Originalinstructions
Reachtrucks
FM-X,FM-XN,FM-XW, FM-XEW
FM-X-10
FM-X-12
FM-X-14
FM-X-17
FM-X-20
FM-X-22
FM-X-25
1900 1901 1902 1903 1904
1905 1906 1907 1908 1909
1910 1914 1915 1916 1917
1918 1919 1920 1921 1922
50988078001EN-04/2015
Table of contents |
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1 |
Foreword |
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Yourtruck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2 |
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General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2 |
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CElabelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2 |
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ECdeclarationofconformityinaccordancewithMachineryDirective . . . . . . . . . . . . . . . |
3 |
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Informationaboutthedocumentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
4 |
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Documentationscope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
4 |
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Issuedateandtopicalityoftheoperatinginstructions . . . . . . . . . . . . . . . . . . . . . . . . . . . |
5 |
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Copyrightandtrademarkrights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
5 |
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Explanationofinformationsymbolsused . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
5 |
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Listofabbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
6 |
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Definingdirections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
9 |
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Schematicviews . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
10 |
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Environmentalconsiderations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
11 |
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Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
11 |
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Disposalofcomponentsandbatteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
11 |
2 |
Introduction |
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Usingthetruck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
14 |
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Properusage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
14 |
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Impermissibleuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
14 |
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Placeofuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
15 |
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Parkingintemperaturesbelow-10°C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
15 |
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Usingworkingplatforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
16 |
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Residualrisk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
17 |
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Residualdangers,residualrisks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
17 |
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Specialrisksassociatedwithusingthetruckandattachments . . . . . . . . . . . . . . . . . . . |
18 |
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Overviewofhazardsandcountermeasures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
20 |
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Dangertoemployees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
22 |
3 |
Safety |
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Definitionoftermsusedforresponsiblepersons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
26 |
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Operatingcompany . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
26 |
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Specialist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
26 |
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Drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
27 |
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Basicprinciplesforsafeoperation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
29 |
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Insurancecoveroncompanypremises . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
29 |
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Changesandretrofitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
29 |
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Modificationstotheoverheadguardandcabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
31 |
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50988078001[EN] |
I |
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Tableof contents |
SafetyinformationforFM-XWide,ExtraWide(W,EW) . . . . . . . . . . . . |
. . . . . . . . . . . . 32 |
Warningregardingnon-originalparts . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . 32 |
Damage,defectsandmisuseofsafetysystems . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 33 |
Tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 33 |
Medicalequipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 34 |
Exercisecautionwhenhandlinggasspringsandaccumulators . . . . . . . |
. . . . . . . . . . . 34 |
Safetytests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 35 |
Regularsafetyinspectionofthetruck . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 35 |
Insulationtesting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 35 |
Safetyregulationsforhandlingconsumables . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 36 |
Permissibleconsumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 36 |
Oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 37 |
Hydraulicfluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 38 |
Batteryacid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 39 |
Brakefluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 40 |
Disposalofconsumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 41 |
Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4Overviews
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Overviewofthedriver’scompartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
47 |
Operatingdevicesanddisplayelements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
48 |
Displayandoperatingunit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
48 |
Operatingdevicesforhydraulicandtractionfunctions . . . . . . . . . . . . . . . . . . . . . . . . . |
48 |
Joystick4Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
49 |
Fingertip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
50 |
Identificationpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
51 |
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
51 |
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
52 |
Productionnumber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
53 |
5Operation
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Checksandtaskstobecarriedoutpriortocommissioning . . . . . . . . . . . . . . . . . . . . . . |
56 |
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Visualinspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
56 |
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Fillingthewashersystem(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
