Stryker Performance-LOAD Maintenance Manual

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PPeerrffoorrmmaannccee--LLOOAADD™™ CCoott FFaasstteenneerr SSyysstteemm

MMaaiinntteennaannccee MMaannuuaall

6392

6392-009-002 Rev E.4

2018/06

SSyymmbboollss





Refer to instruction manual/booklet

Operating instructions/Consult instructions for use

General warning

Caution

Two person lift

Catalogue number

Serial number

For US Patents see www.stryker.com/patents

European authorized representative

IIPP2266

Manufacturer

Date of manufacture

CE mark

Class II electrical equipment: equipment in which protection against electric shock does not rely on basic insulation only, but in which additional safety precautions such as double insulation or reinforced insulation are provided, there being no provision for protective earthing or reliance upon installation conditions.

Direct current

Medical Equipment Recognized by Underwriters Laboratories LLC With Respect to Electric Shock, Fire, and Mechanical Hazards only in accordance with ANSI/AAMI ES60601-1: 2005 and CAN/CSA-C22.2 No. 60601-1:08.

Protection from objects greater than 12.5 mm and powerful water jets

Medical Equipment Classified by Underwriters Laboratories Inc. With Respect to Electric Shock, Fire, and Mechanical Hazards Only in Accordance with ANSI/AAMI ES60601-1: 2005 and CAN/ CSA-C22.2 No. 60601-1:08.

In accordance with European Directive 2002/96/EC on Waste Electrical and Electronic Equipment, this symbol indicates that the product must not be disposed of as unsorted municipal waste, but should be collected separately. Refer to your local distributor for return and/or collection systems available in your country.

This way up

6392-009-002 Rev E.4 EN

Fragile, handle with care

Keep dry

Do not stack more than 5 high

EN 6392-009-002 Rev E.4

TTaabbllee ooff CCoonntteennttss

Warning/Caution/Note Definition ..............................................................................................................................2

Summary of safety precautions ................................................................................................................................3

Introduction ...............................................................................................................................................................4

Product description .................................................................................................................................................4

Indications for use ...................................................................................................................................................4

Expected service life ...............................................................................................................................................4

Contraindications ....................................................................................................................................................4

Specifications .........................................................................................................................................................4

Standards with required options ...............................................................................................................................5

Product illustration ..................................................................................................................................................6

Important contact information...................................................................................................................................6

Contact information .................................................................................................................................................7

Serial number location.............................................................................................................................................7

Date of manufacture................................................................................................................................................7

Cleaning and disinfecting with wipes........................................................................................................................8

Cleaning....................................................................................................................................................................9

Disinfecting ............................................................................................................................................................9

Preventive maintenance .........................................................................................................................................10

Maintenance record .............................................................................................................................................. 10

Training record ..................................................................................................................................................... 11

Troubleshooting ...................................................................................................................................................... 13

Inductive charging system does not charge the cot battery ....................................................................................... 13

Service .................................................................................................................................................................... 14

Head end interface assembly replacement..............................................................................................................14

Foot end interface assembly replacement ............................................................................................................... 14

Inductive primary board replacement (optional) .......................................................................................................15

Head end plunger replacement ..............................................................................................................................16

Foot end lock pawl replacement ............................................................................................................................. 17

Safety bar rail support replacement ........................................................................................................................18

Foot end cover assembly replacement....................................................................................................................19

Performance-LOAD assembly................................................................................................................................21

Center cover assembly ...........................................................................................................................................24

Floor plate bolt assembly........................................................................................................................................25

Install kit assembly.................................................................................................................................................. 26

Inductive charging option........................................................................................................................................27

Foot end cover assembly........................................................................................................................................ 28

Foot end interface assembly ..................................................................................................................................29

Foot end nose assembly......................................................................................................................................... 30

Guide rail assembly ................................................................................................................................................ 32

Head end cover assembly ......................................................................................................................................33

Head end interface assembly ................................................................................................................................. 34

Inductive charging assembly .................................................................................................................................. 35

Head end hitch assembly .......................................................................................................................................36

Head end forging assembly.................................................................................................................................... 37

EMC information ..................................................................................................................................................... 38

6392-009-002 Rev E.4 1 EN

WWaarrnniinngg//CCaauuttiioonn//NNoottee DDeeffiinniittiioonn

The words WWAARRNNIINNGG, CCAAUUTTIIOONN, and NNOOTTEE carry special meanings and should be carefully reviewed.

WWAARRNNIINNGG -- Alerts the reader about a situation which, if not avoided, could result in death or serious injury. It may also describe potential serious adverse reactions and safety hazards.

CCAAUUTTIIOONN -- Alerts the reader of a potentially hazardous situation which, if not avoided, may result in minor or moderate injury to the user or patient or damage to the product or other property. This includes special care necessary for the safe and effective use of the device and the care necessary to avoid damage to a device that may occur as a result of use or misuse.

NNoottee -- Provides special information to make maintenance easier or important instructions clearer.

EN 2 6392-009-002 Rev E.4

SSuummmmaarryy ooff ssaaffeettyy pprreeccaauuttiioonnss

Always read and strictly follow the warnings and cautions listed on this page. Service only by qualified personnel.

