Tadano GR-600EX Service Manual

GR-600EX

(Left-hand drive)

60 Ton Capacity

SPEC. SHEET NO. GR-600E-3-00102/EX-03

HYDRAULIC ROUGH TERRAIN CRANE

DIMENSIONS

																																																																																																																		7,300
																																																																																																														2,700	5,500		6,700

4,190

11,000–43,000

2,200

	3˚
	.
	15
2,502		1,875
3,315	3,550	3,780
	8,455
7,025	3,950	2,405
	13,380

3,790

12 . 8˚

445

Note : Dimension is with boom angle at -1.6 degree.

GENERAL DIMENSIONS

Turning radius (29.5 - 25 Tires)
4 wheel steer	6.8 m
2 wheel steer	11.9 m

Overall length	approx.	13,380 mm
Overall width	approx.	3,315 mm
Overall height	approx.	3,790 mm

Speci cations are subject to change without notice.

CRANE SPECIFICATIONS

BOOM

5 section full power partially synchronized telescoping boom of round box construction with 5 sheaves at boom head.

The synchronization system consists of 2 telescope cylinder, extension cables and retraction cables. Hydraulic cylinder tted with holding valve. 2 easily removable wire rope guards, rope dead end provided on both sides of boom head. Boom telescope sections are supported by wear pads both vertically and

horizontally.
Fully retracted length.......	11.0 m
Fully extended length ......	43.0 m
Extension speed..............	32.0 m in 128 s
Root diameter..................	0.44 m

BOOM ELEVATION

By a double acting hydraulic cylinder with holding valve. Combination controls for hand or foot operation. Boom angle indicator.

Automatic speed reduction and slow stop function.

Boom angle .....................	-1.6˚–	80.3˚
Boom raising speed ........	20˚ to	60˚ in 46 s

JIB

2 stage swing around boom extention swing around type with triple offset (tilt type). Single sheave at jib head.

Stows alongside base boom section.

Length .............................	10.1 m, 17.7 m
Offset...............................	3.5˚, 25˚, 45˚
Root diameter..................	0.396 m

AUXILIARY LIFTING SHEAVE (SINGLE TOP)

Single sheave mounted to main boom head for single line

work(stowable).
Root diameter..................	0.396 m

ANTI-TWO-BLOCK DEVICE

Pendant type over-winding cut out device with audio-visual (FAILURE lamp/BUZZER) warning system.

SLEWING

Hydraulic axial piston motor driven through planetary slewing speed reducer. Continuous 360˚ full circle slewing on ball bearing.

Equipped with manually locked/released slewing brake.

A positive slewing lock for pick and carry and travel modes, manually engaged in cab. Twin slewing system : Free slewing or lock slewing controlled by selector switch on front console.

Slewing speed................. 2.4 min-1 {rpm}

WINCH

MAIN WINCH

Variable speed type with grooved drum driven by hydraulic axial piston motor through speed reducer. Power load lowering and raising.

Equipped with automatic brake (neutral brake) and counterbalance valve. Controlled independently of auxiliary winch. Equipped with cable follower and drum rotation indicator.

MAIN DRUM
Root diameter x wide ........................................	0.362 m x 0.6 m
Wire rope diameter x length ...............................	19 mm x 235 m
Drum capacity ....................................................	304 m, 7 layers
Maximum single line pull (1st layer)................	73.3 kN (7,480 kgf)
Maximum permissible linepull wire strength......	69.4 kN (7,085 kgf)

AUXILIARY WINCH

Variable speed type with grooved drum driven by hydraulic axial piston motor through speed reducer. Power load lowering and raising.

Equipped with automatic brake (neutral brake) and counterbalance valve. Controlled independently of main winch. Equipped with cable follower and drum rotation indicator.

