Taylor QS22, QS10 User Manual

Page 1
Models QS10/QS22
Auto Lift Grills
Operating Instructions
072970-M
71/08
Page 2
Complete this page for quick reference when service is required:
Taylor Distributor:
Address:
Fax:
E-mail:
Service:
Parts:
Date of Installation:
Information found on the data label:
Model Number:
Serial Number:
Electrical Specs: Voltage Cycle
Phase
Maximum Fuse Size: A
Minimum Wire Ampacity: A
E July, 2008 Taylor
All rights reserved. 072970-M
Taylor Company
The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072
Page 3
Table of Contents
Section 1 To the Installer 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Clearance 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Connections 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation of Cable Kit 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ventilation and Clearance 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 2 To the Operator 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 3 Safety 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 4 Operator Parts Identification 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
QS10 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
QS22 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 5 Important: To the Operator 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Screen and Controls 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance Menu 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance Menu Flowchart 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 6 Operating Procedures 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Opening Procedures 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooking Procedures 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning Between Product Runs 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning the Grease Tray Partition 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Closing Procedures 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Models QS10 & QS22 Table of Contents
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Table of Contents - Page 2
Section 7 Troubleshooting Guide 24....................................
Section 8 Warranty Explanation 26......................................
Parts 26................................................................
Labor 26................................................................
Wiring Diagram 27.......................................................
Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice.
E June, 2008 Taylor
All rights reserved. 072970-M
The word Taylor andthe Crown design are registered trademarks in the United States of America and certain other countries.
Taylor Company a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072
Table of Contents Models QS10 & QS22
Page 5
Section 1 To the Installer
These machines are designed for indoor use only.
DO NOT installthemachineinanarea
where a water jet could be used to clean or rinse the machine. Failure to follow this instruction may result in serious electrical shock.
Air Clearance
Clearances from the grill to other surfaces are required for adequate air circulation:
Rear: 3inches (76 mm) minimum. Sides: 3 inches (76 mm) to combustible
surfaces; 0 inches (0 mm) to non-combustible surfaces; 0 inches (0 mm) between grills in multiple installations.
Failure to comply with these minimum clear­ance requirements will hinder grill performance and cause damage to its components.
In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
Stationary appliances which are not equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
This equipment is provided with a grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on the removable panel and the frame.
The proper wire size and fused circuit should be selected according to grill data label information. Incoming power must be connected to the terminals with white characters on a black background.
Electrical Connections
The QS series grills have one electrical connection. Check the data plate on the grill for voltage, cycle, phase and electrical specifications. Refer to the wiring diagram, provided inside the protective control panel door at the front of the grill, for proper power connections. The power connection is located inside the grill behind the left side panel.
In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith and proper maintenance will result in an installation essentially free from hazard!
Figure 1
Models QS10 & QS22 To the Installer
1
Page 6
Installation of Cable Kit
Kit A.-3 Ft. Restrain Cable (part no. 074948) must be installed to limit the movement of the grill. This is necessary in order to protect the electrical conduit from stress. The cable is made of flexible conduit.
To install the kit, look at the back of the unit. There is a 1/2” hole on the left side of the frame, about half way down. Remove the plug and attach the cable.
Ventilation and Clearance
To ensure proper operation of this appliance it must be installed so that products of combustion are efficiently removed. Do not store anything on top of the grill.
Most service can be performed from the front of the grill. When inspecting heating elements, the unit must be disconnected and pulled out of the hood enclosure. Allow four feet in front of the appliance for this purpose.
2
Models QS10 & QS22To the Installer
Page 7
Section 2 To the Operator
The grill you have purchased has been carefully engineered and manufactured to provide dependable operation. The QS series grills are designed to deliver “cook-to-order” menu items. The two-sided cooking method increases speed of service and assures safe product integrity.
These grills, when properly operated and maintained, will produce a consistent quality product. Like all mechanical products, they require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures in this manual are followed closely.
This Operator's Manual should be read before operating or performing any maintenance on your equipment.
It is strongly recommended that all personnel responsible for the equipment's operation and cleaning, review these procedures for proper training and assurance that no misunderstandings exist.
In the event that you require technical assistance, please contact your local authorized Taylor Distributor.