WWAARRNNIINNGG

• Always use any appropriate personal protective equipment while power washing to avoid inhaling contagion. Power washing equipment may aerate contamination.

CCAAUUTTIIOONN

• Improper usage of the product can cause injury to the patient or operator. Operate the product only as described in this manual.

• Do not modify the product or any components of the product. Modifying the product can cause unpredictable operation resulting in injury to patient or operator. Modifying the product also voids its warranty.

• The use of accessories and cables, other than those specified, with the exception of cables that are sold by Stryker as replacement parts for internal components, may result in increased emissions or decreased immunity of the PPeerrffoorrmmaannccee--LLOOAADD system.

• Do not use the PPeerrffoorrmmaannccee--LLOOAADD system and the PPoowweerr--PPRROO cot adjacent to or stacked with other equipment. If adjacent or stacked use is necessary, observe the PPeerrffoorrmmaannccee--LLOOAADD system to confirm normal operation in the configuration where it will be used.

• Do not use portable RF communications equipment (including peripherals such as antenna cables and external antennas) no closer than 30 cm (12 in.) to any part of the PPeerrffoorrmmaannccee--LLOOAADD system, including cables specified by the manufacturer. Otherwise, degradation of the performance of this equipment could result.

• The emissions characteristics of this equipment make it suitable for use in industrial areas and hospitals (CISPR 11 class A). This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area (for which CISPR 11 class B is normally required) is likely to cause harmful interference in which case the user will be required to correct the interference at their expense. In the event of interference, please relocate or reorient the PPeerrffoorrmmaannccee--LLOOAADD system or interfering product.

• Do not clean, service, or perform maintenance while the product is in use.

• Do not clean, disinfect, service, or perform maintenance while the product is in use.

• Always wipe with clean water and dry each product after disinfecting. Some disinfectants are corrosive in nature and may cause damage to the product. If you do not rinse and dry the product, you may leave a corrosive residue on the surface of the product. This corrosive residue could cause premature degradation of critical components. Failure to follow these disinfecting instructions may void your warranty.

6392-009-002 Rev E.4 3 EN

IInnttrroodduuccttiioonn

This manual assists you with the operation or maintenance of your Stryker product. Read this manual before operating or maintaining this product. Set methods and procedures to educate and train your staff on the safe operation or maintenance of this product.

CCAAUUTTIIOONN

• Improper usage of the product can cause injury to the patient or operator. Operate the product only as described in this manual.

NNoottee

• This manual is a permanent part of the product and should remain with the product even if the product is sold.

• Stryker continually seeks advancements in product design and quality. This manual contains the most current product information available at the time of printing. There may be minor discrepancies between your product and this manual. If you have any questions, contact Stryker Customer Service or Technical Support at 1-800-327-0770.

PPrroodduucctt ddeessccrriippttiioonn

PPeerrffoorrmmaannccee--LLOOAADD is a manual cot fastener designed to secure compatible ambulance cots into a ground-based transport vehicle for patient transportation purposes and to allow for the insertion and removal of the compatible ambulance cots.

When the compatible cot is secured in the transport position, PPeerrffoorrmmaannccee--LLOOAADD can inductively charge compatible model ambulance cots with an inductive charging option. In the event of loss of charging, PPeerrffoorrmmaannccee--LLOOAADD remains functional for guiding into, securing within, and removing the cot from the vehicle.

IInnddiiccaattiioonnss ffoorr uussee

PPeerrffoorrmmaannccee--LLOOAADD is intended to guide the loading and unloading of a compatible ambulance cot (wheeled stretcher) to and from a ground-based transport vehicle and to secure the ambulance cot during transport in a fastened position while also providing an optional inductive charging platform for charge-compatible ambulance cots.

EExxppeecctteedd sseerrvviiccee lliiffee

The PPeerrffoorrmmaannccee--LLOOAADD cot fastener has a seven year expected service life under normal use conditions and with appropriate periodic maintenance.

CCoonnttrraaiinnddiiccaattiioonnss

None known.

SSppeecciiffiiccaattiioonnss

Length 70 in. 178 cm

Width 19 in. 48 cm

Height 6 in. 15 cm

Floor plate assembly weight 16.5 lb 7.5 kg

EN 4 6392-009-002 Rev E.4

Fastener assembly weight 46 lb 21 kg

130 °F (54 °C)

-30 °F

(-34 °C)

158 °F (70 °C)

-40 °F

(-40 °C)

93%0%93%

1060 hPa

620

1060 hPa

620

Minimum operators required for loading/unloading an occupied

cot

Minimum operators required for loading/unloading an

unoccupied cot

Recommended loading height 22 in. to 36 in. 56 cm to 91 cm

Electrical requirements - inductive charging (optional) 12.8 VDC-15.6 VDC, 15A fuse/breaker, 2 conductor 10

AWG cable

Standards KKK-A-1822F

With inductive charging: IEC 60601-1 Edition 3.0, IEC 60601-1 Edition 3.1, IEC 60601-1-2 Edition 3.0, IEC 60601-1-2 Edition 4.0, IEC 60601-1-12 Edition 1.0, ANSI/AAMI ES60601-1: 2005/(R)2012, CSA-C22.2 No. 60601-1 (2014) For standards that require specific options, see

Standards with required options

(page 5).

Stryker reserves the right to change specifications without notice. Patents pending.