SPEC. SHEET NO. GR-600E-3-00102/EX-03

AUXILIARY DRUM
Root diameter x wide ........................................	0.362 m x	0.6 m
Wire rope diameter x length ................................	19 mm x	133 m
Drum capacity .....................................................	304 m, 7 layers
Maximum single line pull (1st layer).................	73.3 kN (7,480 kgf)
Maximum permissible linepull wire strength ........	69.4 kN (7,085 kgf)

WIRE ROPE

Filler or warrington seal wire (spin-resistant), extra improved plow steel, preformed, independent wire rope core, right regular lay.

Main & Auxillary................. 19 mm 6 x 31 class

HOOK BLOCKS 60 ton (option)

6 sheaves with swivel hook and safety latch

35 ton (option)

3 sheaves with swivel hook and safety latch

5.6 ton

Weighted hook with swivel and safety latch

HYDRAULIC SYSTEM

PUMPS

2 variable piston pumps for crane functions.

Tandem gear pump for steering, slewing and optional equipment. Powered by carrier engine. Pump disconnect for crane is engaged/disengaged by rotary switch from operator's cab.

CONTROL VALVES

Multiple valves actuated by pilot pressure with integral pressure relief valves.

RESERVOIR

763 liters capacity. External sight level gauge.

FILTRATION

BETA10=10 return lter, full ow with bypass protection, located inside of hydraulic reservoir. Accessible for easy replacement.

OIL COOLER - Air cooled fan type.

CAB AND CONTROLS

Both crane and drive operations can be performed from one cab mounted on rotating superstructure.

Left side, 1 man type, steel construction with sliding door access and safety glass windows opening at side. Door window is powered control. Windshield glass window and roof glass window are shatter-resistant. Wiper and washer (front indshield and roof window). Tinted safety glass and sun visor.

Tilt-telescoping steering wheel. Adjustable control lever stands for slewing, boom elevating, boom telescoping, auxiliary winch and main winch. Control lever stands can change neutral positions and tilt for easy access to cab. Foot operated controls: boom elevating, boom telescoping, service brake and engine throttle. 3 way adjustable operator's seat with high back, headrest and armrest. Cab oor mat. Engine throttle knob. Hot water cab heater and air conditioning.

Dash-mounted engine start/stop, monitor lamps, cigarette lighter, drive selector switch, parking brake switch, steering mode select switch, power window switch, pump engaged/ disengaged switch, slewing brake switch, boom telescoping/auxiliary winch select switch, outrigger control panel, and slewing free/ lock selector switch.

Instruments - Torque converter oil temperature, engine water temperature, air pressure, fuel, speedometer, tachometer, hour meter and odometer / tripmeter. Engin over-run alarm.

Back-up alarm. Low oil pressure/high water temp. Warning device (visual). Rear steer centering light. Hydraulic oil pressure is monitored and displayed on the AML-C display panel.

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CRANE SPECIFICATIONS

TADANO Automatic Moment Limiter (AML-C) including:

•Control lever lockout function with audible and visual pre-warning

•Number of parts of line

•Boom position indicator

•Outrigger state indicator

•Slewing angle

•Boom angle / boom length / jib offset angle / jib length / load radius / rated lifting capacities / actual loads read out

•Potential lifting height

•Ratio of actual load moment to rated load moment indication

•Permissible load

•Automatic Speed Reduction and Slow Stop function on boom elevation and slewing

•Working condition register switch

•Load radius / boom angle / tip height / slewing range preset function

•External warning lamp

•Tare function

SPEC. SHEET NO. GR-600E-3-00102/EX-03

•Main hydraulic oil pressure

•Fuel consumption monitor

•Main winch / auxiliarly winch select

•Drum rotation indicator (audible and visible type) main and auxiliary winch

•On-rubber indicator

TADANO AML-C monitors outrigger extended length and automatically programs the corresponding "RATED LIFTING CAPACITIES" table

Operator's right hand console includes transmission gear selector, slewing lock lever and sight level bubble.

Upper right console includes ood lamp switch, roof washer and wiper switch, emergency outrigger set up key switch, jib status switch, eco mode switch, and air conditioning control switch. Lower right console includes boom emergency telescoping switch (2nd and 3rd-top)

NOTE: Each crane motion speed is based on unladen conditions.

