Taylor QS24 Service Manual

Models QS12 & QS24
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Table of Contents
Table of Contents
Section 1: Introduction
Safety Model QS Series Specifications
Section 2: Controls and Systems
Control Operations QS Series Control Maintenance Menu Flowchart Gapping Procedures Mechanical-Electrical Checkout
Section 3: Troubleshooting
General Troubleshooting Guide Troubleshooting Flow Charts Meat Quality Troubleshooting
Section 4: Parts
Warranty Explanation QS Series Operator Parts Exploded View QS12 Lower Grill Assembly X79255- QS24 Lower Grill Assembly X78755- Box A-Remote Key Pad (X78579) Front of Lower Grill Assembly Box A-Relay (X78757) Pivot A-Platen Complete (X78758) Upper Platen Assembly (X78794-)
Heater Elements - Lower Grill Parts List Wiring Diagrams
CAUTION: Information in this manual is intended to be used by Taylor Authorized Service Technicians only Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice
© June, 1997 Taylor
All rights reserved
Safety
We at Taylor Company, are committed to manufacturing safe operating and serviceable equipment. The many built-in safety features that are part of all Taylor equipment are aimed at protecting operators and trained service technicians alike.
NOISE LEVEL: Airborne noise emission does not exceed 70 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.
This manual is intended exclusively for Taylor Company authorized service personnel.
Model QS Series Specifications
Electrical
QS12 Electrical Cord Connected
208-240/50/60/3 Total Amps Supplied With KW
With Platen 22.0 30 amp cord 8.4
Flat 22.0 60 amp cord 8.4
With one platen 33.0 60 amp cord 12.6
With two platens 44.0 60 amp cord 16.8
Available in electric only. Other electrical characteristics are available. (For exact electrical information, always refer to the data plate of the unit.)
QS24 Electrical Permanently Connected
208-240/50/60/3 Total Amps Requires KW
NEMAL15-30P
IEC309-1 &-2
IEC309-1 & -2
IEC309-1 & -2
Dimensions
Approximate Weights
QS12 (One Platen)
Net: 265 Ibs. (120.2kgs.) Crated: 306 Ibs. (138.8 kgs.)
QS24 (Flat)
Net: 210 Ibs. (95.3 kgs.) Crated: 275 Ibs. (124.7 kgs.)
QS24 (One Platen)
Net: 305 Ibs. (138.3 kgs.) Crated: 370 Ibs. (167.8 kgs.)
QS24 (Two Platens)
Net: 400 Ibs. (181.4 kgs.) Crated: 465 Ibs. (210.9 kgs.)
12.4 cu.ft. (0.35 cu. m.)
22.0cu.ft. (0.62 cu.m.)
Air Clearance
QS12 Width: 12" (30.5 cm.)
QS24 Width: 24" (60.9 cm.)
Depth: 35-1/2" (90.2 cm.)
Height: 15-3/8" (39.1 cm.) to the top of the back
splash shield.
20" (50.8 cm.) with the optional upper
platen lowered.
Control Operations
Rocker (Power) Switch
Keypad and Display
When placed in the ON position, the rocker switch allows control panel operation. The power switches are located on the front panel.
Indicator Light
The lights on the front panel indicate when the heaters are operating.
Heating Zones
Each half of the lower (12") cook surface is referred to as a zone. Each upper cook surface is referred to as a platen. Within each zone and platen are three independent electrical heating elements. The elements operate independently to assure an even temperature throughout the cooking surfaces.
Release Material (units with upper platens only)
Release material completely covers the upper platen cooking surface. To attach the release material, insert thetwo metal rods through the envelopes on each side of the release material. Put the release material into position and fasten the rods using the springs to secure the material into position.
Located on the front panel, beneath each cooking zone, is an alpha-numeric LED display and a group of keypads used for operating, programming, and servicing the grill and its microprocessor control.
The keypads are illustrated with icons, descriptive of their functions, and referred to in these instructions as follows:
Temperature Controls
Each 12" grill surface is equipped with individual temperature controls. The lower cooking surface temperatures can be set manually from 150°-400° F (65°-204°C). The upper platen cooking surface temperatures can be set manually from 150° ­425°F (65° - 219°C). The left and right sides (zones) of the grill operate independently.
Control Board
This unit is equipped with a microprocessor control, programmable by the operator.
The display is a visual message center for the user, operator (maintenance personnel or manager), and the service technician.
Operating Screen and Controls
The VERSION SCREEN is viewed when a grill is powered for normal operation. It indicates the version of software the microprocessor is using.
VER 2.03
SU1 400
Press the UP or DOWN arrows to adjust the temperature for the upper surface. Once the desired temperature is displayed, press MENU and the message "SL1 325" will appear on the screen.