The yellow and black color scheme is a proprietary trademark of Stryker Corporation.

EEnnvviirroonnmmeennttaall ccoonnddiittiioonnss

OOppeerraattiioonn SSttoorraaggee aanndd ttrraannssppoorrttaattiioonn

Temperature

Relative humidity

Atmospheric pressure

CCAAUUTTIIOONN

SSttaannddaarrddss wwiitthh rreeqquuiirreedd ooppttiioonnss

To be compliant with the standards, you must use PPeerrffoorrmmaannccee--LLOOAADD with the following compatible cots. See the Operations Manual for your cot model for more information.

6392-009-002 Rev E.4 5 EN

NNoottee -- Compatible cot is loaded into PPeerrffoorrmmaannccee--LLOOAADD in powered mode for crash testing.

SSttaannddaarrdd PPeerrffoorrmmaannccee--LLOOAADD ccoommppaattiibbllee ccoott mmooddeellss

SAE J3027 6506, 6086

BS EN 1789:2007 +A2:2014 and AS/NZS-4535:1999 applicable clauses

PPrroodduucctt iilllluussttrraattiioonn

6506

A Foot end E Foot end interface B C D Release button H Head end

Floor plate Safety hook

IImmppoorrttaanntt ccoonnttaacctt iinnffoorrmmaattiioonn

For information about Federal Ambulance Specification KKK-A-1822F, contact:

Chief, Automotive & Commodity Management Branch (QMDAA) Office of Motor Vehicle Management General Services Administration

R2200 Crystal Drive, Suite 1006 Arlington, VA 22202 USA Telephone: 703-605-2277

EN 6 6392-009-002 Rev E.4

F Cot fastener G Head end interface

For more information about AMD standards, contact:

Ambulance Manufacturers Division (National Truck Equipment Association)

37400 Hills Tech Drive Farmington Hills, MI 48331-3414 USA

CCoonnttaacctt iinnffoorrmmaattiioonn

Contact Stryker Customer Service or Technical Support at: 1-800-327-0770.

Stryker Medical 3800 E. Centre Avenue

Portage, MI 49002 USA

To view your operations or maintenance manual online, see https://techweb.stryker.com/.

Have the serial number (A) of your Stryker product available when calling Stryker Customer Service or Technical Support. Include the serial number in all written communication.

SSeerriiaall nnuummbbeerr llooccaattiioonn

DDaattee ooff mmaannuuffaaccttuurree

The year of manufacture is the first four digits of the serial number.

6392-009-002 Rev E.4 7 EN

FFiigguurree 11 –– SSeerriiaall nnuummbbeerr llooccaattiioonn

CClleeaanniinngg aanndd ddiissiinnffeeccttiinngg wwiitthh wwiippeess

For United States only. Confirm availability for your configuration or region. Call Stryker Customer Service: 1-800-327-

0770.

Stryker’s preferred wipes (2060-000-001 6'' x 10'' or 2060-000-002 9'' x 12'') include the following active ingredients:

• n-Alkyl (60% C14, 30% C16, 5% C12, 5% C18) dimethyl benzyl ammonium chloride - 0.154%

• n-Alkyl (68% C12, 32% C14) dimethyl ethylbenzyl ammonium chloride - 0.154%

• Isopropanol - 21.000%

Non-active ingredient: Ethylene Glycol Monobutyl Ether – < 3%

NNoottee -- For safety information, read the product label.

To clean or disinfect the external product surface:

1. To clean, wipe external surfaces with a fresh, clean wipe to remove all visible soils. Repeat as necessary until the product is clean.

NNoottee

• Use as many wipes as necessary.

• Complete step 1 before you disinfect.

2. To disinfect, wipe external surfaces with a fresh, clean wipe until wet. Allow the external surface to remain wet for two minutes at room temperature.

3. Allow the product to dry before you return it to service.

EN 8 6392-009-002 Rev E.4

CClleeaanniinngg

WWAARRNNIINNGG -- Always use any appropriate personal protective equipment while power washing to avoid inhaling contagion. Power washing equipment may aerate contamination.

CCAAUUTTIIOONN -- Do not clean, service, or perform maintenance while the product is in use.

The product is power washable. The product may show some signs of oxidation or discoloration from continuous washing. No degradation of the product’s performance will occur from power washing as long as you follow the proper procedures.

• Follow the cleaning solution manufacturer’s dilution recommendations exactly.

• Power wash with recommended cleaners. Hose down the product and towel dry the guide.

• Power wash the rails and interface plates with a hand held wand unit or wipe the product with a clean cloth and recommended cleaners.

NNoottee -- Water that gets into the PPeerrffoorrmmaannccee--LLOOAADD system will drain through the drain tube to the underside of the vehicle.

DDiissiinnffeeccttiinngg

CCAAUUTTIIOONN

• Do not clean, disinfect, service, or perform maintenance while the product is in use.

In general, when used in concentrations recommended by the manufacturer, you can use either phenolic or quaternary (excluding VViirreexx® TB) type disinfectants. Iodophor type disinfectants are not recommended for use because staining may occur.