58 |
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Checkingtheconditionofthewheelsandtyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
59 |
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AdjustingtheMSG65/MSG75driver’sseat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
60 |
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Electricaldriver’scompartmentadjustment(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . |
64 |
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Adjustingthesteeringcolumn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
65 |
II |
50988078001[EN] |
|
Table of contents |
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Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
65 |
Climbingintoandoutofthetruck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
65 |
Shelvesandcupholders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
67 |
Connectingthebatterymaleconnector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
67 |
Enablingtruckfunctionsusingthefootswitchandseatswitch . . . . . . . . . . . . . . . . . . . |
68 |
Unlockingtheemergencyoffswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
70 |
Switchingonthekeyswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
70 |
AccessauthorisationwithPINcode(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
73 |
Enteringtruckoperatingdataviathedisplayandoperatingunit . . . . . . . . . . . . . . . . . . |
74 |
Operatingthesignalhorn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
79 |
Checkingthebrakesystemforcorrectfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
79 |
Checkingthesteeringsystemforcorrectfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
81 |
Checkingtheemergencyofffunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
81 |
Checkingthe"automatictiltingcentreposition"(variant)forcorrectfunction . . . . . . . . . |
82 |
Settingthedriveprogramme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
83 |
OPTISPEED-Continuouslyvariablereductionindrivingspeedorhydraulicfunctions |
|
(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
84 |
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
85 |
Safetyregulationswhendriving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
85 |
Roadways . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
88 |
Sidechassissupports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
90 |
Selectingthedrivedirection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
91 |
Actuatingthedrivedirectionswitch,joystick4Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
92 |
Actuatingthedrivedirectionswitch,fingertip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
92 |
Startingdrivemode,single-pedalversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
92 |
Startingdrivemode,dual-pedalversion(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
94 |
Operatingtheservicebrake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
96 |
Applyingtheelectromagneticparkingbrake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
97 |
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
100 |
Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
102 |
Liftingsystemvariants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
102 |
Automaticliftcutout(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
103 |
Reach-lowerlock(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
104 |
Automaticcentreposition(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
105 |
Liftmastversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
106 |
Malfunctionsinliftingmode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
107 |
Liftingsystemoperatingdevices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
108 |
Joystick4Plusliftingsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
109 |
Fingertipliftingsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
112 |
Loadbackrest(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
114 |
Changingtheforkarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
114 |
50988078001[EN] |
III |
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Tableof contents |
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Forkextension(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
117 |
|
Workingplatforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
118 |
|
Handlingloads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
119 |
|
Safetyregulationswhenhandingloads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
119 |
|
Beforepickingupaload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
119 |
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Pickinguploads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
121 |
|
Dangerarea . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
122 |
|
Transportingpallets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
123 |
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Transportingswingingloads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
124 |
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Pickingupaload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
125 |
|
Transportingloads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
128 |
|
Settingdownloads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
130 |
|
Drivingonupwardanddownwardgradients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
132 |
|
Drivingontolifts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
132 |
|
Workingwithattachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
134 |
|
Fittingattachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
134 |
|
Releasingthepressurefromtheauxiliaryhydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . |
136 |
|
Generalinstructionsforcontrollingattachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
137 |
|
Controllingattachments(variant)using thejoystick4Plus(5th/6thhydraulicfunction) |
|
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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
138 |
|
Controllingattachments(variant)withthefingertip(5th/6thhydraulicfunction) . . . . . . . |
141 |
|
Operatingtheclamplockingmechanism(variant)withajoystick4Plus . . . . . . . . . . . . . |
143 |
|
Operatingtheclamplockingmechanism(variant)withthefingertipswitch . . . . . . . . . . |
145 |
|
Pickingupaloadusingattachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
146 |
|
Operatingauxiliaryequipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
147 |
|
Switchingtheworkingspotlights(variant)onandoff . . . . . . . . . . . . . . . . . . . . . . . . . . |
147 |
|
Clipboard(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
148 |
|
FleetManager(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
148 |
|
Accidentrecorder(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
148 |
|
ActiveLoadStabilisationALS(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
149 |
|
Camera/monitorsystem(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
150 |
|
Loadmeasurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
150 |
|
Batterychangeframe(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
152 |
|
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
152 |
|
Safehandling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
153 |
|
Loadcapacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
153 |
|
Areaofapplication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
153 |
|
Adjustingthetransferheight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
154 |
|
Lockingthebatterychangeframe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