Note: If the grill is not equipped with the upper platen option, the words "NO CLAM" will appear on the display for two seconds before the version screen appears.
Pressing any keypad will advance the display to the COOKING SCREEN. These screens are described in the "Operating Procedures" section of these instructions.
The MEMORY INITIALIZATION SCREEN appears if the grill has never been used or in the rare event that set-up parameter memory has been lost.
MEM INIT
When this screen appears on the display, the parameters previously prog rammed by the operator will revert back to the factory default values. Pressing any keypad will advance the display to the VERSION screen.
Factory defaults: Upper 400°F TMR1 30 Lower 325° F TMR2 0
If set-up parameter memory is lost, programmed names will revert back to the "ITEM" message.
After the VERSION SCREEN is displayed and a keypad is pressed, the grill will enter the COOK mode of operation.
Cook Temperatures
Each item has two programmable cook temperatures. The first temperature is for the upper platen (SU1 400). The second temperature is for the lower surface (pertaining to that side on the QS24) (SL1 325).
Note: Factory default settings are 400°F for the upper platen, and 325° F for the lower platen. The upper heater can be setfrom150°F to 425° F. The lower heater can be set from 150°F to 400°F.
To adjust the heaters for a particular item, scroll to that item. Press and hold the TEMP keypad for five seconds. Release the keypad and the message "SU1 400" will appear.
SL1 325
Press the UP or DOWN arrows to adjust the temperature for the lower surface.
Once the desired temperature is displayed, press MENU and the screen will return to the normal cook menu screen.
Cook Timers
Each item selection has two programmable cook timers. The first timer is the cook cycle timer. This timer measures the amount of time the product should be cooked.
The second timer is an alert timer. This timer can be set to alert the operator to add seasonings, to turn the product, or to start warming buns for the cooked product.
For example, item one has been programmed to cook for 30 seconds. The operator wishes to add salt in the middle of the cook cycle. Timer two should then be programmed for 15 seconds. Once the cook cycle begins, a tone will sound 15 seconds after the first timer starts. This tone alerts the operator to raise the platen, season the product and lowerthe platen to complete the cycle. Press the timer keypad to stop the tone. The first timer will continue to measure the full 30 second cook cycle. Atone will sound 5 seconds before the time elapses, and will continue to sound until the timer keypad has been pressed.
Note: The factory default settings are 30 seconds forthe first (cook cycle) timer, and 0 seconds for the second (alert) timer. The timers can be set from 0 to 3,600 seconds. The second timer cannot be programmed for a longer time setting than the first timer.
To adjust the timers for a particular item, scroll to that item. Press and hold the TIME keypad for five seconds. Release the keypad and the message "TMR1" will appear next to the current time setting.
TMR130
Step1
Press the UP or DOWN arrows to adjust the time setting for the total cook cycle.
Step 2 Once the desired cook time has been set, press the MENU keypad and the message "TMR2" will appear next to the current time setting.
TMR20
Step3
Press the UP or DOWN arrows to adjust the time setting for the alert timer (timer 2).
Step 4
Once the desired alert timer has been set, press the MENU keypad, and the screen will return to the normal cook menu screen.
HTUF High Temperature Upper Front zone exceeded
HTUM High Temperature Upper Mid zone exceeded
HTUR High Temperature Upper Rear zone exceeded
HTLF High Temperature Lower Front zone exceeded
HTLM High Temperature Lower Mid zone exceeded
HTLR High Temperature Lower Rear zone exceeded
TCUF Upper Front thermocouple defective
TCUM Upper Mid thermocouple defective
TCUR Upper Rear thermocouple defective
TCLF Lower Front thermocouple defective
TCLM Lower Mid thermocouple defective
TCLR Lower Rear thermocouple defective
The user must press the MENU and TEMP keypads to acknowledge the fault. The fault description and item name will appear alternately on the display. The particular heater that experiences the fault will shut off while the rest of the grill is operable.
Maintenance Menu
The Maintenance Menu provides three screens to allow managers and service technicians to monitor grill performance.
To enter the Maintenance Menu while any item is displayed, press and hold the MENU keypad for approximately 5 seconds and release. The following screen will appear on the display.
Fault Screen
If the grill experiences a system failure, a fault message will appear on the display.
FLT HTUM
An example of the FAULT SCREEN is illustrated in the previous figure. The screen appears when the controller has detected a fault in the system. The code letters "FLT" is an abbreviation for "fault". The next set of code letters indicate the type of fault and the zone affected. Following is a list of possible codes that may appear on the screen:
CODE 0000
Press TIME until the first digit is "5". Example: CODE 5000.
Press TEMP until the next digit is "3". Example: CODE 5300.
