Tadano GR-700E Service Manual

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Tadano GR-700E Service Manual

SPEC. SHEET No. GR-700E-1-00211/EU-32

TADANO ROUGH TERRAIN CRANE

MODEL : GR-700EX

(Left-hand steering)

GENERAL DATA

CRANE CAPACITY

70,000 kg at 3.0 m

BOOM

5-section,

11.5 m

 

44.0 m

 

DIMENSION

 

 

 

 

Overall length

approx.

14,075 mm

Overall width

approx.

3,315 mm

Overall height

approx.

3,800 mm

MASS

 

 

 

 

Gross vehicle mass

approx.

48,485 kg

-front axle

approx.

24,740 kg

-rear axle

approx.

23,745 kg

PERFORMANCE

 

 

 

 

Max. traveling speed

computed

 

39 km/h

Gradeability (tan θ )

computed

 

112 % (at stall)

 

 

*36 %

*Machine should be operated within the limit of engine crankcase design (20o :MITSUBISHI 6M60-TLU3B).

Specifications are subject to change without notice.

- 1 -

 

 

SPEC. SHEET No. GR-700E-1-00211/EU-32

 

CRANE SPECIFICATIONS

MODEL

GR-700EX

 

CAPACITY

70,000 kg at 3.0 m

 

BOOM

5-section full power partially synchronized telescoping boom of round

 

hexagonal box construction with 7 sheaves at boom head. The

 

synchronization system consists of 2 telescope cylinders, extension

 

cables and retraction cables.

 

Hydraulic cylinders fitted with holding valves.

 

Fully retracted length. .

. . . . . . 11.5 m

 

Fully extended length. .

. . . . . . 44.0 m

 

Extension speed. . . . . .

. . . . . .32.5 m in 145 s

JIB

2-staged swingaround boom extension. Triple offset (3.5o/25o/45o) type.

 

Stores alongside base boom section.

 

Assistant cylinders for mounting and stowing.

 

Single sheave at jib head.

 

 

Length. . . . . . . . . . . . . .

. . . . . .9.9 m and 17.7 m

SINGLE TOP (AUXILIARY

Single sheave.

 

BOOM SHEAVE)

Mounted to main boom head for single line work.

ELEVATION

By a double-acting hydraulic cylinder, fitted with holding valve.

 

Elevation speed. . . . . . .

. . . . . -2o to 80o in 77 s

HOIST - Main winch

Variable speed type with grooved drum driven by hydraulic axial piston

 

motor through winch speed reducer. Power load lowering and hoisting.

 

Equipped with automatic brake (Neutral brake) and counterbalance

 

valve. Controlled independently of auxiliary winch.

 

Single line pull. . . . . . . . .

. . . . 54.9 kN {5,600 kgf}

 

Single line speed. . . . . . .

. . . . 143m/min (at the 4th layer)

 

Wire rope. . . . . . . . . . . . .

. . . . No-spin type

 

Diameter x length. . .

. . . . .19 mm x 251 m

- 2 -

 

 

SPEC. SHEET No. GR-700E-1-00211/EU-32

HOIST -

Variable speed type with grooved drum driven by hydraulic axial piston

Auxiliary winch

motor through winch speed reducer. Power load lowering and hoisting.

 

Equipped with automatic brake (Neutral brake) and counterbalance

 

valve. Controlled independently of main winch.

 

Single line pull. .

. . . . . . . . . . .

54.9 kN {5,600 kgf}

 

Single line speed. . . . . . . . . . .

125m/min (at the 2nd layer)

 

Wire rope. . . . . .

. . . . . . . . . . .

No-spin type

 

Diameter x length. . . . . . . .

19 mm x 134 m

SWING

Hydraulic axial piston motor driven through planetary speed reducer.

 

Continuous 360o full circle swing on ball bearing slew ring.

 

Equipped with manually locked/released swing brake.

 

Swing speed. . . .

. . . . . . . . . . .

2.3 min-1 {rpm}

HYDRAULIC SYSTEM

Pumps. . . . . . . . . .

2 variable piston pumps for telescoping, elevating

 

 

and winches.

 

 

 

Tandem gear pump for steering, swing and optional

 

 

equipment.

 

 

Control valves. . . . .

Multiple valves actuated by pilot pressure with

 

 

integral pressure relief valves.

 

Circuit. . . . . . . . . . .

Equipped with air cooled type oil cooler.

 

 

Oil pressure appears on AML display for main

 

 

circuit.

 

 

Hydraulic oil tank capacity. . .

 

 

 

approx. 740 liters

 

Filters. . . . . . . . . . .

Return line filter

CRANE CONTROL

By 4 control levers for swing, boom hoist, main winch, boom telescoping

 

or auxiliary winch with 2 control pedals for boom hoist and boom

 

telescoping based on ISO standard layout. Control lever stands can

 

change neutral positions and tilt for easy access to cab.

- 3 -

 

SPEC. SHEET No. GR-700E-1-00211/EU-32

CAB

Both crane and drive operations can be performed from one cab

 

mounted on rotating superstructure. One sided one-man type, steel

 

construction with sliding door access and tinted safety glass windows

 

opening at side. Door window is powered control.

 

Operator's 3 way adjustable seat with headrest and armrest.

TADANO Automatic

Main unit in crane cab gives audible and visual warning of approach to

Moment Limiter

overload. Automatically cuts out crane motions before overload. With

(Model: AML-L)

working range (load radius and/or boom angle and/or tip height and/or

 

swing range) limit function.

 

Nine functions are displayed.