154 |
|
Batteryreplacementarea . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
155 |
IV |
50988078001[EN] |
|
Table of contents |
|
Liftheightpreselector(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
156 |
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
157 |
Definitionofterms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
157 |
AUTOMODEfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
158 |
Operatingtheliftheightpreselector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
161 |
Teach-in,general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
165 |
Performingateach-in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
166 |
Caboperation(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
169 |
Generalinformationaboutthecab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
169 |
Openingthecabdoor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
170 |
Closingthecabdoor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
171 |
Emergencyexitwindowinthecab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
171 |
Caboperatingdevices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
172 |
Cabinteriorlighting(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
173 |
Heatingsysteminthecab(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
174 |
Coldstoreapplication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
175 |
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
175 |
Areasofapplication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
176 |
Batteryinthecoldstore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
177 |
Descriptionofthecoldstoreequipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
177 |
Warmingupthetruck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
178 |
Operatingthedisplayandoperatingunit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
178 |
Operatingstatusdisplaysonthedisplayandoperatingunit . . . . . . . . . . . . . . . . . . . . . |
178 |
Blue-Qefficiencymode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
180 |
Functionaldescription . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
180 |
SwitchingtheBlue-Qefficiencymodeonandoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
180 |
Faultdisplays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
181 |
Viewonthedisplayandoperatingunit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
181 |
Operatinginspecialoperatingsituations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
181 |
Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
181 |
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
184 |
Craneloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
186 |
Procedureinemergencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
189 |
Emergencyshutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
190 |
Procedureiftrucktipsover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
191 |
Emergencylowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
192 |
Handlingthebattery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
192 |
Safetyregulationswhenhandlingthebattery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
192 |
Generalinformationonbatteryreplacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
196 |
Actuatingthebatterylock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
197 |
50988078001[EN] |
V |
|
Tableof contents |
Disconnectingthebatterymaleconnector . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . 199 |
Batteryreplacementusingacrane . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 200 |
Changingthebatteryusingtheinternalrollerchannel(variant) . . . . . . . . |
. . . . . . . . . . . 205 |
Batterycommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 211 |
Adjustingthebatterylock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 211 |
Settingthebatterydata . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 213 |
Batterytransportwithcrane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 215 |
Maintainingthebattery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 216 |
Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 220 |
Parkingthetrucksecurely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 220 |
Shuttingdownandstoringthetruck . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 222 |
Re-commissioningaftershutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 223 |
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 224 |
Cleaningthetruck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 224 |
Cleaningloadchains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 225 |
Aftercleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 226 |
6Maintenance
|
Generalmaintenanceinformation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
228 |
|
Personnelqualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
228 |
|
Informationforcarryingoutmaintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
228 |
|
Maintenance-1000hours/year . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
231 |
|
Maintenance-3000hours/everytwoyears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
235 |
|
Additional maintenance guidelines for using the truck in a cold store - 500 hours or |
|
|
every12weeks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
238 |
|
Orderingsparepartsandwearingparts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
239 |
|
Qualityandquantityoftherequiredoperatingmaterials . . . . . . . . . . . . . . . . . . . . . . . . |
239 |
|
Maintenancedatatable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
240 |
|
Safetyregulationsformaintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
242 |
|
Generalinformation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
242 |
|
Workingonthehydraulicequipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
242 |
|
Workingontheelectricalequipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
242 |
|
Safetydevices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
243 |
|
Setvalues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
243 |
|
Liftingandjackingup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
243 |
|
Workingatthefrontofthetruck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
243 |
|
Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
245 |
|
Checkingthebatterycondition,acidlevelandaciddensity . . . . . . . . . . . . . . . . . . . . . . |
245 |
|
Maintainingwheelsandtyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
246 |
|
Checkingthehydraulicsystemforleaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
248 |
VI |
50988078001[EN] |
|
Table of contents
Greasingtheliftmastandrollertracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
Checkingthebatterychangeframe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
7 Technical data |
|
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
252 |
VDIdatasheetFM-X10(N),FM-X12(N)* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
253 |
VDIdatasheetFM-X14(N),FM-X17(N)* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
257 |
VDIdatasheetFM-X20(N,W,EW)* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
261 |
VDIdatasheetFM-X22* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
264 |
VDIdatasheetFM-X25* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
269 |
Wheelsandtyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
272 |
|
50988078001[EN] |
VII |
|
|
|
1
Foreword
1
Your truck
Your truck
General
Thetruckdescribedintheseoperatinginstructionscorrespondstotheapplicablestandards andsafetyregulations.
