Taylor PH85 Installation Manual

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Model PH85

Heat Treatment

Soft Serve Freezer

Operating Instructions

048182-M

4/00

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Complete this page for quick reference when service is required:

Taylor Distributor: Address: Phone: Service: Parts: Date of Installation:

Information found on data plate:

Model Number: Serial Number: Electrical Specs: Voltage Cycle

Phase Maximum Fuse Size: Amps Minimum Wire Ampacity: Amps Part Number:

E April, 2000 Taylor

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Table of Contents

Section 1 To the Installer 1............................................

Water Connections (Water Cooled Units Only) 1............................

Air Cooled Units 1.......................................................

Electrical Connections 1.................................................

Section 2 To the Operator 2...........................................

Compressor Warranty Disclaimer 2.......................................

Section 3 Safety 3....................................................

Section 4 Operator Parts Id entification 4...............................

Section 5 Important: To the Operator 10.................................

Symbol Definitions 10....................................................

Power Switch 11.........................................................

Indicator Lights 11.......................................................

Liquid Crystal Display 11..................................................

Reset Mechanism 11.....................................................

Adjustable Draw Handle 12...............................................

Operating Screen Descriptions 12..........................................

Operator Menu 15.......................................................

Section 6 Operating Procedures 18.....................................

Equipment Set Up 18.....................................................

Freezing Cylinder Assembly 18............................................

Mix Hopper Assembly 22.................................................

Sanitizing 25............................................................

Priming 27..............................................................

Daily Closing Procedures 27..............................................

Syrup Pump 29..........................................................

Daily Opening Procedures 34..............................................

Model PH85 Table of Contents

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Table of Contents -- Page 2

Manual Brush Cleaning 35................................................

Draining Product From T he Freezing Cylinder 35............................

Rinsing 36..............................................................

Cleaning and Sanitizing 37................................................

Disassembly 37..........................................................

Brush Cleaning 38.......................................................

Section 7 Important: Operator Checklist 40..............................

During Cleaning and Sanitizing 40.........................................

Troubleshooting Bacterial Count 40........................................

Regular Maintenance Checks 40...........................................

Winter Storage 41........................................................

Section 8 Troubleshooting Guide 42....................................

Section 9 Parts Replacement Schedule 48...............................

Section 10 Parts List 49.................................................

Wiring Diagrams 61......................................................

Note: Continuin g research results in steady improvements; therefore, information in this manual is subject to change without notice.

Table of Contents Model PH85

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Section 1 To the Installer

This machine is designed for indoor use only.

DO NOT install the machine in an area where

a water jet could be used. Failure to follow this instruction may result in serious electrical shock.

Water Connections

(Water Cooled Units Only)

An adequate cold water supply must be provided with a hand shut-off valve. On the rear of the unit, two 1/2” I.P.S. water connectionsfor inlet andoutlet have been provided for easy hook-up. 1/2” inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection. DO NOT install a hand shut-off valve on the water “out” line! Water should always flow in this order:first,throughtheautomaticwatervalve;second, through the condenser; and third, through the outlet fitting to an opentrapdrain.

and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety . Compliance therewith and proper maintenance will result in an installation essentially free from hazard!

In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.

Stationary appliances which are not equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all--pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.

CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!

Beater rotation must be clockwise as viewed looking into the freezing cylinder.

Air Cooled Units

Air cooled units require a minimum of 3” (76 mm) of clearance around all sides of the freezer to allow for adequate air flow across the condensers. A deflector has been added to the underside, preventing recirculation of warm air. Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressors.

Electrical Connections

Each freezer requires one power supply. Check the data label on the freezer for fuse, circuit ampacity and electrical specifications. Refer to the wiring diagram provided inside of the electrical box, for proper power connections.

In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70--1987. The purpose of the NECcode isthe practical safeguarding of persons

Figure 1

Note: The following procedures should be performed by a trained service technician.

To correct rotation on a three-phase unit, interchange any two incoming power supply lines at the freezer main terminal block only .

To correct rotation on a single-phase unit, exchange the leads inside thebeater motor. (Follow thediagram printedonthemotor.)

Electrical connections are made directly to the terminal block. The terminal block is provided in the main control box located behind the service panel.

040419

Model PH85 To the Installer

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Section 2 To the Operator

The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. The Taylor Model PH85, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, this machine will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.

This Operator’s Manual should be read before operating or performing any maintenance on your equipment.

Your Model PH85 will NOT eventually compensate for and correct any errors during the set-up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that personnel responsible for the equipment’s operation, both assembly and disassembly, study these procedures in order to be properly trained and to make sure that no misunderstandings exist.

In the event you should require technical assistance, please contact your local authorized Taylor Distributor.

If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.

The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.

For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.

Compressor Warranty Disclaimer

The refrigeration compressor(s) on this machine are warranted for the term indicated on the warranty card accompanying this machine. However , due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop-in replacements for numerous applications. It should be noted that, in the event of ordinary service to this machine’s refrigeration system, only the refrigerant specified on the affixed data label should be used. The unauthorized use of alternate refrigerants will void your compressor warranty . It will be the owner’s responsibility to make this fact known to any technician he employs.

It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.

The Taylor Company will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop-in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.

050816

Model PH85To th e Operator

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Section 3 Safety

Weat TaylorCompanyare concernedabout thesafety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protectbothyouandtheservicetechnician. As anexample, warning labels havebeen attached to thefreezer to furtherpointoutsafetyprecautionstothe operator.

IMPORTANT -- Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.

S DO NOT allow untrained personnel to

operate this machine.

S DO NOT operate the freezer unless all

service panels and access doors are restrained with screws.

S DO NOT remove the door, beater, scraper

blades, drive shaft or air/mix pump unless the power switch is in the OFF position.

Failuretofollow theseinstructionsmayresult in severe personal injury from hazardous moving parts.

To Operate Safely:

DO NOT operate the freezer without reading

this operator’smanual. Failuretofollow thisinstruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.

S DO NOT operate the freezer unless it is

properly grounded.

S DO NOT operate the freezer with larger

fuses than specified on the freezer data label.

S DO NOT attempt any repairs unless the

main power supply to the freezer has been disconnected.

Failure to follow these instructions may result in electrocution. Contact your local authorized T aylor Distributor for service.

DO NOT use a water jet to clean or rinse the freezer. Failure to follow this instruction may result in serious electrical shock.

S DO NOT put objects or fingers in door

spout.

S USE EXTREME CAUTION when removing

the beater assembly.

Failure to follow these instructions may result in contaminated product or personal injury from blade contact.

DO NOT draw product duringthe HEATcycle

because of high product temperatures.

This freezer must be placed on a level surface. Failureto comply mayresultin personal injury or equipment damage.

DO NOT obstruct air intake and discharge openings: 3” (76 mm) minimum air space around all sides. A deflector hasbeen added tothe underside,preventing recirculation of warm air. Failure to follow this instruction may cause poor freezer performance and damage to the machine.

NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of themachine and at a height of 1.6 meters from the floor.

040423

Model PH85 Safety

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Section 4 Operator Parts Identification

Model PH85Operator Parts Identification

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PH85 Exploded View Parts Identification

ITEM DESCRIPTION PART NO.

1 COVER A.-HOPPER 053809

2 AGITATOR A. - HOPPER X44797

3 PAN-DRIP HT 048204

4 PANEL-REAR *8784 AIR* 048212

5 LOUVER-SIDE-RIGHT 017471

6 PANEL-UPPER SIDE R. *754-5* 028823

7 TRIM-REAR CORNER RIGHT 042695

*7 TRIM-REAR CORNER LEFT 042697

8 PANEL A.-SIDE LOWER R X46448-SER

9 PIN-RETAINING-HOPPER CVR 043934

10 CASTER-SWV 5/8 STEM 4”

WHEEL

11 SCREW-1/4-20X3/8 RHM 011694

12 TRAY-DRIP *8662-8663* 028542

13 SHIELD-SPLASH 028548

14 DISPLAY-LIQUID CRYSTAL X38062-SER

15 DECAL-DEC-TAYLOR PH85 052283

16 PANEL A. -FRONT *8784* X45253

17 STUD-NOSE CONE 022822

018794

ITEM DESCRIPTION PART NO.

18 PAN-DRIP 17-1/4”LONG 027504

19 JAR-SYRUP PLASTIC 036573

20 LID-SYRUP JAR 042706

21 LADLE-1 OZ 033637-1

22 LOUVER-SIDE-LEFT 028288

23 PANEL-UPPER SIDE L. *754-5* 028822

24 PANEL A. -SIDE LOWER L X46447-SER

PUMP A.-SYRUP-HEATEDBRN

PUMP A.-SYRUP-HEATED-TAN X53800 -TAN

26 PANEL-SERVICE *8784* 045071

27 GUIDE A.-DRIP PAN-MIX

PUMP

28 ADAPTOR A. -CASTER X18915

29 JAR-SYRUP*STAINLESS 036574

* BUSHING-PANEL 013289

* ANGLE-PANEL-LEFT *774* 042578

* ANGLE-PANEL-RIGHT *774* 042579

* GUIDE A.-DRIP PAN

*339-8754*

* PLUG-DRIP TRAY HOLE 029595

*NOT SHOWN

X53800-BRN

X48228

X28699

Model PH85 Operator Parts Identification

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Beater Door Assembly

ITEM DESCRIPTION PART NO.

1 SEAL-DRIVE SHAFT 032560

2 SHAFT-BEATER 032564

3 BEATER ASSEMBLY X46231

4 CLIP-SCRAPER·BLADE 046236

5 BLADE-SCRAPER 046235

6 KIT A. -BEATER-FRONT SHOES X50350

6a SHOE--FRONT HEL IX 050346 6b BEARING--FRONT 050348 6c SHOE--FRONT HELIX 050347

7 GASKET-DOOR HT 4”-DBL 048926

8 DOOR-3 SPT X51532-11

9 HANDLE A.-DRAW-ADJ. X33687

9a HANDLE-ADJUSTABLE 028804

ITEM DESCRIPTION PART NO.

9b SCREW-ADJUST.-5/16-24X1-1 033662

9c O -RING-1/4 OD X .070W 50 015872

9d NUT-JAM 029639-BLK

10 O-RING-5/16 OD X .070W 016272

11 ROD A. -PIVOT X20683

12 NUT-STUD LONG 034382

13 VALVE A. -DRAW SELF CLEAN X33582

14 O-RING-7/8 OD X .103W 014402

15 CAP-DESIGN-1.010”ID-6 POINT 014218

16 NUT-STUD SHORT 034383

17 VALVE A. -DRAW CENTER X37376

18 SEAL-DRAW VALVE 034698

Model PH85Operator Parts Identification

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Air/Mix Pump

ITEM DESCRIPTION PART NO.

1--13 Pump A.-Coax-Soft Serve X45316--B

1 Mix Inlet Tube A. X45318 2 Seal-Air Inlet Fitting 045327 3 O-Ring-Mix Inlet Fitting 015835 4 Spring 022456 5 Rubber Poppet 022473 6 Valve Body A.-SoftServe X46860--B 7 O-Ring2-1/8 OD 020051 8 O-Ring1-3/8 OD 018664

9 Check Band-ValveBody 020050 10 Check Band-Valve Body 033215 11 Piston-Pump-- Soft Serve 045319--B

ITEM DESCRIPTION PART NO.

12 Pin A.--Coax Pump X36950 13 Pump Cylinder-SoftServe X44755 14 Clip--Mix Pump Retainer 044641 15 O--Ring 1--3/4 008904 16 Shaft--Drive 041948 17 Crank--Drive 039235 18 O--Ring--Drive Shaft 048632 19 Pin--Cotter--Hairpin 044731 20 O-Ring-Mix Feed Tube 016132 21 TubeA.-- Feed--HPR--SS Right X44664 22 TubeA.-- Feed--HPR--SS Left X44662

Model PH85 Operator Parts Identification

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Syrup Pump

ITEM DESCRIPTION PART NO.

1 Plunger A. X36576--

1a Knob-Plunger 032762-TAN

032762--BRN 1b O-Ring-Knob 016369 1c Nut-Plunger 036577 1d Tube-Plunger 032757 1e Insert-Plunger 032758

1f Spring-Plunger-SyrupPump 032761 1g Washer-Nylon 032760 1h Plunger 036578

1i Seal Assembly X33057

1j O-Ring- Plunger 019330

2 Lid-Pump 036579 3 Nut-Spout 039680

4 Pump A.--Syrup Heated X50963 --SER 4a Cylinder--Syrup Pump 051065 4b O-Ring-OutletTube 048148 4d O-Ring-Plunger Tube 048149 4c Body-Valve - SyrupPump 048166

Model PH85Operator Parts Identification

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Accessories

ITEM DESCRIPTION PART NO.

1 SANITIZER KAY-5 (125 PACKS) 041082

2 LUBRICANT-TAYLOR HI-PERF. 048232

3 KIT - TUNE UP X49463-1

4 PAIL-MIX 10 QT. 013163

5 BRUSH-SET LVB 050103

6 BRUSH-REAR BRG 1 IN.DX2 IN 013071

7 BRUSH-DOUBLE ENDED 013072

8 BRUSH-DRAW VALVE 1”ODX2” 013073

Model PH85 Operator Parts Identification

ITEM DESCRIPTION PART NO.

