STILL RX50-10, RX50-13, RX50-15, RX50-16 User Manual

Originalinstructions

Electricforklifttruck

RX50-10

RX50-13

RX50-15

RX50-16

5060 5061 5063 5065 5066

55048011501EN-02/2018

Preface

Addressofmanufacturerand contactdetails

STILL GmbH Berzeliusstraße 10 22113Hamburg,Germany Tel. [phone] Fax: [phone] Email: [e-mail] Website: http://www.still.de

Rules for the operating companyofindustrialtrucks

In addition to these operating instructions, a code of practice containing additional information for the operating companies of industrialtrucksisalsoavailable.

This guide provides information for handling industrialtrucks:

•Information on how to select suitable industrial trucks for a particular area of application

•Prerequisites for the safe operation of industrialtrucks

•Informationontheuseofindustrialtrucks

•Information on transport, initial commissioningandstorageofindustrialtrucks

InternetaddressandQRcode

Theinformation canbeaccessedatanytime bypastingtheaddresshttps://m.still.de/vdma inawebbrowserorbyscanningtheQRcode.

	55048011501EN-02/2018	I

Table of contents
1	Foreword
	Yourtruck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2
	Descriptionofthetruck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2
	General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4
	CElabelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5
	ECdeclarationofconformityinaccordancewithMachineryDirective . . . . . . . . . . . . . . .	6
	Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6
	Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8
	Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	9
	Productionnumber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	10
	StVZO(RoadTrafficLicensingRegulations)information . . . . . . . . . . . . . . . . . . . . . . .	10
	Useoftruck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	10
	Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	10
	Properusage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	11
	Properuseduringtowing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	11
	Impermissibleuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	12
	Placeofuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	12
	Parkingintemperaturesbelow-10°C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	13
	Usingworkingplatforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	14
	Informationaboutdocumentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	15
	Documentationscope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	15
	Supplementarydocumentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	16
	Issuedateandtopicalityoftheoperatinginstructions . . . . . . . . . . . . . . . . . . . . . . . . . .	17
	Copyrightandtrademarkrights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	17
	Explanationofinformationsymbolsused . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	17
	Listofabbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	18
	Definitionofdirections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	20
	Schematicviews . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	20
	Environmentalconsiderations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	22
	Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	22
	Disposalofcomponentsandbatteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	22
2	Safety
	Definitionofresponsiblepersons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	24
	Operatingcompany . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	24
	Specialist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	24
	Drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	25
	Essentialsforsafeoperation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	27
	Insurancecoveroncompanypremises . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	27
	Changesandretrofitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	27
	55048011501EN-02/2018	III

	Tableof contents
Changestotheoverheadguardandroofloads . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . 30
Warningregardingnon-originalparts . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . 30
Damage,defectsandmisuseofsafetysystems . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 31
Tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 31
Medicalequipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 32
Exercisecautionwhenhandlinggasspringsandaccumulators . . . . . . .	. . . . . . . . . . . 33
Lengthoftheforkarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 33
Residualrisk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 35
Residualdangers,residualrisks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 35
Specialrisksassociatedwithusingthetruckandattachments . . . . . . . .	. . . . . . . . . . . 36
Overviewofhazardsandcountermeasures . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 38
Dangertoemployees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 41
Safetytests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 42
Regularsafetyinspectionofthetruck . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 42
Insulationtesting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 42
Safetyregulationsforhandlingconsumables . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 44
Permissibleconsumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 44
Oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 44
Hydraulicfluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 45
Batteryacid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 46
Brakefluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 47
Disposalofconsumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 49

Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

3Overviews

	Fullview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	54
	Generalviewofdriver'scompartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	56
	Shelfandcupholder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	57
	Operatingdevicesanddisplayelements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	58
	Displayoperatingunit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	58
	Operatingdevicesforhydraulicandtractionfunctions . . . . . . . . . . . . . . . . . . . . . . . . .	59
	Multi-lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	60
	Doublemini-lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	61
	Three-waymini-lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	62
	Four-waymini-lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	63
	Joystick4Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	64
	Fingertip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	65
	Miniconsole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	66
IV	55048011501EN-02/2018