The recommended disinfectants for this product’s surfaces include the following:

• Quaternary (active ingredient - ammonium chloride) that contain less than 3% glycol ether

• Phenolic (active ingredient - o-phenylphenol)

• Chlorinated bleach solution (use up to UK disinfecting 10,000 ppm available chlorine (941 mL of a 5.25% sodium hypochlorite solution per 4000 mL of water)

• Alcohol (active ingredient - 70% isopropyl alcohol)

To wipe down the product with disinfectant between uses:

1. Follow the manufacturer’s dilution recommendations exactly.

2. Apply the recommended disinfectant solution by spray or pre-soaked wipes.

3. Hand wash all surfaces of the product with the recommended disinfectant.

4. Disinfect all exposed surfaces. Pay attention to high contact areas.

5. Follow the disinfecting solution manufacturer’s instructions for appropriate contact time and rinsing requirements.

6. Dry the product thoroughly before returning the product to service.

Avoid over saturation. Do not allow the product to remain wet.

Follow the manufacturer’s dilution recommendations for appropriate contact time and rinsing requirements. Follow the chemical manufacturer’s guidelines for proper disinfecting.

6392-009-002 Rev E.4 9 EN

PPrreevveennttiivvee mmaaiinntteennaannccee

Establish and follow a maintenance schedule and keep records of the maintenance activity. Remove product from service before you perform the preventive maintenance inspection. You may need to perform preventive maintenance checks more often based on your level of product usage. Service only by qualified personnel.

EEvveerryy mmoonntthh

CChheecckk RRoouuttiinnee

Foot end interface and head end interface Clean debris

EEvveerryy tthhrreeee mmoonntthhss

CChheecckk RRoouuttiinnee

Loose fasteners Replace if loose

EEvveerryy ttwweellvvee mmoonntthhss

CChheecckk RRoouuttiinnee

All parts Replace any worn parts, including covers, cot guides, and

latch assembly, if necessary

Full functionality See the Installation checklist in the Operations Manual

MMaaiinntteennaannccee rreeccoorrdd

DDaattee MMaaiinntteennaannccee ooppeerraattiioonn

ppeerrffoorrmmeedd

BByy HHoouurrss

EN 10 6392-009-002 Rev E.4

DDaattee MMaaiinntteennaannccee ooppeerraattiioonn

ppeerrffoorrmmeedd

BByy HHoouurrss

TTrraaiinniinngg rreeccoorrdd

TTrraaiinniinngg ddaattee

TTrraaiinneeee nnaammee BBaassiicc ttrraaiinniinngg RReeffrreesshheerr uuppddaattee OOwwnneerr’’ss mmaannuuaall,, iinn--

sseerrvviiccee,, ffoorrmmaall ccllaassss,, eettcc..

6392-009-002 Rev E.4 11 EN

TTrraaiinniinngg ddaattee

TTrraaiinneeee nnaammee BBaassiicc ttrraaiinniinngg RReeffrreesshheerr uuppddaattee OOwwnneerr’’ss mmaannuuaall,, iinn--

sseerrvviiccee,, ffoorrmmaall ccllaassss,, eettcc..

EN 12 6392-009-002 Rev E.4

TTrroouubblleesshhoooottiinngg

IInndduuccttiivvee cchhaarrggiinngg ssyysstteemm ddooeess nnoott cchhaarrggee tthhee ccoott bbaatttteerryy

Inductive charging system does not charge the cot battery when you load the cot into the fastener.

NNoottee -- Before you service the cot, disconnect the vehicle’s battery starting with the negative lead.

1. Make sure that a SSMMRRTT Pak battery is used on the cot and that the cot is equipped with inductive charging hardware.

2. Verify proper connection between the anchor-to-vehicle cable and the inductive primary board.

a. Check for 12.8V to 15.6V at the PPeerrffoorrmmaannccee--LLOOAADD end of the anchor-to-vehicle cable (6390-001-135)

connection.

b. If present, continue to step 3.

c. If not present, make sure that the vehicle meets the following electrical requirements: 12.8V - 15.6V, 15A fuse/

breaker and two conductor 10 AWG cable.

3. Reattach the anchor-to-vehicle cable to the mating side of the inductive primary board.

NNoottee -- Make sure that like-colored wires are connected (red to red; black to black).

4. After making the connection, verify proper functionality as follows:

a. Load a PPoowweerr--PPRROO cot (with a SSMMRRTT Pak battery) into the fastener, make sure that the PPoowweerr--PPRROO battery

indicator is OFF prior to loading the cot into PPeerrffoorrmmaannccee--LLOOAADD.

b. If the unit is functioning properly, the cot light panel orb will turn on within five seconds of being loaded into

PPeerrffoorrmmaannccee--LLOOAADD. The light indicates that the unit is receiving power and that the electrical installation is correct and complete.

c. If the light panel orb does not turn ON, check all connection points and replace the inductive coil and/or the primary

board.

6392-009-002 Rev E.4 13 EN

SSeerrvviiccee

Torque item A

to 300 ± 15 in-lb

HHeeaadd eenndd iinntteerrffaaccee aasssseemmbbllyy rreeppllaacceemmeenntt

TToooollss RReeqquuiirreedd::

• T27 Torx driver

• 1/4'' hex wrench

• Torque wrench (in-lb)

PPrroocceedduurree::

1. Using a T27 Torx driver, remove and save the four screws that secure the head end top cover to the head end bottom covers.