9 BRUSH-DRAW VALVE 1-1/2”OD 014753

10 BRUSH-MIX PUMP BODY-3”X7” 023316

11 BRUSH-END-DOOR-SPOUT-SS 039719

12 BRUSH-1/2 IN. DIA. 033059

13 BRUSH-PUMP SPOUT 054068

* CHART-BRUSH KIT-HT 044127

SANTIZER-STERA-SHEEN

*NOT SHOWN

010425

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Section 5 Important: To the Operator

ITEM DESCRIPTION

1 POWER SWITCH 2 KEYS -- LEFT SIDE 3 KEYS -- RIGHT SIDE 4 INDICA T OR LIGHTS 5 LIQUID CRYSTAL DISPLAY 6 KEYS -- SYRUP HEATERS

Symbol Definitions

To better communicate in the International arena, the words on many of our operator switches and buttons have symbols to indicate their functions. Your Taylor equipment is designed with these International symbols.

The following chart identifies the symbol definitions.

=OFF

=ON

= WASH

=PUMP

=AUTO

=MENU =MIXLOW

= MIX OUT

= HEAT MODE, SYRUP HEATERS

= CLEAN MANUALLY/BRUSH CLEAN

Model PH85Important: To the Operator

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Power Switch

Thepower switchis locatedunder the control panel on the left hand side of the unit. When placed in the ON position, the power switch allows Softech panel operation.

Indicator Lights

Mix Low - When the MIX LOW light begins to flash, it

indicates the mix hopper has a low supply of mix and should be refilled as soon as possible. The word “LOW” will also display on theLCD indicatornextto the word “MIX”.

Liquid Crystal Display

TheLiquidCrystal Display (LCD) islocated on thefront control panel. The LCD is usedto show in what mode the freezer is operating and whether or not there is sufficient mix.

Reset Mechanism

Mix Out - When the MIX OUT light begins to flash, it

indicates the mix hopper has been almost completely exhausted and has an insufficient supply of mix to operate the freezer. The word “OUT” will also display on the LCD indicator next to the word “MIX”. At this time the AUTO mode is lockedout andthe freezer will be placed in the STANDBY mode. To initiate the refrigeration system, add mix to the mix hopper and press the AUTO key. The freezer will automatically begin operation.

Heat Mode - When the HEAT MODE light isflashing, it indicates that the freezer is in the process of a heat cycle.

Clean Manually -When theCLEAN MANUALLYlight is flashing, it indicates that the machine must be disassembled and brush cleaned within 24 hours.

When all four indicatorlights areflashing, thissignifies a locked condition. When MIX LOW and MIX OUT lights are flashing only, this signifies an unlocked condition.

Syrup Heaters -- Indicatorlightsare located abovethe LEFTandRIGHTkeys.Pressthe LEFTkeytoactivate the heater for the left side of the syrup rail. Press the RIGHT key to activate the heater for the right side of the syrup rail.

The reset buttons are located in the center of the servicepanel. Thereisone foreach sideof thefreezer.

The reset mechanism protects the beater motor from an overload condition. Ifan overload occurs, thereset mechanism will trip. To properly reset the freezer, place the powerswitch inthe OFF position. Press the reset button firmly. Turn the power switch to the ON position. Clear the fault. Press the WASH key and observe the freezer’s performance. Open the side access panel tocheck if thebeater motoris turningthe drive shaft in a clockwise direction (from the operator end) without binding.

Donot usemetal objectsto press thereset button. Failure to follow this instruction may result in electrocution.

If the beater is turning properly, press the WASH key to cancelthe cycle. PresstheAUTOkey on bothsides of the machine to resume normal operation. If the freezer shuts down again, contact a service technician.

Model PH85 Important: To the Operator

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Adjustable Draw Handle

Thisunitfeaturesan adjustabledrawhandletoprovide the best portion control, giving a better, consistent quality toyour product and controllingcosts.The draw handle should be adjusted to provide a flow rate of 5 to 7-1/2 oz. of product by weight per 10 seconds. To INCREASE the flow rate, turn the screw COUNTERCLOCKWISE, and CLOCKWISE to DECREASE theflow rate. In addition, for purposes of SANITIZING and RINSING, the flow rate can be increased by removing the pivot pin and placing the restrictive bar on the TOP. When drawing product,

always have the restrictive bar on the BOTTOM.

IMPORTANT: Once the draw rate is set,

tighten the lock nut with a wrench.

Operating Screen Descriptions

Whenthemachineispoweredthesystem willinitialize. The screen will display “INITIALIZING”. There will be four typesof data the system will check: LANGUAGE, SYSTEM DATA, CONFIG DATA, and LOCKOUT DATA. During the INITIALIZING... LANGUAGE screen, the alarm will be on. If the system data, configuration data,orlockout history data hasbecome corrupt, thefollowing screenwill alertthe operatorthat the system settings may have been changed.

NVRAM FAULT RESET TODEFAULTS PRESS SEL KEY

Once the system has initialized the SAFETY TIMEOUT screen is displayedand thealarm is turned on.

After the safety timeout has been completed, and the power switch is OFF, one of the following screens is displayed.

The first screen is displayed if the machine is not in a brush clean state. If any of the requirements for a brush cleanhave notbeen met, the time displayedwill remain at 5:00 minutes. When all the requirements for a brush cleaning are met, andthe five minutes expire, the screen will change to the second screen, which is the standard power switch OFF screen.

POWER SWITCH OFF

OUT TIME: 4:40 OUT

68.5 HOPPER 62.1

69.5 BARREL 67.7

POWER SWITCH OFF

-- = -- = -- = -- = -- = -UNIT CLEANED

When the power switch is set in the ON position, the system mode of operation screen is displayed. In this example, themachineis ON,but no mode ofoperation has been selected. The second line of the display indicates whether there is a sufficient supply of mix in the hopper or if there is a LOW or OUT mix condition. The third line of the display shows the temperature of the mix hopper. After pressing the AUTO key, the last line of the display shows the month and date (MM = month, DD = day) that the machine needs to be disassembled and brush cleaned.

SAFETY TIMEOUT

ANY KEY ABORTS

This screenwill bedisplayed, withthe alarm on, for 60 seconds or until any key is pressed.

OFF :MODE: OFF OK :MIX: OK

40.0F HOPPER 40.0F BRUSH CLEAN ON: MM/DD

Model PH85Important: To the Operator

Page 17

This display indicates the freezer is operating in 3 different modes. The following information is given:

The left side of the freezer is operating in the STANDBY mode, and the mix level in the hopper is OUT. The right side is operating in the WASH and PUMP modes,and themix level inthe hopper isLOW. The temperature of the mix in both hoppers is 40_F. (4.4_C.), and the machine needs to be brushcleaned on October 31st.

STANDBY :MODE: WSH--PMP OUT :MIX: LOW

40.0F HOPPER 40.0F BRUSH CLEAN ON: 10/31

The following displays pertain to the HEAT cycle: While inthe heating phase, you will see this display.It

shows the present temperature of the hopper.

HEAT :MODE: HEAT HEAT :PHASE: HEAT

140.0F HOPPER 140.0F BRUSH CLEAN ON: MM/DD

The final phase of the heat treatment cycle is the cooling phase. Now the freezer must cool the mix below 41_F. (5_C.). If the product fails to cool in 2 hours, the freezer will lock out.

This example illustrates that the temperature is being lowered, but has not yet reached the set point.

HEAT :MODE: HEAT COOL :PHASE: COOL

55.0F HOPPER 55.0F BRUSH CLEAN ON: MM/DD

When the entire heat cycle has been completed, the normaldisplay willappear, showing themachine inthe STANDBY mode. The machine may now be placed in AUTO or left in STANDBY.

STANDBY :MODE: STANDBY OK :MIX: OK

41.0F HOPPER 41.0F BRUSH CLEAN ON: MM/DD

Hard Lock: There are two causes for a hard lock:

The mix temperature must be raised above 151_F. (66.1_C.) within 90 minutes or the freezer will be locked in STANDBY, and the cycle failure display will appear.

In the example, the hopper temperature is 140_F. (60_C.). The phase shows that the machine is in the HEAT phase of the treatment cycle.

When theheating phaseis complete,the freezer goes into the holding phase of the cycle.The holding phase will hold the temperature above151_F.(66.1_C.) for a minimum of 30 minutes.

In this example, the hopper temperature is 151_F. (66.1_C.).

HEAT :MODE: HEAT HOLD :PHASE: HOLD

151.0F HOPPER 151.0F BRUSH CLEAN ON: MM/DD

1. Fourteen days have elapsed since the last brush cleaning. The following screen will be displayed.

14 DAY TIMEOUT

CLEANING REQ’D

FREEZER LOCKED

PRESS SEL KEY

2. There has been a thermistor failure (freezing cylinder, hopper, or glycol) during the heat treatment process.

SYSTEM FAULT SERVICE REQ’D

FREEZER LOCKED

PRESS SEL KEY

All four LED’s on the front of the freezer will flash. Press the SEL key.

Model PH85 Important: To the Operator

Page 18

The next display is the screen which will appear after thefailuremessage. Tocomply withhealth codes,heat treatment system freezers must complete a heat treatment cycle daily, and must also be brushed cleaned every 14 days. Brush cleaning is the normal disassembly andcleaning procedure. Failure tofollow these guidelines will cause the control to lock the freezer out of the AUTO mode. Press the WASH key.

NO AUTO OPERATION

ALLOWED UNTIL BRUSH CLEANING PRESS WASH KEY

The next display is the screen which will appear after the brush cleaning message and illustrates that the control is in the OFF mode and the machine needs to be disassembled and brush cleaned.

Once the unitisunlocked, onlythe mix outand mix low LED’s will flash.

OFF :MODE: OFF OK :MIX: OK

41.0F HOPPER 41.0F FREEZER LOCKED

NO HEAT TREAT START

BECAUSE

VARIABLE MESSAGE

PRESS SEL KEY

If the following screen appears, a soft lock has occurred during the heat treatment cycle.

HEAT TREAT CYCLE

FAILURE

FREEZER LOCKED

PRESS SEL KEY

If the temperature of the product has not fallen below 41_F(5_C)bytheendoftheCOOLcycle,thefollowing screen will appear.

PRODUCT OVER TEMP

FREEZER LOCKED

PRESS SEL KEY

Soft Lock: If a heat treatment cycle has not been initiatedwithin the last 24 hours, all four LED’son the

front of the machine will flash and a message will appear onthe LCD. Line 3 of the LCDwill indicate the reason the message appears. Following are the variable messages which will appear on line 3:

1. POWER SWITCH OFF: Power switch was in the OFF position.

2. MIX OUT PRESENT: There was mix out condition present.

3. AUTO OR STANDBY OFF: The unit was not in the AUTO or STANDBY mode.

4. NO HEAT CYCLE TRIED: A heat treatment cycle was not attempted in the last 24 hours. (AUTO HEAT TIME was advanced, or a power loss was experienced at the time the cycle was to occur, or a heat cycle failure not due to a thermistor failure.)

Press the SEL key to advance to the next display.

When one of these messages appears, automatic freezer operation cannot take place untilthe freezer is disassembled and brush cleaned or has completed a heat treatment cycle. Thenext display willinstruct the operator to start a heat treatment cycle manually (by pressing the AUTOkey),or to disassemble and brush clean the freezer. If the AUTO key is pressed, the freezerwill automaticallystarttheheat treatmentcycle and only the heat cycle LED will flash.

NO AUTO OPERATION

ALLOWED. PRESS

AUTO FOR HEAT CYCLE

WASH TO BRUSH CLEAN

Model PH85Important: To the Operator

Page 19

If the WASH key is pressed, the next display will appear and the freezer will have to be disassembled and brush cleaned.

3. HPCO COMPRESSOR: Place the power switch in the OFF position. Wait 5 minutes for the machine to cool. Place the power switch in the ON position. Clear the tone.

OFF :MODE: OFF OK :MIX: OK

41.0F HOPPER 41.0F FREEZER LOCKED

Once the freezer is unlocked by starting a heat treatment cycle, only the heat cycle LED will flash. If the freezer is unlocked by brush cleaning, the mix low and mix out LED’s will flash.

Operator Menu

The OPERATOR MENU isused to enter the operator function displays. To access the OPERATOR MENU, simply press theMENU key.The cursor will flash over theletter“A” indicatingthat this isscreen “A”. Toselect a different screen, use the arrow keys and move the cursor to the desired screen selection and press the SEL key.

OPERATOR MENU

BCDEFGHIJ

A EXIT FROM MENU <--- ---> SEL

4. COMP ON TOO LONG: Place the power switch in the OFF position. Call a service technician. Clear the tone.

5. HOPPER THERM BAD: Place the power switch in the OFF position. Call a service technician.

6. BARREL THERM BAD: Place the power switch in the OFF position. Call a service technician.

7. GLYCOL THERM BAD: Place the power switch in the OFF position. Call a service technician.

8. HOPPER OVER TEMP: The hopper temperature has risen too high as follows. Clear the tone.

a. The hopper temperature reaches 41_F.

(5_C.) or higher after a power failure.

b. Thehoppertemperaturehasnot fallenbelow

41_F. (5_C.) by the end of the COOL phase in the heat cycle.