Table of contents
4 Operation
Checksandtasksbeforedailyuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 68
Visualinspectionsandfunctionchecking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 68
Climbingon/off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 71
AdjustingtheMSG65/MSG75driver'sseat . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 72
Seatbelt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 76
Adjustingthearmrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 79
Unlockingtheemergencyoffswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 80
Switchingonthekeyswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 81
AccessauthorisationwithPINcode(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 84
Operatingthesignalhorn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 94
Checkingthebrakesystemforcorrectfunction . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 95
Checkingthesteeringsystemforcorrectfunction . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 96
Checkingtheemergencystopfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 97
Checkingtheverticalliftmastposition(variant)forcorrectfunction . . . . . . . . . . . .	. . . . 98
Zeroadjustmentoftheloadmeasurement(variant) . . . . . . . . . . . . . . . . . . . . . . .	. . . . 98
Checkingtheconditionofthewheelsandtyres . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 100
Display-operatingunit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 101
Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 101
Adjustingthedisplays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 103
Symbolsinthedisplay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 105
Settingthedateortime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 110
Resettingthedailykilometresanddailyoperatinghours . . . . . . . . . . . . . . . . . . .	. . . . 110
Settingthelanguage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 111
Softkeysforoperatingvariousequipmentvariants . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 111
Blue-Qefficiencymode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 113
Functionaldescription . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 113
Switchingoffadditionalconsumers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 114
SwitchingefficiencymodeBlue-Qonandoff . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 114
ConfiguringBlue-Qefficiencymode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 115
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 117
Safetyregulationswhendriving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 117
Driveways . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 119
Settingthedriveprograms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 122
Specialoverheadguardfordrive-inracks(variant) . . . . . . . . . . . . . . . . . . . . . . .	. . . . 122
Selectingthedrivedirection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 124
Actuatingthedrivedirectionswitch,multiple-leverversion . . . . . . . . . . . . . . . . . .	. . . . 125
Actuatingthedrivedirectionswitch,mini-leverversion . . . . . . . . . . . . . . . . . . . . .	. . . . 125
Actuatingtheverticalrockerswitchforthe"drivedirection",joystick4Plusversion	. . . . 126
Actuatethedrivedirectionswitch,fingertipversion . . . . . . . . . . . . . . . . . . . . . . .	. . . . 126
Actuatingthedrivedirectionswitch,mini-consoleversion . . . . . . . . . . . . . . . . . .	. . . . 127
55048011501EN-02/2018	V