 

Digital liquid crystal display:

 

Either boom angle or moment %

 

Either boom length or potential hook height

 

Either actual load radius or swing angle

 

Actual hook load

 

Permissible load

 

Either jib offset angle or number of parts line of rope

 

Boom position indicator

 

Either outrigger position or on-tire indicator

 

Bar graphical display:

 

Either moment as percentage or main hydraulic pressure

 

(Display changes by alternation key)

OUTRIGGERS

4-hydraulically operated H-type outriggers. Each outrigger controlled

 

simultaneously or independently from the cab and either side of carrier.

 

Equipped with sight level gauge. Floats mounted integrally with the

 

jacks retract to within vehicle width.

 

All cylinders fitted with pilot check valves.

 

Crane operation with different extended length of each outrigger.

 

Equipped with extension width detector for each outrigger.

 

Extended width

 

Fully. . . . . . . . . . .7,200 mm

 

Middle. . . . . . . . . 6,700 mm

 

Middle. . . . . . . . . 5,500 mm

 

Minimum. . . . . . . 2,800 mm

 

Float size (Diameter). . . . . . . 500 mm

COUNTERWEIGHT

Integral with swing frame (containing removable weight)

 

Mass. . . . . . . . . . 7,900 kg

---------------------------------------------------------------------------------------------------------------------------------------

NOTE : Each crane motion speed is based on unladen conditions.

- 4 -

 

SPEC. SHEET No. GR-700E-1-00211/EU-32

 

CARRIER SPECIFICATIONS

TYPE

Rear engine, left hand steering, driving axle 2-way selected type (by

 

manual switch).

 

 

4 x 2 front drive

 

 

4 x 4 front and rear drive

 

FRAME

High-tensile steel, all welded mono-box construction.

ENGINE

Model. . . . MITSUBISHI 6M60-TLU3B [EUROMOT Stage III A]

 

Type. . . . . 4 cycle, 6 cylinder in line, direct injection, water cooled,

 

turbo charged and after cooled, diesel engine.

 

Piston displacement. . . . . 7,545 cm3

 

Bore x stroke. . . . . . . . . . 118 mm x 115 mm

 

Max. output. . . . . . . . . . . .200 kW {272 PS} at 2,600 min-1 {rpm}

 

Max. torque. . . . . . . . . . . . 785 N-m {80 kgf-m} at 1,400 min-1 {rpm}

TRANSMISSION

Electronically controlled full automatic transmission.

 

Torque converter driving full powershift with driving axle selector.

 

6 forward and 2 reverse speeds.

 

 

3 speeds - High range - 2 wheel drive ; 4 wheel drive

 

3 speeds - Low range - 4 wheel drive

AXLES

Front. . . . . Full floating type, steering and driving axle with planetary

 

reduction.

 

 

Rear. . . . . Full floating type, steering and driving axle with planetary

 

reduction.

 

 

Non-spin differential.

 

STEERING

Hydraulic power steering controlled by steering wheel.

 

Four steering modes available:

 

 

2-wheel front

 

 

2-wheel rear

 

 

4-wheel coordinated

 

 

4-wheel crab

 

SUSPENSION

Front. . . . . Rigid mounted to the frame.

 

Rear. . . . . Pivot mounted with hydraulic lockout cylinders.

BRAKE SYSTEM

Service. . . Air over hydraulic disc brakes on all 4 wheels.

 

Parking / Emergency. . .

 

 

Spring applied-air released brake acting on input shaft of

 

front axle.

 

 

Auxiliary. . .Electro-pneumatic operated exhaust brake.

ELECTRIC SYSTEM

24 V DC. 2 batteries of 12 V - 120 Ah capacity.

FUEL TANK CAPACITY

300 liters

 

TIRES

Front. . . . . 29.5 - 25 22PR(OR),

Single x 2

 

Rear. . . . . 29.5 - 25 22PR(OR),

Single x 2

TURN RADIUS

Min. turning radius (at center of extreme outer tire)

 

2-wheel steering. . . . . . . . 11.9 m

 

 

4-wheel steering. . . . . . . . . 6.7 m

 

- 5 -

 

SPEC. SHEET No. GR-700E-1-00211/EU-32

 

EQUIPMENT

STANDARD EQUIPMENT

Automatic moment limiter (AML-L)

 

External lamp and buzzer (AML)

 

Pendant type over-winding cutout

 

Winch automatic fail-safe brake

 

Over-unwinding prevention

 

Cable follower

 

40 t capacity hook block (4 sheaves)

 

5.6 t capacity hook block (swivel hook)

 

Hook safety latch

 

Pilot check valves

 

Holding valves

 

Counterbalance valves

 

Hydraulic pressure relief valves

 

Swing brake

 

Swing lock (360o positive swing lock)

 

Boom angle indicator

 

Boom elevation foot pedal

 

Boom telescoping foot pedal

 

Outrigger extension width detector

 

Emergency engine stop system

 

Air conditioner(hot water heater and cooler)

 

Outrigger control box (Both sides of carrier)

 

Sight level gauge

 

Hydraulic oil cooler

 

Electric windshield wiper and washer

 

Roof window wiper and washer

 

Power window (Cab door)

 

Tachometer/Speedometer

 

3 way adjustable cloth seat with headrest, armrest and seat belt

 

Cab floor mat

 

Sun visor (Front and roof)

 

Automatic drive system

 

Reversing steering compensator

 

Emergency steering

 

Transmission neutral position engine start

 

Overshift prevention

 

Parking braked travel warning

 

Tilt-telescope steering wheel

 

Back-up alarm

 

Air cleaner dust indicator

 

Air dryer

 

Water separator with filter

 

Engine over-run alarm

 

Hydraulic lockout suspension

 

Non-spin differential (Rear)

 

Towing eyes - front and rear

 

Winch drum rotation indicator

 

Winch drum mirror

OPTIONAL EQUIPMENT

70 t capacity hook block (8 sheaves)

 

Electric fan

 

Tire inflation kit

- 6 -

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