9. BARREL OVER TEMP: The barrel (freezing cylinder) temperature has risen too high as follows. Clear the tone.

a. The barrel (freezing cylinder) temperature

Screen “B” is FAULT DESCRIPTION. The fault description will indicate if there is a fault with the

reaches 41_F. (5_C.) or higherafter a power failure.

freezer and the side of the freezer where the fault occurred. To clear the tone for any faults which have beencorrected,press theleft arrowkey.Tosee if there is morethan one fault per cylinder,press the SELkey.

b. The barrel (freezing cylinder) temperature

has not fallen below 41_F. (5_C.) by the end

of the COOL phase in the heat cycle. When the last fault is displayed, the control will return to the OPERATOR MENU. To return to the main screen, move the cursor to “A” and press the SELkey again. Listed below are the variable messages which

10. POWER FAILURE: This message will appear in the FAULT DESCRIPTION if a power failure has occurred. Clear the tone.

will appear, along with the corrective action:

1. NO FAULT FOUND: There was no fault found in the freezer. Nothing will appear on the screen after this variable message appears.

2. BEATER OVERLOAD: Press the reset button

FAULT DESCRIPTION L: VARIABLE MESSAGE R: VARIABLE MESSAGE CLR SEL

firmly. Clear the tone.

Model PH85 Important: To the Operator

Page 20

Screen “C” isSET CLOCK.Thisscreen will displaythe current date and time. The date and time may be changed only after the freezer has been manually brush cleaned, but before it has been placed in the AUTO mode. Move the cursor under the number you wish to change. Press the plus key to increase the number; pressthe minus key to decreasethe number . When the desired time and date appears, press the SEL key once to return to the OPERAT OR MENU.

SET CLOCK 10:21 AM 11/07/1999

-- -<--- ---> +++ ------ SEL

If an illegal date is entered, the following screen will appear. The correct date must be entered before leaving this display.

SET CLOCK 10:34 AM 02/30/1999

INVALID DATE

SEL

Screen “D” is SYSTEM INFORMATION. The first screen will indicate the software version used in the unit.

SOFTWARE VERSION PH85 Control UVC2 Version 2.00

SEL

Press the SEL key to view the second screen of the SYSTEM INFORMATION display. This screen will indicate theBill ofMaterial number and Serial Number for the unit. Press the SEL key once to return to the Operator Menu.

B.O.M. PH8533B000 S/N J0000000

Screen “E” is AUTO HEAT TIME. This screen is used to set the timeof dayinwhich theheat treatment cycle will start. Move the cursor under the number you wish to change.Press the plus key toincrease the number; press the minus key to decrease the number. When the desired time appears, press the SEL key once to return to the OPERATOR MENU.

AUTO HEAT TIME TIME: 12:00 AM

-- --

<--- ---> +++ ------ SEL

Screen “F” is CURRENT CONDITIONS. This screen gives the viscosity of the product and the hopper and barrel temperatures. The last line of the display is the compressor countdown safety timer. The safety timer prevents the compressor from running more than 11 minutes (other than during the cooling phase of the heat treatment cycle).

VISC HOPPER BARREL

0 38.5 28.5

0.0 38.5 18.0 TIME C 11:00 11:00

Press the SEL key once to view the SERVINGS COUNTER screen.

The SERVINGS COUNTER screen indicates the number of times the draw switch has closed (number ofdraws) sincethe last brushcleaning or sincethelast serving counter reset. A maximum of 32,767 draws can be recorded; an additional draw will cause the counter to restart at zero. Pressing the SEL key will return the display to the Operator Menu.

SERVINGS COUNTER LEFT RIGHT 12 15

SEL

Draws are counted during the AUTO mode of operation only.

Model PH85Important: To the Operator

Page 21

Screen “G” is HEAT CYCLE DATA. The information from the previous heat treatment cycles can be obtained through this screen. The most recent heat treatment cycledata willbe shown first; press the plus keytoscrollthroughthe remainingheat cycledisplays. If a heat treatment cycle failure should occur, a 2 character message will appear on the second line of the screen. Press the SEL key once to return to the OPERATOR MENU.

Listed below are the variable messages which could appear:

HT Failure in the heating phase. CL Failure in the cooling phase. TT Failure in meeting total heat treatment cycle

time requirement. MO Mix out condition. OP Operator interruption. PF Power failure. (If a power failure occurs, but

the heat treatment cycle does not fail, an

asterisk (*) will appear on the third line of the

display.) BO Beater overload.

HO High pressure cut-out. TH Failed thermistor probe. PS Power switch placed in the OFF position. ML Mix Low Condition. 14 14 Day Timeout Occurred. RC Heat Cycle Record Cleared.

11/07 02:00 05:09 HEAT OVER COOL XX 01:09 00:45 01:14 TEMP AT END 38.5 1

Pressingtheleft arrowkey on any HEATCYCLEDATA screen will cause the extended data screen to be displayed. This screen shows the hopper, barrel, and glycol temperatures, and the amount of time the freezer spentin thephases of theheat cycle when the heat cycle completed, or was terminated.

Screen “H” is the LOCKOUT HISTORY. This screen displays a history of the last 40 hard locks, soft locks, and brush clean dates.Page numbers are indicated in the upper right hand corner. Page 1 always contains the most recent failure. Press the PUMP key to cycle through the pages.

The second line of the screen displays the date and time a failure occurs. The third line indicates the reason for a failure, or will indicate a successful brush cleaning has occurred. Some failures occur for multiple reasons. When this occurs, a page will be generated for eachreason. Press theSEL key onceto return to the Operator Menu.

LOCKOUT HISTORY 1 11/21/99 02:08 SOFTLOCK ABORT

+ + + -- -- -- S E L

Screen “I” is the SERVICE MENU. This screen can only be accessed by a service technician.

Screen “J” is the STANDBY MODE. To place the left side of the freezer in the STANDBY mode, move the cursor under the word “yes”. Press the SEL key to execute the command and bring up the screen for the right side of the freezer. To place the right side of the freezer in theSTANDBYmode, movethe cursorunder the word “yes”. When the SEL key is pressed, the command will be executed. To exit the STANDBY modeand place theunitinAUTO, presstheAUTO key once. Pressing the AUTO key again willplace the unit in the OFF mode.

STANDBY MODE LEFT YES NO

-- -- --

<--- ---> SEL

HOPPER BARREL GLYCOL

151.0 134.5 98.1

153.0 136.0 PHASE TIME:1:20 1

Model PH85 Important: To the Operator

Page 22

Section 6 Operating Procedures

Equipment Set Up

Evaluate the condition of lights and screen messages (Hard Lock or Soft Lock, etc.) before performing openingprocedures. Ifall fourLED’sonthe frontof the unit are lit, the unit is locked. (See Figure 2.)

Figure 3

Insert the drive shaft through the rear shell bearing in the freezing cylinder and engage the hex end firmly into the drive coupling. (See Figure 4.)

Figure 2

Freezing Cylinder Assembly

MAKE SURE POWER SWITCH IS IN THE

“OFF” POSITION. Failure to do so may cause injury

from hazardous moving parts, or electrocution.

Step 1

Before installing the drive shaft, lubricate the groove on the drive shaft. Slide the drive shaft seal over the small end of the shaft and engage into the groove on the shaft. Heavily lubricate the inside portion of the seal and also lubricate the flat end of the seal that comes in contact with the rear shell bearing. Apply an even coat of lubricant to the shaft. DO NOT lubricate the hex end. (See Figure 3.)

Note: When lubricating parts, use an approved food grade lubricant (example: Taylor Lube Hi Performance).

Figure 4

Step 2

Install the beater assembly . First check the scraper blades for any nicks or signs of wear. If any nicks are present, replace the blades.

Note: Scraper blades should be replaced every 3 months.

Model PH85Operating Procedures

Page 23

Ifbladesareingoodcondition, installthescraperblade clips on the scraper blades. Place the rear scraper bladeovertherear holding pin onthe beaterassembly. (See Figure 5.)

Figure 5

Note: Thehole on the scraperblade must fit securely over the pin to prevent costly damage.

Holding the rear blade on the beater, slide the beater assembly into the freezing cylinder until the entire blade is inside. Install the front scraper blade over the front holding pinand slidethebeaterassembly therest of the way into the freezing cylinder. (See Figure 7.)

Figure 7

Rotate andinsert thebeater assembly inposition over the drive shaft. When properly seated over the drive shaft, thebeater assemblywillnotprotrudebeyond the front of the freezing cylinder.

Repeat steps 1 and 2 for the other side of the freezer.

Install the beater shoes.

Figure 6

Step 3

Assemblethefreezerdoor.Place the door gasketsinto the grooves on the back of the freezer door. Slide the front bearingsover the baffle rods so the flangededge is against the door. DO NOT lubricate the gaskets or bearings. (See Figure 8.)

Figure 8

Model PH85 Operating Procedures

Page 24

Step 4

Install the freezer door. Insert the baffle rods through the beaters in the freezing cylinders. With the door seated on the freezer studs, install the handscrews. Tighten equally in a criss-cross pattern to insure the door is snug. (See Figure 9.)

Figure 9

Lubricate theinsideof thefreezer door spouts,top and bottom. (See Figure 11.)

Figure 11

Insert the draw valves from the bottom until the slot in the draw valve comes into view. (See Figure 12.)

Step 5

Install the draw valves. Slide the 3 o-rings into the grooves on each draw valve and lubricate. (See Figure 10.)

Figure 10

Figure 12

Step 6

Slide the o-ring into the groove on the pivot pin and lubricate. (See Figure 13.)

Thecenter drawvalve uses asealandano--ring. Slide the seal and o--ring into their respective grooves and lubricate.

Figure 13

Model PH85Operating Procedures

Page 25

Install the draw handles. Slide the fork of the draw handle in the slot of the draw valve, starting from the right. Slidetheshort pivotpinthrough thefar rightdraw handle. Slidethe long pivot pin through the far left and middle draw handles. (See Figure 14.)

Figure 14

Note: Thisunit features anadjustable drawhandle to provide portion control, giving a better consistent quality toyour product and controllingcosts.The draw handle should be adjusted to provide a flow rate of 5 to 7-1/2 oz. (142 g. to 213g.) of product by weight per 10 seconds. To INCREASE the flow rate, turn the adjustment screw COUNTER--CLOCK WISE and CLOCKWISE to DECREASE the flow rate.

IMPORTANT: Once the draw rate is set,

tighten the lock nut with a wrench. Step 7

Snap the design caps over the bottom of the door spouts. (See Figure 15.)

Step 8

Slide the long drip pan into the hole in the side panel. (See Figure 16.)

Figure 16

Slidethe twoshorterdrippans intothe holesin therear panel.

Step 9

Install the front drip tray and splash shield under the door spouts. (See Figure 17.)

Figure 15

Model PH85 Operating Procedures

Figure 17

Page 26

Mix Hopper Assembly

Step 1

Inspect the rubber pump parts. Check bands and o-rings must be in 100% good condition for the pump and entire unit to operate properly. Check bands and o-rings cannot properly serve their intended functions if nicks,cuts, orholes inthe materialare present. The rubber poppet must also be in good condition.

Refer to page 48 for the normal replacement schedule. Replace any defective parts immediately and discard the old.

Step 2

Assemble the piston. Slide the o-ring into the groove of the piston. DO NOT lubricate this o-ring. (See Figure 18.)

Note: Check bands have two smooth surfaces. A concave shape indicates an incorrect assembly. Turn the check band inside out to correctly expose the flat surface. (See Figure 20.)

Figure 20

Step 4

Lightly lubricate the inside wall of the piston with a paper thin layer of lubricant (example: Taylor Lube Hi Performance). See Figure 21.)

Figure 18

Step 3

Assemble the valve body. Slide two large and one small o-ring, and two large and one small check band into their respective grooves on the valve body. (See Figure 19.)

Figure 19

Figure 21

Insert the narrow end of the valve body into the open end of the piston. (See Figure 22.)

Figure 22

Model PH85Operating Procedures

Page 27

Step 5

Lightly lubricate the inside of the pump cylinder at the bottom with a paper thin layer of lubricant. (See Figure 23.)

Step 6

Assemble themix inlettube assembly.Slide theo-ring andseal into thegrooveson thefittingsandthoroughly lubricate. (See Figure 25.)

Figure 23

Insert the already assembled piston and valve body into the bottom of the pump cylinder. (See Figure 24.)

Figure 24

Note: The drive hole in the piston must be visible through the drive hole opening in the pump cylinder and the aligning ball located at the base of the valve body must be positioned into the notch at the bottom of the pump cylinder.

Figure 25

Attach the springand poppet totheend of thepressure relief fitting.The springmust besecurely fastenedand not allowed to float freely.

Note: Thespring and rubberpoppet actasapressure relief valve to prevent a pressure build up in the freezing cylinder. (See Figure 26.)

Figure 26

Model PH85 Operating Procedures

Page 28

Step 7

Insert the mix inlet tube assembly into the hole in the base of the valve body. (See Figure 27.)

Step 8

Install one o-ringoneach end ofthemixfeed tube, and thoroughly lubricate. (See Figure 29.)

Figure 27

Secure the pump parts in position by sliding the retaining pin through the cross holes located at the bottom of the pump cylinder. (See Figure 28.)

Figure 28

Note: The head of the retaining pin should be facing UP with the pump correctly installed.

Figure 29

Step 9

Lay the pump assembly, pumpclip, mix feed tube and locking clip in the bottom of the mix hopper for sanitizing. Lay the agitator in the bottom of the mix hopper for sanitizing. (See Figure 30.)

Figure 30

Model PH85Operating Procedures

Page 29

Step 10

Slide the large o-ring and two smaller o-rings into the grooves on the drive shaft. Thoroughly lubricate the o-rings and shaft. DO NOTlubricate thehexend of the shaft. (See Figure 31.)