		Tableof contents
	Startingdrivemode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . 127
	Startingdrivemode,dual-pedalversion(variant) . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 129
	Operatingtheservicebrake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 132
	Actuatingthemechanicalparkingbrake . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 133
	Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 134
	Reducingspeedwhenturning(CurveSpeedControl) . . . . . . . . . . . . . .	. . . . . . . . . . . 135
	Reducingspeedwitharaisedload(variant) . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 136
	Parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 137
	Parkingthetrucksecurelyandswitchingitoff . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 137
	Wheelchock(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 138
	Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 139
	Liftingsystemvariants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 139
	Typesofliftmast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 139
	Liftingsystemoperatingdevices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 140
	Multi-leverliftingsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 142
	Controllingtheliftingsystemusingadoublemini-lever . . . . . . . . . . . . . .	. . . . . . . . . . . 143
	Controllingtheliftingsystemusingatriplemini-lever . . . . . . . . . . . . . . .	. . . . . . . . . . . 144
	Controllingtheliftingsystemusingaquadruplemini-lever . . . . . . . . . . .	. . . . . . . . . . . 145
	Controllingtheliftingsystemusingthejoystick4Plus . . . . . . . . . . . . . . .	. . . . . . . . . . . 146
	Controllingtheliftingsystemwiththefingertipconsole . . . . . . . . . . . . . .	. . . . . . . . . . . 148
	Changingtheforkarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 149
	Forkextension(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 151
	Operationwithreversibleforkarms(variant) . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 153
	Malfunctionsduringliftingmode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 154
	Hydraulicblockingfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 155
	Automaticliftcutout(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 156
	Liftmastverticalposition(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 157
	Workingwithloads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 162
	Safetyregulationswhenhandingloads . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 162
	Beforetakingupload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 163
	Loadmeasurement(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 164
	Pickinguploads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 167
	Dangerarea . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 168
	Transportingpallets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 169
	Transportingsuspendedloads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 169
	Pickingupaload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 170
	Transportingloads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 174
	Settingdownloads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 175
	Drivingonascendinganddescendinggradients . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 177
	Drivingonlifts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 178
	Drivingonloadingbridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 179
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Table of contents
Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	180
Fittingattachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	180
Releasingthepressurefromthehydraulicsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . .	182
Generalinstructionsforcontrollingattachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	186
Controllingattachmentsusingmulti-leveroperation . . . . . . . . . . . . . . . . . . . . . . . . . . .	188
Controllingattachmentsusingmulti-leveroperationandthe5thfunction . . . . . . . . . . .	189
Controllingattachmentsusingadoublemini-lever . . . . . . . . . . . . . . . . . . . . . . . . . . . .	191
Controllingattachmentsusingthedoublemini-leverandthe5thfunction . . . . . . . . . . .	193
Controllingattachmentsusingatriplemini-lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	195
Controllingattachmentsusingthetriplemini-leverandthe5thfunction . . . . . . . . . . . . .	197
Controllingattachmentsusingaquadruplemini-lever . . . . . . . . . . . . . . . . . . . . . . . . .	199
Controllingattachmentsusingthequadruplemini-leverandthe5thfunction . . . . . . . . .	201
Controllingattachmentsviathejoystick4Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	203
ControllingattachmentsusingtheJoystick4Plusandthe5thfunction . . . . . . . . . . . . .	204
Controllingtheattachmentswithfingertip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	206
Controllingattachmentswithfingertipandthe5thfunction . . . . . . . . . . . . . . . . . . . . . .	207
Clamplockingmechanism(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	209
Takingupaloadusingattachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	213
Auxiliaryequipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	214
Switchingthelightingonandoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	214
Switchingtheworkingspotlightforreversetravelonandoff . . . . . . . . . . . . . . . . . . . . .	215
Switchingtherotatingbeacononandoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	215
Switchingthehazardwarningsystemonandoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	216
Switchingdirectionindicatorsonandoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	216
Switchingthedoubleworkingspotlightsonandoff. . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
STILLSafetyLight(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	221
Operatingthewindscreenwiper/washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	222
Fillingthewashersystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	222
FleetManager(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	223
Shockrecognition(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	223
Driverrestraintsystems(variants) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	223
Clipboard(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	224
Ceilingsensor(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	224
Traileroperation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	230
Towedload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	230
TowcouplingRO*230 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	231
TowcouplingRO*244 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	233
Towingtrailers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	237
Coldstoreapplication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	238
Displaymessages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	241
Displaycontent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	241
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		Tableof contents
	Errorcodetable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . 241
	Generalmessages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 244
	Drive-specificmessages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 253
	Behaviourinemergencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 256
	Emergencyshutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 256
	Procedureiftrucktipsover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 257
	Emergencylowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 257
	Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 259
	Connectinganddisconnectingthebatterymaleconnector . . . . . . . . . . .	. . . . . . . . . . . 263
	Connectingthebatterymaleconnector . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 263
	Disconnectingthebatterymaleconnector . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 263
	Handlingthebattery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 265
	Safetyregulationswhenhandlingthebattery . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 265
	Maintainingthebattery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 268
	Checkingthebatterycondition,acidlevelandaciddensity . . . . . . . . . . .	. . . . . . . . . . . 270
	Checkingthebatterychargestatus . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 271
	Chargingthebattery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 271
	Equalisingchargetopreventadeepdischargeofthebattery . . . . . . . . .	. . . . . . . . . . . 274
	Replacingandtransportingthebattery . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 275
	Generalinformationonreplacingthebattery . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 275
	Batteryinstallationorbatteryreplacementwithoutonboarddevices . . . .	. . . . . . . . . . . 276
	Changingtoadifferentbatterytype . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 277
	Openingandclosingthebatteryhood . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 277
	Opening/closingthebatterydoor . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 282
	Batteryreplacementusingabridge . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 284
	Changingthebatteryusingtheinternalrollerchannel . . . . . . . . . . . . . .	. . . . . . . . . . . 291
	Batteryreplacementusinganexternalrollerchannel . . . . . . . . . . . . . . .	. . . . . . . . . . . 294
	Batterytransportwithcrane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 299
	Cleaningthetruck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 300
	Cleaningthetruck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 300
	Cleaningtheelectricalsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 302
	Cleaningloadchains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 303
	Afterwashing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 304
	Transportingthetruck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 305
	Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 305
	Craneloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 307
	Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 311
	Decommissioningandstoringthetruck . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 311
	Returningtoserviceafterdecommissioning . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 313
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Table of contents
5 Maintenance
Safetyregulationsformaintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	316
Generalinformation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	316
Workingonthehydraulicequipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	316
Workingontheelectricalequipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	316
Safetydevices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	317
Setvalues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	317
Liftingandjackingup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	317
Workingatthefrontofthetruck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	318
Generalmaintenanceinformation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	320
Personnelqualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	320
Informationforcarryingoutmaintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	320
Maintenance—1000hours/annually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	323
Maintenance-3000hours/everytwoyears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	327
Orderingsparepartsandwearingparts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	327
Qualityandquantityoftherequiredoperatingmaterials . . . . . . . . . . . . . . . . . . . . . . . .	327
Lubricationplan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	329
Maintenancedatatable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	331
Providingaccesstomaintenancepoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	333
Removing/installingthevalvecover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	333
Removing/installingthebottomplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	333
Removing/installingthebottomplatefordualpedaloperation(variant) . . . . . . . . . . . . .	335
Remainingreadyforoperation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	337
Lubricatingjointsandcontrols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	337
Checkingthebatteryhoodlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	337
Maintainingtheseatbelt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	338
Checkingthedriver'sseat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	340
Servicingwheelsandtyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	340
Checkingthedriveaxleforoillevel,leaksandgeneralcondition . . . . . . . . . . . . . . . . . .	342
Checkingthebrakefluidlevel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	343
Checkingthebrakefluidlevelsensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	344
Checkingthebattery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	345
Checkingthefuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	345
Changingfuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	347
Checkingthehydraulicoillevel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	348
Checkingthehydraulicsystemforleaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	350
Lubricatingtheliftmastandrollertrack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	351
Maintainingthetowcoupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	351
Maintenancefortrucksusedincoldstores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	352
1000-hourmaintenance/Annualmaintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	353
Othertasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	353
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	Tableof contents
Checkingthecableconnections . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . 353
Checkingacceleratorpedalandbrakepedal . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 353
Checkingthebrakesystemforcorrectoperationandleaks . . . . . . . . . .	. . . . . . . . . . . 353
Checkingtheliftcylindersandconnectionsforleaks . . . . . . . . . . . . . . .	. . . . . . . . . . . 354
Checkingforkarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 354
Checkingthereversibleforkarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 355
Checkingthedualpedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 355

