Still FM-X-10, FM-X-12, FM-X-14, FM-X-17, FM-X-20 Operator Manual

...
5 (1)

Originalinstructions

Reachtrucks

FM-X,FM-XN,FM-XW, FM-XEW

FM-X-10

FM-X-12

FM-X-14

FM-X-17

FM-X-20

FM-X-22

FM-X-25

1900 1901 1902 1903 1904

1905 1906 1907 1908 1909

1910 1914 1915 1916 1917

1918 1919 1920 1921 1922

50988078001EN-04/2015

Table of contents

 

1

Foreword

 

 

Yourtruck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

 

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

 

CElabelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

 

ECdeclarationofconformityinaccordancewithMachineryDirective . . . . . . . . . . . . . . .

3

 

Informationaboutthedocumentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

 

Documentationscope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

 

Issuedateandtopicalityoftheoperatinginstructions . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

 

Copyrightandtrademarkrights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

 

Explanationofinformationsymbolsused . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

 

Listofabbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

 

Definingdirections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

 

Schematicviews . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

 

Environmentalconsiderations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

 

Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

 

Disposalofcomponentsandbatteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

2

Introduction

 

 

Usingthetruck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

 

Properusage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

 

Impermissibleuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

 

Placeofuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15

 

Parkingintemperaturesbelow-10°C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15

 

Usingworkingplatforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

 

Residualrisk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17

 

Residualdangers,residualrisks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17

 

Specialrisksassociatedwithusingthetruckandattachments . . . . . . . . . . . . . . . . . . .

18

 

Overviewofhazardsandcountermeasures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20

 

Dangertoemployees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22

3

Safety

 

 

Definitionoftermsusedforresponsiblepersons . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26

 

Operatingcompany . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26

 

Specialist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26

 

Drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27

 

Basicprinciplesforsafeoperation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29

 

Insurancecoveroncompanypremises . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29

 

Changesandretrofitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29

 

Modificationstotheoverheadguardandcabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31

 

50988078001[EN]

I

 

Tableof contents

SafetyinformationforFM-XWide,ExtraWide(W,EW) . . . . . . . . . . . .

. . . . . . . . . . . . 32

Warningregardingnon-originalparts . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . 32

Damage,defectsandmisuseofsafetysystems . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . 33

Tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . 33

Medicalequipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . 34

Exercisecautionwhenhandlinggasspringsandaccumulators . . . . . . .

. . . . . . . . . . . 34

Safetytests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . 35

Regularsafetyinspectionofthetruck . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . 35

Insulationtesting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . 35

Safetyregulationsforhandlingconsumables . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . 36

Permissibleconsumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . 36

Oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . 37

Hydraulicfluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . 38

Batteryacid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . 39

Brakefluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . 40

Disposalofconsumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . 41

Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

4Overviews

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Overviewofthedriver’scompartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

47

Operatingdevicesanddisplayelements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

48

Displayandoperatingunit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

48

Operatingdevicesforhydraulicandtractionfunctions . . . . . . . . . . . . . . . . . . . . . . . . .

48

Joystick4Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

49

Fingertip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

50

Identificationpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51

Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

52

Productionnumber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

53

5Operation

 

Checksandtaskstobecarriedoutpriortocommissioning . . . . . . . . . . . . . . . . . . . . . .

56

 

Visualinspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

56

 

Fillingthewashersystem(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

58

 

Checkingtheconditionofthewheelsandtyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

59

 

AdjustingtheMSG65/MSG75driver’sseat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

60

 

Electricaldriver’scompartmentadjustment(variant) . . . . . . . . . . . . . . . . . . . . . . . . . .

64

 

Adjustingthesteeringcolumn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

65

II

50988078001[EN]

 

Table of contents

 

Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

65

Climbingintoandoutofthetruck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

65

Shelvesandcupholders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

67

Connectingthebatterymaleconnector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

67

Enablingtruckfunctionsusingthefootswitchandseatswitch . . . . . . . . . . . . . . . . . . .

68

Unlockingtheemergencyoffswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

70

Switchingonthekeyswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

70

AccessauthorisationwithPINcode(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

73

Enteringtruckoperatingdataviathedisplayandoperatingunit . . . . . . . . . . . . . . . . . .