Figure 31

Sanitizing

Step 1

Prepare 2gallons (7.6 liters) of an approved 100 PPM sanitizing solution (example: Kay-5 WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS.

Step 2

Pourthe 2gallons (7.6liters) of sanitizingsolutionover all parts in the bottom of the mix hopper andallow itto flow into the freezing cylinder.

Note: Youhavejust sanitized the mix hopperand parts; therefore, besure your hands are cleanand sanitized before going on in these instructions.

While the solution is flowing into the freezing cylinder, take particular care to brush clean the mix level sensing probes, the mix hopper, mix inlet hole, the outside of theagitator driveshaft housing, theagitator, theair/mixpump, pump clip,mix feedtube andlocking clip.

R). USE WARM

Install the hex end of the drive shaft into the drive hub at the rear wall of the mix hopper. (See Figure 32.)

Figure 32

Note: Foreaseininstalling thepump,position theball crank of the drive shaft in the 3 o’clock position.

Step 3

Prepare 2more gallons (7.6 liters) of an approved 100 PPM sanitizing solution. USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS.

Step 4

Install the pump assembly at the rear of the mix hopper. T o position the pump on the drive hub, align the drive hole in the piston with the drive crank of the drive shaft. Secure the pump in place by slipping the pump clip over thecollar ofthe pump, making surethe clip fits into the grooves in the collar. (See Figure 33.)

Repeat steps 1 through 10for the othersideof the freezer.

Model PH85 Operating Procedures

Figure 33

Page 30

Step 5

Pour the2 gallons(7.6 liters) ofsanitizing solution into the mix hopper.

Step 6

Push one end of the vinyl sanitizing tube onto the air inlet tube for the pump. Be sure the free end is submerged in the sanitizing solution in the hopper. (See Figure 34.)

Figure 34

Step 7

Brush the exposed sides of the hopper. Wait at least 5 minutes before proceeding with these instructions.

Step 11

Press the WASH and PUMP keys andclose the draw valves. (See Figure 35.)

Figure 35

Note: Be sure your hands are clean and sanitized before going on in these instructions.

Step 12

Press the left arrow key and place the agitator on the agitator drive shaft housing. (See Figure 36.)

Step 8

Place the power switch in the ON position.

Step 9

Press the WASH key. This will cause the sanitizing solution in the freezing cylinder to be agitated.

Step 10

With a pail beneath the door spouts, open the draw valve and press the PUMP key. Open and close the draw valve 6 times.

Open thedraw valvesand drawoff 2quarts (1.9liters) of sanitizing solution.Remove thevinyl sanitizing tube from the air/mix pump and draw off the remaining sanitizing solution.

Note: Hold the center draw handle down for 2 -- 3 seconds to sanitize the center door spout.

Figure 36

Note: If agitator should stop turning during normal operation, with sanitized hands, remove agitator from agitator drive shaft housingand brush clean with sanitizing solution. Install the agitator back onto the agitator drive shaft housing.

Model PH85Operating Procedures

Page 31

Step 13

Standthemix feed tubein the cornerof themixhopper. Place the locking clip in position in the outlet fitting of the pump. (See Figure 37.)

Figure 37

Repeat steps 1 through 13for the othersideof the freezer.

Priming

Step 1

Withamixpailbeneath thedoor spouts,openthe draw valves. Pour 2-1/2 gallons (9.5 liters) of FRESH mix intothe mixhopperand allow itto flowinto thefreezing cylinder. This will force out any remaining sanitizing solution. When full strength mix is flowing from the door spouts, close the draw valves.

Step 2

When mix stops bubbling down into the freezing cylinder, insert themix feed tube. Remove the locking clip from the outlet fitting of the mix pump. Insert the outlet end of the mix feed tube into the mix inlet hole in the mix hopper. Place the inlet end of the mix feed tube intothe outlet fitting of themix pump.Secure with locking clip.

Step 3

Press the AUTO key . Note: This procedure should be done 15 minutes

before product is expected to be served.

Step 4

Fillthe hopperwithfresh mixand place themix hopper cover in position.

Note: Useonly FRESH mixwhenprimingthe freezer.

Step 14

Remove the design caps.

Step 15

Return to thefreezer with a small amount ofsanitizing solution. Dip the door spout brush into the sanitizing solution and brush clean the door spouts and bottom of the draw valves.

Note: To assure sanitary conditions are maintained, brush clean each item for a total of 60 seconds, repeatedly dipping the brush in sanitizing solution.

Install the design caps.

Note: You have just sanitized all food contact surfaces of the freezer.

Repeat steps1 through 4 for the other side of the freezer.

Daily Closing Procedures

THIS PROCEDURE MUST BE PERFORMED ONCE EVERY 24 HOURS.

Important: The levelofmix inthemixhopper mustbe

above the mix low probe. (The mix low light must not be ON.)

Note: If the CLEAN MANUALLY light is flashing, do not addmix. The machine must be disassembled and brush cleaned within 24 hours.

Both sides of the freezer must be in the AUTO or STANDBY mode before the HEAT cycle may be started.

Model PH85 Operating Procedures

Page 32

Step 1

Press the LEFT and RIGHT syrup heater keys to deactivate the heaters. (See Figure 38.)

Figure 38

Step 2

Remove the hopper covers. Remove the front drip tray, splash shield, side drip pan, and the rear drip pans,andtakethem tothesink forfurthercleaning and sanitizing.

Step 3 Important: Install the agitator back onto the agitator drive shaft housing. Replace the hopper covers.

Step 4

Return to the freezer with a small amount of cleaning solution. With a pail beneath the door, dip the door spout brushinto the cleaning solution and brush clean the door spouts and bottom of the draw valves. (See Figure 39.)

Note: To assure sanitary conditions are maintained, brush each item for a total of 60 seconds, repeatedly dipping the brush in cleaning solution.

MAKE SURE YOUR HANDS ARE CLEAN AND SANITIZED BEFORE PERFORMING THESE NEXT STEPS.

Note: Pressing the CAL key will stop agitator

movement for 10 seconds. At end of 10 seconds, press theCAL keyagain toreturn to themode screen.

Remove the agitators from the mix hoppers. Remove thedesign capsfrom thefreezer door spouts. Takethe agitators, hopper covers and design caps to the sink for further cleaning and sanitizing.

Rinsethese partsin cool,clean water.Preparea small amount of an approved cleaning solution (example:

R). USE WARM WATER AND FOLLOW THE

Kay-5 MANUFACTURER’S SPECIFICATIONS and brush clean the parts. Place the design caps, front drip tray and splash shield on a clean, dry surface to air-dry overnight or until the heating cycle is complete.

Prepare a small amount of an approved 100 PPM sanitizing solution in WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS and sanitize the drip pans, agitators and hopper covers.

Figure 39

Rinse a single service towel in cleaning solution and wipe down the freezer door and the area around the bottom of the freezer door.

Note: Oncetheheatingcyclehasstarted,it cannot be interrupted. The heating cycle will take a maximum of 4 hours to complete with full hoppers.

CAUTION: Do notdraw product duringthe heating cycle because of high product temperatures.

When the heating cycle is complete, the control will return to the STANDBY mode.

Thereare 3 phases ofthe heat cycle:Heating, Holding and Cooling. Each phase has a time limit. If any one of the three phases fail to reach the proper temperatures within the time limit, the cycle will automatically abortandreturn tothe STANDBYmode. The LCD will display the message: HEAT TREAT CYCLE FAILURE - FREEZER LOCKED - PRESS SEL KEY. The productmay not besafe to serve. The freezer will belocked(softlock)out oftheAUTO mode.

Model PH85Operating Procedures

Page 33

The option is given to press the AUTO key which will begin a new heat cycle or to press the WASH key which will placethe side(s) intothe OFFmode toallow a brush clean of the unit.

Syrup Pump

Syrup Pump Disassembly

Before the first use, and after use daily, disassemble and clean the pump.

Step 1

Flush and rinsethe pump ina containerof warmwater. Place the lower end of the pump into the water container. Operate the pump until only warm water flows from the discharge tube.

Step 2

Remove the pump from the container of water for disassembly.

Step 3

Remove theplunger assemblyfrom thepump body by turning the plunger nut counterclockwise. (SeeFigure

40.)

Figure 41

Step 5

Remove the knob o--ring.

Step 6

Remove the plunger nut from the plunger tube.

Step 7

Remove the plunger tube and the insert from the plunger assembly. (See Figure 42.)

Figure 42

Step 8

Remove the spring and washer from the plunger assembly. (See Figure 43.)

Figure 40

Step 4

To remove the knob, compress the spring toward the knob, using the washer. Compress it enough to grab onto the plunger with your hand for support. Begin removing the knob with your other hand. (See Figure 41.)

Model PH85 Operating Procedures

Figure 43

Page 34

Step 9

Remove the seal assembly from the plunger assembly. (See Figure 44.)

Figure 44

Step 10

Removethesealo--ringfrom theseal. (SeeFigure45.)

Step 12

Remove the lid by sliding it off the discharge tube.

Step 13

Remove the cylinder from the valve body. (See Figure 47.)

Figure 47

Figure 45

Step 11

Remove the discharge tube lock nut by turning it counterclockwise. Remove the discharge lock nut from the discharge tube. (See Figure 46.)

Figure 46

Step 14

Remove thedischarge tube from thevalve body .(See Figure 48.)

Figure 48

Step 15

Remove the 1--5/16” o--ring from the valve body, and remove the 1” o--ring from the discharge tube.

Model PH85Operating Procedures

Page 35

CleaningtheSyrupPump

Step 1

Flush and rinsethe pump ina containerof warmwater. Place the lower end of the pump into the water container andoperate the pump until only warmwater flows from the discharge tube.

Step 2

Remove the pump from the container of water for disassembly.

Step 3

Wash and scrub all parts in clean, warm soapy water. Use the supplied brushes to clean all confined areas.

Step 4

Insert the brush through the tip of the discharge tube. Move the brush back and forth to scrub the tip of the discharge tube. (See Figure 49.)

Step 7

Insert the brush into the top side of the outlet valve. Scrub this area,specifically aroundthe steelball. (See Figure 51.)

Figure 51

Step 8

Insert the brush, by the non--bristle end, into the passageway between the inlet valve and the outlet valve. (See Figure 52.)

Figure 49

Step 5

Advance the brush completely through the discharge tube and pull the brush from the bottom of the tube.

Step 6

Insert the brush into the top side of the inlet valve. Scrub this area,specifically aroundthe steelball. (See Figure 50.)

Figure 50

Figure 52

Step 9

Move the brush back and forth to scrub this passageway. Advance the brush completely, and pull the brush out of the valve body. (See Figure 53.)

Figure 53

Model PH85 Operating Procedures

Page 36

Step 10

Insertthe brush into thebottomsideof theinletvalve. Move the brush back and forth to scrub this area, specifically around the steel ball. (See Figure 54.)

Figure 54

Step 11

Advance the brush completely throughthe inlet valve, and pull the brush out of the valve body.

Step 12

Rinse all parts with clear water.

Step 13

Sanitize parts following your local sanitization requirements. Allow parts to air dry after sanitization.

Syrup Pump Assembly

After pump disassembly and cleaning, assemble the pump.

Step 1

Lubricate andinstall theseal o--ring intothe seal.(See Figure 55.)

Step 3

Install the washer and spring onto the plunger assembly. (See Figure 56.)

Figure 56

Step 4

Install the plunger insert into the plunger tube by positioning the end of theinsert with the beveled edge and smaller hole to enter into the plunger tube first.

Step 5

Install the plunger nut onto the plunger tube.

Step 6

Install the knob o--ring into the groove provided in the knob.

Step 7

Install the plunger tube assembly onto the plunger assembly by inserting the plunger assembly into the larger opening on the plunger tube. Push the plunger assembly, compressing the spring, until the threaded end of the stem projects through the smaller opening on the plunger tube and the insert. (See Figure 57.)

Figure 55

Step 2

Install the seal assembly onto the piston end of the plunger assembly.

Figure 57

Step 8

Install theknob withthe knobo--ringonto thethreaded end of the plunger assembly. Hold the plunger assembly so that the plunger tube, compressing the spring, is pulled toward the piston end as far as it will go. Tighten the knob by turning it clockwise.

Model PH85Operating Procedures

Page 37

Step 9

Lubricate and install the 1” o--ring onto the groove provided on the discharge tube. (See Figure 58.)

Figure 58

Step 10

Lubricate and install the 1--5/16” o--ring into the valve body. (See Figure 59.)

Step 13

Install the lid by inserting the discharge tube through the smaller hole in the lid. Slide the lid until the larger hole fits around the top of the cylinder. The discharge tube lock nut will secure the lid in position.

Step 14

Install the discharge tube lock nut.

Step 15

Lubricate and install the plunger assembly into the cylinder opening in the pump body. (See Figure 60.)

Figure 59

Step 11

Install the discharge tube onto the smaller opening in the valve body by aligning the flats on the discharge tube with the locking grooves on the valve body.Push downthe dischargetubeuntil itis seatedinto thevalve body opening. Turn the discharge tube clockwise to fully engage it into locking grooves on the valve body.

Step 12

Install the cylinderonto the larger opening in the valve body by tilting the cylinder away from the discharge tube andsliding the widest section of flange underthe center lockinggrooveon thevalvebody.Align thetabs on the cylinder with the locking grooves on the valve body. Turn the cylinder clockwise until the tabs fully engage into the locking grooves on the valve body .

Figure 60

Step 16

Tighten the plunger nut by turning it clockwise. (See Figure 61.)

