The truck described in these operatinginstructions corresponds to the applicable standards
and safety regulations.
If the truck is to be operated on public roads, it
must conform to the existing national regulations for the country in which it is being used.
The driving permit must be obtained from the
appropriate office.
Thetruckshavebeenfittedw
art technology. All that re
the truck safely and maint
These operating instructions provide the
necessary information to do this. Read and
observe the information provided before
commissioning the truck. This will prevent
accidents and ensure that the warranty
remains valid.
Note regarding SCR (Selective
Catalytic Reduction) as exhaust gas
treatment
This truck uses the Selective Catalytic Reduction (SCR) process of exhaust gas treatment.
To enable the SCR process to be performed,
the truck uses AdBlue (32.5% urea solution, in
accordance with DIN 70070 / ISO 22241).
It is recommended t
refilled with AdBlu
is topped up; see th
AdBlue".
The applicable European emission requirements (97/68/EC) state that new engines must
have an SCR system.
hattheAdBluetankbe
e every time the diesel fuel
e section "Topping up
ith state-of-the-
mains is to handle
ain its functionality.
25
7348011800 EN - 07/2016
Foreword1
Your truck
CE labelling
The manufacturer uses CE labelling to indicate that the truck complies with the standards
and regulations valid at the time of marketing.
This is confirmed by the issued EC declaration
of conformity. The CE labelling is attached to
the nameplate.
An independent structural change or addition
to the truck can compromise safety, thus
invalidating the EC declaration of conformity.
The EC declaration of confo
carefully stored and made a
responsible authorities.
rmity must be
vailable to the
CE-Symbol
348011800 EN - 07/20163
57
1Foreword
Your truck
EC declaration of conformity in accordance with Machinery Directive
Declaration
STILL GmbH
Berzeliusstraße 10
D-22113 Hamburg Germany
We declare that the
Industrial truck
Model
according to these operating instructions
according to these operating instructions
conforms to the latest version of the Machinery Directive 2006/42/EC.
Personnel authorised to compile the technical documents:
See EC compliance declaration
STILL Gmb
.
45
H
7348011800 EN - 07/2016
Foreword1
Your truck
Accessories
• Key for key switch (two pieces)
• Key for cab (variant)
• Hexagon socket wrench for emer
lowering
gency
348011800 EN - 07/20165
57
1Foreword
Information about the documentati
on
Information about the documentation
Documentation scope
• Original operating instructions
• Original operating instructions for attachments (variant)
• Spare parts list
• VDMA rules for the proper use of industrial
trucks
These operating instructions describe all measures necessary for the safe operation and
proper maintenance of your truck in all possible variants available at the time of printing.
Special versions to meet customer requirements are documented in separate operating
instructions. If you have any questions, please
contact your authorised service centre.
Enter the production num
manufacturer from the na
provided:
Each truck comes with a set of operating
instructions. These instructions must be
stored carefully and must be available to the
driver and operatingcompany at any time. The
storage location is specified inthe "Overviews"
chapter.
If the operating instructions are lost, the
operator must obtain a replacement from the
manufacturer immediately.
The operating instr
spare parts list and
a spare part.
The personnel responsible for operating and
maintaining the equipment must be familiar
with these operating instructions.
The operating company must ensure that all
users have received, read and understood
these operating instructions.
ber and year of
meplate in the space
ction number during all
uctions are included in the
can be reordered there as
65
7348011800 EN - 07/2016
Foreword1
on
NOTE
Please observe the definition o
responsible persons: "operat
Information about the documentati
f the following
ing company"
and "driver".
Thank you for reading and complying with
these operating instructions. If you have any
questions or suggestions for improvements,
or if you have found any errors, please contact
the authorised service centre.
Issue date and topicality of the
operating instructions
The issue date of these operating instructions
can be found on the title page.
STILL is constantly engaged in the further
development of trucks. These operating
instructions are subject to change, and any
claims based on the information and/or
illustrations contained in them cannot be
asserted.
Please contact your au
for technical support
thorised service centre
relating to your truck.
Copyright and tradem
These instruction
translated or made
ties—including as
express written ap
s must not be reproduced,
excerpts—except with the
proval of the manufacturer.
Explanation of in
ark rights
accessible to third par-
formation symbols
used
DANGER
Indicates procedures that must be strictly adhered
to in order to prevent the risk of fatalities.