6Technical data

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358

VDIdatasheet: RX50-10andRX50-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359

VDIdatasheet: RX50-15andRX50-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363

Ergonomicdimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368

Batteryspecifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369

Fuseassignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373

X	55048011501EN-02/2018

1

Foreword

1

Foreword

Your truck

Your truck

Descriptionofthetruck

General

TheSTILLRX5010-16isanelectricallydriven counterbalanced truck. The truck has a load capacityofupto1.6tonneswithaloadcentre of gravity of 500 mm. The truck can reach speedsofupto12.5km/hwithoutaload.

It is suitable for interior use and for outdoor use.

The display-operating unitmanagesallfunctions that are not called up by the operating devicesfordrivefunctionsandhydraulicfunctions. All messages and driving condition information are issued via the display. The display-operatingunitusesthecurrentbattery charge state and the selected drive program tocalculatethe remainingavailabletimeuntil the batteryhas to be recharged and displays this information.

The trucksupportsallfunctionsofFleetManager4.0 (variant).

Brakesystem

Thebrakesystemofthetruckcomprisesthree differentbrakes:

•Service brake

•Regenerativebrake

•Parking brake

Theservicebrakeisbasedonadrumbrakeon thefrontaxle. Thisdrumbrake isusedasthe servicebrakeforheavybrakingoremergency brakingwiththebrakepedal. Whenthebrake pedal is operated, the electric traction motor is automatically actuated as a regenerative brake. The regenerative brake converts the accelerationenergyofthetruckintoelectrical energy. Thiscausesthetrucktodecelerateas soon as the accelerator pedal is released. Completely removing your foot from the accelerator pedal causes the truck to brake until it comes to a standstill. A mechanical parkingbrakeensuresthatthetruckremains securelyinplacewhenparked.

2	55048011501EN-02/2018

Foreword

1

Your truck

Hydraulicsystem

Thesteeringsystem,theliftcylindersandthe tilt cylinders in the lift mast are supplied with power via a hydraulic pump operated by an electricmotor.

The proportional valve technology provides particularly sensitive movements and safe handling ofthe load. The hydraulicfunctions can be parameterised individually by the authorised servicecentre.

Up to three hydraulic circuits can be used to activateattachments(variant). Dependingon theequipment,ahydraulicaccumulatorisalso availableintheliftingcircuitforthepurposeof dampening pressure peaks in the hydraulic system.

Driveconcept

The STILL RX50 10-16 is driven via the rear wheel by a maintenance-free three-phase drivewith24-volttechnology.

Lead-acidbatteriesthatcanbereplacedfrom thesidesupplythe power.

The driver can help to influence the energy consumption and performance of the truck using the "Blue-Q" efficiency mode, which allows the required setting for each current application to be called up via the displayoperating unit.

Steering

The kickback-free, hydraulic rear-wheel steering with "Curve Speed Control" (CSC) ensures driving stability when cornering, allowing the truck to achieve a small turning circleandnegotiatenarrowaislewidths.