2. Using a ¼'' hex wrench, remove and save the four screws (A) that secure the head end interface assembly (P) to the head end weldment (T) (Figure 2).

NNoottee -- Torque item (A) to 300 in-lb.

3. Remove and discard the head end interface assembly.

4. Reverse steps to reinstall.

5. Verify proper operation before returning the product to service.

FFiigguurree 22 –– RReeppllaacciinngg tthhee hheeaadd eenndd iinntteerrffaaccee aasssseemmbbllyy

FFoooott eenndd iinntteerrffaaccee aasssseemmbbllyy rreeppllaacceemmeenntt

TToooollss rreeqquuiirreedd::

• T27 Torx driver

• 1/4'' hex wrench

• Torque wrench (in-lb)

PPrroocceedduurree::

1. Using a T27 Torx Driver, remove and save the six screws that secure the foot end top cover to the foot end bottom cover.

EN 14 6392-009-002 Rev E.4

2. Using a ¼'' hex wrench, remove and save the six screws (A) that secure the foot end interface assembly (K) to the foot

Torque item A

to 300 ± 15 in-lb

end weldment (R) (Figure 3).

NNoottee -- Torque item (A) to 300 in-lb.

3. Remove the foot end interface from the lower release link by sliding it toward the head end.

4. Reverse steps to reinstall.

5. Verify proper operation before returning the product to service.

FFiigguurree 33 –– RReeppllaacciinngg tthhee ffoooott eenndd iinntteerrffaaccee aasssseemmbbllyy

IInndduuccttiivvee pprriimmaarryy bbooaarrdd rreeppllaacceemmeenntt ((ooppttiioonnaall))

TToooollss RReeqquuiirreedd::

• T27 Torx driver

PPrroocceedduurree::

1. Unsnap the floor plate cover to gain access to the electrical connection.

2. Disconnect the red and black wires from the cable harness.

3. Using a T27 Torx driver, remove and save the six screws that secure the foot end top cover to the foot end bottom cover.

4. Using a T27 Torx driver, remove the two screws (A) that secure the inductive charging assembly (C) to the foot end weldment (Figure 4).

5. Remove the inductive charging assembly.

6. Remove the inductive primary board from the charging enclosure. Discard the inductive primary board.

NNoottee -- Do not dispose of as unsorted municipal waste. Refer to your local distributor for return or collection systems available in your country.

7. Reverse steps to reinstall.

8. Verify proper operation before returning the product to service.

6392-009-002 Rev E.4 15 EN

FFiigguurree 44 –– RReeppllaacciinngg tthhee iinndduuccttiivvee pprriimmaarryy bbooaarrdd

HHeeaadd eenndd pplluunnggeerr rreeppllaacceemmeenntt

TToooollss RReeqquuiirreedd::

• T27 Torx driver

PPrroocceedduurree::

1. Remove the head end interface assembly. (See

2. Using a T27 Torx driver, remove and save the four screws (A) that secure the pin enclosure (C) to the head end interface (B) (Figure 5).

3. Remove and save the two plunger springs (D) (Figure 5).

4. Remove and save the plunger bracket (F) (Figure 5).

5. Remove and discard the plunger (E) (Figure 5).

6. Reverse steps to reinstall.

7. Verify proper operation before returning the product to service.

Head end interface assembly replacement

(page 14)).

EN 16 6392-009-002 Rev E.4

FFiigguurree 55 –– RReeppllaacciinngg tthhee hheeaadd eenndd pplluunnggeerr

FFoooott eenndd lloocckk ppaawwll rreeppllaacceemmeenntt

TToooollss RReeqquuiirreedd::

• T25 Torx driver

• 1/8'' punch

PPrroocceedduurree::

1. Remove the foot end interface assembly. (See

2. Using a 1/8'' punch, push the dowel pin (B) out of the release latch arm (G) (Figure 6). Save the dowel pin.

3. Using a T25 Torx driver, remove and save the six screws (A) that secure the pivot bracket to the foot end interface (C) (Figure 6).

4. Remove and discard the lock pawl (D) (Figure 6).

NNoottee -- Make sure that the pawl spring (F) remains in place when you remove the lock pawl (Figure 6).

5. Reverse steps to reinstall.

NNoottee -- Fully insert the dowel pin during reassembly.

6. Verify proper operation before returning the product to service.

Foot end interface assembly replacement

(page 14)).

6392-009-002 Rev E.4 17 EN

FFiigguurree 66 –– RReeppllaacciinngg tthhee ffoooott eenndd lloocckk ppaawwll

SSaaffeettyy bbaarr rraaiill ssuuppppoorrtt rreeppllaacceemmeenntt

TToooollss rreeqquuiirreedd::

• T27 Torx driver

• Tape measure

PPrroocceedduurree::

1. Using a T27 Torx driver, remove and save the two screws (A) that secure the safety bar rail support (B) to the safety bar rail (C) (Figure 7).

FFiigguurree 77 –– RReeppllaacciinngg tthhee ssaaffeettyy bbaarr rraaiill ssuuppppoorrtt

2. Using a T27 Torx driver, remove and save the two screws (D) that secure the safety bar rail support (B) to the guide rails (E) (Figure 7). Discard the safety bar rail support.