74

Operatingthesignalhorn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

79

Checkingthebrakesystemforcorrectfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

79

Checkingthesteeringsystemforcorrectfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . .

81

Checkingtheemergencyofffunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

81

Checkingthe"automatictiltingcentreposition"(variant)forcorrectfunction . . . . . . . . .

82

Settingthedriveprogramme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

83

OPTISPEED-Continuouslyvariablereductionindrivingspeedorhydraulicfunctions

 

(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

84

Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

85

Safetyregulationswhendriving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

85

Roadways . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

88

Sidechassissupports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

90

Selectingthedrivedirection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

91

Actuatingthedrivedirectionswitch,joystick4Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . .

92

Actuatingthedrivedirectionswitch,fingertip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

92

Startingdrivemode,single-pedalversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

92

Startingdrivemode,dual-pedalversion(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

94

Operatingtheservicebrake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

96

Applyingtheelectromagneticparkingbrake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

97

Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

100

Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

102

Liftingsystemvariants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

102

Automaticliftcutout(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

103

Reach-lowerlock(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

104

Automaticcentreposition(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

105

Liftmastversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

106

Malfunctionsinliftingmode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

107

Liftingsystemoperatingdevices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

108

Joystick4Plusliftingsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

109

Fingertipliftingsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

112

Loadbackrest(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

114

Changingtheforkarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

114

50988078001[EN]

III

 

Tableof contents

 

Forkextension(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

117

 

Workingplatforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

118

 

Handlingloads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

119

 

Safetyregulationswhenhandingloads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

119

 

Beforepickingupaload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

119

 

Pickinguploads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

121

 

Dangerarea . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

122

 

Transportingpallets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

123

 

Transportingswingingloads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

124

 

Pickingupaload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

125

 

Transportingloads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

128

 

Settingdownloads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

130

 

Drivingonupwardanddownwardgradients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

132

 

Drivingontolifts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

132

 

Workingwithattachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

134

 

Fittingattachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

134

 

Releasingthepressurefromtheauxiliaryhydraulics . . . . . . . . . . . . . . . . . . . . . . . . . .

136

 

Generalinstructionsforcontrollingattachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

137

 

Controllingattachments(variant)using thejoystick4Plus(5th/6thhydraulicfunction)

 

 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

138

 

Controllingattachments(variant)withthefingertip(5th/6thhydraulicfunction) . . . . . . .

141

 

Operatingtheclamplockingmechanism(variant)withajoystick4Plus . . . . . . . . . . . . .

143

 

Operatingtheclamplockingmechanism(variant)withthefingertipswitch . . . . . . . . . .

145

 

Pickingupaloadusingattachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

146

 

Operatingauxiliaryequipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

147

 

Switchingtheworkingspotlights(variant)onandoff . . . . . . . . . . . . . . . . . . . . . . . . . .

147

 

Clipboard(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

148

 

FleetManager(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

148

 

Accidentrecorder(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

148

 

ActiveLoadStabilisationALS(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

149

 

Camera/monitorsystem(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

150

 

Loadmeasurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

150

 

Batterychangeframe(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

152

 

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

152

 

Safehandling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

153

 

Loadcapacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

153

 

Areaofapplication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

153

 

Adjustingthetransferheight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

154

 

Lockingthebatterychangeframe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

154

 

Batteryreplacementarea . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

155

IV

50988078001[EN]

 

Table of contents

 

Liftheightpreselector(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

156

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

157

Definitionofterms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

157

AUTOMODEfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

158

Operatingtheliftheightpreselector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

161

Teach-in,general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

165

Performingateach-in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

166

Caboperation(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

169

Generalinformationaboutthecab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

169

Openingthecabdoor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

170

Closingthecabdoor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

171

Emergencyexitwindowinthecab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

171

Caboperatingdevices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

172

Cabinteriorlighting(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

173

Heatingsysteminthecab(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

174

Coldstoreapplication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

175

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

175

Areasofapplication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

176

Batteryinthecoldstore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

177

Descriptionofthecoldstoreequipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

177

Warmingupthetruck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

178

Operatingthedisplayandoperatingunit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

178

Operatingstatusdisplaysonthedisplayandoperatingunit . . . . . . . . . . . . . . . . . . . . .

