Tadano TR-300EX Service Manual

4 (2)
Tadano TR-300EX Service Manual

COTAC Oy

HYDRAULIC ROUGH TERRAIN CRANE

TR-300EX

Left

hand

steering

GENERAL DATA

 

 

 

CRANE CAPACITY

 

30,000 kg at 3.0 m

BOOM

 

4-section,

9.1 m - 28.6 m

DIMENSION

 

 

 

 

Overall length

 

approx.

11,000 mm

Overall width

 

approx.

2,620 mm

Overall height

 

approx.

3,530 mm

MASS

 

 

 

 

Gross vehicle mass

approx.

27,000 kg

-front axle

approx.

13,500 kg

-rear axle

approx.

13,500 kg

PERFORMANCE

 

 

 

 

Max. travelling speed

computed

50 km/h

Gradeability(tan

)

computed

57 %(at stall)

CRANE SPECIFICATIONS

MODEL

TR-300EX

CAPACITY

30,000 kg at 3.0 m

BOOM

4-section full length power telescoping boom of box construction with 5 sheaves at boom head. 3rd boom and top boom telescope synchronously by means of a double-acting cylinder, an extension cable and a retraction cable.

Hydraulic cylinders fitted with holding valves.

Fully retracted length .......................

9.1 m

Fully extended length .....................

28.6 m

Extension speed ..............................

19.5 m in 90 s

JIB

2-staged swingaround boom extension. Triple offset(5°/ 25°/ 45°)type. Box type top section telescopes from lattice type base section which stores alongside base boom section.

Single sheave at jib head.

 

Length..............................................

7.2 m and 12.8 m

SINGLE TOP (AUXILIARY BOOM SHEAVE)

Single sheave. Mounted to main boom head for single line work.

ELEVATION

By a double-acting hydraulic cylinder, fitted with holding valve. Elevation speed......................0°to 80°in 46 s

HOIST-Main winch

2-speed type with grooved drum driven by hydraulic axial piston motor through winch speed reducer. Power load lowering and hoisting. Equipped with automatic fail-safe brake and counterbalance valve.

Controlled independently of auxiliary winch.

Single line pull ........................

31.4 kN {3,200 kgf}

Single line speed....................

119 m/min (at the 4th layer)

Wire rope................................

Spin-resistant type

Diameter x length ...................

16 mm x 175 m

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CRANE SPECIFICATIONS

COTAC Oy

 

 

 

HOIST-Auxiliary winch

2-speed type with grooved drum driven by hydraulic axial piston motor through winch speed reducer. Power load lowering and hoisting. Equipped with automatic fail-safe brake and counterbalance valve.

Controlled independently of main winch.

Single line pull ...................

29.4 kN {3,000 kgf}

Single line speed...............

119 m/min (at the 4th layer)

Wire rope...........................

Spin-resistant type

Diameter x length ..............

16 mm x 90 m

SWING

Hydraulic axial piston motor driven through planetary swing speed reducer. Continuous 360° full circle swing on ball bearing slew ring. TADANO Twin Swing System to select power-controlled or free swing.

Equipped with manually locked/released swing brake.

Swing speed

.................3.0 min-1 {rpm}

HYDRAULIC SYSTEM

Pumps .................

2 variable piston pumps for crane.

 

Tandem gear pump for steering and

 

swing.

Control valves .....

Multiple valves actuated by hand levers

 

with integral pressure relief valves.

Circuit ..................

Equipped with air cooled type oil cooler.

Hydraulic oil tank capacity.....

 

approx. 410 liters

Filters ..................

Return line filter

CAB

Both crane and drive operations can be performed from one cab mounted on rotating superstructure. One sided one-man type, steel construction with sliding door access and tinted safety glass windows opening at sides, rear

and roof. Operator's 3 way adjustable seat with high back and seat belt.

TADANO Automatic Moment Limiter (Model:AML-L)

Main unit in crane cab gives audible and visual warning of approach to overload. Automatically cuts out crane motions before overload. With working range (load radius and/or boom angle and/or tip height) limit function.

Eight functions are constantly displayed.