CARRIER SPECIFICATIONS

TYPE

Rear engine, left-hand drive, driving axle 2-way selected type by manual switch, 4x2 front drive, 4x4 front and rear drive.

FRAME

High tensile steel, all welded mono-box construction.

ENGINE	MITSUBISHI 6M60-TL
Model
Type	Direct injection diesel
No. of cylinders	6
Combustion	4 cycle, turbo charged and after cooled
Bore x Stroke, mm	118 x 115
Displacement, liters	7.54
Air inlet heater	24 volt preheat
Air cleaner	Dry type, replaceable element
Oil lter	Full ow with replaceable element
Fuel lter	Full ow with replaceable element
Fuel tank, liters	300, right side of carrier
Cooling	Liquid pressurized, recirculating by-pass
Radiator	Fin and tube core, thermostat controlled
Fan, mm	Suction type, 6-blade, 600 dia.
Starting	24 volt
Charging	24 volt system, negative ground
Battery	2-120 amp. Hour
Compressor, air, l /min	830 at 2,600 min-1
Output, Max. kW (HP)	Gross 200 (267) at 2,600 min-1
Torque, Max. Nm	785 at 1,400 min-1
Capacity, liters	13
Cooling water
Lubrication	13–15
Fuel	300

TRANSMISSION

Electronically controlled full automatic transmission.

Torque converter driving full powershift with driving axle selector. 6 forward and 2 reverse speeds, constant mesh.

3 speeds - high range - 2-wheel drive; 4-wheel drive 3 speeds - low range - 4-wheel drive

TRAVEL SPEED - 36 km/h

GRADE ABILITY (tanθ) - 147% (at stall), 30% *

*Machine should be operated within the limit of engine crankcase design (17˚: MITSUBISHI 6M60-TL)

AXLE

Front: Full oating type, steering and driving axle with planetary reduction.

Rear: Full oating type, steering and driving axle with planetary reduction and non-spin rear differential.

STEERING

Hydraulic power steering controlled by steering wheel.

4 steering modes available: 2 wheel front, 2 wheel rear, 4 wheel coordinated and 4 wheel crab.

SUSPENSION

Front: Rigid mounted to the frame.

Rear: Pivot mounted with hydraulic lockout device.

BRAKE SYSTEMS

Service: Air over hydraulic disc brakes on all 4 wheels. Parking/Emergency: Spring applied-air released brake acting on input shaft of front axle.

Auxiliary: Electro-pneumatic operated exhaust brake.

TIRES - 29.5-25 22PR (OR)	Air pressure: 350 kPa
or 29.5-25 28PR (OR)	Air pressure: 330 kPa

OUTRIGGERS

4 hydraulic, beam and jack outriggers.

Vertical jack cylinders equipped with integral holding valve.

Each outrigger beam and jack is controlled independently from cab. Beams extend to 7.3 m center-line and retract to within

3.315 m overall width with oats. Outrigger jack oats

are attached thus eliminating the need of manually attaching and detaching them. Controls and sight bubble located in superstructure cab. 4 outrigger extension lengths are provided with corresponding "RATED LIFTING CAPACITIES" for crane duty in

con ned areas.
Min. Extension	2.7 m center to center
Mid. Extension	5.5 m center to center
Mid. Extension	6.7 m center to center
Max. Extension	7.3 m center to center
Float size (Diameter)	0.6 m

COUNTERWEIGHT

Integral with slewing frame Mass... 5,670 kg (Containing weight with auxiliary winch and wire rope)