178

Blue-Qefficiencymode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

180

Functionaldescription . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

180

SwitchingtheBlue-Qefficiencymodeonandoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

180

Faultdisplays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

181

Viewonthedisplayandoperatingunit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

181

Operatinginspecialoperatingsituations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

181

Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

181

Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

184

Craneloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

186

Procedureinemergencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

189

Emergencyshutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

190

Procedureiftrucktipsover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

191

Emergencylowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

192

Handlingthebattery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

192

Safetyregulationswhenhandlingthebattery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

192

Generalinformationonbatteryreplacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

196

Actuatingthebatterylock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

197

50988078001[EN]

V

 

Tableof contents

Disconnectingthebatterymaleconnector . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . 199

Batteryreplacementusingacrane . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . 200

Changingthebatteryusingtheinternalrollerchannel(variant) . . . . . . . .

. . . . . . . . . . . 205

Batterycommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . 211

Adjustingthebatterylock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . 211

Settingthebatterydata . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . 213

Batterytransportwithcrane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . 215

Maintainingthebattery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . 216

Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . 220

Parkingthetrucksecurely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . 220

Shuttingdownandstoringthetruck . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . 222

Re-commissioningaftershutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . 223

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . 224

Cleaningthetruck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . 224

Cleaningloadchains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . 225

Aftercleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . 226

6Maintenance

 

Generalmaintenanceinformation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

228

 

Personnelqualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

228

 

Informationforcarryingoutmaintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

228

 

Maintenance-1000hours/year . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

231

 

Maintenance-3000hours/everytwoyears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

235

 

Additional maintenance guidelines for using the truck in a cold store - 500 hours or

 

 

every12weeks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

238

 

Orderingsparepartsandwearingparts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

239

 

Qualityandquantityoftherequiredoperatingmaterials . . . . . . . . . . . . . . . . . . . . . . . .

239

 

Maintenancedatatable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

240

 

Safetyregulationsformaintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

242

 

Generalinformation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

242

 

Workingonthehydraulicequipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

242

 

Workingontheelectricalequipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

242

 

Safetydevices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

243

 

Setvalues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

243

 

Liftingandjackingup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

243

 

Workingatthefrontofthetruck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

243

 

Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

245

 

Checkingthebatterycondition,acidlevelandaciddensity . . . . . . . . . . . . . . . . . . . . . .

245

 

Maintainingwheelsandtyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

246

 

Checkingthehydraulicsystemforleaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

248

VI

50988078001[EN]

 

Table of contents

Greasingtheliftmastandrollertracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249

Checkingthebatterychangeframe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249

7 Technical data

 

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

252

VDIdatasheetFM-X10(N),FM-X12(N)* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

253

VDIdatasheetFM-X14(N),FM-X17(N)* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

257

VDIdatasheetFM-X20(N,W,EW)* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

261

VDIdatasheetFM-X22* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

264

VDIdatasheetFM-X25* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

269

Wheelsandtyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

272

 

50988078001[EN]

VII

 

 

 

1

Foreword

1

Your truck

Your truck

General

Thetruckdescribedintheseoperatinginstructionscorrespondstotheapplicablestandards andsafetyregulations.

The truckshavebeenfitted withstate-of-the- art technology. All that remains is to handle thetrucksafelyandmaintainitsfunctionality.

Foreword

These operating instructions provide the necessary information to do this. Read and observe the information provided before commissioning the truck. This will prevent accidents and ensure that the warranty remainsvalid.

CE labelling

The manufacturer uses CE labelling to indicatethatthetruckcomplieswiththestandards andregulationsvalidatthetimeofmarketing. ThisisconfirmedbytheissuedECdeclaration ofconformity. TheCElabelling isattached to the nameplate.

Anindependentstructuralchangeoraddition to the truck can compromise safety, thus invalidatingtheECdeclarationofconformity.

The EC declaration of conformity must be carefully stored and made available to the responsible authorities.