The truckshavebeenfitted withstate-of-the- art technology. All that remains is to handle thetrucksafelyandmaintainitsfunctionality.
Foreword
These operating instructions provide the necessary information to do this. Read and observe the information provided before commissioning the truck. This will prevent accidents and ensure that the warranty remainsvalid.
CE labelling
The manufacturer uses CE labelling to indicatethatthetruckcomplieswiththestandards andregulationsvalidatthetimeofmarketing. ThisisconfirmedbytheissuedECdeclaration ofconformity. TheCElabelling isattached to the nameplate.
Anindependentstructuralchangeoraddition to the truck can compromise safety, thus invalidatingtheECdeclarationofconformity.
The EC declaration of conformity must be carefully stored and made available to the responsible authorities.
CE-Symbol
2 |
50988078001[EN] |
|
|
|
|
Foreword |
1 |
Your truck
ECdeclarationofconformityinaccordancewithMachineryDirective
Declaration
STILL GmbH
Berzeliusstraße 10
D-22113 Hamburg Germany
We declare thatthe |
|
Industrialtruck |
accordingtotheseoperatinginstructions |
Model |
accordingtotheseoperatinginstructions |
conformstothelatestversionoftheMachineryDirective2006/42/EC.
Personnelauthorisedtocompilethetechnicaldocuments:
See EC compliance declaration
STILL GmbH
|
50988078001[EN] |
3 |
|
|
|
1 |
Foreword |
Informationaboutthedocumentation
Informationaboutthedocumentation
Documentationscope
•Operating instructions
•Operating instructions for attachments (variant)
•Spareparts list
•VDMArulesfortheproperuseofindustrial trucks
Theseoperatinginstructionsdescribeallmeasures necessary for the safe operation and proper maintenance of your truck in all possiblevariantsavailableatthetimeofprinting. Special versions to meet customer requirementsaredocumentedinseparateoperating instructions. Ifyouhaveanyquestions,please contactyourauthorisedservicecentre.
Enter the production number and year of manufacturerfromthenameplateinthespace provided:
Production number
...............................................
Year of manufacture
...................................................
Pleasequotetheproductionnumberduringall technicalenquiries.
Each truck comes with a set of operating instructions. These instructions must be stored carefully and mustbe available to the driverandoperatingcompanyatanytime. The storagelocationisspecifiedinthe"Overviews" chapter.
If the operating instructions are lost, the operatormustobtain a replacementfrom the manufacturerimmediately.
Theoperatinginstructionsareincludedinthe sparepartslistandcanbereorderedthereas a spare part.
The personnelresponsible foroperating and maintaining the equipment must be familiar withtheseoperatinginstructions.
The operating company mustensure thatall users have received, read and understood theseinstructions.
4 |
50988078001[EN] |
|
|
|
|
Foreword
NOTE
Please observe thedefinitionofthe following responsible persons: "operating company" and "driver".
Thank you for reading and complying with these instructions. Ifyou haveanyquestions or suggestions for improvements, or if you have found any errors, please contact your authorised servicecentre.
Issue date and topicality of the operatinginstructions
Theissuedateoftheseoperatinginstructions canbefoundonthetitlepage.
STILL is constantly engaged in the further development of trucks. These operating instructions are subject to change, and any claims based on the information and/or illustrations contained in them cannot be asserted.
Pleasecontactyourauthorisedservicecentre fortechnicalsupportrelatingtoyourtruck.