Press the UP Arrow until the next digit is "7". Example: CODE 5370.
Press the DOWN Arrow until the last digit is "6". Example: CODE 5376.
Press the MENU keypad to accept the access code.
Note: If an incorrect code is entered, the display will return to the COOKING screens.
CALIBRAT
Step 4
Repeat this procedure for the remaining upper, back, and lower elements. When the last zone has been calibrated, press MENU to return to the CALIBRAT screen.
Step-1 Press the MENU key pad to enter the calibrate mode and the following message will appear on the screen.
U FXXXF
Note: Calibration is allowed only when the Item 1 temperature is
within 50° F (10°C) of the set point.
There are three lower heating elements in each cook zone and three heating elements in the platen (if applicable). The calibrating screens allow calibration of each independent heating element. Calibrating verifies proper temperatures of heating elements.
Note: A calibrated pyrometer must be used for calibration.
Step 2
Place the pyrometer disc on the upper front heating element of the grill. Using the arrow keypads, enter the temperature shown on the pyrometer forthe upperfront heating element.
Note: The indicating lights should be lit when calibration adjustments are made.
Steps Press the UP arrow to display the SCALE message.
Note: The CALIBRAT screen is the base maintenance screen. All other maintenance functions are accessible through the CALIBRAT screen.
Slept
Press MENU to display SCALE F.
Step 2 Press the UP arrow keypad to choose the Fahrenheit or the Celsius temperature scale:
SCALE F or C
Step 3
If Fahrenheit is the desired temperature scale, press the MENU keypad. If Celsius is desired, press the UP arrow.
Step 4 Press the MENU keypad to return to the SCALE message.
Step5 If desired, the names of specific products can be programmed to appear on the display instead of ITEM numbers. While at the SCALE message display, press the UP arrow to display the "NAMES" message.
Step3 Press MENU to display the calibration screen for the upper middle heating element. Place the pyrometer on the upper middle heating element. Using the arrow keypad, enter the temperature reflected on the pyrometer for the upper, middle heating element.
Note: Calibration is allowed only when the Item 1 temperature is within 50° F (10°C) of the set point.
NAMES
Step 6
While at the NAMES message display, press the MENU keypad and the message "NAME1" will appear on the display. This message indicates that the operator can program a specific product name to appear for the first item on the menu.
NAME1
Step 7
Press the MENU keypad again, and the message "ITM1" will appear on the display. The letter "I" will be flashing above the cursor.
ITM1
Steps Using the UP and DOWN arrow keypads, enter the desired letter (A - Z) or number (0 - 9). Once the character letter is entered, press the MENU keypad to move the cursor to the next position. Up to four characters may be entered.
POM1
PORK
Step 9
After the last character has been entered, press the MENU keypad to return to the message "NAME1".
Step 10 Use the UP arrow keypad to display the NAME2.
Repeat steps 6-9 until all item names have been entered.
Pressing the MENU and TEMP keypads at the same time will return the display to the item number or name last displayed on the screen.
QS Series Control
Maintenance Menu Flowchart
Gapping Procedures
The gapping procedure is necessary to level the upper cooking surface. The procedure should be performed during grill installation and any time that the cook surface appears uneven.
Step 1
The gapping adjustment needs to be performed while the grill is at operating temperature. Remove the platen shroud and release sheet.
Step 2 To allow adjustment of the gap pins, loosen the two set screws located on the side of the front and rear gap slide.
Step3
Raise or lower both gap pins on the front gap slide until they are flush with the top edge of the gap slide. Repeat this step for the rear gap slide. Slide the gap slide to the right.
Step6
Step 4
For each grill surface requiring adjustment, place 4 gap blocks on the grill surface, approximately 2" in from each corner. Slide the gap slide to the right.
Figure 5.
Step5
Lower the platen assembly. Loosen and slowly move the T-handle to the left until the gap slide plates touch the grill surface, and tighten the T-handle.
Wearing proper protection, carefully attempt to raise the gap slide plate to evaluate which gap pin is in need of adjustment.
With the gap slide plate raised, slowly turn the gap pin needing adjustment until it makes contact with the grill surface. Repeat
these steps for both gap slide plates.
Step 7
Raise the platen arm and remove the four gap blocks.
Step 8 Lower the platen arm into the COOK position.
Step 9
Wearing proper protection, attempt to rock the platen assembly. Apply pressure on the thumb screws at opposite corners to each other as shown in Figure 8.
Step 10 If the unit rocks, adjust the gap pins slightly across the uneven corners, as shown in Figure 9.
Note: If adjustment is needed, split the adjustment between the gaps in need.
Step 11 After adjusting, verify the unit for stability.