Note: Warranty is valid only if the parts are authorized Taylor parts, purchased from an authorized Taylor Distributor, and the required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on equipment or parts if non-approved parts or refrigerant were installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by neglect or abuse.
affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.
The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
If the crossed out wheeled bin symbol is
Models QS10 & QS22 To the Operator
3
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Section 3 Safety
We at Taylor Company are deeply concerned about the safety of the operator when he or she comes in contact with the grill and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service technician. As an example, warning labels have been attached to the grill to further point out safety precautions to the operator.
the grill. Failure to follow this instruction may result in the following:
DO NOT use a water jet to clean or rinse
S serious electrical shock
To Operate Safely:
DO NOT operate the grill without reading
this operator's manual. This manual should be kept in a safe place for future reference.
S DO NOT operate the grill unless it is
properly grounded.
S DO NOT use the cord if it is frayed. S DO NOT attempt any repairs unless the
power supply to the grill has been disconnected.
S DO NOT operate the grill unless all service
panels are restrained with screws.
S Stationary appliances which are not
equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
Failure to follow these instructions may result in electrocution. Contact your local Taylor Distributor for authorized service.
S burns from hot steam
S liquid collecting inside the grill and
destroying electrical components.
S DO NOT prepare or remove product without
proper equipment.
S DO NOT allow untrained personnel to
operate this grill.
S USE EXTREME CAUTION when cleaning
the grill.
Failure to follow these instructions may result in severe burns from high temperatures.
This grill must be placed on a level surface. Failure to comply may result in personal injury or equipment damage.
CAUTION: DO NOT attempt to use the
grill during a power outage. Grills require
electrical power for operation. In the event of a prolonged power outage, place the unit in the “OFF” position.
Grill clearance must be maintained at least
3” (76 mm) from all combustible materials (0” to non-combustible materials). Failure to comply could result in a fire hazard.
All grills require 3” (76 mm) of air clearance in the rear. Failure to comply will hinder grill performance.
DO NOT slide the grill with the legs
attached. Failure to follow this instruction may damage the grill.
NOISE LEVEL: Airborne noise emission does not exceed 70 dB(A) when measured at a distance of
1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.
4
Models QS10 & QS22Safety
Page 9
Section 4 Operator Parts Identification
QS10
Figure 2
ITEM DESCRIPTION PART NO.
1 COVER-PULLOUT GREASE
CAN
2 TRAY A.-GREASE X71906
Models QS10 & QS22 Operator Parts Identification
072299
ITEM DESCRIPTION PART NO.
3 STANDOFF-REAR 079288
4 STANDOFF-FRONT 079289
5 COLLAR-HOLDING 019481
5
Page 10
QS22
ITEM DESCRIPTION PART NO.
1 COVER-PULLOUT GREASE
CAN
2 TRAY A.-GREASE X71906
072299
Figure 3
6
ITEM DESCRIPTION PART NO.
3 STANDOFF-REAR 079288
4 STANDOFF-FRONT 079289
5 COLLAR-HOLDING 019481
Models QS10 & QS22Operator Parts Identification
Page 11
Accessories
Figure 4
ITEM DESCRIPTION PART NO.
1 SHEET-RELEASE QS24 AUTO
W/LOOP
2 RETAINER-RELEASE QS 072607
3 CLIP-RELEASE MATERIAL 072673
072609
Models QS10 & QS22 Operator Parts Identification
ITEM DESCRIPTION PART NO.