Operation

A multi-lever, Fingertip, mini-lever and the Joystick 4Plus are available as operating devices for the hydraulic functions. These operating devices enable precise operation andsmoothcontroloftheliftingspeedthanks to directly controlled valvesand proportional valve technology.

	55048011501EN-02/2018	3

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Foreword

Your truck

For drive mode, the truck features either single-pedal or dual-pedal operation. The accelerator pedal is used to accelerate and brake(electricbrake)thetruck. Inemergency situations or when carrying heavy loads, the driver can also brake the truck using the service brake by pressing the brake pedal. In dual-pedal operation, the truck has one pedal for the "Forwards" drive direction and one pedal for the "Reverse" drive direction. Acceleration and braking behaviour can be individually selected from five different drive programmes.

General

Thetruckdescribedintheseoperatinginstructionscorrespondstotheapplicablestandards andsafetyregulations.

Ifthetruckistobeoperatedonpublicroads,it mustconform to the existing nationalregulationsforthe countryinwhich itisbeing used. The driving permitmustbeobtained from the appropriate office.

The truck has been fitted with state-of-the- art technology. Following these operating instructions willallow the truck to be handled safely. Bycomplyingwiththespecificationsin theseoperatinginstructions,thefunctionality andtheapprovedfeaturesofthetruckwillbe retained.

Get to know the technology, understand it anduseitsafely-theseoperatinginstructions providethenecessaryinformationandhelpto avoidaccidentsandtokeepthetruckreadyfor operationbeyondthewarrantyperiod.

Therefore:

–Before commissioning the truck, read the operating instructions and follow the instructions.

–Always follow all of the safety information containedintheoperatinginstructionsand on the truck.

4	55048011501EN-02/2018

Foreword

1

Your truck

CE labelling

The manufacturer uses CE labelling to indicatethatthetruckcomplieswiththestandards andregulationsvalidatthetimeofmarketing. ThisisconfirmedbytheissuedECdeclaration ofconformity. TheCElabellingisattachedto the nameplate.

Anindependentstructuralchangeoraddition to the truck can compromise safety, thus invalidatingtheECdeclarationofconformity.

The EC declaration of conformity must be carefully stored and made available to the responsibleauthorities.

CE-Symbol

	55048011501EN-02/2018	5

1

Foreword

Your truck

ECdeclarationofconformityinaccordancewithMachineryDirective

Declaration

STILL GmbH

Berzeliusstraße 10

D-22113 Hamburg Germany

We declare thatthe
Industrialtruck	accordingtotheseoperatinginstructions
Model	accordingtotheseoperatinginstructions

conformstothelatestversionoftheMachineryDirective2006/42/EC.

Personnelauthorisedtocompilethetechnicaldocuments:

See EC compliance declaration

STILL GmbH

Accessories

•Keyforkeyswitch(twopieces)

•Hexagon socket wrench for emergency lowering

6	55048011501EN-02/2018

Foreword

1

Your truck

	55048011501EN-02/2018	7

1

Your truck

Overview

8

16

DANGER

13

DANGER

9

	18	17	1
12	8
	17
	16
4	15
	13
	3
15
DANGER	5
	15		14
	2
	AssistanceATCTruck Control		18
	6

ACHTUNG - ATTENTION !
Zum Öffnen der Haube den Fahrersitz
und die Armlehne ganz nach hinten
schieben und letztere zusätzlich in	7
unterste Position bringen
To open the batteryhood the driver seat
and the armrest must be moved
completely back and the last one
has to be placed in the lowest position

	14	20xx
Type-Modèle-Typ / Serial no.-No. de série-Serien-Nr. / year-année-Baujahr
Rated capacity	Unladen mass
Capacité nominale	kg Masse à vide	kg
Nenn-Tragfähigkeit	Leergewicht
Battery voltage	max	kg
Tension batterie	V	kg
Batteriespannung	min.*
Rated drive power	*
Puissance motr.nom.	kW	kg
Nenn-Antriebsleist.
	* see Operating instructions
	voir Mode d'emploi
	siehe Betriebsanleitung

Foreword

				5060_003-175_V2
	2	3	4	5
				4
				6
				7
				8
				9
				2
				4
				10
				11
			12
		13
				1
		10		11
	STILL GmbH Hamburg
		Regelmäßige Prüfung		BATTERIESERVICE
		(FEM 4.004)		Nächste Prüfung
	nach nationalen Vorschriften
	basierend auf den EG-Richtlinien:
	2009/104/EG, 99/92/EG