Copyrightandtrademarkrights
These instructions must notbe reproduced, translated or made accessible to third par- ties—including asexcerpts—exceptwith the expresswrittenapprovalofthemanufacturer.
Explanation ofinformationsymbols used
DANGER
Indicatesproceduresthatmustbestrictlyadhered toinordertopreventtheriskoffatalities.
WARNING
Indicatesproceduresthatmustbestrictlyadhered toinordertopreventtheriskofinjuries.
1
Informationaboutthedocumentation
|
50988078001[EN] |
5 |
|
|
|
1 |
Foreword |
Informationaboutthedocumentation
CAUTION
Indicatesproceduresthatmustbestrictlyadhered to in order to prevent material damage and/or destruction.
NOTE
For technical requirements that require specialattention.
ENVIRONMENTNOTE
Topreventenvironmentaldamage.
Listofabbreviations
NOTE
This list of abbreviations applies to all types ofoperatinginstructions. Notalloftheabbreviations that are listed here will necessarily appearintheseoperatinginstructions.
Abbreviation |
Meaning |
°C |
Degrees Celsius |
|
|
°F |
Degrees Fahrenheit |
AAmperes
ABE |
Display operating unit |
|
|
|
|
ArbSchG |
German labourprotectionlaw |
|
|
|
|
BetrSichV |
GermanOrdinanceonIndustrialSafetyandHealth |
|
|
|
|
BG |
Employers’liabilityinsurance association |
|
|
|
|
BGG |
Employers’liabilityinsuranceassociationact |
|
|
|
|
BGR |
Employers’liabilityinsuranceassociationrule |
|
|
|
|
BGV |
Employers’liabilityinsuranceassociationregulation |
|
|
|
|
Approx. |
Approximately |
|
|
|
|
CE |
Symbol that confirms conformity with the valid product-specific European |
|
directives |
||
|
||
CEE |
InternationalCommission on the Rules forthe Approval ofElectricalEquip- |
|
ment |
||
|
||
cm |
Centimetres |
|
|
|
|
cm3 |
Cubic centimetres |
6 |
50988078001[EN] |
|
|
|
|
Foreword |
|
1 |
|
|
Informationaboutthedocumentation |
||
|
|
|
|
Abbreviation |
Meaning |
|
|
dB |
Decibels |
|
|
|
|
|
|
DFÜ |
Remote data transmission |
|
|
DIN |
German standard |
|
|
|
|
|
|
EG |
European Community |
|
|
|
|
|
|
EN |
European standard |
|
|
|
|
|
|
FEM |
Fédération EuropéenedelaManutention |
|
|
Fmax |
Maximum power |
|
|
|
|
|
|
g |
Grams |
|
|
GAA |
Industrial inspectorate |
|
|
|
|
|
|
Ifapplicable |
If applicable |
|
|
|
|
|
|
GPRS |
GeneralPacketRadio Service |
|
|
|
|
|
|
h/d |
Hoursperday(time driven each dayinhours) |
|
|
|
|
|
|
ID no. |
ID number |
|
|
|
|
|
|
ISO |
International standard |
|
|
|
|
|
|
kg |
Kilograms |
|
|
kg/m3 |
Kilograms percubicmetre |
|
|
km/h |
Kilometres per hour |
|
|
km/d |
Kilometresperday(kilometresdriveneachday) |
|
|
kN |
Kilonewtons |
|
|
|
|
|
|
kW |
Kilowatts |
|
|
|
|
|
|
kWh/h |
Energy consumption |
|
|
|
|
|
|
l |
Litres |
|
|
|
|
|
|
l/h |
Litres perhour |
|
|
|
|
|
|
l/min |
Litres perminute |
|
|
|
|
|
|
LAN |
Local area network |
|
|
|
|
|
|
LED |
Lightemitting diode |
|
|
|
|
|
|
Lp |
Sound pressure level |
|
|
LpAZ |
Continuoussoundpressurelevelindriver’scompartment |
|
|
LSP |
Load centre ofgravity |
|
|
|
|
|
|
o.s. |
Or similar |
|
|
|
|
|
|
m |
Metres |
|
|
|
|
|
|
m/s |
Metres per second |
|
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|
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50988078001[EN] |
7 |
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1 |
|
Foreword |
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|
Informationaboutthedocumentation |
||
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|
Abbreviation |
Meaning |
|
|
m/s2 |
Metrespersecond squared |
|
|
MAK |
Maximum workplace concentration |
|
|