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	SPEC. SHEET NO. GR-600E-3-00102/EX-03
STANDARD EQUIPMENT
- Telematics (machine data logging and monitoring system)	- Air dryer
with - HELLO-NET via internet	- Water separator with lter (high ltration)
(availability depends on countries)	- Air cleaner dust indicator
- Eco mode system	- Full instrumentation package
- Positive control	- Complete highway light package
- Over unwinding prevention	- Tire in ation kit
- Emergency steering system	- Towing hooks-Front and rear
- Transmission neutral position engine start	- Lifting eyes
- Overshift prevention	- Hook block tie down (front bumper)
- Parking braked travel warning	- Weighted hook storage compartment
- Tilt-telescope steering wheel	- Winch drum mirror
- Halogen head lamp	- Tool storage compartment
- Fenders

OPTIONAL EQUIPMENT

-Wind speed indicator

-Hook block–60 t capacity

(6 sheaves, swivel type with safty latch. Mass: approx. 540 kg)

-Hook block–35 t capacity

(3 sheaves, swivel type with safty latch. Mass: approx. 450 kg)

HOISTING PERFORMANCE

LINE SPEEDS AND PULLS

	Main or auxiliary winch - 0.362 m drum
Layer	Line speeds1	Line pulls
		Available2
	m/min	kN (kgf)
1st	101	73.3 (7,480)
2nd	110	67.6 (6,900)
3rd	119	61.4 (6,260)
4th	128	56.5 (5,760)
5th	137	52.9 (5,400)
6th	146	48.9 (4,990)
7th3	155	45.8 (4,670)

- Maximum permissible line pull wire strength.

Main & Auxiliary: 69.4 kN (7,085 kgf) with 6 x 31 class rope.

1Line speed based only on hook block, not loaded.

2Developed by machinery with each layer of wire rope, but not based on rope strength or other limitations in machinery or equipment.

3Eighth layer of wire rope are not recommended for hoisting operations.

DRUM WIRE ROPE CAPACITIES

	Wire	Main and auxiliary drum grooved lagging
		19 mm wire rope
	rope
		Rope per layer	Total wire rope
	layer
		m	m
	1	34.2	34.2
	2	37.3	71.5
	3	40.3	111.8
	4	43.4	155.2
	5	46.4	201.6
	6	49.5	251.1
	7	52.6	303.7

DRUM DIMENSIONS

Root diameter	362 mm
Length	600 mm
Flange diameter	657 mm

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SPEC. SHEET NO. GR-600E-3-00102/EX-03

GR-600EX WORKING RANGE CHART

																																							Telescoping mode
					3.5˚									25˚						45˚
																																							BOOM
																																					65
																																					60		Approx.
																																							2.5 m
																				4
																				3.																	55
																					0-
																							m		B
																										O
																										O
																												M
																													+
																														1
																43															7								JIB
																																.7					50
																	.0																-
																		-
																			m	B													m		I
																					O													J
																																			B
																					O
																							M
						80˚																		+
																									1
																										0
																											.										45
														70˚														1-
																													m
																														J
													4																		I								Approx.
														3.					60˚												B
														0-																									2.3 m
																m	B
																		O				58˚															40	(m)
																			O
																			M
															O											53˚			50˚									HEIGHT
										3																											35
										5.
											0
												m		B																									SINGLE TOP
														O		M
																																		40˚				LIFTING	0.6 m
																																					30
						2
						7
							.
								0
									-																														Approx.
										m
										B																											25		2.3 m
											O																									30˚
													O
													M
																																				27˚
			1																																		20
				9.
					0
						-
						m
						B
		1					O
								O
		5								M
			.
			0
				-																														20˚			15
					m
	1					B
						O
	1
						O
		.
		0					M
		-
		m																																			10
			B																																10˚
					O
				O
					M
																																					5
																																			0˚
0			5				10							15					20						25							30			35		40 0

LOAD RADIUS (m)

The above lifting height and boom angle are based on a straight (unloaded) boom and machine standing level onrm supporting surface. Allowance should be made for boom de ection obtained under loaded conditions. The above working range is shown on condition with outriggers fully (7.3 m) extended.

Boom Length

11.0 m 15.0 m

19.0 m

27.0 m

35.0 m

43.0 m

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