Nächste Prüfung

56344391019

733906

Ihr STILL Service

STILL Hamburg

Berzeliusstr. 10

Die Prüfplakette ersetzt nicht das Prüfprotokoll

22113 Hamburg

Mitglied der:

Tel.: 01804 / 784 55 24

Fédération

Européene

de la Manutention

8	55048011501EN-02/2018

Foreword				1
				Your truck
1	Decalinformation: Actionstobeperformed	12	Decalinformation: Hydraulicoiltank
	when replacing battery using a bridge	13	Warningsign: Donotstandunderneaththe
	(variant)		fork/Donotstandonthefork
2	Decalinformation: AssistanceTruckControl	14	Decalinformation: Nameplate
3	Warning sign: Risk of short circuit due to	15	Warningsign: Donotstandunderneaththe
	shearing		fork/Donotstandonthefork/Dangerdueto
4	Warningsign: Riskofcrushing		shearing/Dangerduetohighfluidpressure
5	Warning sign: Cleaning electrical system	16	Decal information: Caution/Read the op-
	partswithwaterisforbidden		erating instructions/Fastenseatbelt/Apply
6	Decalinformation: Actionstobeperformed		parking brakewhen leaving the truck/Pas-
	beforeopeningthebatteryhood		sengers are notallowed/Do not jump offif
7	Decalinformation: Coldstoreapplication		thetruckistippingover/Leanintheopposite
8	Decalinformation: Liftinggearattachment		directiontowhichthetruckistipping
	point	17	Manufacturer'slabeltext
9	Decalinformation: Capacityratingplate	18	Decalinformation: Caution/readoperating
10	Decalinformation: FEMtest		instructions/driveslowlywithraisedload
11	Decalinformation: Batterytest

Nameplate

The truck can be identified from the informationon thenameplate.

The information for the battery weights (5, 6) and the ballast weight (7) only applies to electricforklifttrucks.

1

2

3

4

13

Type-Modèle-Typ / Serial no.-No. de série-Serien-Nr. / year-année-Baujahr

Rated capacity

Unladen mass

kg

kg

12

Capacité nominale

Masse à vide

Nenn-Tragfähigkeit

Leergewicht

5

Battery voltage

max

kg

11

Tension batterie

V

Batteriespannung

*

min.*

kg

6

Rated drive power

Puissance motr.nom.

kW

kg

Nenn-Antriebsleist.

* see Operating instructions

D-22113 Hamburg

7

voir Mode d'emploi

Berzeliusstr. 10

siehe Betriebsanleitung

10

9

8

6210_921-003_V3

1Type

2 Productionnumber

3 Yearofmanufacture

4Tareweightinkg

5Max. permissiblebatteryweightinkg

6Min. permissiblebatteryweightinkg

7Ballastweightinkg

8Addressofmanufacturer

9Refer to the technical data listed in these operating instructions for more detailed information

10CElabelling

11NominaldrivepowerinkW

12BatteryvoltageinV

13Ratedcapacity inkg

	55048011501EN-02/2018	9

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Use of truck

Production number

NOTE

Theproductionnumberisusedtoidentifythe truck. It can be found on the nameplate and mustbereferredtoinalltechnicalquestions.

Theproductionnumbercontainsthefollowing codedinformation:

(1)Productionlocation

(2)Model

(3)Yearofmanufacture

(4)Sequentialnumber

StVZO (Road Traffic Licensing Regulations)information

Thislabel includesinformation on the weight andloaddistributionofthetruck.

Use of truck

Commissioning

Commissioning is the initial intended use of the truck.

Foreword

xx xxxx x xxxxx

1

2

3

4

7090_921-004

1 2

5 3 4

7094_003-098

1Tareweight(inkg)

2Permittedtotalweight(inkg)

3Permittedfrontaxleweight(inkg)

4	Permittedrearaxleweight(inkg)

5Payload(inkg)

10	55048011501EN-02/2018

Foreword

1

Use of truck

The necessary steps for the commissioning varydependingon the modeland equipment ofthetruck. Thesestepsrequire preparatory workandadjustmentworkthatcannotbeperformed by the operating company. See also thechapterentitled"Definition ofresponsible persons".

–To commission the truck, contact the authorisedservicecentre.

Properusage

The truck described in these operating instructions is suitable for lifting, transporting and stackingloads.

The truck may only be used for its proper purpose as set out and described in these operatinginstructions.

If the truck is to be used for purposes other than those specified in the operating instructions,theapprovalofthemanufacturerand,if applicable,therelevantregulatoryauthorities mustbeobtainedbeforehandtopreventhazards.