4 BAR-RELEASE SHEET QS 072608
5 SCRAPER-TEFLON WIPER 075887
7
Page 12
Section 5 Important: To the Operator
QS10
ITEM DESCRIPTION
1 GAP HANDLE 2 GAP INDICATOR 3 POWER SWITCH 4 TIMER BUTTON - GREEN
Figure 5
8
ITEM DESCRIPTION
5 RAISE BUTTON - RED 6 KEYS 7 INDICATOR LIGHTS 8 LED DISPLAY
Models QS10 & QS22Important: To the Operator
Page 13
QS22
Figure 6
ITEM DESCRIPTION
1 GAP HANDLE-LEFT SIDE 2 GAP HANDLE-RIGHT SIDE 3 GAP INDICATOR-LEFT SIDE 4 GAP INDICATOR-RIGHT SIDE 5 POWER SWITCH-LEFT SIDE 6 POWER SWITCH-RIGHT SIDE 7 TIMER BUTTON-LEFT SIDE 8 TIMER BUTTON-RIGHT SIDE
Models QS10 & QS22 Important: To the Operator
ITEM DESCRIPTION
9 RAISE BUTTON-LEFT SIDE 10 RAISE BUTTON-RIGHT SIDE 11 LED DISPLAY-LEFT SIDE 12 LED DISPLAY-RIGHT SIDE 13 INDICATOR LIGHTS-LEFT SIDE 14 INDICATOR LIGHTS-RIGHT SIDE 15 KEYS-LEFT SIDE 16 KEYS-RIGHT SIDE
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Power Switch (Rocker)
Temperature Controls
When placed in the ON position, the power switch allows control panel operation. The power switch is located on the front panel.
Indicator Light
The lights on the front panel indicate when the heaters are operating.
Heating Zones
Each side (zone) of the grills are equipped with three independent heating elements. The independent elements assure even temperatures and quick temperature recovery.
The QS10 and QS22 grills are equipped with two individual temperature controls. They control both the upper and the lower temperatures. The lower cook surface temperature(s) can be set manually from 150_ - 400_F (65_ - 204_C). The upper cook surface temperature(s) can be set manually from 150_ - 425_F (65_ - 219_C). The left and right sides of the QS22 (zones) operate independently.
Control Board
This unit is equipped with a microprocessor control, programmable by the operator.
Keypad and Display
Located on the front panel, beneath the cooking zone, is an alpha-numeric LED display and a group of keys used for operating, programming, and servicing the grill and its microprocessor control.
The keys are illustrated with icons, descriptive of their functions, and referred to in these instructions as follows:
Raise Button
Red button used to release the platen from the lowered position.
Timer Button
Green button used to start and stop the cook timer.
Release Material Sheets
Release material sheets are used on the upper grill plate to prevent food product from sticking.
= MENU
= TIME
= TEMP
= UP ARROW
= DOWN ARROW
The display is a visual message center for the user, operator (maintenance personnel or manager), and the service technician.
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Models QS10 & QS22Important: To the Operator
Page 15
Operating Screen and Controls
The VERSION SCREEN is viewed when a grill is powered for normal operation. It indicates the version of software the microprocessor is using.
Cook Temperatures
Step 1
To set cook temperatures, press the up or down arrow to select the item to be changed. Press and hold the temperature key for five seconds. After releasing the key, the message “SU1” and the current set temperature will be displayed. (See example below.)
VER 1.01B
Note: If the grill is not equipped with the upper cook
surface option, the words “NO PLTN” will appear on the display for two seconds before the version screen appears.
Pressing any key will advance the display to the COOKING SCREEN. These screens are described in the “Operating Procedures” section of these instructions.
The MEMORY INITIALIZATION SCREEN appears if the grill has never been used or in the rare event that set-up parameter memory has been lost.
MEM INIT
When this screen appears on the display, the parameters previously programmed by the operator will revert back to the factory default values. Pressing the MENU key will advance the display to the VERSION screen.
Factory defaults:
Upper 400_F TM1 30 Lower 325_F TM2 0
If set-up parameter memory is lost, programmed names will revert back to the “ITEM” messages.
After the VERSION SCREEN is displayed and a key is pressed, the grill will enter the ITM1 COOK mode of operation.
SU1 400 F
(Set upper item 1)
Step 2
Use the arrow keys to adjust the desired cook temperature setting for the upper cook surface. Temperatures may be set for 150_F to 425_F (66_to 218_C).
Step 3
Press MENU and the message “SL1” and the current temperature will appear on the display. (See example below.)
SL1 325 F
(Set lower item 1)
Step 4
Use the arrow keys to adjust the desired cook temperatures for the lower cook surface. The range for the lower cook surface temperatures is 150_F to 400_F (66_to 204_C).
Press MENU again to return to the selected item display.
Cook Timers
Each item selection has two programmable cook timers. The first timer is the cook cycle timer. This timer measures the amount of time the product should be cooked.
The second timer is an alert timer. This timer can be set to alert the operator to add seasonings, to turn the product, or to start warming buns for the cooked product.
