Still RX70-16, RX70-18, RX70-20 Operator Manual

Originalinstructions

Dieseltruck

RX70-16

RX70-18

RX70-20

7311 7312 7313

174749EN -03/2017

Preface

Addressofmanufacturerand contactdetails

STILL GmbH Berzeliusstraße 10 22113Hamburg,Germany Tel. [phone] Fax: [phone] Email: [e-mail] Website: http://www.still.de

	174749EN-03/2017	I

Table of contents
1	Foreword
	Yourtruck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2
	Descriptionofthetruck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2
	General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4
	CElabelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5
	ECdeclarationofconformityinaccordancewithMachineryDirective . . . . . . . . . . . . . . .	6
	Accessoriesoverview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7
	Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8
	Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	10
	Productionnumber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	11
	StVZO(RoadTrafficLicensingRegulations)information . . . . . . . . . . . . . . . . . . . . . . .	11
	Useoftruck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	11
	Properusage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	11
	Properuseduringtowing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	12
	Impermissibleuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	12
	Placeofuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	13
	Usingworkingplatforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	14
	Informationaboutdocumentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	15
	Documentationscope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	15
	Supplementarydocumentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	16
	Issuedateandtopicalityoftheoperatinginstructions . . . . . . . . . . . . . . . . . . . . . . . . . .	17
	Copyrightandtrademarkrights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	17
	Explanationofinformationsymbolsused . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	17
	Listofabbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	18
	Definitionofdirections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	20
	Schematicviews . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	20
	Environmentalconsiderations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	22
	Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	22
	Disposalofcomponentsandbatteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	22
2	Safety
	Definitionofresponsiblepersons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	24
	Operatingcompany . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	24
	Specialist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	24
	Drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	25
	Essentialsforsafeoperation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	27
	Insurancecoveroncompanypremises . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	27
	Changesandretrofitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	27
	Changestotheoverheadguardandroofloads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	29
	Warningregardingnon-originalparts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	29
	174749EN-03/2017	III

Tableof contents

Damage,defectsandmisuseofsafetysystems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Medicalequipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Exercisecautionwhenhandlinggasspringsandaccumulators . . . . . . . . . . . . . . . . . . 32

Lengthoftheforkarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Residualrisk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	34
Residualdangers,residualrisks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	34
Specialrisksassociatedwithusingthetruckandattachments . . . . . . . . . . . . . . . . . . .	35
Overviewofhazardsandcountermeasures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	38
Dangertoemployees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	41
Safetyinspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	42
Regularsafetyinspectionofthetruck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	42
Checkingthedieselengineemissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	42
Truckswithparticlefilters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	43
Insulationtesting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	44
Safetyregulationswhenhandlingconsumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	45
Permissibleconsumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	45
Oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	45
Hydraulicfluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	46
Batteryacid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	47
Dieselfuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	48
Coolantandcoolingfluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	50
Disposalofconsumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	50

Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

3 Overviews
Generalview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	56
Driver'scompartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	57
Operatinganddisplayelements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	58
Displayandoperatingunit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	58
Operatingdevicesforhydraulicanddrivingfunctions . . . . . . . . . . . . . . . . . . . . . . . . . .	59
Doublemini-lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	60
Three-waymini-lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	61
Four-waymini-lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	62
Joystick4Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	63
Fingertip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	64
Miniconsole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	65

IV	174749EN-03/2017

Table of contents
4 Operation
Testingandactivitiesbeforedailyuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	68
Visualinspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	68
Checkingthecoolingfluidlevel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	71
Checkingtheengineoillevel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	72
Climbinginandoutofthetruck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	73
Shelvesandcupholders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	74
AdjustingtheMSG65/MSG75driver'sseat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	75
Adjustingthearmrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	79
Adjustingthesteeringcolumn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	80
Unlockingtheemergencyoffswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	80
Switchingonthekeyswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	81
AccessauthorisationwithPINcode(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	84
Operatingthesignalhorn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	94
Seatbelt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	94
Driver'scab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	97
Startingtheengine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	98
Checkingthebrakesystemforcorrectfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	100
Checkingthesteeringsystemforcorrectfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . .	101
Checkingtheemergencyofffunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	101
Zeroadjustmentoftheloadmeasurement(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . .	102
Checkingtheverticalliftmastposition(variant)forcorrectfunction . . . . . . . . . . . . . . . .	104
Operationofthedisplayoperatingunit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	105
Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	105
Adjustingthedisplays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	106
Symbolsinthedisplay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	106
Settingthedateortime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	111
Resettingthedailykilometresanddailyoperatinghours . . . . . . . . . . . . . . . . . . . . . . .	111
Settingthelanguage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	112
Softkeybuttonforoperatingvariousequipmentvariants . . . . . . . . . . . . . . . . . . . . . . .	112
ConfiguringBlue-Qefficiencymode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	113
Blue-Qefficiencymode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	115
Functionaldescription . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	115
Effectsonadditionalconsumers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	115
SwitchingefficiencymodeBlue-Qonandoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	116
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	117
Safetyregulationswhendriving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	117
Driveways . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	119
Settingthedriveprograms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	122
Selectingthedrivedirection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	122
Actuatingthedrivedirectionswitch,mini-leverversion . . . . . . . . . . . . . . . . . . . . . . . . .	123
174749EN-03/2017	V