Figure 61

Model PH85 Operating Procedures

Page 38

Daily Opening Procedures

Evaluate the condition of LED’s (lights) and screen messages (Hard Lock or Soft Lock, etc.) before performing opening procedures. As indicated in the illustration below, 4 flashing LED’s,indicate a “locked” condition.

Figure 62

MAKE SURE YOUR HANDS ARE CLEAN AND SANITIZED BEFORE PERFORMING THESE NEXT STEPS.

Step 4

Fill all four topping containers with topping. Place the stainless steel topping containers in the heated wells. Place the remaining two topping containers in the unheated wells. Cover the containers.

Step 5

Sanitize the two topping ladles and place in the cold topping containers. Place the topping pumps in the heated topping containers.

Step 6

When the heating cycle is complete, the normal display will appear, showing the machine in the STANDBY mode. Prepare a small amount of an approved 100 PPM sanitizing solution (example:

R). USE WARM WATER AND FOLLOW THE

Kay-5 MANUFACTURER’SSPECIFICATIONS.Sanitizethe front drip tray, splash shield, and design caps in this solution.

Step 7

Return to thefreezer with a small amount ofsanitizing solution. With a pail beneath the door, dip the door spoutbrushinto the sanitizingsolutionandbrushclean the door spouts, and bottom of the draw valves. (See Figure 63.)

Step 1

With the drain plugs closed, check the water level in the two heated topping wells. Fill the wells with water to the indicating mark onthe bottom of the well.

Step 2

Press the LEFT and RIGHT syrup heater keys to activate the syrup heaters.

Caution: Assoon as the heaters are activated, the topping wells will begin heating. This heating process will take 2-1/2 hours to reach temperature. The water level in the wells should be checked daily.

Step 3

Prepareapailofanapproved100PPM sanitizingsolution (example: Kay-5 FOLLOW THE MANUFACTURER’S SPECIFICATIONS. Sanitize the topping pumps by placing the entire pumpassembly inthe pailof sanitizing solution. Pump the solution through to thoroughly sanitize the pump.

R). USE WARM WATER AND

Note: To assure sanitary conditions are maintained, brush clean each item for a total of 60 seconds, repeatedly dipping the brush in sanitizing solution.

Figure 63

Model PH85Operating Procedures

Page 39

Install the design caps on the freezer door spouts. (See Figure 64.)

Figure 64

Rinse asingle service towel insanitizing solution, and wipe down the freezer door and area around the bottomof the freezerdoor.Installthefront driptrayand splash shield.

Manual Brush Cleaning

THIS PROCEDURE MUST BE PERFORMED EVERY 14 DAYS!

ALWAYS FOLLOW LOCAL HEALTH CODES.

To disassemble the Model PH85, the following items will be needed:

S Two cleaning and sanitizing pails for each

side of the freezer

S Necessary brushes (provided with freezer) S Cleaning solution S Sanitizing solution S Single service towels

Draining Product From The Freezing Cylinder

Step 8

When ready to resume normal operation, press the AUTO key on both sides of the freezer. (See Figure 65.)

Figure 65

Note: This procedure should be done 15 minutes before product is expected to be served.

Step 1

Press the LEFT and RIGHT syrup heater keys to deactivate the heaters.

Step 2

Cancel automatic operation by pressing the AUTO key. (See Figure 66.)

Figure 66

Step 3

Remove the hopper cover and agitator. T ake these parts to the sink to wash, rinse and sanitize.

Model PH85 Operating Procedures

Page 40

Step 4

Withapailunderthedoor spouts,presstheWASHand PUMPkeys. Openthedraw valveand starttodrain the product from the freezing cylinder and mix hopper. (See Figure 67.)

Rinsing

Step 1

Pourtwogallons(7.6 liters)ofcool,cleanwaterintothe mix hopper. With the proper brushes, scrub the mix hopper, mix level sensing probes, the outside of the agitator drive shaft housing, and the mix inlet hole. (See Figure 69.)

Figure 67

Step 5

When the flow of product stops, press the WASHand PUMP keys and close the draw valve. Discard this product. (See Figure 68.)

Figure 68

Step 6

Remove the locking clip and mix feed tube. Remove the pump clip and the assembled air/mix pump.

Figure 69

Note: Do not brush clean the mix inlet hole while the machine is in the WASH mode.

Step 2

With a mix pail beneath the door spout, press the WASH key. (See Figure 70.)

Figure 70

Step 3

Open the draw valve on the freezer door.Drain all the rinse water from the door spout, close the drawvalve, and press the WASH key, cancelling the wash cycle.

Step 4

Repeat this procedure using clean, warm water, until the water being discharged is clear.

Repeat steps2 through 6 for the other side of the freezer.

Repeat steps1 through 4 for the other side of the freezer.

Model PH85Operating Procedures

Page 41

Cleaning and Sanitizing

Disassembly

Step 1

Prepare 2 gallons (7.6 liters) of an approved cleaning solution (example: Kay-5 ACCORDING TO THE MANUFACTURER’S SPECIFICATIONS.

Step 2

Pour the 2 gallons (7.6 liters) of cleaning solution into thehopperandallowittoflow into thefreezingcylinder.

Step 3

While the solution is flowing into the freezing cylinder, brush clean themix hopper, mix level sensingprobes, the outside ofthe agitator drive shafthousing, and the mix inlet hole.

Step 4

Press the WASH key. This will cause the cleaning solution in the freezing cylinder to be agitated.

Step 5

Place an empty pail beneath the door spouts.

Step 6

Open thedraw valveson the freezer door anddraw off all the solution.

Step 7

Once the cleaner stops flowing from the door spouts, close the draw valves and press the WASH key, cancelling the wash cycle.

Step 8

Prepare 2 gallons (7.6 liters) of approved sanitizing solution (example: Kay-5 ACCORDING TO THE MANUFACTURER’S SPECIFICATIONS.

Repeat steps 2 through 7 with the sanitizing solution.

Repeat these steps to clean and sanitize the other side of the freezer.

R). USE WARM WATER

Note: Failure to remove parts, brush clean and re-lubricate these parts, will result in damage to the related parts. These parts must be removed every 14 days or the machinewill lockoutand notoperate inthe AUTO mode.

MAKE SURE POWER SWITCH IS IN THE

“OFF” POSITION. Failure to do so may cause injury

from hazardous moving parts, or electrocution.

Step 1

Remove the design caps from the bottom of the door spouts.

Step 2

Remove the handscrews, freezer door, beaters, scraper blades, and drive shafts from the freezing cylinders.

Step 3

Remove the scraper blade clips from the scraper blades.

Step 4

Removethefreezer door gaskets,front bearings,pivot pins, draw handles and draw valves. Remove all o--rings.

Note: Toremoveo-rings, usea singleservicetowelto grasptheo-ring. Apply pressureinanupwarddirection until the o-ring pops out of its groove. With the other hand, push the top of the o-ring forward, and it will roll out of the groove and can be easily removed. If there ismore thanoneo-ring toberemoved, alwaysremove the rear o-ring first. This will allow the o-ring to slide over the forward rings without falling into the open grooves.

Step 5

From the pump cylinder, remove the retaining pin, valvebody,piston,springandpoppet, andthe mixinlet tube. Remove all o-rings and check bands.

Model PH85 Operating Procedures

Page 42

Step 6

Removethedrive shaftsfrom thedrivehubsintherear wall of the mix hoppers. (See Figure 71.)

Figure 71

Remove the two small o-rings and one large o-ring from each drive shaft.

Step 7

Remove thefront drip tray and splash shield. Remove the ladles from the two cold topping containers.

Step 8

Remove the long drip pan from the side panel andthe two short drip pans from the rear panel. Take these items to the sink for cleaning. (See Figure 72.)

Brush Cleaning

Step 1

Prepare a sink with an approved cleaning solution (example: Kay-5 FOLLOW THE MANUFACTURER’S SPECIFICATIONS. If another approved cleaner is used, dilute according to label instructions. (IMPORT ANT: Follow label directions, as too STRONG of a solution can cause parts damage, while too MILD of a solution will notprovide adequatecleaning.) Makesureall brushes provided with the freezer are available for brush cleaning.

Step 2

Thoroughlybrush clean all disassembledpartsand the parts trays in the cleaning solution, making sure all lubricant and mix film is removed. Be sure to brush all surfaces andholes, especiallyholes in thepump valve body.

Step 3

Return to the freezer with a small amount of cleaning solutionandthe black brush.Brush clean therearshell bearings at the back of the freezing cylinders. (See Figure 73.)

R). USE WARM WATER AND

Figure 72

Note: If the drip pans are filled with an excessive amount of mix, it is an indication that the drive shaft o-rings should be replaced or properly lubricated.

Figure 73

Model PH85Operating Procedures

Page 43

Brush clean the drive hub openings in the rear wall of the mix hoppers. (See Figure 74.)

Figure 74

Step 4

Prepare a sink with an approved sanitizing solution (example: Kay-5

R). USE WARM WATER AND FOL-

LOW THE MANUFAC TURER’S SPECIFICATIONS. Repeat step 3 with sanitizing solution.

Step 5

Rinse all parts in sanitizing solution for a minimum of one minute.

Step 6

Wipe clean all exterior surfaces of the freezer.

Model PH85 Operating Procedures

Page 44

Section 7 Important: Operator Checklist

During Cleaning and Sanitizing

CLEANING AND SANITIZING MUST BE PERFORMED EVERY 14 DAYS!

ALWAYS FOLLOW LOCAL HEALTH CODES.

Cleaning and sanitizing schedules are governed by your State or local regulatory agencies and must be followed accordingly. The following check points should be stressed during the cleaning and sanitizing operations.

T roubleshooting Bacterial Count

j 1. Thoroughly clean and sanitize machine

regularly, including complete disassembly and brush cleaning.

j 2. Useall brushes supplied for thoroughcleaning.

The brushes are specially designed to reachall mix passageways.

j 3. Use the whitebristle brushto cleanthe mixinlet

hole which extends from the mix hopper down to the rear of the freezing cylinder.

j 4. Use the black bristle brush to thoroughly clean

the rear shell bearings locatedat the rear of the freezing cylindersandthe drivehubopenings in therear wall ofthe mixhoppers.Besure tohave a generous amount of cleaning solution on the brush.

Regular Maintenance Checks

j 1. Rotatescraper blades toallow bothsides ofthe

knife edge towear evenly. Thiswill contributeto self-sharpening andhelp maintainfast,efficient freezing.

j 2. Replace blades that are bent, damaged, or

worn.

j 3. Before installing beater, be certain that scraper

blades are properly attached over the beater pins.

j 4. Dispose of o-rings that are worn, torn or fit too

loosely, and replace with new ones.

j 5. Check rear shell bearings for signs of wear

(excessive mix leakageinrear drippans) andbe certain they are properly cleaned.

j 6. Using a screwdriver and cloth towel, keep the

rearshell bearingsand thefemaledrivesockets clean and free of lubricant and mix deposits.

j 7. Follow all lubricating procedures as outlined in

“Assembly”.

j 8. On air cooled units, Check the condensers and

air filters for accumulation of dirt and lint. Dirty condensers or air filters will reduce the efficiency and capacity of the machine. Condensers and filters should be cleaned monthly. The air filters can be removed from therearof thefreezerandbrought tothesinkfor cleaning. Use asoftbrush tocleanbetweenthe fins ofthe condensers. Never use screwdrivers or othermetal probesto clean betweenthe fins.

j 5. Properly prepare the cleaning and sanitizing

solutions. Read and follow label directions carefully. Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing.

j 6. Temperature of mix in mix hopper and walk-in

cooler should be below 40_F. (4.4_C.).

j 7. Discard remaining mix from freezer during

“Manual Brush Cleaning”.

CAUTION: Always disconnect electrical power prior to cleaning the condenser.Failureto follow thisinstruction may result in electrocution.

j 9. Onwater cooledunits, check thewater linesfor

kinks or leaks. Kinks can occur when the machineis movedback and forthfor cleaning or maintenance purposes. Deteriorated or cracked water lines should be replaced only by an authorized Taylor mechanic.

Model PH85Important: Operator Checklist

Page 45

Winter Storage

Iftheplace of businessis tobe closedduringthewinter months, it is important to protect the freezer by following certain precautions, particularly if the building is to be left unheated and subject to freezing conditions.

Disconnect the freezer fromthe main power source to prevent possible electrical damage.

On water cooled freezers, disconnect the water supply. Use air pressure to blow out any water remaining in the condensers, and then add a liberal amount of permanent type auto anti-freeze. This is extremelyimportant.Failureto follow thisprocedure may cause severe and costly damage to the refrigeration system.

Your local Taylor Distributor can perform this service for you.

Wrap detachable parts of the freezer such as beater assembly and freezer door, and place in a protected dry place. Rubber trim parts and gaskets can be protected by wrapping with moisture-proof paper. All parts should be thoroughly cleaned of dried mix or lubrication accumulationswhichattractmiceandother vermin.

Model PH85 Important: Operator Checklist

Page 46

Section 8 Troubleshooting Guide

PROBLEM PROBABLE CAUSE REMEDY PAGE

REF.