CE-Symbol

2

50988078001[EN]

 

 

 

 

Foreword

1

Your truck

ECdeclarationofconformityinaccordancewithMachineryDirective

Declaration

STILL GmbH

Berzeliusstraße 10

D-22113 Hamburg Germany

We declare thatthe

 

Industrialtruck

accordingtotheseoperatinginstructions

Model

accordingtotheseoperatinginstructions

conformstothelatestversionoftheMachineryDirective2006/42/EC.

Personnelauthorisedtocompilethetechnicaldocuments:

See EC compliance declaration

STILL GmbH

 

50988078001[EN]

3

 

 

 

1

Foreword

Informationaboutthedocumentation

Informationaboutthedocumentation

Documentationscope

Operating instructions

Operating instructions for attachments (variant)

Spareparts list

VDMArulesfortheproperuseofindustrial trucks

Theseoperatinginstructionsdescribeallmeasures necessary for the safe operation and proper maintenance of your truck in all possiblevariantsavailableatthetimeofprinting. Special versions to meet customer requirementsaredocumentedinseparateoperating instructions. Ifyouhaveanyquestions,please contactyourauthorisedservicecentre.

Enter the production number and year of manufacturerfromthenameplateinthespace provided:

Production number

...............................................

Year of manufacture

...................................................

Pleasequotetheproductionnumberduringall technicalenquiries.

Each truck comes with a set of operating instructions. These instructions must be stored carefully and mustbe available to the driverandoperatingcompanyatanytime. The storagelocationisspecifiedinthe"Overviews" chapter.

If the operating instructions are lost, the operatormustobtain a replacementfrom the manufacturerimmediately.

Theoperatinginstructionsareincludedinthe sparepartslistandcanbereorderedthereas a spare part.

The personnelresponsible foroperating and maintaining the equipment must be familiar withtheseoperatinginstructions.

The operating company mustensure thatall users have received, read and understood theseinstructions.

4

50988078001[EN]

 

 

 

 

Foreword

NOTE

Please observe thedefinitionofthe following responsible persons: "operating company" and "driver".

Thank you for reading and complying with these instructions. Ifyou haveanyquestions or suggestions for improvements, or if you have found any errors, please contact your authorised servicecentre.

Issue date and topicality of the operatinginstructions

Theissuedateoftheseoperatinginstructions canbefoundonthetitlepage.

STILL is constantly engaged in the further development of trucks. These operating instructions are subject to change, and any claims based on the information and/or illustrations contained in them cannot be asserted.

Pleasecontactyourauthorisedservicecentre fortechnicalsupportrelatingtoyourtruck.

Copyrightandtrademarkrights

These instructions must notbe reproduced, translated or made accessible to third par- ties—including asexcerpts—exceptwith the expresswrittenapprovalofthemanufacturer.

Explanation ofinformationsymbols used

DANGER

Indicatesproceduresthatmustbestrictlyadhered toinordertopreventtheriskoffatalities.

WARNING

Indicatesproceduresthatmustbestrictlyadhered toinordertopreventtheriskofinjuries.

1

Informationaboutthedocumentation

 

50988078001[EN]

5

 

 

 

1

Foreword

Informationaboutthedocumentation

CAUTION

Indicatesproceduresthatmustbestrictlyadhered to in order to prevent material damage and/or destruction.

NOTE

For technical requirements that require specialattention.

ENVIRONMENTNOTE

Topreventenvironmentaldamage.

Listofabbreviations

NOTE

This list of abbreviations applies to all types ofoperatinginstructions. Notalloftheabbreviations that are listed here will necessarily appearintheseoperatinginstructions.

Abbreviation

Meaning

°C

Degrees Celsius

 

 

°F

Degrees Fahrenheit

AAmperes

ABE

Display operating unit

 

 

ArbSchG

German labourprotectionlaw

 

 

BetrSichV

GermanOrdinanceonIndustrialSafetyandHealth

 

 

BG

Employers’liabilityinsurance association

 

 

BGG

Employers’liabilityinsuranceassociationact

 

 

BGR

Employers’liabilityinsuranceassociationrule

 

 

BGV

Employers’liabilityinsuranceassociationregulation

 

 

Approx.