	Tableof contents
	Actuatingtheverticalrockerswitchforthe"drivedirection",joystick4Plusversion	. . . . 124
	Actuatingthedrivedirectionswitch,fingertipversion . . . . . . . . . . . . . . . . . . . . . .	. . . . 124
	Actuatingthedrivedirectionswitch,mini-consoleversion . . . . . . . . . . . . . . . . . .	. . . . 125
	Startingtodrive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 125
	Startingdrivemode,dual-pedalversion(variant) . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 127
	Operatingtheservicebrake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 130
	Parkingbrake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 131
	Actuatingthemechanicalparkingbrake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 131
	Actuatingtheelectricparkingbrake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 133
	Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 138
	Drivingonascendinganddescendinggradients . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 139
	Reducingspeedwitharaisedload(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 140
	Automaticshut-offoftheinternalcombustionengine(variant) . . . . . . . . . . . . . . .	. . . . 140
	Parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 141
	Parkingthetrucksecurelyandswitchingitoff . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 141
	Wheelchock(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 142
	Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 143
	Liftingsystemvariants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 143
	Automaticliftcutout(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 143
	Liftmastverticalposition(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 144
	Typesofliftmast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 148
	Malfunctionsduringliftingmode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 150
	Hydraulicblockingfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 151
	Liftingsystemoperatingdevices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 152
	Controllingtheliftingsystemusingadoublemini-lever . . . . . . . . . . . . . . . . . . . . .	. . . . 153
	Controllingtheliftingsystemusingatriplemini-lever . . . . . . . . . . . . . . . . . . . . . .	. . . . 154
	Controllingtheliftingsystemusingaquadruplemini-lever . . . . . . . . . . . . . . . . . .	. . . . 155
	Controllingtheliftingsystemusingthejoystick4Plus . . . . . . . . . . . . . . . . . . . . . .	. . . . 156
	Controllingtheliftingsystemusingthefingertip . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 158
	Changingtheforkarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 159
	Forkextension(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 161
	Operationwithreversibleforkarms(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 163
	Workingwithloads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 165
	Safetyregulationswhenhandingloads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 165
	Beforetakingupload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 166
	Loadmeasurement(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 167
	Pickinguploads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 170
	Dangerarea . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 171
	Transportingpallets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 172
	Transportingsuspendedloads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 172
	Loadpickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 173
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Table of contents
Transportingloads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	177
Settingdownloads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	178
Drivingonlifts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	180
Drivingonloadingbridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	181
Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	182
Fittingattachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	182
Releasingthepressurefromthehydraulicsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . .	184
Generalinstructionsforcontrollingattachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	186
Controllingattachmentsusingadoublemini-lever . . . . . . . . . . . . . . . . . . . . . . . . . . . .	188
Controllingattachmentsusingthedoublemini-leverandthe5thfunction . . . . . . . . . . .	190
Controllingattachmentsusingatriplemini-lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	192
Controllingattachmentsusingthetriplemini-leverandthe5thfunction . . . . . . . . . . . . .	194
Controllingattachmentsusingaquadruplemini-lever . . . . . . . . . . . . . . . . . . . . . . . . .	196
Controllingattachmentsusingthequadruplemini-leverandthe5thfunction . . . . . . . . .	198
Controllingattachmentsviathejoystick4Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	200
Controllingattachmentsusingthejoystick4Plusandthe5thfunction . . . . . . . . . . . . . .	201
Controllingtheattachmentswiththefingertip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	202
Controllingattachmentswiththefingertipand5thfunction . . . . . . . . . . . . . . . . . . . . . .	203
Clamplockingmechanism(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	205
Takingupaloadusingattachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	208
Auxiliaryequipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	209
Switchingthelightingonandoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	209
Switchingtherotatingbeacononandoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	210
Switchingthehazardwarningsystemonandoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	210
Switchingdirectionindicatorsonandoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	211
Switchingthedoubleworkingspotlightsonandoff. . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
STILLSafetyLight(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	216
Operatingthewindscreenwiper/washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	217
Fillingthewashersystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	217
FleetManager(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	217
Shockrecognition(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	218
Cruisecontrol(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	218
Driverrestraintsystems(variants) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	222
Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	223
Openingthecabdoor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	223
Closingthecabdoor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	224
Openingthesidewindows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	224
Closingthesidewindows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	225
Operatingtheinteriorlighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	226
Operatingtherearwindowheating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	227
Radio(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	227
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Heatingsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . 228
Push-uproofwindow(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 229
Clipboard(variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 230
Traileroperation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 231
Towedload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 231
Couplingpininthecounterweight . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 232
Automatictowcoupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 234
Towingtrailers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 242
Displaymessages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 244
Displaycontent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 244
Errorcodetable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 245
Generalmessages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 247
Drive-specificmessages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 256
Malfunctionsintheelectricparkingbrake . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 263
Refuelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 269
Dieselfuel-Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 269
Toppingupthedieselfuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 273
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 275
Cleaningthetruck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 275
Cleaningtheelectricalsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 277
Cleaningloadchains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 278
Cleaningthewindows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 278
Afterwashing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 279
Behaviourinemergencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 279
Emergencyshutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 279
Procedureiftrucktipsover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 281
Emergencyhammer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 282
Emergencylowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 282
Emergencyoperationoftheelectricparkingbrake . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 284
Disconnectingthebattery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 285
Jumpstarting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 286
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 288
Transportingthetruck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 290
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 290
Craneloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 292
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 295
Shuttingdownandstoringthetruck . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 295
Returningtoserviceafterstorage . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 297