Themaximumloadtobe liftedisspecifiedon the capacity rating plate (load diagram) and must not be exceeded; see also the chapter entitled"Beforepickingupaload".

Properuseduringtowing

Thistruckissuitablefortheoccasionaltowing oftrailersandisequippedwithatowingdevice forthispurpose. Thisoccasionaltowingmay not exceed 2% ofthe daily operating time. If the truck is to be used for towing on a more regular basis, the manufacturer should be consulted.

The regulations regarding trailer operation must be observed; see chapter "Trailer operation".

	55048011501EN-02/2018	11

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Foreword

Use of truck

Impermissibleuse

Theoperatingcompanyordriver,and notthe manufacturer,isliableforanyhazardscaused byimproperuse.

NOTE

Please observethedefinitionofthefollowing responsible persons: "operating company" and "driver".

Useforpurposesotherthan those described intheseoperatinginstructionsisprohibited.

DANGER

Thereisariskoffatalinjuryfromfalling offthetruckwhileitismoving!

– Itisprohibitedtocarrypassengers on thetruck.

Thetruckmaynotbeoperatedinareaswhere thereisariskoffire,explosionorcorrosion,or inareasthatareparticularlydusty.

Stacking orunstacking is notpermissible on inclinedsurfacesorramps.

Place ofuse

The truck can be used both outside and in buildings. Operation on public roads is only permittedifthe"StVZO"(GermanRoadTraffic Licensing Regulations) equipment variantis installed.

Ifthe truckis to be operated on publicroads, thetruckmustconformtothenationalregulationsforthecountryinwhichitisbeingused.

The ground must have an adequate load capacity (concrete, asphalt) and a rough surface. Roadways,working areasand aisle widths must conform to the specifications in theseoperating instructions;see the chapter entitled "Roadways".

Driving on upward and downward gradients is permitted provided the specified data and specificationsareobserved,see the"Routes "chapter.

12	55048011501EN-02/2018

Foreword

1

Use of truck

The truck is suitable for indoor and outdoor use in countries ranging from the Tropics to Nordicregions (temperature range: -20°C to +40°C).

Ifthetruckistobeusedinacoldstore,itmust be configured accordingly and,ifnecessary, approved for such an environment; see the chapterentitled"Coldstoreapplication".

CAUTION

Batteriescanfreeze!

If thetruckisparked in anambient temperature of below-10°C foran extended period, the batteries will cool down. The electrolyte may freeze and damagethe batteries. The truckisthen notready foroperation.

–At ambient temperatures of below -10°C, only parkthetruckforshortperiodsoftime.

Theoperatingcompanymustensuresuitable fire protection for the relevant application in the truck's surroundings. Depending on the application,additionalfireprotectionmustbe provided on the truck. Ifindoubt,contactthe relevantauthorities.

NOTE

Please observe thedefinitionofthe following responsibleperson: "operatingcompany".

Parkingin temperaturesbelow -10°C

CAUTION

Batteriescanfreeze!

If the truck is parked in an ambient temperature below-10°C foran extended period, the batteries will cool down. The electrolyte may freeze and damagethe batteries. The truckisthen notready foroperation.

–Whentheambienttemperature isbelow-10°C, onlyparkthetruckforshortperiodsoftime.

	55048011501EN-02/2018	13

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Foreword

Use of truck

Usingworkingplatforms

WARNING

The use of working platforms is regulated by national law. The use of working platforms is only permittedbyvirtueofthejurisdictioninthecountry of use.

–Observenationallegislation.

–Before using working platforms, consult the nationalregulatoryauthorities.

14	55048011501EN-02/2018

Foreword

Informationaboutdocumentation

Documentationscope

•Originaloperatinginstructions

•Original operating instructions for attachments(variant)

•Spare partslist

•Depending onthetruckequipment,"UPA" operatinginstructionsmayalsobeprovided

NOTE

Refer to the additional information in the section entitled "Rules for the operating companyofindustrialtrucks".

These operating instructions describe all measures necessary for the safe operation and proper maintenance of the truck in all possible variants available at the time of printing. Special versions to meet customer requirements (UPA) are documented in separate operating instructions. If you have anyquestions,pleasecontactyourauthorised service centre.

Enter the production number and year of manufacturefromthenameplateinthespace provided:

Productionnumber:

Yearofmanufacture:

Please quote the production number in all technicalenquiries.

Each truck comes with a set of operating instructions. These instructions must be stored carefully and mustbe available to the driver and operating company at all times. Thestoragelocationisspecifiedinthechapter entitled"Overviews".

