling cryogenic liquids consult CGA pamphlet P-12 "Handling Cryogenic Liquids" available from the Compressed Gas Association, 1235 Jefferson Davis Highway, Arlington, VA 22202.
NOTE: Argon is an inert gas whose physical properties are very similar to those of nitrogen. For handling of liquid
argon, follow the safe practices described for the handling and use of liquid nitrogen.
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Safety Precautions for Liquid Oxygen
Oxygen is a colorless, odorless, and tasteless gas that can be condensed into a liquid at the low temperature of -297°F (-183°C) under normal atmospheric pressure. Approximately one-fifth of normal air is oxygen. As a liquid, oxygen is pale blue in color. Oxygen is non-flammable but vigorously accelerates the burning of combustible materials.
Keep Combustibles Away from Oxygen and Eliminate Ignition Sources Many substances that do not normally burn in air require only a slight spark or moderate heat to set them aflame in the presence of concentrated oxygen. Other substances that are only moderately combustible in air can burn violently when a high percentage of oxygen is present.
Do not permit smoking or open flame in any area where liquid oxygen is stored, handled, or used. Keep all organic materials and other flammable substances away from possible contact with liquid oxygen. Some of the materials that can react violently with oxygen are oil, grease, kerosene, cloth, wood, paint, tar, and dirt that contains oil or grease. Under certain conditions flammable materials that have become permeated with liquid oxygen are impact sensitive and can detonate if subjected to shock.
Keep Area and Exterior Surfaces Clean to Prevent Ignition As normal industrial soot and dirt can constitute a combustion hazard, all equipment surfaces must be kept very clean. Do not place oxygen equipment on asphalt surfaces, or allow grease or oil deposits to remain on benches or concrete surfaces in the vicinity of the oxygen equipment. Use cleaning agents which will not leave organic deposits on the cleaned surfaces. Equipment to be used in contact with liquid oxygen should be handled only with clean gloves or hands washed clean of oil.
Maintain Adequate Ventilation Enclosed areas containing oxygen equipment should be ventilated to prevent accumulations of oxygen and thereby minimize combustion hazards.
Extreme Cold - Cover Eyes and Exposed Skin Accidental contact of liquid oxygen or cold issuing gas with the skin or eyes may cause a freezing injury similar to frostbite. Handle the liquid so that it won't splash or spill. Protect your eyes and cover the skin where the possibility of contact with the liquid, cold pipes and cold equipment, or the cold gas exists. Safety goggles or a face shield should be worn if liquid ejection or splashing may occur or cold gas may issue forcefully from equipment. Clean, insulated gloves that can be easily removed and long sleeves are recommended for arm protection. Cuffless trousers should be worn outside boots or over the shoes to shed spilled liquid. If clothing should be splashed with liquid oxygen or otherwise saturated with the gas, air out the clothing immediately, removing it if possible. Such clothing will be highly flammable and easily ignited while the concentrated oxygen remains, and should not be considered safe for at least 30 minutes.
Replacement Parts Must be Suitable for Oxygen Service Many materials, especially some non-metallic gaskets and seals, constitute a combustion hazard when in oxygen service, although they may be acceptable for use with other cryogenic liquids. Make no substitutions for recommended spare parts. Also, be sure all replacement parts are thoroughly "Cleaned For Oxygen Service" in accordance with Compressed Gas Association (CGA) Pamphlet G-4.1 "Cleaning for Oxygen Service" or equivalent industrial cleaning specifications.
Observe Safety Codes When Locating Oxygen Equipment Before locating oxygen equipment, become thoroughly familiar with National Fire Protection Association (NFPA) Standard No. 50, "Bulk Oxygen Systems:, and with all federal, state and local safety codes. The NFPA Standard covers the general principles recommended for the installation of bulk oxygen systems on industrial and institutional consumer premises.
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CAUTION: When installing field fabricated piping, make certain a suitable safety valve is installed in each
section of piping between shut-off valves.
For more detailed information concerning safety precautions and safe practices to be observed when handling cryogenic liquids consult CGA pamphlet P-12 "Handling Cryogenic Liquids" available from the Compressed Gas Association, 1235 Jefferson Davis Highway, Arlington, Va. 22202.
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WARRANTY AND LIMITATION OF LIABILITY
Taylor-Wharton Cryogenics, Harsco Corporation, warrants that the products it furnishes to Buyer hereunder will conform to specifications (if any) provided in writing by Taylor-Wharton to Buyer and will be free from defects in materials or workmanship for a period of one year from the date of shipment.
Taylor-Wharton's sole liability upon any claim for breach of warranty or upon any other claim relating to the goods and/or services provided hereunder is expressly limited to one of the following, to be selected by Taylor-Wharton: (i) replacement at the agreed point of delivery of any goods found to be defective; (ii) repair of such goods; or (iii) refund, or crediting to Buyer, the price of such goods; provided that written notice of defect or breach is given by Buyer to Taylor-Wharton immediately after the defect or alleged breach is discovered and in no event more than twelve (12) months from delivery and provided further that such goods have not been resold or used beyond the date of discovery of such defect or alleged breach.
The remedies available to Buyer set forth herein are exclusive remedies, and all other remedies, statutory or otherwise, are waived by Buyer. Buyer acknowledges that the exclusion of remedies is neither unreasonable nor unconscionable. Taylor-Wharton may require Buyer to return any defective goods, and failure to return such goods when so requested will make Buyer liable for payment therefor and will release Taylor-Wharton from any liability hereunder.
Taylor-Wharton will not be liable to Buyer for special, incidental or consequential damages directly or indirectly arising or resulting from (i) breach of any of the terms set forth in this document, (ii) installation, handling or use of the goods sold, or (iii) any other cause or claim. In no event will Taylor-Wharton be liable to Buyer for breach of this agreement or on any other basis in excess of the total amount paid by Buyer hereunder.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE, AND IS IN LIEU OF ANY OTHER OBLIGATION OR LIABILITY ON THE PART OF TAYLOR­WHARTON.
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