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Table of contents
5 Maintenance
Safetyinstructionsformaintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	300
Generalinformation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	300
Workingonthehydraulicequipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	300
Workingontheelectricalequipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	301
Workingontheignitionsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	301
Safetydevices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	302
Setvalues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	302
Liftingandjackingup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	302
Workingatthefrontofthetruck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	302
Generalmaintenanceinformation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	304
Personnelqualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	304
Informationforcarryingoutmaintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	304
Maintenance-1000hours/annually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	307
Maintenance—3000hours/everytwoyears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	311
Orderingsparepartsandwearingparts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	311
Qualityandquantityoftherequiredoperatingmaterials . . . . . . . . . . . . . . . . . . . . . . . .	312
Lubricationplan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	313
Maintenancedatatable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	314
Providingaccesstomaintenancepoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	317
Openingthebonnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	317
Closingthebonnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	317
Installingandremovingthebottomplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	318
Maintenanceafterfirst50operatinghours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	320
Maintenanceduringthebreak-inperiod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	320
Remainingreadyforoperation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	321
Cleaningtheradiator,checkingforleaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	321
Toppingupthecoolingfluidandcheckingthecoolantconcentration . . . . . . . . . . . . . . .	321
Changingtheairfilterinsert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	323
Drainingwaterfromthefuelfilter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	325
Eberspächerparticlefilters-Regeneration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	326
Lubricatingthejointsandcontrols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	329
Maintainingtheseatbelt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	330
Checkingthedriver'sseat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	331
Checkingthedoorlatch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	332
Servicingwheelsandtyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	332
Servicingthebattery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	334
Replacingfuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	336
Checkingthehydraulicoillevel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	336
Checkingthehydraulicsystemforleaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	337
Lubricatingtheliftmastandrollertrack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	338
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Greasingtheautomatictowcoupling . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . 339
Changingtheheatingsystemfreshairfilter . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . 341
1000-hourmaintenance/Annualmaintenance . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 343
Othertasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 343
CheckingtheribbedV-belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 343
Checkingtheexhaustgassystem . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 343
Changingthefuelfilter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 344
ChangingthefuelfilterforEberspächerparticlefilters . . . . . . . . . . . . . .	. . . . . . . . . . . 345
Checkingtheliftcylindersandconnectionsforleaks . . . . . . . . . . . . . . .	. . . . . . . . . . . 345
Checkingtheforkarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 346
Checkingthereversibleforkarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . 346

6Technical data

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348

VDIdatasheetforRX70-16,RX70-18andRX70-20 . . . . . . . . . . . . . . . . . . . . . . . . . .