Step 12 If all adjustments on the platen are correct, and no rocking occurs, tighten the two screws located on the side of the front and rear gap slide plate to lock all adjustments from moving.
Mechanical-Electrical Checkout
Step 1
Check the tightness of all screws and terminals on electrical
components.
Step 2
With the power switches off, record the voltage of all supply
circuits at the circuit breakers. Record the voltage of all supply
circuits at the terminal strip on the front of the grill. The volt
readings should match.
Step 3
With the unit properly connected to the supply circuit, place one
rocker (power) switch in the ON position and record the voltage
reading at the terminal strip. Repeat this step for the second
rocker (power) switch. The volt readings should continue to
match. If the volt reading at the terminal strip drops significantly,
the circuit supply is inefficient or the power cord is undersized or
too long.
Note: To conserve energy and for the grill to heat up faster,
have the upper platen in the COOK position.
Step 4 Start the grill. When operating temperatures have been reached, lower each upper platen into the COOK position. The control will display "ITEM1".
Step 5 Verify cook timers (if active).
Step 6 Inspect all mechanical fasteners on the lift mechanism. Make sure there are no loose nuts or bolts. Secure the back panels and the grease plates.
Step 7 Calibrate temperatures according to instructions on page 9.
Step 8 Verify gap adjustments according to instructions on page 13.
Step 9 Secure all panels and note the condition of the machine's exterior.
General Troubleshooting Guide
PROBLEM PROBABLE CAUSE REMEDY
1. The grill will not heat. a. The power cord is not connected. a. Check the power connection. b. The circuit breaker is tripped. b. Reset the circuit breaker. c. The power switch is in the "OFF" c. Place the power switch in the "ON"
position. position. d. The power switch is fault . y d. Replace the power switc . h e. The relay board is faulty. e. Replace the relay board.
2. One heater will not heat. (In icator d a. The control is not set correctly. a. Check temperature setting. light is not lit. The display is flashing the message "TOO COOL".)
b. The unit displays a fault. b. Clear the fault. If action is
ineffective, evaluate the thermocouple connections and the relay board.
c. The relay board is faulty. c. Replace the relay board.
3. One heater will not heat. (Indicator a. The heater is faulty. a. Replace the heater. light is lit. The display is flashing the message "TOO COOL".)
b. The thermocouple is faulty. b. Replace the thermocouple. c. The thermal overload is faulty. c. Replace the overload. d. The relay board is faulty . d. Replace the relay board. e. The unit displays a fault. e. Clear the fault. If action is
ineffective, evaluate the thermocouple connections and the relay board.
4. One heater is overheating. (The a. The thermocouple is faulty. a. Replace the thermocouple. display is flashing the message "TOO HOT".)
b. The relay board is faulty . b. Replace the relay board. c. The unit displays a fault. c. Clear the fault. If action is
ineffective, evaluate the thermocouple connections and the relay board.
5. The upper platen w l not stay in il a. Defective gas filled cylinder(s). a. Replace the cylinder. the raised position.
PROBLEM PROBABLE CAUSE REMEDY
6. The product is under-cooked, a. The release material sheet is worn. a. Replace the release material overcooked, or cooking unevenly.
7. The control is displaying a fault. a. Refer to the "fault screens", a. Clear the fault. If action is
b. The cooking time is incorrect. b. Adjust the cook time accordingly.
c. The temperature setting is c. Adjust the temperature setting.
incorrect.
d. The gap setting is incorrect. d. Adjust the gap.
e. The heater is not heating. e. Refer to Problem #2.
f. The upper platen surface has f. Closing procedures must be
carbon build-up.
g. The incorrect item is selected. g. Select the proper item.
h. The platen is not level. h. Refer to the Gapping Procedures
page 8.
sheet.
followed to remove carbon
build-up.
on page 13.
ineffective, evaluate the
thermocouple connections and the
relay board.
Troubleshooting Flow Charts
Rocker Switch
Corcom Filter
Thermocouple
Meat Quality Troubleshooting
PROBLEM CAUSE REMEDY
1. Under-cooked product. a. Freezer burn. a. Use fresh product. b. Worn release material. b. Reverse the release material daily,
and change material when worn.
c. Improper cook times. c. Set timer according to instructions
on page 7.
d. Incorrect gap setting. d. Set gaps according to instructions
on page 13. ose the proper Cho gap setting.
e. Improper cook temperature. e. Program temperatures according
to instructions on page 7.
2. Overcooked product. a. Incorrect cook times. a. Program cook times according to
instructions on page 7.
b. Improper product removal. b. Remove product according to
instructions in the Operator's Manual.
c. Incorrect gap setting. c. Set gaps according to instructions
on page 13. ose the proper Cho gap setting.
d. Improper cook temperature. d. Program temperatures according
to instructions on page 7.