Approximately

 

 

CE

Symbol that confirms conformity with the valid product-specific European

directives

 

CEE

InternationalCommission on the Rules forthe Approval ofElectricalEquip-

ment

 

cm

Centimetres

 

 

cm3

Cubic centimetres

6

50988078001[EN]

 

 

 

 

Foreword

 

1

 

 

Informationaboutthedocumentation

 

 

 

Abbreviation

Meaning

 

dB

Decibels

 

 

 

 

DFÜ

Remote data transmission

 

DIN

German standard

 

 

 

 

EG

European Community

 

 

 

 

EN

European standard

 

 

 

 

FEM

Fédération EuropéenedelaManutention

 

Fmax

Maximum power

 

 

 

 

g

Grams

 

GAA

Industrial inspectorate

 

 

 

 

Ifapplicable

If applicable

 

 

 

 

GPRS

GeneralPacketRadio Service

 

 

 

 

h/d

Hoursperday(time driven each dayinhours)

 

 

 

 

ID no.

ID number

 

 

 

 

ISO

International standard

 

 

 

 

kg

Kilograms

 

kg/m3

Kilograms percubicmetre

 

km/h

Kilometres per hour

 

km/d

Kilometresperday(kilometresdriveneachday)

 

kN

Kilonewtons

 

 

 

 

kW

Kilowatts

 

 

 

 

kWh/h

Energy consumption

 

 

 

 

l

Litres

 

 

 

 

l/h

Litres perhour

 

 

 

 

l/min

Litres perminute

 

 

 

 

LAN

Local area network

 

 

 

 

LED

Lightemitting diode

 

 

 

 

Lp

Sound pressure level

 

LpAZ

Continuoussoundpressurelevelindriver’scompartment

 

LSP

Load centre ofgravity

 

 

 

 

o.s.

Or similar

 

 

 

 

m

Metres

 

 

 

 

m/s

Metres per second

 

 

 

 

 

 

50988078001[EN]

7

 

 

 

1

 

Foreword

 

Informationaboutthedocumentation

 

 

 

 

Abbreviation

Meaning

 

m/s2

Metrespersecond squared

 

MAK

Maximum workplace concentration

 

 

 

 

Max.

Maximum

 

 

 

 

Min.

Minimum

 

 

 

 

min

Minutes

 

 

 

 

rpm

Revolution(s)per minute

 

 

 

 

mm

Millimetres

NNewtons

Nm

Newton metres

PIN

Personal identification number

SE

Superelastic

 

 

SIT

Snap-in tyreforsimplifiedassembly

 

 

StVZO

GermanRoadTrafficLicensingRegulations

tTonnes

TRGS

TechnicalRegulationsforHazardousSubstances

 

 

a.s.

And similar

VVolts

VDE

AssociationforElectrical,Electronic&InformationTechnologies

 

 

VDI

Association ofGerman Engineers

 

 

VDMA

German Engineering Federation

WWatts

WLAN

Wireless localarea network

 

 

e.g.

For example

8

50988078001[EN]

 

 

 

 

Still FM-X-10, FM-X-12, FM-X-14, FM-X-17, FM-X-20 Operator Manual

Foreword

 

 

1

 

 

Informationaboutthedocumentation

Defining directions

 

 

 

3

 

 

 

1

2

5

6

 

7

4

8

 

General:

left (1)

right(2)

Drive directions:

Travellingintheloaddirection(backwards)

(3)

Travelling in the drive direction (forwards)

(4)

Movementsofthereachcarriage:

Extending the reach carriage (in the load direction)(5)

Retracting the reach carriage (in the drive direction)(6)

Tilting theliftmastorfork:

Backwardtilt(7)

Forward tilt(8)

Thedriversitscrosswisetothedrivedirection.

 

50988078001[EN]

9

 

 

 

1

Foreword

Informationaboutthedocumentation

Schematicviews

View of functions and operating procedures

At many points in this documentation, the (mostlysequential)operationofcertainfunctionsoroperatingproceduresisexplained. To illustratetheseoperations,schematicviewsof areach truckare used.

NOTE

Theseschematicviewsarenotrepresentative ofthestructuralstateofthedocumentedtruck. The views are used solelyforthe purpose of clarifyingprocedures.

Viewofthedisplayandoperatingunit

NOTE

Viewsofoperatingstatusesandvaluesinthe display of the display and operating unit are examples and partly dependenton the truck equipment. Asaresult,thedisplaysshownof theactualoperatingstatusesandvaluesmay vary.