1. All four LED’s are flashing. a. The freezer is locked. a. See hard lock and soft lock information.

2. Soft lock message

appears on LCD.

a. More than 24 hours since

the last HEAT cycle.

b. The power switch is in the

OFF position.

c. The freezer was not in the

AUTO or STANDBY mode.

d. Mix out condition. d. The level of mix in the mix

a. The freezer must go

through a HEAT cycle every 24 hours. The freezer must now be disassembled and brush cleaned or placed in a heat cycle.

b. The power switch must be

in the ON position. The freezer must now be disassembled and brush cleaned or placed in a heat cycle.

c. The freezer must be in the

AUTO or STANDBY mode. Freezer must now be disassembled and brush cleaned or placed in a heat cycle.

hopper must be above the mix low probe. The freezer must now be disassembled and brush cleaned or placed in a heat cycle.

e. The agitator is not

installed.

f. The agitator is not

rotating.

g. An equipment fault has

occurred.

e. The agitator must be

cleaned and installed before starting the HEAT cycle. The freezer must now be disassembled and brush cleaned.

f. The agitator must be

cleaned before starting the HEAT cycle. Disassemble the freezer and brush clean.

g. See Screen “B” in the

Operator’s Menu to determine the cause.

Model PH85Troubleshooting Guide

Page 47

PROBLEM PROBABLE CAUSE REMEDY PAGE

REF.

3. Hard lock message

appears on LCD.

4. No product is being

dispensed.

a. More than 14 days since

the last brush cleaning.

b. A barrel or hopper

thermistor is faulty.

a. Low on mix. The MIX

OUT light is ON.

b. The power switch is in the

OFF position.

c. Freeze-up in mix inlet

hole.

d. Beater motor is out on

reset.

a. The freezer must be

disassembled and brush cleaned every 14 days.

b. Call a service technician. ---

a. Add mix to the mix

hopper.

b. Place the power switch to

ON and press the AUTO key.

c. Call service technician. ---

d. Clear the tone. Allow the

beater motor to cool. Place the power switch to OFF . Press the reset button firmly, place the power switch to ON and press the WASH key. Open the side access panel and observe that the drive shaft is turning CLOCKWISE as viewed from the front of the machine. Press the AUTO keytoreturntotheAUTO mode. If the beater motor should go OFF on reset again, call service technician.

13, 35,

14, 27,

e. Air/mix pump is incorrectly

assembled or improperly lubricated.

f. Missing or incorrectly

installed spring and poppet in air/mix pump.

g. The mix pump ball crank

is broken.

h. The pump motor is not

activated.

Model PH85 Troubleshooting Guide

e. Follow assembly

procedures carefully.

f. Replace or correctly install

the spring and poppet on the mix inlet fitting.

g. Call service technician. ---

h. Push the reset button.

The draw valve must be fully raised to activate the pump motor.

---

Page 48

PROBLEM PROBABLE CAUSE REMEDY PAGE

REF.

5. The product is too thick. a. Insufficient mix in the

freezing cylinder.

b. Improper priming

procedures.

c. Air/mix pump incorrectly

assembled.

d. The viscosity control is set

too cold.

e. Freeze-up in mix inlet

hole.

6. Product is too soft. a. Draw rate is set too fast. a. Adjust draw rate of 5 to

b. Outdrawing capacity of

freezing cylinder.

c. Inadequate air space. c. Minimum of 3” (7.6 cm) of

a. Check the air/mix pump

assembly. Mix inlet tube must be fully submerged in mix.

b. Drain the freezing cylinder

and re-prime the machine.

c. Follow assembly

procedures carefully.

d. Call service technician. ---

e. Call service technician. ---

7-1/2 oz. (142 g. to 213 g.) of product by weight every 10 seconds.

b. Continuous draw rate is

approximately one 16 oz. (473 ml.) shake by volume every 15-20 seconds (15 cones).

clearance around all sides.

---

7. The mix in hopper is too

warm.

d. Dirty condenser or air

filters on air cooled units.

e. Inadequate water supply

on water cooled units.

f. Bad scraper blades. f. Replace the scraper

g. The viscosity control is

set too warm.

a. Hopper cover is not in

position.

b. The agitator is not

installed.

c. The hopper temperature is

out of adjustment.

d. Clean regularly. 40

e. Check the water supply.

Check the water lines for leaks or kinks.

blades.

g. Call service technician. ---

a. Clean the hopper cover

and place in position.

b. Clean the agitator and

install.

c. Call service technician. ---

Model PH85Troubleshooting Guide

Page 49

PROBLEM PROBABLE CAUSE REMEDY PAGE

REF.

8. The mix in hopper is too

cold.

9. Product is collecting on

top of the freezer door.

10. Excessive mix leakage

from the bottom of door spout.

11. Excessive mix leakage

into the long drip pan.

12. Excessive mix leakage

from the rear of the freezer into the short drip pans.

a. The hopper temperature

is out of adjustment.

a. The top o-ring on draw

valve is improperly lubricated or worn.

a. Bottom o-ring on draw

valve is improperly lubricated or worn.

a. The seal on the beater

drive shaft is improperly lubricated or worn.

b. The seal is installed

inside-out on the beater drive shaft.

c. The drive shaft and beater

assembly work forward. d. Worn rear shell bearing. d. Call service technician. --e. Gear box out of alignment. e. Call service technician. --a. Worn or missing o-rings

on pump drive shaft.

a. Call service technician. ---

a. Lubricate properly or

replace the o-ring.

a. Lubricate properly or

replace the o-ring.

a. Lubricate properly or

replace the seal.

b. Install correctly. ---

c. Call service technician. ---

a. Install or replace the

o-rings.

13. The drive shaft is stuck in the drive coupling.

b. Inadequate lubrication of

the pump drive shaft.

a. Mix and lubricant collected

in drive coupling.

b. Rounded corners of drive

shaft, drive coupling or both.

c. Gear box is out of

alignment.

b. Lubricate properly. 18

a. Brush clean the rear shell

bearing area regularly.

b. Call service technician. ---

c. Call service technician. ---

Model PH85 Troubleshooting Guide

Page 50

PROBLEM PROBABLE CAUSE REMEDY PAGE

REF.

14. Freezing cylinder walls scored.

15. Pump will not operate in the PUMP mode.

16. Machine will not run when in the AUTO mode.

a. Missing or worn front

bearing.

b. Beater assembly is bent. b. Beater assembly must be

c. Gear box is out of

alignment.

a. Pump motor is not

activated.

b. The membrane switch is

defective.

a. Machine is unplugged. a. Plug into wall receptacle. ---

b. Beater motor is out on

reset.

a. Install or replace the front

bearing.

replaced. Call service technician to correct cause of bent beater assembly.

c. Call service technician. ---

a. Push the reset button. ---

b. Call service technician. ---

b. Clear the tone. Allow the

beater motor to cool. Place the power switch to OFF . Press the reset button firmly. Place the power switch to ON, and press the WASH key. Open the side access panel and observe that the drive shaft is turning CLOCKWISE as viewed from the front of the machine. Press the AUTO keytoreturntotheAUTO mode. If the beater motor should go OFF on reset again, call service technician.

---

c. Circuit breaker OFF or

blown fuse.

d. Low on mix. The MIX

OUT light is ON.

e. Water is turned OFF on

water cooled units.

c. Turn the breaker ON or

replace the fuse, and clear the fault.

d. Add mix to the mix hopper

and press the AUTO key.

e. Turn water ON, and clear

the fault.

---

Model PH85Troubleshooting Guide

Page 51

PROBLEM PROBABLE CAUSE REMEDY PAGE

REF.

17. Liquid Crystal Display is blank.

18. Product is not feeding into the freezing cylinder.

19. Syrup toppings are not hot.

a. Machine is unplugged. a. Plug into wall receptacle. ---

b. Circuit breaker is OFF or

blown fuse.

c. Component failure. c. Call service technician. --d. LCD intensity needs

adjusting.

a. The mix inlet hole is

frozen up.

a. No water is in topping

well.

b. The water is not hot

enough.

b. Turn the circuit breaker

ON or replace the fuse, and clear the fault.

d. Call service technician. ---

a. The hopper temperature

needs adjustment. Call service technician.

a. Fill to indicating mark. 34

b. Using a thermometer,

check the water temperature in the topping well. It should be 140_F. (60_C.). Open the side access panel and turn the thermostat screw CLOCKWISE in small increments. Allow sufficient time to recheck the water temperature.

---

20. Product “popping” when drawn.

21. Freezer shuts off, but fault tone continues.

22. Mix low and mix out probes are not functioning.

a. Draw rate set too fast. a. The draw rate should be

set at 5 to 7-1/2 oz. of product per 10 seconds.

b. Pump assembled

incorrectly.

a. Fault has occurred in the

freezer.

b. Inadequate air clearance

around the freezer.

a. Milkstone build-up in the

hopper.

b. Assemble and lubricate

according to instructions in this manual.

a. Verify condition in the

Operator’s Menu “fault” screen. Clear fault accordingly.

b. Maintain 3” (7.6 cm.) of

space around all sides of the unit.

a. Clean hoppers thoroughly. 37

Model PH85 Troubleshooting Guide

Page 52

Section 9 Parts Replacement Schedule

PART

DESCRIPTION

Scraper Blade X Drive Shaft Seal X Freezer Door Gasket X Front Bearing X Draw Valve O-Ring X Pivot Pin O-Ring X Design Cap X Mix Feed Tube O-Ring X Pump O-Ring X Pump Check Ring X Spring X Rubber Poppet X Mix Inlet Tube O-Ring X Air Inlet Fitting Seal X Pump Drive Shaft O-Ring X Pump Drive Shaft Cup Seal X White Bristle Brush, 3” x 7” Inspect & Replace

White Bristle Brush, 3” x 1/2” Inspect & Replace

White Bristle Brush, 1-1/2” x 2” Inspect & Replace

White Bristle Brush, 1” x 2” Inspect & Replace

EVERY

3MONTHS

EVERY

6MONTHS

if Necessary

ANNUALLY

Minimum

Black Bristle Brush, 1” x 2” Inspect & Replace

if Necessary

Double-Ended Brush Inspect & Replace

if Necessary

Door Spout Brush Inspect & Replace

if Necessary

Syrup Port Brush Inspect & Replace

if Necessary

Minimum

Model PH85Troubleshooting Guide

Page 53

Section 10 Parts List

103

UPDATE

REMARKS PARTS

SHOE

CLASS

QTY. WARR.

NUMBER

DESCRIPTION PART

ACCUMULATOR A.-GLYCOL X42679 1 103 J4019999/PRIOR (SEE TANK-GLYCOL) 79

+CAP-RADIATOR 035179 1 103 J4019999/PRIOR (SEE TANK -GLYCOL) 79

ADAPTOR A.-CASTER X18915 4 103

AGITATOR A. *HT*20 QT HOPPER X44797 2 103

BEARING-FRONT 050348 2 000 J6032699/UP USE X50350 - KIT A. -FRONT

BEARING-FRONT 023262 2 000 J6032698/PRIOR 103

BEARING-REAR SHELL *NICK.PLATE 031324 2 000

+GUIDE-DRIP SEAL 028992 2 000

+NUT-BRASS BEARING 028991 2 000

+O-RING-1/2OD X .070W 024278 4 000

+WASHER-BEARING LOCK 012864 2 000

BEATER A.-3.4QT-1 PIN -SUPPORT X46231 2 103

+BLADE-SCRAPER-PLASTIC 8-1/8L 046235 4 000

+CLIP-SCRAPER BLADE 046236 4 103

+SHOE-FRONT HELIX-REAR 050346 2 000 J6032699/UP USE X50350 - KIT A.-FRONT

+SHOE-FRONT HELIX-FRONT 050347 2 000 J6032699/UP USE X50350 - KIT A.-FRONT

BELT-AX31 041575 4 000

BELT-RD 3/16 W X 4.01 ID 036161 1 000 SHORT

BELT-RD 3/16 W X 9.12 ID 039108 1 000 LONG

BLOCK-TERMINAL 3P 039423 1 103 L1-L2-L3

BLOCK-TERMINAL 5 POLE 024329 2 103

BLOCK-TERMINAL-PLUG 10P .2 SIP 040322-005 2 103 J14 INTERFACE BOARD

BLOCK-TERMINAL-PLUG 7P .2 SIP 040322 -003 4 103 J6 & J7 INTERFACE BOARD

BLOCK-TERMINAL-PLUG 8P .2 SIP 040322 -004 2 103 J10 INTERFACE BOARD

BLOWER A. -HIGH OUTPUT X53478 -27 1 103 J9126148/ UP

CAPACITOR-RUN- 10 UF/370V 033047 1 103

HOUSING-BLOWER-4 POLE 053727 1 103

MOTOR-BLOWER FAN HIGH OUTPUT 053480-27 1 103

SCREEN-BLOWER 053729 1 103

+ Available Separately

Model PH85 Parts List

Page 54

UPDATE

REMARKSWARR.