3. Improper sear. a. Worn release material. a. Rotate release material daily and ,
change material when worn.
b. Incorrect gap setting. b. Set gaps according to instructions
on page 13. ose the proper Cho gap setting.
Warranty Explanation
Parts
Labor
Class 103 Parts:
The warranty for new equipment parts is one year, with a replacement parts warranty of 3 months.
Class 000 Parts:
Wear Items - no warranty.
Class 212 Parts:
The warranty for new equipment parts is two years, with a replacement parts warranty of 12 months.
The Taylor warranty is valid only if required service work is performed by an authorized Taylor technician.
For more details, see the warranty/check-out card.
QS Series Operator Parts Exploded View
Item Description Part No.
1 Bar-Release Sheet 078806
2 Sheet-Seamed Release 078804
3 Spring- .375 OD x .037 x 1.50 078805
Item Description Part No.
4 Tray A.-Grease X78428**
5 Scraper-Trough 078628
*6 Scraper-Wiper 075887
* Not shown. **Optional: Kit A.-Grease Tray (X79217) equipped with a drain.
QS12 Lower Grill Assembly X79255-
Item Description Part No.
1 Grill A.-Lower X79255-
1a Chute A.-Grease X78419
2 Leg-4"-3/8-16 Stud 036397
3 Standoff-Front (4) 079289
4 Cover A.-Bottom X79527 5 Panel-Rear (2) 079280
6 Standoff-Rear 079288
7 Screw-10-32 x 3/8 Truss Head 024298 8 Shield-Grease Rear 079434
9 Bracket A.-Shield Right X79431
Item Description Part No.
10 Shield-Grease Front 079433 11 Bracket A.-Shield Left X79429 12 Wiper-Rear 079440
13 Cover A.-Rear X79444
14 Bracket-Mounting Side Right 079436 15 Wiper-Side Right 079438
16 Guard A.-Front X79426
17 Wiper-Front 079439 18 Bracket-Mounting Side Left 079435 19 Wiper-Side Left 079437
QS24 Lower Grill Assembly X78755-
Item Description Part No.
1 Grill Assembly-Lower X78755-
1a Chute Assembly-Grease X78419
2 Cover-Access Line Voltage 078511
3 Leg-4"-3/8-16Stud 036397
4 Cover-Bottom 078535
5 Panel-Rear 079044
6 Cover-Linkage 079441
7 Shield-Grease Rear 079434
8 Bracket A.-Shield Right X79431
9 Shield-Grease Front 079433
Item Description Part No.
10 Cover A.-Rear X79423
11 Bracket A.-Shield Left X79429
12 Bracket-Mounting Side Right 079436
13 Wiper-Side Right 079438
14 Guard A.-Front X79426
15 Wiper-Front 079439
16 Bracket-Mounting Side Left 079435
17 Wiper-Side Left 079437
18 Wiper-Rear 079440
Box A.-Remote Key Pad (X78579)
QS12 & QS24
Item Description Part No.
1 Screw-4-40 x 1/2 RHM Steel 030427
2 Screw-8-32 x 3/8 Bin Hd Slot 002201
3 Filter-Corcom 2VR1 032567
4 Cover-Control Remote 078572
5 Washer-#8 Shakeproof-Ext. 000964
6 Nut-8-32 Hex 000969
7 Beeper With Wire Harness 078617
8 Washer-#4 Shakeproof SS 043075
9 Nut-4-40 Hex 038623
Item Description Part No.
10 Switch-Membrane 044520
Decal-Key Pad (Green) 079109
11
Decal-Key Pad (Red) 078612
12 Harness-Wire Remote 078614
13 Standoff-Nylon 6-32 x 1-3/4 L 078913
14 Standoff-6-32x5/16 078499-005
15 PCB A.-Remote Grill X50412-SER
16 Pad A.-Key X78573
Front of Lower Grill Assembly
Item Description Part No.
1 Screw-8-32 x 1/4 NP Slot Pan HD 078525 2 Transformer-Cont.-40VA 120/200 045754 3 Switch-Rocker SPST Off-On 078418
(Power) 4 Block-Terminal 5P 079045 5 Partition A.-Grease Tray X78402
Item Description Part No.
6 Plate-Terminal Block 078754 7 Decal-Terminal Block (Left) 079046­8 Bushing-Snap 1-5/8 ID x 2 O D 043637 9 Decal-Terminal Block (Right) 079046-
Panel A.-Control (QS24) X78405
10
Panel A.-Control (QS12) X79265
Box A.-Relay (X78757)
Item Description Part No.