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Foreword

1

Environmentalconsiderations

Environmentalconsiderations

Packaging

During delivery of the truck, certain parts are packaged to provide protection during transport. This packaging must be removed completelypriortoinitialstart-up.

ENVIRONMENTNOTE

The packaging materialmustbe disposed of properlyafterdeliveryofthetruck.

Disposal of components and batteries

Thetruckiscomposedofdifferentmaterials. If componentsorbatteriesneed tobe replaced anddisposedof,theymustbe:

disposed of,

treated or

recycled in accordance with regional and nationalregulations.

NOTE

The documentation provided by the battery manufacturermustbeobservedwhen disposing ofbatteries.

ENVIRONMENTNOTE

We recommend workingwith a waste managementcompanyfordisposalpurposes.

 

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1

Foreword

Environmentalconsiderations

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2

Introduction

2

Introduction

Using thetruck

Using the truck

Properusage

The truck described in these operating instructions is suitable for lifting, transporting and stacking loads.

The truck may only be used for its proper purpose as set out and described in these operating instructions.

If the truck is to be used for purposes other than those specified in the operating instructions,theapprovalofthemanufacturerand,if applicable,therelevantregulatoryauthorities mustbeobtainedbeforehand topreventhazards.

The maximumload tobeliftedisspecifiedon the capacity rating plate (load diagram) and mustnotbe exceeded; see also the chapter entitled"Beforepickingupaload".

Impermissibleuse

Theoperatingcompanyordriver,and notthe manufacturer,isliableforanyhazardscaused byimproperuse.

NOTE

Please observethedefinitionofthefollowing responsible persons: "operating company" and "driver".

Useforpurposesotherthan those described intheseoperatinginstructionsisprohibited.

DANGER

There is a risk of fatal injury from fallingoffthetruckwhileitismoving!

– Itisprohibitedtocarrypassengers on thetruck.

Thetruckmaynotbeoperatedinareaswhere thereisariskoffire,explosionorcorrosion,or inareasthatareparticularlydusty.

Stacking orunstacking is notpermissible on inclinedsurfacesorramps.

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Introduction

2

Usingthetruck

Place ofuse

Thetruckisonlyapprovedforindooruse.

The ground must have an adequate load capacity (concrete, asphalt) and a rough surface. Roadways,working areasand aisle widths must conform to the specifications in these operating instructions; seethe chapter entitled"Roadways".

Driving on upward and downward gradients is permitted provided the defined data and specificationsare observed; see the chapter entitled"Roadways".

The truck is suitable for indoor use in many different countries, ranging from those situated intheTropicsto those in Nordic regions (temperaturerange: -10°Cto+40°C).

Ifthetruckistobeusedinacoldstore,itmust be configured accordingly and,ifnecessary, approved for such an environment; see the chapterentitled"Coldstoreapplication".

Theoperating company(see the chapterentitled"Definitionoftermsusedforresponsible persons")mustprovidesufficientfire protectionintheareasurroundingthetruckinaccordance with its application. Depending on the application,additionalfireprotectionmustbe provided on the truck. Ifindoubt,contactthe relevantauthorities.

Parkingin temperaturesbelow -10°C

CAUTION

Batteriescanfreeze!

If the truck is parked in an ambient temperature below-10°C foran extended period, the batteries will cool down. The electrolyte may freeze and damagethe batteries. The truckisthen notready foroperation.

Whentheambienttemperature isbelow-10°C, onlyparkthetruckforshortperiodsoftime.

 

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2

Introduction

Using thetruck

Usingworkingplatforms

WARNING

The use of working platforms is regulated by national law. The use of working platforms is only permittedbyvirtueofthejurisdictioninthecountry of use.

Observenationallegislation.

Before using working platforms, consult the nationalregulatoryauthorities.

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Introduction

Residualrisk

Residualdangers,residualrisks

Despitecarefulworking andcompliancewith standards and regulations, the occurrence ofotherriskswhen usingthetruckcannotbe entirelyexcluded.

The truck and all other system components comply with current safety requirements. Nevertheless, even when the truck is used for its proper purpose and all instructions are followed, some residual risk cannot be excluded.