350

Ergonomicdimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354

Fuseassignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356

X	174749EN-03/2017

1

Foreword

1

Foreword

Your truck

Your truck

Descriptionofthetruck

General

The internal combustion engine-powered trucks of series RX70-16/18/20 with a load capacity of up to 2 t are equipped with a diesel-electricdrive. Thediesel-electricdrive combinestheadvantagesofthedieselengine withtheprecisecontrolofanelectricdrive.

The bend-resistant and warp-resistant lift mast enables safe load handling, even with heavy loads. The comfortable driver's compartment features the most up-to-date ergonomic design to prevent signs of fatigue and increase safety.

Thelowcentreofgravityofthetruckprovides stability, which is guaranteed if the truck is usedaccordingtoitsintendeduse.

Brakesystem

Thebrakesystemofthetruckiscomprisedof three differentbrakes:

•Service brake

•Regenerativebrake

•Parking brake

The service brake is based on a wear-free, oil-immersedmulti-discbrake. Thismulti-disc brake is used as the service brake for heavy brakingoremergency brakingwith the brake pedal. In the normal working mode, the regenerative brake of the electric traction motor takes effect. The regenerative brake convertsthe acceleration energyofthe truck intoelectricalenergy. Thiscausesthetruckto decelerate as soon as the accelerator pedal is released. Completely removing your foot fromtheacceleratorpedalcausesthetruckto brake until itcomes to a standstill. A parking brakeensuresthatthetruckremainssecurely in place when parked.

Engine

The truck is equipped with a four-cylinder, four-stroke diesel engine. The engine is

2	174749EN-03/2017

Foreword

1

Your truck

cooled by means of a closed coolant circuit. Theengineislubricatedviaforcedcirculation lubrication. Thecombustionairisdrawninand cleanedbyadryairfilter. Differentequipment variants are available, for example a diesel particle filter.

Hydraulicsystem

All lift cylinders are hydraulically actuated. The required oilvolume flow is realised via a gearpump,whichisconnectedtotheinternal combustion engine. The proportional valve technology provides particularly sensitive movements and safe handling of the load. Thehydraulicfunctionscanbeparameterised individuallybytheauthorisedservicecentre.

Up to three hydraulic circuits can be used to activateattachments(variant). Dependingon theequipment,ahydraulicaccumulatorisalso availableintheliftingcircuitforthepurposeof dampening pressure peaks in the hydraulic system.

Driveconcept

The internal combustion engine drives an electric generator. The generated current isdirectedtoanelectrictractionmotor,which drivesthetruck. Anelectronicspeedcontroller gentlyprovideshigh torqueforbothforwards and backwardstravel.

The components for the drive unit and the lift drive are enclosed in order to prevent the ingress ofdustormoisture. This means that the truck is suitable for indoor and outdoor use. Inaddition,alldrivesfortraction,steering andliftingaremaintenance-free.

The driving characteristics and lifting behaviour can be adapted to the application ordriving habits. Five drive programmes are available for this purpose. The maximum drivingspeed is22 km/h. Theenergy-saving modeBlue-Qreducesenergyconsumptionby upto10%,withoutimpairingperformance.

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Foreword

Your truck

Operatingdevices

The truck is characterised by an accessible operating concept. When purchasing the truck, a variety of controls and equipment variantsare available:

•Double mini-lever

•Triple mini-lever

•Quadruple mini-lever

•Joystick 4Plus

•Fingertipswitch

•Single pedal

•Dualpedal

Hands are always kept free for steering and forcontrolling the operational movements to allow efficientworking. The forces thatneed to be applied forthis purpose are reduced to a minimum thanks to the compact steering wheel. The simple handling of the truck is assistedbytheagilesteeringaxle.

General

Thetruckdescribedintheseoperatinginstructionscorrespondstotheapplicablestandards andsafetyregulations.

Ifthetruckistobeoperatedonpublicroads,it mustconform to the existing nationalregulationsforthe countryinwhich itisbeing used. The driving permitmustbeobtained from the appropriate office.