Models QS10 & QS22 Important: To the Operator
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Page 16
For example, item one has been programmed to cook for 135 seconds. The operator wishes to add salt in the middle of the cook cycle. Timer two should then be programmed for 15 seconds. Once the cook cycle begins, a tone will sound 15 seconds after the first timer starts, alerting the operator to season the product. Press the timer key to stop the tone. The first timer will continue to measure the full 135 second cook cycle. A tone will sound 5 seconds before the time elapses, and will continue to sound until the timer key has been pressed.
Note: The factory default settings are 135 seconds for the first (cook cycle) timer, and 0 seconds for the second (alert) timer. The timers can be set from 0 to 3,600 seconds. The second timer cannot be programmed for a longer time setting than the first timer.
To adjust the timers, press the up or down arrow to select the item to be changed. Press and hold the timer key for five seconds. Release the key and the message “TM1” will appear next to the current time setting. (See example below.)
Fault Screen
If the grill experiences a system failure, a fault message will appear on the display, and a tone will sound.
FLT HTUM
An example of the FAULT SCREEN is illustrated in the previous figure. The screen appears when the controller has detected a fault in the system. The code letters “FLT” is an abbreviation for “fault”. The next set of code letters indicate the type of fault and the zone affected. Following is a list of possible codes that may appear on the screen:
TM1 30
Step 1
Press the UP or DOWN arrows to adjust the time setting for the total cook cycle.
Step 2
Once the desired cook time has been set, press the MENU key and the message “TM2” will appear next to the current time setting. (See example below.)
TM2 0
Step 3
Press the UP or DOWN arrows to adjust the time setting for the alert timer (timer 2).
Step 4
Once the desired alert timer has been set, press the MENU key to return to the selected item display.
HTUF High Temperature Upper Front zone exceeded
HTUM High Temperature Upper Mid zone exceeded
HTUR High Temperature Upper Rear zone exceeded
HTLF High Temperature Lower Front zone exceeded
HTLM High Temperature Lower Mid zone exceeded
HTLR High Temperature Lower Rear zone exceeded
TCUF Thermocouple Upper Front fault
TCUM Thermocouple Upper Mid fault
TCUR Thermocouple Upper Rear fault
TCLF Thermocouple Lower Front fault
TCLM Thermocouple Lower Mid fault
TCLR Thermocouple Lower Rear fault
The user must press the MENU and TEMP keys simultaneously to acknowledge the fault. The
fault description and item name will appear alternately on the display. The zone that has the fault will shut down while the rest of the grill will be operational. (Refer to the Fault Screen information in the Service Manual, Controls and Systems Section.)
12
Models QS10 & QS22Important: To the Operator
Page 17
Maintenance Menu
Calibrating verifies proper temperatures of heating elements.
The Maintenance Menu provides five screens to allow managers and service technicians to monitor grill performance.
To enter the Maintenance Menu while any item is displayed, press and hold the MENU key for approximately 5 seconds and release. The following screen will appear on the display.
CODE 0000
Press TIME until the first digit is “5”. Example: CODE 5000.
Press TEMP until the next digit is “3”. Example: CODE 5300.
Press the UP Arrow until the next digit is “7”. Example: CODE 5370.
Press the DOWN Arrow until the last digit is “6”. Example: CODE 5376.
Press the MENU key to accept the access code and the following screen will appear:
Note: Calibrate with the release material removed, using a calibrated pyrometer.
Note: Calibration is allowed only when the item 1 temperatures are within 50_F (28_C) of the set point. (Calibrate without the release material sheets in place.)
Step 2
Place the pyrometer disc on the upper front heating element of the grill. The sensing probe/disc should be placed on the flat rib, not over the groove. Using the arrow keys, enter the temperature reflected on the pyrometer for the upper front heating element.
Note: The indicating lights should be lit when calibration adjustments are made.
CALIBRAT
Note: If an incorrect code is entered, the display will
return to the COOKING screen.
Step 1
Press the MENU key to enter the calibrate mode and the following message will appear on the screen.
U F X X X F
There are three lower heating elements in each cook zone and three heating elements in the upper cook surface (if applicable). The calibrating screens allow calibration of each independent heating element.