|
|
|
|
Max. |
Maximum |
|
|
|
|
|
|
Min. |
Minimum |
|
|
|
|
|
|
min |
Minutes |
|
|
|
|
|
|
rpm |
Revolution(s)per minute |
|
|
|
|
|
|
mm |
Millimetres |
NNewtons
Nm |
Newton metres |
PIN |
Personal identification number |
SE |
Superelastic |
|
|
SIT |
Snap-in tyreforsimplifiedassembly |
|
|
StVZO |
GermanRoadTrafficLicensingRegulations |
tTonnes
TRGS |
TechnicalRegulationsforHazardousSubstances |
|
|
a.s. |
And similar |
VVolts
VDE |
AssociationforElectrical,Electronic&InformationTechnologies |
|
|
VDI |
Association ofGerman Engineers |
|
|
VDMA |
German Engineering Federation |
WWatts
WLAN |
Wireless localarea network |
|
|
e.g. |
For example |
8 |
50988078001[EN] |
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|
Foreword |
|
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1 |
|
|
Informationaboutthedocumentation |
|
Defining directions |
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3 |
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1 |
2 |
5 |
6 |
|
7 |
4 |
8 |
|
General:
•left (1)
•right(2)
Drive directions:
•Travellingintheloaddirection(backwards)
(3)
•Travelling in the drive direction (forwards)
(4)
Movementsofthereachcarriage:
•Extending the reach carriage (in the load direction)(5)
•Retracting the reach carriage (in the drive direction)(6)
Tilting theliftmastorfork:
•Backwardtilt(7)
•Forward tilt(8)
Thedriversitscrosswisetothedrivedirection.
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50988078001[EN] |
9 |
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1 |
Foreword |
Informationaboutthedocumentation
Schematicviews
View of functions and operating procedures
At many points in this documentation, the (mostlysequential)operationofcertainfunctionsoroperatingproceduresisexplained. To illustratetheseoperations,schematicviewsof areach truckare used.
NOTE
Theseschematicviewsarenotrepresentative ofthestructuralstateofthedocumentedtruck. The views are used solelyforthe purpose of clarifyingprocedures.
Viewofthedisplayandoperatingunit
NOTE
Viewsofoperatingstatusesandvaluesinthe display of the display and operating unit are examples and partly dependenton the truck equipment. Asaresult,thedisplaysshownof theactualoperatingstatusesandvaluesmay vary.
10 |
50988078001[EN] |
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Foreword |
1 |
Environmentalconsiderations
Environmentalconsiderations
Packaging
During delivery of the truck, certain parts are packaged to provide protection during transport. This packaging must be removed completelypriortoinitialstart-up.
ENVIRONMENTNOTE
The packaging materialmustbe disposed of properlyafterdeliveryofthetruck.
Disposal of components and batteries
Thetruckiscomposedofdifferentmaterials. If componentsorbatteriesneed tobe replaced anddisposedof,theymustbe:
•disposed of,
•treated or
•recycled in accordance with regional and nationalregulations.
NOTE
The documentation provided by the battery manufacturermustbeobservedwhen disposing ofbatteries.
ENVIRONMENTNOTE
We recommend workingwith a waste managementcompanyfordisposalpurposes.
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50988078001[EN] |
11 |
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1 |
Foreword |
Environmentalconsiderations
12 |
50988078001[EN] |
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2
Introduction
2 |
Introduction |
Using thetruck
Using the truck
Properusage
The truck described in these operating instructions is suitable for lifting, transporting and stacking loads.