The truckshavebeenfitted withstate-of-the- art technology. All that remains is to handle thetrucksafelyandmaintainitsfunctionality.

These operating instructions provide the necessary information to do this. Read and observe the information provided before commissioning the truck. This will prevent accidents and ensure that the warranty remains valid.

4	174749EN-03/2017

Foreword

1

Your truck

CE labelling

The manufacturer uses CE labelling to indicatethatthetruckcomplieswiththestandards andregulationsvalidatthetimeofmarketing. ThisisconfirmedbytheissuedECdeclaration ofconformity. TheCElabellingisattachedto the nameplate.

Anindependentstructuralchangeoraddition to the truck can compromise safety, thus invalidatingtheECdeclarationofconformity.

The EC declaration of conformity must be carefully stored and made available to the responsibleauthorities.

CE-Symbol

	174749EN-03/2017	5

1

Foreword

Your truck

ECdeclarationofconformityinaccordancewithMachineryDirective

Declaration

STILL GmbH

Berzeliusstraße 10

D-22113 Hamburg Germany

We declare thatthe
Industrialtruck	accordingtotheseoperatinginstructions
Model	accordingtotheseoperatinginstructions

conformstothelatestversionoftheMachineryDirective2006/42/EC.

Personnelauthorisedtocompilethetechnicaldocuments:

See EC compliance declaration

STILL GmbH

6	174749EN-03/2017

Foreword

1

Your truck

Accessoriesoverview

•Keyforkeyswitch(2pieces)

•Keyforcab (variant)

•Hexagon socket wrench for emergency lowering

	174749EN-03/2017	7

1						Foreword
Your truck
Overview
15	16		18	21	11	22

					17
DANGER	DANGER	12
		8
		9
DANGER		2
	DANGER	15
						5
		10
						6
		16
LWA
17	7	1			13	7
	10 bar				14
				2	3
			15			18
				7	4
1		19	16
		20
DANGER		3	STILL GmbH Hamburg
		6	Regelmäßige Prüfung
		12
5			(FEM 4.004)
		4	nach nationalen Vorschriften
			basierend auf den EG-Richtlinien:
			2009/104/EG, 99/92/EG
			Nächste Prüfung
		20xx				DANGER
9					<![if ! IE]> <![endif]>56344391019
		10
8	D		Die Prüfplakette ersetzt nicht das Prüfprotokoll
	A		Mitglied der:
	N		Fédération
	G		Européene
			de la Manutention
	E
	R
		13	14
11

20 21

xx xxxx x xxxxx

19				Type-Modèle-Typ / Serial no.-No. de série-Serien-Nr. / year-année-Baujahr
2				Rated capacity	Unladen mass		1
				Capacité nominale	kg Masse à vide	kg
				Nenn-Tragfähigkeit	Leergewicht
5430	1010 1080 1080 1080		22	Battery voltage	max	kg	2
5030	1050 1150 1270 1310			Tension batterie	V
4430	1110 1230 1250 1500			Batteriespannung	min.*	kg
4030	1150 126031200 1500			Rated drive power	*		3
3730	1180 1290 1430 1500			Puissance motr.nom.	kW	kg
3430	1210 1330 14701500	1		Nenn-Antriebsleist.
	800 700 600 500				* see Operating instructions		4
					voir Mode d'emploi
					siehe Betriebsanleitung

7314_003-017_V11

8	174749EN-03/2017

Foreword				1
				Your truck
1	Decal information: "Dual-pedal operation"	14	Decalinformation: Parkingbrakeapplied
	(variant)	15	Warning sign: Danger due to shearing /
2	Manufacturer'slabeltext		Dangerduetohighfluidpressure
3	Decalinformation: FEMaudit	16	Warningsign: Donotstandunderneaththe
4	Inspectionsticker		fork/Donotstandonthefork
5	Warningsign: Passengersarenotallowed	17	Decalinformation: Soundpowerlevel
6	Decalinformation: Liftinggearattachment	18	Decal information: Caution / Read the
	point		operatinginstructions/Fastentheseatbelt
7	Decalinformation: Tyrefillingpressure		/Apply theparkingbrakewhenleavingthe
8	Decalinformation: Drivingdynamics		truck/Passengersarenotallowed/Donot
9	Cablestrap		jumpoffifthetruckis tippingover/Leanin
10	Decal information: Do not jump off if the		the opposite direction to which the truck is
	truck is tipping over / Lean in the opposite		tipping
	directiontowhichthetruckistipping	19	Decal information: StVZO (German Road
11	Decal information: Caution / Read the		Traffic LicensingRegulations) information
	operatinginstructions/Fastentheseatbelt		(variant)
12	Decalinformation: Liftinggearattachment	20	Decalinformation: nameplate
	point	21	Decalinformation: Factorynumber
13	Decalinformation: Parkingbrakereleased	22	Decalinformation: capacityratingplate

	174749EN-03/2017	9

1

Your truck

Nameplate

The truckcan be identified from the information onthenameplate.