1 Screw-10-32 x 3/8 Truss Hd SS 024298 2 Cover-Control Box 078569 3 PCB A.-lnterface Grill X49540-SER 4 Standoff-Nylon 5.8 L Snap 040280-011 5 PCB A.-Control Grill (Relay) X48604-SER 6 Standoff-Nylon #6-32 x 1 Sna p 078635 7 Screw-M2.5 x 4.5 mm Slotte d 078631 8 Screw-4-40 x 1 2 RHM Steel / 030427 9 Box A.-Control X78570
Item Description Part No.
10 Insulator-Htsnk To-200 .1 Dia 47 040372-001 11 IC-Voltage Regulator 12V 040172-951 12 Washer-#6 Shakeproof 024541 13 Screw-6-32 x 3/8 Bin Hd Slot 002201 14 N ut-10-32 MF Lock 020983 15 Harness-Wire Relay 078616 16 Nut-4-40 Hex Plated 038623 17 Washer-#4 Shakeproof SS 043075 18 Connector-Mate Lok 6 Cir-Skt 029248
Pivot A.-Platen Complete (X78758
Pivot Assembly-Platen - Parts ID List
Item Description Part No.
1 Arm-Platen 078520 2 Screw-1/4-20x3/4 SS Truss Hd 078521 3 Handle-Platen Lift 078592 4 Spacer-1-1/2 ID x 2-1/80Dx.005 078524 5 Screw-1/4-20 x 1/4 Alien Set 001801 6 Pivot-Platen Arm 078556 7 Washer-1/4 Shakeproof External 000656 8 Screw-1/4-20x3/4 Hex Hd SS 029823
9 Screw-10-32 x 1/2 MF Hex Cap 020982 10 Bracket-Wire Tube 078538 11 Bearing-Platen Arm Pivot 078541 12 Linkage-Pivot Upper 078760 13 Rod-Platen Linkage Upper 078550 14 E-Ring 1/2 024908 15 Rod-Platen Linkage Mid 078549 16 Bearing-Open End Needle 078522 17 E-Ring 3/8 038958 18 Cap-Bearing Platen Arm 078548 19 Bearing-Open End Needle 078523
Item Description Part No.
20 Bearing-Cylinder Mount 079214 21 Rod-Cylinder Mounting 079195 22 Rod-Linkage 3/4" Diameter 079216 23 E-Ring 3/4 077046 24 Pin-Linkage Arm 078664 25 Plate-Plated Linkage Pivot R 078559 26 Arm-Platen Linkage 079192 27 Screw-1/4 x 20 x 1/2 MF Hex 091400 28 Retainer-Bearing 079191 29 Bearing-Linkage Arm 079213 30 Nut-1/4-20 MF Lock 017523 31 Pivot A.-Platen X78759 32 Mount-Cylinder Lift 078536 33 Bearing-Open End Needle 078652 34 Plate-Plated Linkage Pivot L 078560 35 Screw-1/4-20 x 1-1/4 MF Hex Cap 024351 36 Rod-Platen Linkage Mid 079194 37 Spring-Gas 079215 38 Bead-Trimlock Edging 029885-325
Upper Platen Assembly (X78794-)
Upper Platen Assembly Parts ID List
Item Description Part No.
1 Screw-10-32 x 1/2 Thumb SS 078651 2 Shroud-Top Platen 078800 3 Cover A.-Platen X78798 4 Screw-10-32 x 3/8 Truss HD SS 024298 5 Shroud A.-Platen Rear X78772 6 Bar-Gap Adj. Slide Mounting 078783 7 Hub-Pivot Platen 078512 8 Platen-220 V, 4200 W 078778-
9 Screw-1/4-20 x 5/8 MF Hex Cap 017522 10 Screw-1/4-20x1/2 Flat HD 078526 11 Nut-10-32 MF Lock 020983 12 Retainer-Platen 078562 13 Bushing-Platen 4.015 ID Flat 078781 14 Block-Anti Rotation 078515 15 Brace A.-Platen Arms X79071 16 Tube-Wire 078493 17 Screw-10-32x3/4 Slot 028641 18 Shroud A.-Platen Side X78770 19 Thermostat-401 °F to 450°F 078410
Item Description Part No.
20 Knob-Tee Handle 078640 21 Washer-11/32 ID x 11/16 OD.108 078638 22 Label-Product 078672 23 Strap-Gap Adj. 078636 24 Pointer-Gap Adj. 078637 25 Cover A.-Platen X78776 26 Screw-10-32 x 1/2 MF Hex Cap 020982 27 Screw-Shoulder 10-32 x 3/4 L 078860 28 Strap-Gap Bar 078583 29 Bar-Adjusting Gap 078779 30 Washer-Teflon 4.032 ID x 5 OD 078555 31 Slide A.-Gap Rear X78864-R 32 Pin-Locating 5/16-18 078544 33 Retainer-Gap Slide 078792 34 Slide A.-Gap Front X78864-F 35 Support-Platen 078780 36 Screw-10-32 x 3/8 Taptite Hex 039381 37 Washer-10-32 Split SS 079128
Heater Elements - Lower Grill
*Specify Electrics
Item Description Part No.