3. Using a tape measure, make sure that the tube connector (F) is secured into the guide rails (E) at a depth of 0.75 ±

0.125 in. (Figure 8).

EN 18 6392-009-002 Rev E.4

NNoottee -- If the tube connector (F) is not at the required depth, use the removed screw (D) to screw into the tube connector and adjust as required.

FFiigguurree 88 –– AAddjjuussttiinngg tthhee ttuubbee ccoonnnneeccttoorr

4. Reverse steps to reinstall.

NNoottee -- During reinstallation, make sure that you do not overtighten the screws (D) or you will have to readjust the tube connectors (F).

5. Verify proper operation before returning the product to service.

FFoooott eenndd ccoovveerr aasssseemmbbllyy rreeppllaacceemmeenntt

TToooollss rreeqquuiirreedd::

• T27 Torx driver

• 15/16'' hex wrench

• 3/8'' Allen wrench

PPrroocceedduurree::

1. Using a T27 Torx driver, remove and save the four socket head cap screws (A) that secure the foot end cover assembly (B) to the transfer (Figure 9).

2. Using a T27 Torx driver, remove and save the two button head cap screws (C) that secure the foot end cover assembly to the foot end nose assembly (D) (Figure 9).

3. Remove the foot end cover assembly by sliding it toward the head end of the vehicle patient compartment.

4. Reverse steps 1-3 to reinstall the foot end cover assembly.

6392-009-002 Rev E.4 19 EN

FFiigguurree 99 –– FFoooott eenndd ccoovveerr aasssseemmbbllyy

5. Using a 15/16'' hex wrench, loosen the locknut (E) that secures the pin (F) to the head end forging assembly (Figure 10).

6. Using a 3/8'' Allen wrench, adjust the pin so there is maximum clearance between the foot end cover assembly during loading and unloading.

NNoottee -- The pin must lock into the head end of the fastener while loaded.

7. Using a 15/16'' hex wrench, tighten the locknut that secures the pin to the head end forging assembly.

8. Verify proper operation of the product before returning it to service.

NNoottee -- You must repair the cot and PPeerrffoorrmmaannccee--LLOOAADD to avoid recurring damage to the foot end cover assembly.

EN 20 6392-009-002 Rev E.4

FFiigguurree 1100 –– HHeeaadd eenndd ffoorrggiinngg aasssseemmbbllyy

PPeerrffoorrmmaannccee--LLOOAADD aasssseemmbbllyy

Torque item A

to 300 ± 15 in-lb

Torque item A

to 300 ± 15 in-lb

6392-001-010 Rev B (Reference only)

6392-009-002 Rev E.4 21 EN

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy A 0004-270-000 Socket head cap screw 10 B 0004-376-000 Button head cap screw 2 C 0004-387-000 Button head cap screw 4 D 0004-589-000 Button head cap screw 8 E 0007-052-000 Truss head Torx screw 8 F 0015-096-000 Square nut 10 G 0023-350-000 Pan head thread-cutting tapping screw 4 H 6392-001-012 Assembly, floor plate bolt 4 J 6392-001-021 Assembly, foot end cover 1 K 6392-001-022 Assembly, foot end interface 1 L 6392-001-023 Assembly, foot end nose 1 M 6392-001-025 Assembly, guide rail 2 N 6392-001-031 Assembly, head end cover 1 P 6392-001-032 Assembly, head end interface 1 R 6392-001-052 Weldment, foot end 1 T 6392-001-053 Weldment, head end 1 U 6392-001-102 Safety bar rail, long 1 V 6392-001-103 Safety bar rail, short 1 W 6392-001-104 Safety bar rail support 1 Y 6392-001-105 Safety bar rail cover, long 1 AA 6392-001-106 Safety bar rail cover, short 1

EN 22 6392-009-002 Rev E.4

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy AB 6392-001-208 Foot end cover, bottom 1 AC 6392-001-303 Head end cover, patient left 1 AD 6392-001-304 Head end cover, patient right 1

6392-009-002 Rev E.4 23 EN

CCeenntteerr ccoovveerr aasssseemmbbllyy

6392-001-011 Rev A (Reference only)

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy A 0057-011-000 3/8'' Hex wrench, ball end 1 B 6392-001-403 Floor plate cover 1 C 6392-001-406 Removal tool extension 1

EN 24 6392-009-002 Rev E.4

FFlloooorr ppllaattee bboolltt aasssseemmbbllyy

6392-001-012 Rev A (Reference only)

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy A 0004-910-000 Socket head cap screw 1 B 6392-001-142 Floor plate bolt holder 1 C 6392-001-143 Washer, bolt holder 1

6392-009-002 Rev E.4 25 EN

IInnssttaallll kkiitt aasssseemmbbllyy

6392-001-014 Rev A (Reference only)

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy A 6392-001-011 Center cover assembly 1 B 6392-001-400 Cleat 2 C 6392-001-401 Cleat locator washer 4 D 0001-194-000 Flat head cap screw 4

EN 26 6392-009-002 Rev E.4

IInndduuccttiivvee cchhaarrggiinngg ooppttiioonn

6392-001-015 Rev B (Reference only)

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy A 0004-589-000 Button head cap screw 2 B 0015-096-000 Square nut 2 C 6392-001-041 Inductive charging assembly 1 D 0058-394-000 Cable clip 1