CLASS

QTY.PART

DESCRIPTION PARTS

NUMBER

047519-33F 2 512 J9090000/UP - FRENCH STYLE 146

047519-33 2 512 J4063703-J9089999 HP62 80

BOOT-CAPACITOR INSULATING 031314 1 000 J4063703 - J9126147 HP62 80

CAPACITOR-RUN- 10 UF/370V 033047 1 103 J4063703 - J9126147 HP62 80

HOUSING A.-W/WHEEL X30160-SER 1 103

MOTOR-BLOWER-208/230V 50/60 HZ 046536-27 1 103 J4063703/UP HP62 80

+HOUSING A.-W/WHEEL X30160-SER 1 103

BLOWER A. X47822-27 1 103 J4063703 - J9126147 HP62 80

BLOWER A. X30153-27 1 103 J4063702/PRIOR 80

+MOTOR-BLOWER FAN 230V 030157-27 1 103 J4063702/PRIOR 80

CABLE-RIBBON-10C-5”L-DIL/DIL 040040 -024 1 103 LED TO LED

CABLE-RIBBON-10C-56”L-DIL/DILR 040040-039 1 103 J3 IFR TO LED

CABLE-RIBBON-14C-14”L SIP/SIPR 040040-015 1 103 J9 UC TO LCD

CABLE-RIBBON-20C-72”L-DIL/DIL 040040-037 1 103 J2 UC TO J12 IB-R

CABLE-RIBBON-20C-74”L-DIL/DILR 040040-038 1 103 J7 UC TO J11 IB-L

CABLE-RIBBON-20C-9 DIL/DIL 040040-031 1 103 J11 IFL TO J12 IB-R

CABLE-RIBBON-50C-56”L-DIL/DIL 040040-036 1 103 J11UCTOJ2IB-R

CABLE-RIBBON-50C-65 DIL/DIL 040040-034 1 103 J10UCTOJ2IB-L

CABLE-2 COND -#22 SHIELDED 045154-55 1 103 POWER CABLE IB-UC (BULK P/N R6003001)

CAP-DESIGN-1.010”ID-6 POINT 014218 3 000

CAPACITOR-RUN- .8UF/400V 039482 1 103 AGITATOR MOTOR

CAPACITOR-START- 47-56UF/220TO 037251-34 2 103 MOTOR REDUCER

CARD-DAILY CLEAN-HT-SS-SYRUP 046704 1 000

CASTER-SWV 5/8 STEM 4IN WHEEL 018794 4 103

CLAMP-HOSE 9/16 CRIMP TYPE 047344 25 000 J4020000/UP GLYCOL HOSE 79

COLLAR-HOLDING 019481 8 103 LID HOLDERS/CONE DISPENSER

+SCREW-10 32 X 3/4 OVAL HEAD-SS 001086 8 000

COMPRESSOR AHA2490ZXF-AH556RF

+GROMMET-COMPRESSOR MOUNT-AH 039923 8 000 J4063703/UP HP62 80

(TECUMSEH)

COMPRESSOR AH2490Z-AH556RT

(TECUMSEH)

+SLEEVE-MOUNTING-COMP.-AH 039924 8 000 J4063703/UP HP62 80

+GROMMET-COMPRESSOR MOUNT 037428 8 000 J4063702/PRIOR 80

COMPRESSOR L53A113DBLA (BRISTOL) 038144- 2 512 J4063702/PRIOR (REPLACED W/047519-33F) 80

+ Available Separately

Parts List Model PH85

Page 55

UPDATE

REMARKSWARR.

CLASS

QTY.PART

DESCRIPTION PARTS

NUMBER

HANDLE-ADJUSTABLE 028804 3 103

O-RING-1/4 OD X .070W 50 DURO 015872 3 000

+SLEEVE-MOUNTING-COMP 037429 8 000 J4063702/PRIOR 80

CONDENSER-AC-12LX18HX4.3-5ROW 019558 2 103

COVER-HOPPER COMPLETE 053809 2 103

+RETAINER-HOPPER COVER 042619 4 103

+KNOB-MIX COVER 025429 2 103

COVER A.-HOPPER INS.-COMPLETE X42628-SER 2 103 REPLACE WITH 053809 COVER-HOPPER

+PIN-RETAINING-HOPPER COVER 043934 2 103

+RETAINER-HOPPER COVER 042619 4 103

+SCREW-8-32 X 1/2 OVAL HD-SS 043295 16 000

COUPLING-DRIVE 3/4 HEX X 1-7/8 012721 2 103

+SCREW-5/16-18 X 5/16 ALLEN SET 042511 4 000

DECAL-DAILY CLEANING-HT SS/YOG 045273 1 000

DECAL-DEC-TAYLOR-PH85 052283 1 000 J8070000/UP 132

DECAL-DEC-TAYLOR-PH85 046180 1 000 PRIOR TO J8070000 132

DECAL-MAG-CLOSING CHECKLIST 044309 1 000

DECAL-MANUAL CLEANING-HT-SS-P 045276 1 000

DECAL-OVERLOAD SETTING 045384 1 000

DECAL-TROUBLESHOOTING 038374 1 000

DEFLECTOR-BLOWER EXHAUST 047912 1 103

DIAGRAM-WIRING *8784*PH85 047985- 1 000

DISPLAY-LIQUID CRYSTAL X38062-SER 1 103

DOOR A.-HT-3SPT-4”LONG J5080000/PRIOR SEE KIT A.-DOOR 96

DOOR A.-HT-3SPT-4”LONG X51532-11 1 103 J5080000/UP 96

DECAL-DOOR 021521 1 000

+GASKET-DOOR HT 4”-DOUBLE 048926 2 000 J5080000/UP 96

SCREW-ADJUSTMENT-5/16-24X1-1/ 033662 3 000

+HANDLE A.-DRAW-ADJ. STLS SCREW X33687 3 103 J7090000/UP (Replaces X26996) 121

+NUT-JAM 029639-BLK 3 000 J7090000/UP 121

+ROD A.-PIVOT X20683 1 103

+O-RING-5/16 OD X .070W 016272 1 000

+VALVE A.-DRAW CENTER *754 HT* X37376 1 103

+ Available Separately

Model PH85 Parts List

Page 56

UPDATE

REMARKSWARR.

CLASS

QTY.PART

DESCRIPTION PARTS

NUMBER

+SEAL-DRAW VALVE 034698 1 000

+VALVE A.-DRAW*SELF CLEANING* X33582 2 103

+O-RING-7/8 OD X .103W 014402 7 000

DRYER-FILTER-HP62-3/8 X 1/4S 048901 2 000 J4063703/UP - HP62 (048901 Replaces 047521) 80/121

DRYER-FILTER-3/8 X 1/4S 045866 2 000 J4063702/PRIOR 80

ELEMENT-HEATER 014174- 2 000 J3049999/PRIOR 70

FILTER-AIR 13.5X17.75X7/16 042703 2 000

FILTER-CORCOM 6EH1 040140-001 1 103

FILTER-INLINE-GLYCOL-40 MICRON 041670 1 103

+BOOT-GLYCOL FILTER ARMAFLEX 047490 1 000

FLUID A. -HEAT TRANSFER X39667 1 000

FUSE-15 AMP-IN LINE-NON DELAY 045293 2 000

GEAR A.*REDUCER 021286 2 212

GEAR A.*REDUCER-AGITATOR 047988 1 103

GUARD-POWER SWITCH 034830 1 103

GUIDE A.-DRIP PAN *339-8754* X28699 1 103

GUIDE A. -DRIP PAN-MIX PUMP X48228 2 103 J4070000/UP 84

GUIDE A.-FILTER L.H. *8784* X42721 1 103

GUIDE A.-FILTER R.H. *8784* X42723 1 103

HEATER A. -GLYCOL-4500 W-PRTL X47395-27 1 103 J4020000/UP 79

HEATER A. -GLYCOL-4500 W-PRTL X42729-27 1 103 J4019999/PRIOR 79

THERMOSTAT-HI LIMIT 035786 1 103

HINGE A. -MOTOR MOUNT X25731 2 103

HOLDER-FUSE-IN LINE-TYPE HLR 045606 2 103

HOSE-RUBBER 5/16”ID X 9/16”OD 047340- 15 ft 000 BULK UNDER R502011 GLYCOL HOSE 79

+CAP-MAGNET *HT* 044796 2 103

HOUSING-A.-AGITATOR *LONG* X51661 2 103 REPLACES X42843

MAGNET A.-AGITATOR-INNER X41733 2 103

SCREW-8-32 X 3/16 ALLEN SET 006812 4 000

JAR-SYRUP-PLASTIC 036573 2 103

JAR-SYRUP-STAINLESS-SHALLOW 036574 2 103

BRUSH-1/2 IN. DIA. 033059 1 000

KIT A.-BRUSH-HT X44127 1 000

+ Available Separately

Parts List Model PH85

Page 57

UPDATE

REMARKSWARR.

CLASS

TO REPLACE X43376 DOOR ASSY.

QTY.PART

DESCRIPTION PARTS

NUMBER

BRUSH-DOUBLE ENDED-PUMP&FEED T 013072 1 000

BRUSH-DRAW VALVE 1”ODX2”X17”L 013073 1 000

BRUSH-DRAW VALVE 1-1/2”OD X 3” 014753 1 000

BRUSH-END-DOOR-SPOUT-SS-HT 039719 1 000

BRUSH-MIX PUMP BODY-3”X7”WHITE 023316 1 000

BRUSH-REAR BRG 1IN.DX2IN.LGX14 013071 1 000

BRUSH-SET-LVB 050103 1 000 INCLUDES 045079 SYRUP PORT BRUSH

KIT A. -DOOR X51532-1 1 103 MUST USE ON UNITS BEFORE S/N J5080000

DOOR A.-3 SPOUT-HT X51532 -11 1 103

GASKET-DOOR 048926 2 000

KIT A. -BEATER-FRONT SHOES X50350 2 000 INCLUDES FRONT SHOE BEARING

NUT-STUD-LOWER 034383 2 103 SHORT

NUT-STUD-UPPER 034382 2 103 LONG

O-RING 014402 7 000

SEAL-DRAW VALVE 034698 1 000

CAP-DESIGN-1.010”ID-6 POINT 014218 3 000

GASKET-DOOR HT 4”-DOUBLE 048926 2 000

KIT A. -BEATER-FRONT SHOES X50350 2 000 INCLUDES FRONT SHOE BEARING

O-RING 1/2 ID X .139W-206 048632 4 000

O-RING-11/16ODX.103W-RED 016132 4 000

O-RING-1-3/4 OD X .139W 008904 2 000

O-RING-1-3/8 OD X .103W 018664 2 000

O-RING-2-1/8 OD X .139W 020051 8 000

O-RING-3/4 OD X .103W 015835 2 000

O-RING-5/16 OD X .070W 016272 1 000

O-RING-7/8 OD X .103W 014402 7 000

POPPET-RUBBER-BLACK 022473 2 000

RING-CHECK 1-1/4 OD X 3/8 033215 2 000

RING-CHECK 2 IN OD X 1/2 020050 4 000

SEAL-AIR INLET FITTING 045327 2 000

KIT ASSY-TUNE UP-3 SPOUT X49463-1 1 000 Replaces X42790 - 100% Interchangeable

+ Available Separately

Model PH85 Parts List

Page 58

UPDATE

REMARKSWARR.

CLASS

X48212-SER AIR COOLED)

QTY.PART

DESCRIPTION PARTS

NUMBER

SEAL-DRAW VALVE 034698 1 000

SEAL-DRIVE SHAFT 032560 2 000

TOOL-O-RING REMOVAL 048260-WHT 1 000

LABEL-CAUTION AGITATOR 045191 2 000

LABEL-DOOR-WARN-MOVE PART 032749 1 000

LABEL-RESET-MIX PUMP 044452 2 000

LABEL-WARN-COVER 051433 8 000

LADLE-1 OZ -120D BEND IN HANDLE 033637-1 2 103

LENS-DISPLAY 038221 1 103

+STANDOFF-LENS 038225 4 000

LID-SYRUP JAR 042706 2 103

LOUVER-SIDE 017471 1 103 RIGHT S IDE

LOUVER-SIDE 028288 1 103 LEFT SIDE

LUBRICANT-TAYLOR HI PERF-4 OZ 048232 1 000

MAN-OPER PH85 048182-M 1 000

MOTOR-1.5 HP 021522- 2 212

MOTOR-AGITATOR 047987-27 1 103

MOTOR-REDUCER 32 RPM-HPR PUMP 036955-34 2 103

COUPLING-MOTOR-FLEXIBLE 047936 2 103 86

GEAR ONLY 049247-34 2 103 93

MOTOR ONLY 049246-34 2 103 93

SEAL-MOTOR REDUCER-INPUT SHAFT 048836 2 000 90

SEAL-MOTOR REDUCER-OUTPUT SHAFT 048837 2 000 90

NUT-STUD-LONG 034382 2 103

NUT-STUD-SHORT 034383 2 103

OVERLOAD-TI#2BMAK38-71 044464 2 103

+NUT-OVERLOAD RESET 045026 2 000

PAIL-MIX 10 QT. 013163 1 000

PAN-DRIP 17-1/4”LONG 027504 1 103

PAN-DRIP HT 048204 2 103 J4070000/UP MIX PUMP 84

PAN A.-DRIP HOPPER PUMP X45289 2 103 J4069999/PRIOR MIX PUMP (SEE KIT

PANEL A.-FRONT *8784* X45253 1 103 INCLUDES SYRUP RAIL

+ Available Separately

Parts List Model PH85

Page 59

UPDATE

REMARKSWARR.