WARNING
Indicates procedures that must be strictly adhered
to in order to prevent the risk of injuries.
348011800 EN - 07/20167
57
1Foreword
Information about the documentati
CAUTION
Indicates procedures that must be strictly adhered
to in order to prevent material damage and/or
destruction.
NOTE
For technical requirements that require
special attention.
ENVIRONMENT NOTE
To prevent environmental damage.
List of abbreviations
NOTE
This list of abbreviations applies to all types
of operating instructions. Not all of the abbreviations that are listed here will necessarily
appear in these operating instructions.
on
Abbreviation
°C
°F
A
ABE
ArbSchG
BetrSichV
BG
BGG
BGR
German Social
Accident
Insurance
Approx.
CE
CEE
cm
85
Meaning
Degrees Celsius
Degrees Fahrenheit
Amperes
Display operating unit
German labour protection law
German Ordinance on Industrial Safety and Health
Employers’ liability insurance association
Employers’ liability insurance association act
Employers’ liability insurance association rule
Employers’ liability insurance association regulation
Approximately
Symbol that confirms conformity with the valid product-specific European
directives
International Commission on the Rules for the Approval of Electrical Equipment
Centimetres
7348011800 EN - 07/2016
Foreword1
Information about the documentati
on
Abbreviation
3
cm
Meaning
Cubic centimetres
dBDecibels
DFÜ
Remote data transmission
DINGerman standard
EG
EN
FEM
F
max
g
GAA
European Community
European standard
Fédération Européene de
Maximum power
Grams
Industrial inspectorate
la Manutention
If applicableIf applicable
GPRSGeneral Packet Radio Service
h/d
Hours per day (time driven each day in hours)
ID no.ID number
ISOInternational standard
kgKilograms
3
kg/m
km/h
km/d
Kilograms per cubic metre
Kilometres per hour
Kilometres per day (kilometres driven each day)
kNKilonewtons
kWKilowatts
kWh/h
Energy consumption
lLitres
l/h
l/min
Litres per hour
Litres per minute
LANLocal area network
LED
L
p
L
pAZ
LSP
o.s.
m
Light emitting diode
Sound pressure level
Continuous sound pressure level in driver’s compartment
Load centre of gravity
milar
Or si
Metres
348011800 EN - 07/20169
57
1Foreword
Information about the documentati
on
Abbreviation
m/s
2
m/s
MAK
Meaning
Metres per second
Metres per second squared
Maximum workplace concentration
Max.Maximum
Min.Minimum
minMinutes
rpm
mm
Revolution(s) per minute
Millimetres
NNewtons
NmNewton metres
PIN
SE
SIT
StVZO
t
TRGS
a.s.
Personal identifica
Superelastic
Snap-in tyre for simplified assembly
German Road Traffic Licensing Regulations
Tonnes
Technical Regulations for Hazardous Substances
And similar
tion number
VVolts
VDE
VDI
VDMA
Association for Electrical, Electronic & Information Technologies
Association of German Engineers
German Engineering Federation
WWatts
WLANWireless
e.g.
.
For example
local area network
10
57348011800 EN - 07/2016
Foreword1
Information about the documentati
on
Definition of directions
The directions "forwards" (1), "backwards" (3),
"right" (2) and "left" (4) refer to the installation
position of the parts as seen from the driver’s
compartment; the load is to the front.
Schematic views
View of functions and operations
This documentati
sequential) cha
ations. Schemat
ance truck are us
dures.
NOTE
These schemati
tative of the s
truck. The dia
purpose of cla
on explains the (usually
in of certain functions or oper-
ic diagrams of a counterbal-
ed to illustrate these proce-
c diagrams are not represen-
tructural state of the documented
grams are used solely for the
rifying procedures.
1
4
2
3
6210_001-031
6210_003-062
348011800 EN - 07/201611
57
1Foreword
Information about the documentati
View of the display operating unit
NOTE
Views of operating statuses and values in
the display of the display operating unit are
examples and partly dependent on the truck
equipment. As a result, the displays shown
of the actual operating statuses and values
can vary. Information that is not relevant for
descriptions is not shown.
on
12
57348011800 EN - 07/2016
Foreword1
Environmental considerations
Environmental considerations
Packaging
During delivery of the truck, certain parts
are packaged to provide protection during
transport. This packaging must be removed
completely prior to initial start-up.