Figure 7
Step 3
Press MENU to display the calibration screen for the upper middle heating element. Place the pyrometer on the upper middle heating element. Using the arrow keys, enter the temperature reflected on the pyrometer for the upper middle cook surface.
Step 4
Repeat this procedure for the remaining upper rear, and lower elements. When the last zone has been calibrated, press MENU to return to the CALIBRAT screen.
Step 5
Press the UP arrow to display the SCALE message.
SCALE
Models QS10 & QS22 Important: To the Operator
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Page 18
Note: The CALIBRAT screen is the base maintenance screen. All other maintenance functions are accessible through the CALIBRAT screen.
Step 1
Press the MENU key to display the current temperature scale:
SCALE F or C
Step 6
Press the MENU key again, and the message “ITM1” will appear on the display. The letter “I” will be flashing above the cursor.
ITM1
Step 2
Fahrenheit is the desired temperature scale. (If Celsius is desired, press the UP arrow to display SCALE C.)
Step 3
Press the MENU key to return to the SCALE message.
Step 4
If desired, the names of specific products can be programmed to appear on the display instead of ITEM numbers. While at the SCALE message display, press the UP arrow to display the NAMES message.
NAMES
Step 5
While at the NAMES message display, press the MENU key and the message “NAME1” will appear on the display. This message indicates that the operator can program a specific product name to appear for the first item on the menu.
Step 7
Using the UP and DOWN arrow keys, enter the desired letter (A - Z) or number (0 - 9) ( - _ ). Once the character letter is entered, press the MENU key to move the cursor to the next position. Up to four characters may be entered.
BURG
Step 8
After the last character has been entered, press the MENU key to return to the message “NAME1”.
Step 9
Use the UP arrow key to display the message “NAME2”.
Repeat steps 6-9 until all desired item names have been entered.
NAME1
Step 10
After entering the desired characters in the NAMES screens, the control will return to “NAME1”.
Press the DOWN arrow to display “NAMES”.
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Models QS10 & QS22Important: To the Operator
Page 19
Step 11
Press the UP arrow to display “LANGUAGE”, and press the MENU key to display “ENGLISH”.
Press the MENU key to return to the “LANGUAGE” display.
Step 12
Press the UP arrow to display “MONITOR”.
Step 13
Continue to press the UP arrow to monitor the remaining five zones.
Step 14
Press the UP arrow to display “CANCEL”.
Press the MENU key to display “UF XXX F” to monitor the upper front temperature.
Press the MENU and TEMP keys at the same time to return to the main cooking screen.
Models QS10 & QS22 Important: To the Operator
15
Page 20
Maintenance Menu Flowchart
Figure 8
16
Models QS10 & QS22Important: To the Operator
Page 21
Section 6 Operating Procedures
The Model QS10 has one 12” (305 mm) lower cook surface and one 11” (279 mm) upper platen.
The Model QS22 has two 12” (305 mm) lower cook surfaces and two 11” (279 mm) upper platens.
The two-sided cooking concept ensures quick, even cooking of both sides of products placed on the low­er surface.
The Model QS22 has been selected to illustrate the step-by-step operating procedures.
We begin our instructions with the opening proce­dures, assuming product set-up procedures (out­lined in the “Important to the Operator” section of this manual) are complete.
Opening Procedures
Before operating the grill, the release material sheets must be installed on the upper platen.
Perform the following steps for installing release ma­terial sheets:
CAUTION: Make sure the grill is COOL before attempting to install or remove release material sheets.
Step 2
Line up the two notches on the release retainer with the release material shoulder screws located at the top of the upper platen. Hang the release retainer on the shoulder screws.
Figure 10
Step 3
Hold the non-hemmed end of the release material sheet. Gently pull the sheet tight, wrapping it around the platen in a side-to-side manner.
Step 1
Slide the release retainer through the hemmed end of the release material sheet.
Figure 11
Note: Make sure the release material fits smoothly and covers the upper platen from front to back. To adjust the position, carefully move the sheet from
Figure 9
Models QS10 & QS22 Operating Procedures
front to back.
17
Page 22
Step 4
Place the release material clips over the release material sheet, pressing them into place over the release material bar at the top of the platen.