1* Heater-Cast 078409-
2 Harness-T/C Lower 078643
3 Thermostat 401 F to 450 F 078410 4 Washer 075716
5 Nut-5/16-18 MF Lock 017327
DESCRIPTION PART QS24QS12 WARR. REMARKS
BAR-RELEASE SHEET *QS24* 078806 2 2 103 BEARING-LINKAGE ARM *QS24* 079213 4 4 103 BEARING-CYL MOUNT *QS24* 079214 4 4 103 BLOCK-GAGE PLATEN KIT 078095 4 4 103 BLOCK-TERMINAL-5P SCREW 079045 BLOCK-TERMINAL-5P SCREW 079045-23R BLOCK-TERMINAL-6P SCREW 076943 1 BOXA.-RELAY*QS24* X78757 1 2 CONNECTOR-MATE LOK 6 CIR-SKT 029248 1 2 103 +SOCKET-.084 OD/14-20 AWG-STRIP 021625 3 6 103 HARNESS-WIRE RELAY BOX *QS24* 078616 1 2 103 INTERFACE TO KEY PAD BOX PCB A.- CONTROL GRILL X48604-SER 1 2 212 CHIP-SOFTWARE *QS24* CONTROL X40863 1 2 103 PCB A.-INTERFACE GRILL X49540-SER 1 2 212 BOX A.-REMOTE KEY PAD *QS24* X78579 1 2 212 BEEPER-WITH WIRE HARNESS *QS 078617 1 2 103 DECAL-KEY PAD *QS24* 079109 1 2 000 FILTER-CORCOM 2VR1 032567 1 2 103 HARNESS-WIRE REMOTE *QS24* 078614 1 2 103 PAD A.-KEY REMOTE *QS24* X78573 1 2 103 PCB A.-REMOTE GRILL X50412-SER 1 2 212 J6041233/UP PCB A.-REMOTE GRILL
CHIP-SOFTWARE QSDSP CONTROL X40908 2 2 103 SWITCH-MEMBRANE-5 POSITION-8"L 044520 2 2 103 BRACKET-FRONT TRAY *QS12* 079272 1 BRACKET-FRONT TRAY *QS24* 078527 CONNECTOR-MATE LOK 6 CIR-PIN 028594 2 2 103 +PIN-MALE .084"DIA-MATE-N-LOK 021624 6 6 103 CORD A.-POWER X79291 1 COVER A.-PLATEN *QS24* X78798 1 1 103
NUMBER QTY. QTY. CLASS
1 103 Left Side 1 103 Right Side
1 103
103 212
103
103
J6041232/PRIOR MUST UPDATE WITH X50412-SER PCB. ASSEMBLY AND 079109 DECAL
DESCRIPTION PART QS24QS12 WARR. REMARKS
COVER A.-REAR*QS12* X79444 1 COVER A.-REAR *QS24* X79423 COVER-LINKAGE *QS24* 079441 CYLINDER-COMPRESSED GAS 079215 2 2 103 DECAL-KEY PAD *QS24* 079109 1 1 000 TRANSPARENT GREEN WINDOW DECAL-MIN CLEARANCE *QS24* 079061 1 1 000 DIAGRAM-WIRING *QS24* 078807- 1 1 000 E-RING 1/2 024908 4 4 000 LINKAGE MECHANISM E-RING 3/4 077046 4 4 000 LINKAGE MECHANISM E-RING 3/8 038958 4 4 000 LINKAGE MECHANISM HARNESS-CONTROL TO REMOTE QS24 078618 1 2 103 HARNESS-T/C LOWER *QS12* 079292 1
HARNESS-T/C LOWER *QS24* 078643
HARNESS-T/C UPPER #4 078622-4 1 1 103 THERMOCOUPLES (UPPER PLATEN
HARNESS-T/C UPPER #5 078622-5 1 1 103 THERMOCOUPLES (UPPER PLATEN
HARNESS-T/C UPPER #6 078622-6 1 1 103 THERMOCOUPLES (UPPER PLATEN
HARNESS-WIRE-LOWER POWER*QS24* 078620 1 2 103 POWER SWITCH TO INTERFACE BOARD +CONNECTOR-HOUSING 3 PIN 078596 2 2 103 HEATER-CAST 078409- 63 103 KNOB-TEE HANDLE 078640 1 1 103 +WASHER 078638 2 0002 LABEL-PRODUCT 078672 1 0001 LEG-4"-3/8-16STUD 036397 4 4 103 MAN-OPER QS24 050559-M 1 1 000 PANEL A.-CONTROL *QS12* X79265 1 PANEL A.-CONTROL *QS24* X78405 PANEL-REAR *QS12* 079280 1 PANEL-REAR *QS24* 079044 PIN-GAP SLIDE ADJ. 078789 4 4 103
NUMBER QTY. QTY. CLASS
1 103 1 103
1 103 THERMOCOUPLES (6 LOWER COOKING
1 103
1 103
103
103 THERMOCOUPLES (6 LOWER COOKING
103
103
CONTROL BOARD TO REMOTE KEY PAD
ZONES)
ZONES)
ASSY.)