The truck may only be used for its proper purpose as set out and described in these operating instructions.
If the truck is to be used for purposes other than those specified in the operating instructions,theapprovalofthemanufacturerand,if applicable,therelevantregulatoryauthorities mustbeobtainedbeforehand topreventhazards.
The maximumload tobeliftedisspecifiedon the capacity rating plate (load diagram) and mustnotbe exceeded; see also the chapter entitled"Beforepickingupaload".
Impermissibleuse
Theoperatingcompanyordriver,and notthe manufacturer,isliableforanyhazardscaused byimproperuse.
NOTE
Please observethedefinitionofthefollowing responsible persons: "operating company" and "driver".
Useforpurposesotherthan those described intheseoperatinginstructionsisprohibited.
DANGER
There is a risk of fatal injury from fallingoffthetruckwhileitismoving!
– Itisprohibitedtocarrypassengers on thetruck.
Thetruckmaynotbeoperatedinareaswhere thereisariskoffire,explosionorcorrosion,or inareasthatareparticularlydusty.
Stacking orunstacking is notpermissible on inclinedsurfacesorramps.
14 |
50988078001[EN] |
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|
Introduction |
2 |
Usingthetruck
Place ofuse
Thetruckisonlyapprovedforindooruse.
The ground must have an adequate load capacity (concrete, asphalt) and a rough surface. Roadways,working areasand aisle widths must conform to the specifications in these operating instructions; seethe chapter entitled"Roadways".
Driving on upward and downward gradients is permitted provided the defined data and specificationsare observed; see the chapter entitled"Roadways".
The truck is suitable for indoor use in many different countries, ranging from those situated intheTropicsto those in Nordic regions (temperaturerange: -10°Cto+40°C).
Ifthetruckistobeusedinacoldstore,itmust be configured accordingly and,ifnecessary, approved for such an environment; see the chapterentitled"Coldstoreapplication".
Theoperating company(see the chapterentitled"Definitionoftermsusedforresponsible persons")mustprovidesufficientfire protectionintheareasurroundingthetruckinaccordance with its application. Depending on the application,additionalfireprotectionmustbe provided on the truck. Ifindoubt,contactthe relevantauthorities.
Parkingin temperaturesbelow -10°C
CAUTION
Batteriescanfreeze!
If the truck is parked in an ambient temperature below-10°C foran extended period, the batteries will cool down. The electrolyte may freeze and damagethe batteries. The truckisthen notready foroperation.
–Whentheambienttemperature isbelow-10°C, onlyparkthetruckforshortperiodsoftime.
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50988078001[EN] |
15 |
|
|
|
2 |
Introduction |
Using thetruck
Usingworkingplatforms
WARNING
The use of working platforms is regulated by national law. The use of working platforms is only permittedbyvirtueofthejurisdictioninthecountry of use.
–Observenationallegislation.
–Before using working platforms, consult the nationalregulatoryauthorities.
16 |
50988078001[EN] |
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|
|
|
Introduction
Residualrisk
Residualdangers,residualrisks
Despitecarefulworking andcompliancewith standards and regulations, the occurrence ofotherriskswhen usingthetruckcannotbe entirelyexcluded.
The truck and all other system components comply with current safety requirements. Nevertheless, even when the truck is used for its proper purpose and all instructions are followed, some residual risk cannot be excluded.
Evenbeyondthenarrow dangerareasofthe truckitself,aresidualriskcannotbeexcluded. Persons in this area around the truck must exercise a heightened degreeofawareness, sothattheycanreactimmediatelyintheevent ofanymalfunction,incidentorbreakdownetc.
WARNING
All persons that are in the vicinity of the truck mustbeinstructedregardingtheserisksthatarise throughuseofthetruck.
Inaddition,wedrawattentiontothesafetyregulationsintheseoperatinginstructions.
Theriskscan include:
•Escape of consumables due to leakages, ruptureoflinesandcontainersetc.