Figure 12
The release material must be changed when:
S Product sticks to the release material. S Carbon builds up, causing problems in taste
or appearance.
S There is a tear in the release material in the
cooking area.
S The release material substance is worn from
the release material sheet.
S The temperature of the upper platen drops
more than 10_F. (5.6_C.) from the tempera­ture recorded when the release material was removed.
Note: Temperature checks should only be con­ducted with the release material sheets removed.
Note: Rotate and reverse the release material sheets on a daily basis.
Step 5
Check the alignment and tightness of the release material against the upper platen.
Step 6 Repeat steps 1 through 5 for the remaining upper
platen(s) on the QS22.
Note: It is not necessary to change the release material if small pin holes develop.
Care of Release Material Sheets
S DO NOT fold or crease. S DO NOT touch with any sharp object or
abrasive.
S DO NOT hose with hot water or soak in
water.
S DO NOT place under other objects.
18
Models QS10 & QS22Operating Procedures
Page 23
Cooking Procedures
Step 1
Make sure that the release material sheets are installed.
Step 2
Place the power switch(es) in the ON position. This illuminates the switch(es). The screen will scroll through information messages and then advance to the first cook screen.
Figure 13
Note: If there is no upper cook surface, the words “NO CLAM” will appear on the screen prior to the software version number.
Step 3
Lift the clear plastic window. Press the UP arrow until the desired item number or item name appears on the display.
Step 4 IMPORTANT! Allow the grill to heat for
approximately 15 minutes to allow all zones to reach set-point temperatures.
DO NOT begin cooking until the grill has reached set temperature. If the grill is not at cook temperature, the display will alternate between the item number and the words, “TOO COOL”. If the grill is too hot to cook the selected product, the display will alternate between the item number and the words “TOO HOT”.
Step 5
Turn the gap adjustment handle until the gap dial points to the appropriate gap number. (Note: The gap number is determined by the type of product to be cooked.)
To lower the gap between the upper cook surface and the lower cook surface, turn the gap adjustment handle clockwise.
To raise the gap between the upper cook surface and the lower cook surface, turn the gap adjustment handle counter-clockwise.
Figure 14
Models QS10 & QS22 Operating Procedures
19
Figure 15
Page 24
Step 6
While the upper cook surface is in the raised position, place the product on the lower cook surface. Lower the upper cook surface.
Cleaning Between Product Runs
After each run of product, the grill must be cleaned to ensure proper cooking.
CAUTION: The grill is hot. To prevent personal injury, always use the handle to lower the upper cook surface.
Step 7
If the timer is programmed, press the large green TIMER button. A tone will sound for two seconds, alerting the operator that the COOK cycle has been initiated. The timer will count down in seconds. When five seconds are left in the cook time, a tone will sound to alert the operator that product is ready for serving. The platen will open upon completion of the cook cycle. Press the large green TIMER button to stop the tone and reset the timer.
Figure 16
Step 8
Carefully remove product with a safe cooking utensil in the same order the product was placed on the grill.
Step 1
Using a grill scraper, scrape residue from the lower cook surface (scrape from front to back only).
Figure 17
Step 2
Use a rubber wiper squeegee to clean release material on the upper cook surface. Hold the handle at a slight upward angle with wiper end facing downward. Wipe the material using a downward motion. DO NOT use extreme pressure or force. Improper procedures will tear or crease the release material.
Note: DO NOT use a scraper, sharp utensils, or abrasives for cleaning the upper cook surface.
20
Models QS10 & QS22Operating Procedures
Page 25
Step 3
Using the rubber wiper squeegee, push the grease to the rear of the lower surface into the grease trough. DO NOT use the grill scraper for this step.
Cleaning the Grease Tray Partition
Occasionally, the grease tray partition must be cleaned.
Step 4
When necessary, use a grill cloth to clean the back splash shield and the bullnose areas.
Step 5 Repeat Steps 1 through 4 for other side of the QS22 grill.
Note: Whenever the grill is idle and product is not
being cooked, keep the upper cook surface in the raised position.
When necessary, use the trough scraper to clean the rear grease trough. If a buildup of carbon is starting in the grease chute, use the hook end of the trough scraper to push the carbon down into the grease tray. Periodically, check the grease drawer for excess grease and empty it as needed.