Digital liquid crystal display:

Either Either Boom angle or moment %

Either boom length or potential hook height

Either actual load radius or swing angle

Actual hook load

Permissible load

Either jib offset angle or number of parts of line of rope Boom position indicator

Either outrigger position or on-tire indicator Bar graphical display:

Either moment as percentage or main hydraulic pressure and torque converter oil pressure (Display changes by alternation key )

OUTRIGGERS

4 hydraulically operated outriggers. Each outrigger controlled simultaneously or independently from the cab. Equipped with sight level gauge. Floats mounted integrally with the jacks retract to within vehicle width. All jack cylinders fitted with pilot check

valves.

 

Extended width

 

Fully...........................

6,300 mm

Middle........................

5,000 mm

Minimum....................

2,200 mm

Float size (Diameter)...........

400 mm

COUNTERWEIGHT

 

Integral with swing frame.

 

Mass.................................

1,890 kg

NOTE : Each crane motion speed is based on unladen

conditions.

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CARRIER SPECIFICATIONS

COTAC Oy

 

 

 

TYPE

Rear engine, left hand steering, driving axle 2-way selected type (by manual switch).

4 x 2 front drive

4 x 4 front and rear drive

FRAME

High-tensile steel, all welded box construction.

ENGINE

Model.......

MITSUBISHI 6D16-TUA

Type.........

4 cycle, turbo charged, 6 cylinder in line, direct

 

injection, water cooled diesel engine.

STEERING

Hydraulic power steering controlled by steering wheel. Three steering modes available:

2-wheel front

4-wheel coordinated

4-wheel crab

SUSPENSION

Front

........Semi-elliptic leaf springs with hydraulic lockout

 

device.

Rear ........

Semi-elliptic leaf springs with hydraulic lockout

 

device.

BRAKE SYSTEM

Piston displacement

....7,546 cm3

Bore x stroke ..............

118 mm x 115mm

Max. output ................

158 kW {215PS} at 2,800min-1 {rpm}

Max. torque ................

706 N.m {72 kgf.m} at 1,250min-1

 

{rpm}

TRANSMISSION

Full automatic transmission.

Torque converter (with automatic lock up device at forward 2nd and 3rd) driving full powershift. 6 forward (3 for high range and 3 for low range) and 2 reverse (high range and low range) speeds, constant-mesh.

AXLES

Front........Full floating type, steering and driving axle with planetary reduction.

Rear ........Full floating type, steering and driving axle with planetary reduction.

Non-spin differential.

EQUIPMENT

Service ....Air over hydraulic disc brakes on all 4 wheels. Parking / Emergency.....

Spring applied-air released brake acting on input shaft of front axle.

Auxiliary ..Electro-pneumatic operated exhaust brake.

ELECTRIC SYSTEM

24 V DC. 2 batteries of 12 V - 120 Ah capacity.

FUEL TANK CAPACITY

300 liters

TIRES

Front

........445/95R25(OR),

Single x 2

Rear ........

445/95R25(OR),

Single x 2

TURN RADIUS

Min. turning radius (at center of extreme outer tire)

2-wheel steering ........

9.0 m

4-wheel steering ........

5.3 m

STANDARD EQUIPMENTS

Automatic moment limiter (AML-L) External lamp (AML)

Pendant type over-winding cutout Winch automatic fail-safe brake

30 t capacity hook block (5 sheaves)

3 t capacity hook block (swivel hook) Hook safety latch

Pilot check valves Holding valves Counterbalance valves

Hydraulic pressure relief valves Swing brake

Swing lock

Boom angle indicator Boom elevation foot pedal

Boom telescoping foot pedal Sight level gauge

Electric windshield wiper and washer Roof window wiper

Roof window unlock warning Cloth covered cab seat Tachometer/Speedometer Cab floor mat

Sun visor (Front and roof)

Neutral position adjustable control lever (swing and/or auxiliary winch)

Automatic drive system

Transmission neutral position engine start Overshift prevention

Parking braked travel warning Tilt-telescope steering wheel Back-up alarm

Air cleaner dust indicator Air dryer

Water separator with filter Engine over-run alarm Hydraulic lockout suspension Non-spin differential (Rear) Towing eyes - front and rear Seat belt (Driver's seat) Hydraulic oil cooler

OPTIONAL EQUIPMENTS

Drum rotation indicator for main and auxiliary winch(Visual)

Cable follower

Tire inflation kit

Cab cooler

Cab heater and defroster (Diesel engine fuel oil)

Electric fan

Emergency steering

Reversing steering compensator

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