If the operating instructions are lost, the operating company mustobtain a replacement fromthemanufacturerimmediately.

Theoperatinginstructionsareincludedinthe spare parts list and can be reordered as a spare part.

1

Informationaboutdocumentation

	55048011501EN-02/2018	15

1

Foreword

Informationaboutdocumentation

The personnelresponsible foroperating and maintaining the equipment must be familiar withtheseoperatinginstructions.

The operating company mustensure thatall users have received, read and understood theseoperatinginstructions.

Safelystorethecompletedocumentationand passontothesubsequentoperatingcompany whentransferringorsellingthetruck.

NOTE

Please observethedefinitionofthefollowing responsible persons: "operating company" and "driver".

Thank you for reading and complying with theseoperating instructions. Ifyou have any questions or suggestions forimprovements, orifyouhavefoundanyerrors,pleasecontact theauthorisedservicecentre.

Supplementarydocumentation

This industrial truck can be fitted with unplanned equipment () that deviates from the standardequipmentand/orthevariants.UPA

TheUPAmaybe,forexample:

•Specialsensors

•Specialattachments

•Towingdevices

•Customisedattachments

Inthiscase,theindustrialtruckhasadditional documentation. Thismaybeintheformofan insertorseparateoperatinginstructions.

The original operating instructions for this industrial truck are valid for the operation of standard equipment and variants without restriction. The operationaland safety information in the original operating instructions continuestobevalid in itsentirety unlessitis countermandedinthisadditionaldocumentation.

The requirements for the qualification of personnelaswellasthetimeformaintenance

16	55048011501EN-02/2018

Foreword

may vary. This is defined in the additional documentation.

–If you have any questions, please contact yourauthorisedservicecentre.

Issue date and topicality of the operatinginstructions

Theissuedateoftheseoperatinginstructions canbefoundonthetitlepage.

STILL is constantly engaged in the further development of trucks. These operating instructions are subject to change, and any claims based on the information and/or illustrations contained in them cannot be asserted.

Pleasecontactyourauthorisedservicecentre fortechnicalsupportrelatingtoyourtruck.

Copyrightandtrademarkrights

These instructions must notbe reproduced, translated or made accessible to third par- ties—including asexcerpts—exceptwith the expresswrittenapprovalofthemanufacturer.

Explanation ofinformationsymbols used

DANGER

Indicatesproceduresthatmustbestrictlyadhered toinordertopreventtheriskoffatalities.

WARNING

Indicatesproceduresthatmustbestrictlyadhered toinordertopreventtheriskofinjuries.

CAUTION

Indicatesproceduresthatmustbestrictlyadhered to in order to prevent material damage and/or destruction.

1

Informationaboutdocumentation

	55048011501EN-02/2018	17

1

Foreword

Informationaboutdocumentation

NOTE

For technical requirements that require specialattention.

ENVIRONMENTNOTE

Topreventenvironmentaldamage.

Listofabbreviations

NOTE

This list of abbreviations applies to all types ofoperatinginstructions. Notalloftheabbreviations that are listed here will necessarily appearintheseoperatinginstructions.

	Abbrevi-	Meaning	Explanation
	ation
	ABE	Displayoperatingunit
	ArbSchG	Arbeitsschutzgesetz	German implementation of EU occupa-
			tionalhealthandsafetydirectives
	Betr-	Betriebssicherheitsverordnung	GermanimplementationoftheEUworking
	SichV		equipmentdirective
	BG	Berufsgenossenschaft	German insurance company forthe com-
			panyand employees
	BGG	BerufsgenossenschaftlicherGrundsatz	German principlesandtestspecifications
			foroccupationalhealthandsafety
	BGR	BerufsgenossenschaftlicheRegel	German rules and recommendations for
			occupationalhealthandsafety
	DGUV	BerufsgenossenschaftlicheVorschrift	Germanaccidentpreventionregulations
	CE	CommunautéEuropéenne	Confirmsconformitywith product-specific
			Europeandirectives(CEmark)
	CEE	CommissionontheRulesfortheApproval	International commission on the rules for
		oftheElectricalEquipment	theapprovalofelectricalequipment
	DC	DirectCurrent	Directcurrent
	DFÜ	Datenfernübertragung	Remotedatatransmission
	DIN	DeutschesInstitutfürNormung	Germanstandardisationorganisation
	EG	EuropeanCommunity
	EN	Europeanstandard
	FEM	FédérationEuropéenedelaManutention	European Federation of Materials Han-
			dlingandStorageEquipment
	Fmax	maximum Force	Maximum power

18	55048011501EN-02/2018