Step 1
Place the power switch in the OFF position.
Step 2
Carefully unplug the unit from the wall receptacle.
Step 3
Remove the grease tray.
Figure 19
Step 4
Remove the four screws that secure the grease tray partition.
Figure 18
Models QS10 & QS22 Operating Procedures
21
Figure 20
Page 26
Step 5
Carefully remove the grease tray partition. Take it to the sink for cleaning.
CAUTION: The upper cook surface and release material sheets are very hot. To prevent burn injuries, wear protective gloves and use ex­treme care when performing this procedure.
Step 4
Holding a dry towel in both hands, remove the upper release material clips by pulling up on the tab to snap the clips off the bar.
Step 5
Holding the dry towel in both hands, remove the release material.
Figure 21
Note: For installation of the grease tray partition, carefully reverse the above steps.
Closing Procedures
Step 1
Raise the upper cook surface to the raised position.
Step 2
Turn the power switches to the OFF position.
Figure 22
Step 3
Wipe the release material sheet thoroughly while still attached to the upper cook surface, using the rubber wiper squeegee.
Step 6
Take the release material clips and the release retainer to the sink for cleaning.
Step 7
Repeat steps 1 through 4 for the other upper platen on the QS22.
Step 8
Clean the upper cook surface(s) with the special rubber squeegee.
Note: DO NOT use metal scrapers, abrasive pads, screens or wire brushes to clean the upper cook surface.
CAUTION: Protect eyes, lungs, and all parts of the body from potential harm when using any chemical cleaner.
Step 9
To clean the upper cook surface, use a spray bottle of full strength cleaner/degreaser (i.e., Sizzler Grill Bun and Toaster Cleaner, a Kay Chemicalr product). Hold the bottle 6" (152 mm) away and mist the entire upper cook surface, starting at the front.
(Use a cleaner that will not damage aluminum.)
Mist one ounce of cleaner over each upper cook surface and two ounces on the lower cook surface. Let the cleaner soak for 3-5 minutes. (Note: One ounce of cleaner equals approximately thirty squirts.)
22
Models QS10 & QS22Operating Procedures
Page 27
Step 10
Starting at the front of the upper cook surface and the rear of the lower cook surface, rinse both surfaces with a mist of water from a spray bottle.
WARNING! Use care not to allow water or cleaner/degreaser on any part of the grill other than the cook surfaces. Never use an extreme amount of fluid to clean or rinse the grill.
Step 17
Wipe the cook surface(s) twice with a clean, damp towel.
Step 18
Wipe all areas of the grill with a clean, damp towel.
Step 19
Wipe all exterior stainless steel panels around the entire grill.
Failure to follow this instruction may result in serious electrical shock and will cause permanent electrical and mechanical damage to internal parts.
Step 11
Use the rubber wiper squeegee to remove excess liquid from the upper and lower surfaces.
IMPORTANT! Do not scrape the upper surface with metal utensils. It is aluminum and will scratch very easily.
Step 12
Repeat Steps 9 and 10 if necessary, but apply cleaner only to soiled areas.
Step 13
Remove any small carbon spots with the rubber squeegee.
Step 14
Using a damp cloth, wipe down all exterior stainless steel of the upper cook surface (especially behind the rear of the upper cook surface, next to arm assembly).
CAUTION:
S Never use cold water or ice to cool the
upper cook surface or lower grill plate.
S Never use grill screens on the upper cook
surface or lower grill plate.
S Never use any other abrasives or cleaners
other than approved food service cleaners and degreasers.
S Never spray excessive amounts of water on
the grill.
S Never pour or spray liquid of any type on
top of the upper cook surface.
Step 20
Place release material sheet(s) on the warm lower grill plate and thoroughly wipe down both sides with a clean, damp grill cloth.
CAUTION:
Note: Grills should be removed from cooking
alcoves in order to clean the rear section of the upper cook surface.
Step 15
Clean the lower grill by pouring a small amount of warm water carefully on the surface while brushing with a sturdy brush.
CAUTION: Wear rubber gloves to avoid
hot steam. Step 16
Continue to add small amounts of water and brush the surface until the grill is cool enough to squeegee dry.
Models QS10 & QS22 Operating Procedures
23
S Never attempt to clean release material
sheets on a cold surface.