•Riskofaccidentwhen driving overdifficult ground such as gradients, smooth or irregular surfaces, or with poor visibility etc.
•Falling, tripping etc. when moving on the truck, especially in wet weather, with leakingconsumablesoronicysurfaces
•Fireandexplosionrisksduetobatteriesand electricalvoltages
•Human error resulting from failure to observethesafetyregulations,
•Unrepaireddamageordefectiveand worn components,
•Insufficientmaintenanceandtesting
•Useofincorrectconsumables
•Exceedingtestintervals
2
Residualrisk
|
50988078001[EN] |
17 |
|
|
|
2 |
Introduction |
Residualrisk
The manufacturerisnotheld responsible for accidents involving the truck caused by the failure of the operating company to comply with these regulations either intentionally or carelessly.
Stability
The stability of the truck has been tested to the latest technological standards and is guaranteed if the truck is used properly and according to its intended purpose. These standards only take into account the static and dynamic tipping forces that can arise during specified use in accordance with the operating rules and intended purpose. The riskofexceedingthemomentoftiltthatarises from improper use or incorrect operation cannot be excluded in extreme cases, and willimpactstability.
The riskscaninclude:
•loss of stability due to unstable or sliding loads etc.
•corneringatexcessivespeeds,
•movingwiththeloadraised,
•movingwith a loadthatisprotruding to the side (e.g. sideshift),
•turning and driving diagonally across slopes,
•driving on slopes with the load on the downhillside,
•loadsthataretoo wide,
•swingingloads,
•rampedgesorsteps.
Specialrisks associated with using thetruckandattachments
Approval from the manufacturer and attachment manufacturer must be obtained each time the truck is used in a manner that falls outsidethescopeofnormaluse,andincases wherethedriverisnotcertainthathecanuse thetruckcorrectlyandwithouttheriskofaccidents.
18 |
50988078001[EN] |
|
|
|
|
Introduction |
2 |
Residualrisk
|
50988078001[EN] |
19 |
|
|
|
2 |
Introduction |
Residualrisk
Overview of hazards and countermeasures
NOTE
This table is intended to help evaluate the hazardsinyourfacilityandappliestoalldrive types. Itdoesnotclaimtobecomplete.
NOTE
Observe the national regulations for your country!
Hazard |
Measure |
Checknote |
Notes |
|
|
√ actioned |
|
|
|
-notapplicable |
|
Truckequipmentdoes |
Test |
O |
If in doubt, consult |
notcomplywith local |
|
|
competent factory |
regulations |
|
|
inspectorate or |
|
|
|
employers’ liability |
|
|
|
insuranceassociation |
Lack of skills and |
Driver training (sit-on |
O |
BGG925 |
qualificationofdriver |
andstand-on) |
|
VDI3313driverpermit |
Usage by unautho- |
Access with key only |
O |
|
risedpersons |
forauthorisedpersons |
|
|
Truck not in a safe |
Recurrenttestingand |
O |
BetrSichVO |
condition |
rectificationofdefects |
|
(Workplace Safety |
|
|
|
Ordinance) |
Risk of falling when |
Compliance with |
O |
BetrSichVO |
using working |
nationalregulations |
|
(Workplace |
platforms |
(different national |
|
Safety Ordinance) |
|
laws) |
|
and employer’s |
|
|
|
liability insurance |
|
|
|
associations |
Impairedvisibilitydue |
Resourceplanning |
O |
BetrSichVO |
toload |
|
|
(Workplace Safety |
|
|
|
Ordinance) |
Contamination of |
Assessmentofdiesel |
O |
TRGS 554 and |
respiratoryair |
exhaustgases |
|
BetrSichVO |
|
|
|
(Workplace Safety |
|
|
|
Ordinance) |
|
Assessment of LPG |
O |
MAK (Maximum |
|
exhaustgases |
|
Workplace |
|
|
|
Concentrations) list |
|
|
|
and BetrSichVO |
|
|
|
(Workplace Safety |
|
|
|
Ordinance) |
20 |
50988078001[EN] |
|
|
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