6392-009-002 Rev E.4 27 EN

FFoooott eenndd ccoovveerr aasssseemmbbllyy

6392-001-021 Rev A (Reference only)

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy A 0011-642-000 Plain washer 2 B 0023-349-000 Pan head thread forming screw 2 C 0038-905-000 Spin cap spring 2 D 6392-001-108 Top cover, foot end 1 E 6392-001-309 Spin cap 2

EN 28 6392-009-002 Rev E.4

FFoooott eenndd iinntteerrffaaccee aasssseemmbbllyy

6392-001-022 Rev A (Reference only)

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy A 0004-442-000 Button head cap screw 6 B 0026-556-000 Dowel pin 1 C 6392-001-202 Interface, foot end 1 D 6392-001-250 Lock pawl, foot end 2 E 6392-001-251 Pivot bracket, foot end interface 1 F 6392-001-252 Pawl spring 2 G 6392-001-257 Release latch link arm 1

6392-009-002 Rev E.4 29 EN

FFoooott eenndd nnoossee aasssseemmbbllyy

6392-001-023 Rev A (Reference only)

EN 30 6392-009-002 Rev E.4

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy A 0023-167-000 Pan head thread forming screw 4 B 0026-316-000 Clevis pin 1 C 6392-001-205 Nose cover 1 D 6392-001-253 Thick release spring 1 E 6392-001-254 Release pivot arm 1 F 6392-001-255 Release button 1 G 6392-001-256 Release lower link 1 H 6392-001-258 Release housing 1 J 6392-001-259 Thin long release spring 1

6392-009-002 Rev E.4 31 EN

GGuuiiddee rraaiill aasssseemmbbllyy

6392-001-025 Rev A (Reference only)

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy A 0018-046-000 Tube connector 1 B 6392-001-050 Weldment, guide rail 1

EN 32 6392-009-002 Rev E.4

HHeeaadd eenndd ccoovveerr aasssseemmbbllyy

6392-001-031 Rev A (Reference only)

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy A 0011-642-000 Plain washer 2 B 0023-349-000 Pan head thread forming screw 2 C 0038-905-000 Spin can spring 2 D 6392-001-109 Head end top cover 1 E 6392-001-309 Spin cap 2

6392-009-002 Rev E.4 33 EN

HHeeaadd eenndd iinntteerrffaaccee aasssseemmbbllyy

6392-001-032 Rev A (Reference only)

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy A 0004-442-000 Button head cap screw 4 B 6392-001-302 Head end interface 1 C 6392-001-305 Head end pin closure 1 D 6392-001-306 Plunger spring 2 E 6392-001-307 Head end plunger 1 F 6392-001-308 Head end plunger bracket 1

EN 34 6392-009-002 Rev E.4

IInndduuccttiivvee cchhaarrggiinngg aasssseemmbbllyy

6392-001-041 Rev B (Reference only)

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy A 6390-001-133 Anchor primary coil 1 B 6390-001-147 Inductive primary board 1 C 6392-001-150 Inductive charging enclosure 1

6392-009-002 Rev E.4 35 EN

HHeeaadd eenndd hhiittcchh aasssseemmbbllyy

6392-001-061 Rev A (Reference only)

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy A 6392–001-054 Head end hitch weldment 1 B 6392-001-500 Head end hitch pin 1 C 0016-019-000 Nylock hex nut 1

EN 36 6392-009-002 Rev E.4

HHeeaadd eenndd ffoorrggiinngg aasssseemmbbllyy

6392-001-062 Rev A (Reference only)

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy A 6392-001-510 Machined forging 1 B 6392-001-500 Head end hitch pin 1 C 0016-323-000 Hex flange serrated lock nut 1

6392-009-002 Rev E.4 37 EN

EEMMCC iinnffoorrmmaattiioonn

GGuuiiddaannccee aanndd mmaannuuffaaccttuurreerr’’ss ddeeccllaarraattiioonn -- eelleeccttrroommaaggnneettiicc eemmiissssiioonnss

PPeerrffoorrmmaannccee--LLOOAADD is intended for use in the electromagnetic environment specified below. The customer or the user of PPeerrffoorrmmaannccee--LLOOAADD should assure that it is used in such an environment.

EEmmiissssiioonnss tteesstt

RF Emissions

CISPR 11

RF Emissions

CISPR 11

RReeccoommmmeennddeedd sseeppaarraattiioonnss ddiissttaanncceess bbeettwweeeenn ppoorrttaabbllee aanndd mmoobbiillee RRFF ccoommmmuunniiccaattiioonnss eeqquuiippmmeenntt aanndd

PPeerrffoorrmmaannccee--LLOOAADD is intended for use in an electromagnetic environment in which radiated RF disturbances are controlled. The customer or the user of PPeerrffoorrmmaannccee--LLOOAADD can help prevent electromagnetic interferences by maintaining a minimum distance between portable and mobile RF communications equipment (transmitters) and PPeerrffoorrmmaannccee--LLOOAADD as recommended below, according to the maximum output power of the communications equipment.