S Never use a hot hose for cleaning release
material,
S Never soak release material sheets in liquid. S Never fold, crease or touch release material
sheets with sharp objects.
S Never allow the grill scraper or abrasive
cleaning materials to come in contact with release material sheets.
Step 21
Apply a light coat of shortening to the entire lower grill plate.
Page 28
Section 7 Troubleshooting Guide
PROBLEM PROBABLE CAUSE REMEDY
1. Grill will not heat. a. Power cord is not connected. a. Check the power connection. b. Circuit breaker is tripped. b. Reset the circuit breaker.
2. One heat zone will not heat.
(Indicator light is not on, display flashing “TOO COOL”.)
3. One heat zone will not heat.
(Indicator light is on, display flashing “TOO COOL”.)
c. Power switch is in the OFF
position. d. Power switch is faulty. d. Contact a service technician. e. Faulty relay or relay board. e. Contact a service technician a. Control is not set correctly. a. Check the temperature setting.
b. Faulty relay or relay board. b. Contact a service technician. c. Unit displays a fault. c. Clear the fault. (See page 12.)
d. Faulty thermocouple. d. Contact a service technician. a. Heater is faulty. a. Contact a service technician.
b. Thermocouple is faulty. b. Contact a service technician. c. Thermo overload is faulty. c. Contact a service technician. d. Faulty relay or relay board. d. Contact a service technician. e. Unit displays a fault. e. Clear the fault. If the action is
c. Place the power switch in the
ON position.
If the action is ineffective, contact a service technician.
ineffective, contact a service technician.
4. One heat zone is overheating. (Display flashing “TOO HOT”.)
5. Upper cook surface will not stay in the raised position.
a. Thermocouple is faulty. a. Contact a service technician.
b. Faulty relay or relay board. b. Contact a service technician c. Unit displays a fault. c. Clear the fault. (See page 12.)
If the action is ineffective, contact a service technician.
a. Defective gas filled cylinder(s). a. Contact a service technician.
24
Models QS10 & QS22Troubleshooting Guide
Page 29
PROBLEM PROBABLE CAUSE REMEDY
6. Product is under-cooked, overcooked, or cooking unevenly.
a. Release material sheet is
worn.
b. Incorrect cooking time. b. Adjust the cook time
c. Incorrect temperature setting. c. Adjust the temperature setting. d. Incorrect gap setting. d. Adjust the gap. e. Heat zone not heating. e. Contact a service technician.
f. Upper cook surface has carbon
build-up.
g. Incorrect item selected. g. Select the proper item. h. Incorrect temperature
calibration.
i. Cook surfaces are not parallel. i. Call a service technician to
j. Incorrect loading and/or
removing of product
a. Replace release material
sheet.
accordingly.
f. Closing procedures must be
followed to remove carbon build-up.
h. Calibrate the grill accordingly.
level the grill or refer to the leveling procedures in the front of this manual.
j. Always remove product in the
same order as it was loaded.
k. The product is not fully under
the top plate.
7. Control is displaying fault. a. Refer to “fault screens”,
page 12.
8. Grease drips from under the grease drawer.
9. The grease drawer will not close.
a. Grease tray is full. a. Empty the grease tray.
a. Product has built up in back of
grease partition.
k. Be sure all product is under the
top plate.
a. Clear the fault. (See page 12.)
If action is ineffective, contact service technician.
a. Refer to “Cleaning the Grease
Tray Partition” instructions.
Models QS10 & QS22 Troubleshooting Guide
25
Page 30
Section 8 Wa rranty Explanation
Parts
Class 103 Parts
The warranty for new equipment is one year, with a replacement parts warranty of three months.
Class 000 Parts
Wear items - no warranty.
Class 212 Parts
The warranty for new equipment parts is two years, with a replacement parts warranty of 12 months. This includes the microprocessor control, relays, and the upper cook surface (aluminum casting and shroud).
Labor
The Taylor warranty is valid only if the required ser­vice work is performed by an authorized Taylor tech­nician.
For more details, see the warranty/checkout card. Contact your local Taylor Distributor regarding Ex-
tended Service Contract options.
26
Models QS10 & QS22Warranty Explanation
Page 31
QS10 & QS22 072396-23 7/08
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