CLASS

QTY.PART

DESCRIPTION PARTS

NUMBER

CHIP-SOFTWARE *PH85* X40856 1 103

PCB A.-UNIVERSAL CONTROL 64K X44863-SER 1 212

+HEATER-STRIP-175W-240V 042782 2 103

Includes:

+LABEL-TEMPERATURE ADJUSTMENT 030994 2 000

+NUT-WING 10-32 NYLON 034534 2 000

+O-RING-9/16 OD X .103W 016369 3 000

+PLUG-DRAIN-WYOTT 023953-5 3 103

+THERMOSTAT-ADJ-SNAP ACTING 049993 2 103

+THERMOSTAT-HI LIMIT-SNAP ACTING 049992 2 103

PANEL A.-SIDE *8784*LOWER LEFT X46447-SER 1 103

PANEL A.-SIDE *8784*LOWER RIGHT X46448-SER 1 103

PANEL-REAR *8784 AIR* 048212 1 103 J4070000/UP 84

PANEL-REAR *8784 AIR* 042698 1 103 J4069999/PRIOR (SEE KIT X48208-SER) 84

PANEL-SERVICE *8784* 045071 1 103

PANEL-UPPER SIDE LEFT 028822 1 103

PANEL-UPPER SIDE RIGHT 028823 1 103

PCB A.-CONTROL PH85 X48634-SER 1 212

IC-PARALLEL PORT CHIP 040176-006 1 103

Includes:

PCB A.-INTERFACE-HT-SS X47048-SER 2 212

PCB A.-INTERFACE-HT-BASE X44747-SER 2 212

Includes:

PCB A.-PERSONALITY-HT-SS X46904-SER 2 212

PCB A.-LED-4 POSITION X44752-SER 2 212 MODE/SYRUP INDICATOR

PLATE A.-DEC-8784-PARTIAL X45259 1 103

PLUG-DRIP TRAY HOLE 029595 1 000

PROBEA.-MIXLOW-HT X42077 2 103

PROBEA.-MIXOUT-SQUAREHOLE X41348 2 103

PROBE-THERMISTOR-BARREL-2% TOL 038061-BLK 2 103

PROBE-THERMISTOR-HOPPER-2% TOL 039470-BLK 3 103

PULLEY-2AK22 X .625-.6265 016403 2 103 BEATER MOTOR

PULLEY-2AK74-5/8 027822 2 103 GEAR

+ Available Separately

Model PH85 Parts List

Page 60

UPDATE

REMARKSWARR.

CLASS

QTY.PART

DESCRIPTION PARTS

NUMBER

PULLEY-AGT DR-1.910PDX5/16 THD 036210 3 103 AGITATOR DRIVE

+SCREW-8-32 X 1/4 ALLEN SET 043603 3 000

+SCREW-8-32 X 1/4 ALLEN SET 043603 2 000

PULLEY-AGT MTR-1.910PDX3/8BORE 042063 1 103 AGITATOR MOTOR

PUMP A.-COAX *HPR*SS*B X45316-B 2 103

BODY A.-COAX VALVE *HPR*SS*B X46860-B 2 103

+CLIP-MIXPUMPRETAINER 044641 2 103

CYLINDER A.-PUMP *HT*MCD*SS X44755 2 103

O-RING-1-3/8 OD X .103W 018664 2 000

O-RING-2-1/8 OD X .139W 020051 6 000

O-RING-3/4 OD X .103W 015835 2 000

PIN A.-COAX PUMP *HT*SS* X36950 2 103

+ PIN-COTTER-HAIRPIN-1/8DIA 044731 2 103

PISTON-COAX PUMP *B*HPR 045319-B 2 103

POPPET-RUBBER-BLACK 022473 2 000

RING-CHECK 1-1/4 OD X 3/8 033215 2 000

RING-CHECK 2 IN OD X 1/2 020050 4 000

SEAL-AIR INLET FITTING 045327 2 000

SPRING-TAPERED 1-7/8L 022456 2 103

TUBE A.-MIX INLET -HOPPER PUMP X45318 2 103

PUMP A.-SYRUP-HEATED-BRN X53800 -BRN 1 103 (REPLACES X48140-BRN) 148

SEAL ASSEMBLY X33057 1 000

PUMP A.-SYRUP HEATED X53798 -SER 1 103

CYLINDER-SYRUP PUMP*SHALOW JAR 051065 1 103

O-RING (KNOB) 016369 1 000

O-RING (PLUNGER SEAL) 019330 1 000

TUBE-PLUNGER 032757 1 103

INSERT-PLUNGER 032758 1 103

PLUNGER 036578 1 103

WASHER-NYLON 032760 1 000

SPRING-PLUNGER 032761 1 000

KNOB-PLUNGER-BROWN-SYRUP 032762 -BRN 1 103

NUT-PLUNGER-SYRUP-PUMP 036577 1 103

+ Available Separately

Parts List Model PH85

Page 61

UPDATE

REMARKSWARR.

CLASS

QTY.PART

DESCRIPTION PARTS

NUMBER

SHAFT A.-DRIVE-MIX PUMP-HOPPER X41947 2 103

CRANK-DRIVE-HOPPER MIX PUMP 039235 2 103

O-RING-1-3/4 OD X .139W 008904 2 000

SHAFT-DRIVE-MIXPUMP-HOPPER 041948 2 103

O-RING (OUTLET TUBE) 048148 1 000

O-RING (PLUNGER TUBE) 048149 1 000

BODY-VALVE-SYRUP 054084 1 103 CAPTIVE BALL DESIGN

LID 036579 1 103

NUT-LOCK-SYRUP PUMP 039680 1 103

PUMP A.-SYRUP-HEATED-TAN X53800-TAN 1 103 (REPLACES X48140-TAN) 148

SEAL ASSEMBLY X33057 1 000

PUMP A.-SYRUP HEATED X53798-SER 1 103

CYLINDER-SYRUP PUMP*SHALOW JAR 051065 1 103

O-RING (KNOB) 016369 1 000

O-RING (PLUNGER SEAL) 019330 1 000

TUBE-PLUNGER 032757 1 103

INSERT-PLUNGER 032758 1 103

PLUNGER 036578 1 103

WASHER-NYLON 032760 1 000

SPRING-PLUNGER 032761 1 000

KNOB-PLUNGER-TAN-SYRUP 032762-TAN 1 103

NUT-PLUNGER-SYRUP-PUMP 036577 1 103

O-RING (OUTLET TUBE) 048148 1 000

O-RING (PLUNGER TUBE) 048149 1 000

BODY-VALVE-SYRUP 054084 1 103 CAPTIVE BALL DESIGN

LID 036579 1 103

NUT-LOCK-SYRUP PUMP 039680 1 103

+BOOT-GLYCOL PUMP 042131 1 000

PUMP-GLYCOL-1/8NPT-1650 RPM 041785 1 112

RELAY-3 POLE-20A-208/240 50/60 012725-33 2 103 MAIN COMPRESSOR

RELAY-MTR START TI#4CR-1-625 039725 -27 2 103 MOTOR REDUCER

RELAY-SPDT-30 A-240 V 032607 -27 1 103 GLYCOL HEATER

SANITIZER KAY-5 125 PACKETS 041082 1 000

+ Available Separately

051103

Model PH85 Parts List

Page 62

UPDATE

REMARKSWARR.

CLASS

QTY.PART

DESCRIPTION PARTS

NUMBER

BRACKET-DRAW SWITCH-TWIN TWIST 039264 1 103

SCREW-4-40 X1/2 042604 4 000

SWITCH-LEVER-SPDT-11A-125-25 039252 2 103

O-RING 1/2 ID X .139W-206 048632 4 000

SHAFT-BEATER 032564 2 103

+ SEAL-DRIVE SHAFT 032560 2 000

SHELL A.-INSULATED*8784*HOOD X45880-SER 1 512 J2121537/UP INCLUDES STUDS 63

+ STUD-NOSE CONE 022822 4 103

SHIELD-SPLASH 028548 1 103

SHOE-FRONT HELIX -REAR 050346 2 000 J6032699/UP 103

SHOE-FRONT HELIX -FRONT 050347 2 000 J6032699/UP 103

SLEEVE A.-MIX PUMP *HT*MCD X44761 2 103 J2121537/UP

+NUT-PUMP SLEEVE *8751*HT* 036933 2 103

SLEEVE A.-PUMP X45012 2 103 J2121536/PRIOR

ARM-SWITCH-DRAW-LEFT 038649 1 103

ARM-SWITCH-DRAW-RIGHT 038650 1 103

BRACKET A.-SPRING RETURN X38257 1 103

BRACKET A.-SWITCH *338-39-754 X38252 1 103

E-RING 1/4 032190 4 000

PIN-PIVOT-DRAW SWITCH 038484 1 103

ROD-SPRING RETAINER 038254 1 103

SCREW-8-32X3/8 HEX HD TYPE 23 039267 2 000

SPRING-EXTENSION.375X.045X1.00 038922 2 000

SPRING-RETURN-LEFT-TWIN TWIST 038923 1 000

SPRING-RETURN-RIGHT-TWIN TWIST 038924 1 000

SWITCH A.-DRAW-TWIN TWIST X39269 1 103

STARTER-BEATER LINE 041950- 2 103 J3050000/UP 70 & 97

SWITCH A.-DRAW X38547 1 103 SELF CLOSING

SWITCH-MEMBRANE-5 POSITION-20” 044521 1 103 (KEY PAD)

SWITCH-MEMBRANE-5 POSITION-8”L 044520 1 103 (KEY PAD)

SWITCH-PRESSURE 440 PSI-SOLDER 048230 2 103 J4063703/UP HP62 (REPLACED 046362 7/97) 80

SWITCH-PRESSURE 25PS OPEN 405 030886 2 103 J4063702/PRIOR 80

+ Available Separately

Parts List Model PH85

Page 63

UPDATE

REMARKSWARR.

CLASS

QTY.PART

DESCRIPTION PARTS

NUMBER

TRIM -REAR *8784*LEFT 042697 1 103 Replaces X42761 121

TRIM -REAR *8784*RIGHT 042695 1 103 Replaces X42762 121

NUTSERT-10-32 047597 8 103 (4 NUTSERTS PER TRIM) 121

TUBE A.-FEED-HPR PUMP-SS-LEFT X44662 1 103

+O-RING-11/16ODX.103W-RED 016132 2 000

TUBE A.-FEED-HPR PUMP-SS-RIGHT X44664 1 103

+O-RING-11/16ODX.103W-RED 016132 2 000

TUBE-VINYL 1/4ID X 1/16 WALL 020941-26 3 000 SYRUP RAIL DRAIN (BULK R30312)

TUBE-VINYL 1/4ID X 1/16 WALL 020941-48 2 000 (BULK R30312)

TUBE-VINYL 1/4ID X 1/16WALL 020941-16 2 000 SANITIZING (BULK R30312)

VALVE-ACCESS 1/4FLX5/16SDR-90 053027 2 103 J9090000/ UP

+BOOT-EXPANSION VALVE 027137 2 000

VALVE-ACCESS 1/4FL X 3/8SDR -90 044455 2 103 J9089999/ PRIOR

VALVE-ACCESS-1/4 MFLX1/4 S-90 047016 2 103 J4063703/UP HP62 80

VALVE-EXP-AUTO-1/4S X1/4 FPT 046365 2 103 J4063703/UP HP62 80

VALVE-EXP-AUTO-1/4MF X 1/4 FPT 037392 2 103 J4063702/PRIOR 80

VALVE-SOLENOID 3-W 1/4FPT 240V 037954-27 2 103 GLYCOL HEATER

VIDEO-TRAIN-SS HEAT TREAT 049013 -V 1 000

+BOOT-PRESSURE SWITCH 034682 2 000

+CAP-GLYCOL TANK 047314-1 1 000 J4020000/UP 79

SWITCH-TOGGLE-DPDT*ON-NONE-ON 024295 1 103 POWER

TANK-GLYCOL 1.5QT -PLASTIC 047314 1 103 J4020000/UP 79

TEE-ACCESS-5/16 HOSE W/5344COR 047587 1 000 J4020000/UP 79

TRANS.-CONT.-40VA 120/200/240V 045754 1 103

TRAY-DRIP *8662-8663* 028542 1 103

+ Available Separately

Model PH85 Parts List

Page 64

UPDATE

REMARKSWARR.

CLASS

QTY.PART

DESCRIPTION PARTS

NUMBER

BLOWER-100 CFM 012796- 1 103

WATER COOLED

CONDENSER-W/C-COAX 047540 2 103 J4063703/UP HP62 80

CONDENSER-W/C-COAX 031651 2 103 J4063702/PRIOR 80

GUARD-BLOWER 022505 1 103

OUTLET A.-TEE X25900 1 103

PANEL-REAR *8784 WATER* 048214 1 103 J4070000/UP 84

PANEL-REAR *8784 WATER* 044632 1 103 J4069999/PRIOR (SEE KIT X48214-SER) 84

SWITCH-PRESSURE 048231 2 103 J4063703/UP HP62 (REPLACED 044632 7/97) 80

SWITCH-PRESSURE 030886 2 103 J4063702/PRIOR 80

VALVE-WATER 046686 2 103 J4063703/UP HP62 80

VALVE-WATER 008363 2 103 J4063702/PRIOR 80

BELT-AX32 032769 4 000

50HZ

BLOCK-TERMINAL-3 POLE + N 039424 1 103

BLOCK-TERMINAL-7 POLE 024156 2 103

PULLEY-2AK27 X .625-.626 011545 2 103 BEATER MOTOR

PULLEY-AGT DR -1.690PDX5/ 045717 1 103

PULLEY-AGT DR -1.910PDX5/ 036210 2 103 3 REQUIRED ON 60 HZ

PULLEY-AGT MTR-2.110PDX3/8 BORE 045718 1 103 AGITATOR MOTOR

STARTER-BEATER LINE 041950- 2 103 J3050000/UP 70 & 97

VIDEO-TRAIN-SS HEAT TREAT 049013 -PAL 1 000

+ Available Separately

Parts List Model PH85

Page 65

047985--33 Rev . 4/04

Page 66

047985--62 Rev . 4/04