ENVIRONMENT NOTE
The packaging material mu
properly after delivery o
st be disposed of
f the truck.
Disposal of component
s and
batteries
The truck is composed
components or batter
and disposed of, they
• disposed of,
• treated or
• recycled in accorda
national regulatio
NOTE
The documentation provided by the battery
manufacturer must be observed when disposing of batteries.
ENVIRONMENT NOTE
We recommend working with a waste management company for disposal purposes.
of different materials. If
ies need to be replaced
must be:
nce with regional and
ns.
348011800 EN - 07/201613
57
1Foreword
Environmental considerations
14
57348011800 EN - 07/2016
2
Introduction
2Introduction
Using the truck
Using the truck
Proper usage
The truck described in these operating instructions is suitable for lifting, transporting
and stacking loads.
The truck may only be used for its proper
purpose as set out and described in these
operating instructions.
If the truck is to be used for
than those specified in the o
tions, the approval of the m
applicable, the relevant r
must be obtained beforeha
ards.
The maximum load to be lifted is specified on
the capacity rating plate (load diagram) and
must not be exceeded; see also the chapter
entitled "Before picking up a load".
Proper use during towing
This truck is suitable for the occasional towing
of trailers and is equipped with a towing device
for this purpose. This occasional towing may
not exceed 2% of the daily operating time. If
the truck is to be used for towing on a more
regular basis, the manufacturer should be
consulted.
The regulations regarding trailer operation
must be observed; see chapter "Trailer
operation".
purposes other
perating instruc-
anufacturer and, if
egulatory authorities
nd to prevent haz-
Impermissible use
The operating company or driver, and not the
manufacturer, is liable for any hazards caused
by improper use.
NOTE
Please observe the definition of the following
responsible persons: "operating company"
and "driver".
Use for purposes other than those described
in these operating instructions is prohibited.
16
57348011800 EN - 07/2016
Introduction2
Using the truck
DANGER
There is a risk of fatal injury from
falling off the truck while it is moving!
– It is prohibited to carry passengers
on the truck.
The truck may not be operated in areas where
there is a risk of fire, explosion or corrosion, or
in areas that are particularly dusty.
Stacking or unstacking is not permissible on
inclined surfaces or ramps.
Place of use
The truck can be used outdoors.
The truck has a closed particle filter system
and therefore fulfils the essential prerequisites
for use in ventilated halls. The national
regulations for the country of use must be
observed.
Operation on public roads is only permitted
with the "StVZO" (Road Traffic Licensing
Regulations) equipment variant.
If the truck is to be operated on public roads,
it must conform to the national regulations for
the country in which it is being used.
The ground must have an adequate load
capacity (concrete, asphalt) and a rough
surface. Routes, work areas and aisle widths
must conform to the specifications in these
operating instructions, see the "Routes"
chapter.
Driving on upward and downward gradients
is permitted provided the specified data and
specifications are observed, see the "Routes
"chapter.
The truck is suitable for use in many different
countries, ranging from those situated in the
Tropics to those in Nordic regions (temperature range: -20°C to +40°C).
This truck is not designed to be operated in
cold stores.
The operating company must ensure suitable
fire protection for the relevant application in
348011800 EN - 07/201617
57
2Introduction
Using the truck
the truck’s surroundings. Depending on the
application, additional fire protection must be
provided on the truck. If in doubt, contact the
relevant authorities.
NOTE
Please note the definition of "operating company" in the sense of responsible persons!
DANGER
Risk to health from exhaust gases!
Exhaust gases from internal combustion engines
are harmful to your health. In particular, the soot
particles contained in the diesel exhaust gas can
cause cancer.
When the internal combustion engine is running,
there is a risk of poisoning from the CO, CH and
NOx components contained in the exhaust gas.
Modern exhaust gas treatment systems (e.g.
catalytic converters, particle filters or comparable
systems) can clean exhaust gases in a way that
reduces the health hazard and risk of poisoning
when operating the truck.
– Observe the national laws and regulations when
using trucks with an internal combustion engine
in entirely or partially enclosed working areas.
– Always ensure sufficient ventilation.
Using working platforms
WARNING
The use of working platforms is regulated by national law. The use of working platforms is only
permitted by virtue of the jurisdiction in the country
of use.
– Observe national legislation.
– Before using working platforms, consult the
national regulatory authorities.
18
57348011800 EN - 07/2016
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