RRaatteedd mmaaxxiimmuumm oouuttppuutt

ppoowweerr ooff ttrraannssmmiitttteerr

CCoommpplliiaannccee EElleeccttrroommaaggnneettiicc eennvviirroonnmmeenntt

The PPeerrffoorrmmaannccee--LLOOAADD system must emit

Group 2

Class A

PPeerrffoorrmmaannccee--LLOOAADD

SSeeppaarraattiioonn ddiissttaannccee aaccccoorrddiinngg ttoo ffrreeqquueennccyy ooff ttrraannssmmiitttteerr

electromagnetic energy in order to perform its intended function. Nearby electronic equipment may be affected.

The PPeerrffoorrmmaannccee--LLOOAADD system is suitable for use in all establishments other than domestic and those directly connected to the public low-voltage power supply network that supplies buildings used for domestic purposes.

0.01 0.12 0.035 0.07

0.1 0.38 0.11 0.22

1 1.2 0.35 0.7

10 3.8 1.1 2.2

100 12 3.5 7

For transmitters rated at a maximum output power not listed above, the recommended separation distance d in meters (m) can be estimated using the equation applicable to the frequency of the transmitter, where P is the maximum output power rating of the transmitter in watts (W) according to the transmitter manufacturer. Note 1: At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies. Note 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from structures, objects, and people.

GGuuiiddaannccee aanndd mmaannuuffaaccttuurreerr’’ss ddeeccllaarraattiioonn -- eelleeccttrroommaaggnneettiicc iimmmmuunniittyy

PPeerrffoorrmmaannccee--LLOOAADD is suitable for use in the electromagnetic environment specified below. The customer or the user of PPeerrffoorrmmaannccee--LLOOAADD should assure that it is used in such an environment.

IImmmmuunniittyy tteesstt

115500 kkHHzz ttoo 8800 MMHHzz

dd==((11..22)) ((√√PP))

EENN//IIEECC 6600660011 tteesstt lleevveell

8800 MMHHzz ttoo 880000 MMHHzz

dd==((..1188)) ((√√PP))

CCoommpplliiaannccee lleevveell

880000 MMHHzz ttoo 22..55 GGHHzz

dd==((..3355)) ((√√PP))

EElleeccttrroommaaggnneettiicc

eennvviirroonnmmeenntt--gguuiiddaannccee

EN 38 6392-009-002 Rev E.4

GGuuiiddaannccee aanndd mmaannuuffaaccttuurreerr’’ss ddeeccllaarraattiioonn -- eelleeccttrroommaaggnneettiicc iimmmmuunniittyy

Electrostatic discharge (ESD)

IEC 61000-4-2

Power frequency (50/60 Hz) magnetic field

IEC 61000-4-8

+8 kV contact

+15 kV air

+8 kV contact

+15 kV air

30 A/m 30 A/m

Floors should be wood, concrete, or ceramic tile. If floors are covered with synthetic material, the relative humidity should be at least 30%.

Power frequency magnetic fields should be at levels characteristic of a typical location in a typical commercial or hospital environment.

NNoottee:: U

is the a.c. mains voltage before applications of the test level.

Conducted RF

IEC 61000-4-6

Radiated RF

IEC 61000-4-3

3 Vrms

150 kHz to 80 MHz

10 V/m

80 MHz to 2.5 GHz

3 Vrms

10 V/m

Portable and mobile RF communications equipment should be used no closer to any part of PPeerrffoorrmmaannccee-LLOOAADD, including cables, than the recommended separation distance calculated from the equation appropriate for the frequency of the transmitter.

Recommended separation distance

D=(.35) (√

)

80 MHz to 800 MHz

D=(0.70) (√

)

800 MHz to 2.5 GHz

where

is the maximum output power rating of the transmitter in watts (W) according to the transmitter manufacturer and

is the recommended separation distance in meters (m).

6392-009-002 Rev E.4 39 EN

Field strengths from fixed RF transmitters, as determined by an electromagnetic site

should be less than the compliance level in each frequency range.

Interference may occur in the vicinity of equipment marked with the following symbol:

GGuuiiddaannccee aanndd mmaannuuffaaccttuurreerr’’ss ddeeccllaarraattiioonn -- eelleeccttrroommaaggnneettiicc iimmmmuunniittyy

NNoottee 11:: At 80 MHz and 800 MHz, the higher frequency range applies.

NNoottee 22:: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from structures, objects, and people.

Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and land mobile radios, amateur radio, AM and FM radio broadcast, and TV broadcast cannot be predicted theoretically with accuracy. To assess the electromagnetic environment due to fixed RF transmitters, an electromagnetic site survey should be considered. If the measured field strength in the location in which PPeerrffoorrmmaannccee--LLOOAADD is used exceeds the applicable RF compliance level above, the PPeerrffoorrmmaannccee--LLOOAADD system should be observed to verify normal operation. If abnormal performance is observed, additional measures may be necessary, such as reorienting or relocating PPeerrffoorrmmaannccee-LLOOAADD.

Over the frequency range 150 kHz to 80 MHz, field strengths should be less than 3 V/m.

EN 40 6392-009-002 Rev E.4

Stryker Medical 3800 E. Centre Avenue Portage, MI 49002 USA

6392-009-002 Rev E.4

2018/06

WCR: AA.5

Stryker Performance-LOAD Maintenance Manual

Specifications and Main Features

Frequently Asked Questions

User Manual