Evenbeyondthenarrow dangerareasofthe truckitself,aresidualriskcannotbeexcluded. Persons in this area around the truck must exercise a heightened degreeofawareness, sothattheycanreactimmediatelyintheevent ofanymalfunction,incidentorbreakdownetc.

WARNING

All persons that are in the vicinity of the truck mustbeinstructedregardingtheserisksthatarise throughuseofthetruck.

Inaddition,wedrawattentiontothesafetyregulationsintheseoperatinginstructions.

Theriskscan include:

Escape of consumables due to leakages, ruptureoflinesandcontainersetc.

Riskofaccidentwhen driving overdifficult ground such as gradients, smooth or irregular surfaces, or with poor visibility etc.

Falling, tripping etc. when moving on the truck, especially in wet weather, with leakingconsumablesoronicysurfaces

Fireandexplosionrisksduetobatteriesand electricalvoltages

Human error resulting from failure to observethesafetyregulations,

Unrepaireddamageordefectiveand worn components,

Insufficientmaintenanceandtesting

Useofincorrectconsumables

Exceedingtestintervals

2

Residualrisk

 

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2

Introduction

Residualrisk

The manufacturerisnotheld responsible for accidents involving the truck caused by the failure of the operating company to comply with these regulations either intentionally or carelessly.

Stability

The stability of the truck has been tested to the latest technological standards and is guaranteed if the truck is used properly and according to its intended purpose. These standards only take into account the static and dynamic tipping forces that can arise during specified use in accordance with the operating rules and intended purpose. The riskofexceedingthemomentoftiltthatarises from improper use or incorrect operation cannot be excluded in extreme cases, and willimpactstability.

The riskscaninclude:

loss of stability due to unstable or sliding loads etc.

corneringatexcessivespeeds,

movingwiththeloadraised,

movingwith a loadthatisprotruding to the side (e.g. sideshift),

turning and driving diagonally across slopes,

driving on slopes with the load on the downhillside,

loadsthataretoo wide,

swingingloads,

rampedgesorsteps.

Specialrisks associated with using thetruckandattachments

Approval from the manufacturer and attachment manufacturer must be obtained each time the truck is used in a manner that falls outsidethescopeofnormaluse,andincases wherethedriverisnotcertainthathecanuse thetruckcorrectlyandwithouttheriskofaccidents.

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Introduction

2

Residualrisk

 

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2

Introduction

Residualrisk

Overview of hazards and countermeasures

NOTE

This table is intended to help evaluate the hazardsinyourfacilityandappliestoalldrive types. Itdoesnotclaimtobecomplete.

NOTE

Observe the national regulations for your country!

Hazard

Measure

Checknote

Notes

 

 

√ actioned

 

 

 

-notapplicable

 

Truckequipmentdoes

Test

O

If in doubt, consult

notcomplywith local

 

 

competent factory

regulations

 

 

inspectorate or

 

 

 

employers’ liability

 

 

 

insuranceassociation

Lack of skills and

Driver training (sit-on

O

BGG925

qualificationofdriver

andstand-on)

 

VDI3313driverpermit

Usage by unautho-

Access with key only

O

 

risedpersons

forauthorisedpersons

 

 

Truck not in a safe

Recurrenttestingand

O

BetrSichVO

condition

rectificationofdefects

 

(Workplace Safety

 

 

 

Ordinance)

Risk of falling when

Compliance with

O

BetrSichVO

using working

nationalregulations

 

(Workplace

platforms

(different national

 

Safety Ordinance)

 

laws)

 

and employer’s

 

 

 

liability insurance

 

 

 

associations

Impairedvisibilitydue

Resourceplanning

O

BetrSichVO

toload

 

 

(Workplace Safety

 

 

 

Ordinance)

Contamination of

Assessmentofdiesel

O

TRGS 554 and

respiratoryair

exhaustgases

 

BetrSichVO

 

 

 

(Workplace Safety

 

 

 

Ordinance)

 

Assessment of LPG

O

MAK (Maximum

 

exhaustgases

 

Workplace

 

 

 

Concentrations) list

 

 

 

and BetrSichVO

 

 

 

(Workplace Safety

 

 

 

Ordinance)

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