ASSY.)
ASSY.)
DESCRIPTION PART QS12 QS24 WARR. REMARKS
PIN-LOCATING 078544 4 4 103 PIVOT A.-PLATEN COMPLETE *QS24 X78758-SER 1 1 103 ARM-PLATEN *QS24* 078520 2 2 103 ARM-PLATEN LINKAGE *QS24* 079192 2 2 103 BEARING-CYL MOUNT *QS24* 079214 2 2 103 BEARING-LINKAGE ARM *QS24* 079213 2 2 103 BEARING-OPEN END NEEDLE *Q524* 078522 8 8 103 BEARING-OPEN END NEEDLE *Q524* 078523 2 2 103 BEARING-OPEN END NEEDLE *QS24* 078652 2 2 103 BEARING-PLATEN ARM PIVOT QS24 078541 2 2 103 CAP-BEARING PLATEN ARM *QS24* 078548 2 2 103 CYLINDER-COMPRESSED GAS *QS24* 079215 2 2 103 E-RING 3/4 077046 4 4 000 E-RING 3/8 038958 16 4 000 E-RING EXTERNAL 1/2 024908 16 16 000 HANDLE-PLATEN LIFT*QS24* 078592 1 1 103 LINKAGE-PIVOT UPPER *QS24* 078760 2 2 103 MOUNT-CYLINDER LIFT*QS24* 079193 1 1 103 PIN-LINKAGE ARM *QS24* 078664 2 2 103 PIVOT A.-PLATEN *QS24* X78759 1 1 103 PIVOT-PLATEN ARM *QS24* 078556 2 2 103 PLATE-PLATED LINKAGE PIVOT LH 078560 1 1 103 PLATE-PLATED LINKAGE PIVOT RH 078559 1 1 103 RETAINER-BEARING *QS24* 079191 2 2 103 ROD-LINKAGE 3/4 DIA*QS24* 079216 1 1 103 ROD W/GEAR UNIT ROD-PLATEN LINKAGE MID *QS24 079194 1 1 103 ROD-PLATEN LINKAGE MID *QS24* 078549 1 1 103 ROD-PLATEN LINKAGE UPPER *QS24 078550 1 1 103 PLATEN A.-UPPER 11 INCH 208V 4200W X78794SER2 1 1 212 208 VOLT PLATEN A.-UPPER 11 INCH 220V 4200W X78794SER3 1 1 212 220 VOLT SCRAPER-TEFLON WIPER 075887 1 1 000 SCRAPER-TROUGH *QS24* 078628 1 1 000 SCREW-10-32X1/2 THUMB STAINLES 078651 2 2 103 THUMB SCREWS
NUMBER QTY. QTY. CLASS
DESCRIPTION PART QS12 QS24 WARR. REMARKS
SHEET-SEAMED RELEASE *QS24* 078804 2 2 000
SHIELD-GREASE FRONT *QS24* 079433 1 1 103
SHIELD-GREASE REAR *QS24* 079434 1 1 103
SHROUD-TOP PLATEN *QS24* 078800 1 1 103
SPRING .375 OD X .037 X 1.500 078805 2 2 103 RELEASE BAR
SPRING-3/16 BELLEVILLE DISC 079127 2 2 103
STANDOFF-FRONT 079289 4
STANDOFF-REAR 079288 2
SWITCH-ROCKER SPST OFF-ON 078418 1 2 103 POWER
THERMOSTAT-401 F TO 450F 078410 3 6 103
TRANS.-CONT.-40VA 120/200/240V 045754 1 2 103
TRAY A.-GREASE *QS24* X78428 1 1 103
WIPER-SIDE LEFT*QS24* 079437 1 1 103
WIPER-SIDE RIGHT *QS24* 079438 1 1 103
WIPER-FRONT *QS24* 079439 1 1 103
WIPER-REAR *QS24* 079440 1 1 103
VIDEO-TRAIN QS24 OPS 051170-V 1 1 000
NUMBER QTY. QTY. CLASS
103
103
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