				Foreword
	1		2		3
		Type-Modèle-Typ / Serial no.-No. de série-Serien-Nr. / year-année-Baujahr			4
	12
		Rated capacity	Unladen mass
	11	Capacité nominale	kg Masse à vide	kg
		Nenn-Tragfähigkeit	Leergewicht		5
		Battery voltage	max	kg
		Tension batterie	V	kg
	10	Batteriespannung	min.*		6
		Rated drive power	*
		Puissance motr.nom.	kW	kg
		Nenn-Antriebsleist.
			* see Operating instructions		7
			voir Mode d'emploi
			siehe Betriebsanleitung
		9	8
				6210_921-003_V2

1Type

2 Productionnumber

3Yearofmanufacture

4Tareweightinkg

5Max. permissible battery weight in kg (for electricforklifttrucksonly)

6Min. permissible battery weight in kg (for electricforklifttrucksonly)

7Ballastweightinkg(forelectricforklifttrucks only)

8Refer to the technical data listed in these operating instructions for more detailed

information

9CElabelling

10NominaldrivepowerinkW

11BatteryvoltageinV

12Ratedcapacityinkg

10	174749EN-03/2017

Foreword

Productionnumber

NOTE

Theproductionnumberisusedto identifythe truck. It can be found on the nameplate and mustbereferredtoinalltechnicalquestions.

Theproductionnumbercontainsthefollowing coded information:

(1)Production location

(2)Model

(3)Yearofmanufacture

(4)Sequentialnumber

StVZO (Road Traffic Licensing Regulations)information

This labelincludes information on the weight andloaddistributionofthetruck.

Useof truck

Properusage

The truck described in these operating instructions is suitable for lifting, transporting and stackingloads.

1

Use of truck

xx xxxx x xxxxx

1

2

3

4

7090_921-004

1 2

5 3 4

7094_003-098

1Tareweight(inkg)

2Permittedtotalweight(inkg)

3Permittedfrontaxleweight(inkg)

4	Permittedrearaxleweight(inkg)

5Payload(inkg)

	174749EN-03/2017	11

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Foreword

Use of truck

The truck may only be used for its proper purpose as set out and described in these operating instructions.

If the truck is to be used for purposes other than those specified in the operating instructions,theapprovalofthemanufacturerand,if applicable,therelevantregulatoryauthorities mustbeobtainedbeforehand topreventhazards.

The maximumload tobeliftedisspecifiedon the capacity rating plate (load diagram) and mustnotbe exceeded; see also the chapter entitled"Beforepickingupaload".

Properuseduringtowing

Thistruckissuitablefortheoccasionaltowing oftrailersandisequippedwithatowingdevice forthis purpose. Thisoccasionaltowing may notexceed 2% ofthe daily operating time. If the truck is to be used for towing on a more regular basis, the manufacturer should be consulted.

The regulations regarding trailer operation must be observed; see chapter "Trailer operation".

Impermissibleuse

Theoperatingcompanyordriver,and notthe manufacturer,isliableforanyhazardscaused byimproperuse.

NOTE

Please observethedefinitionofthefollowing responsible persons: "operating company" and "driver".

Useforpurposesotherthan those described intheseoperatinginstructionsisprohibited.

DANGER

Thereisariskoffatalinjuryfromfalling offthetruckwhileitismoving!

– Itisprohibitedtocarrypassengers on thetruck.

12	174749EN-03/2017

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Thetruckmaynotbeoperatedinareaswhere thereisariskoffire,explosionorcorrosion,or inareasthatareparticularlydusty.

Stacking or unstacking is not permissible on inclinedsurfacesorramps.

Place ofuse

Thetruckcanbeusedoutdoors.

If the truck is equipped with the "particle filter"equipmentvariant,itfulfilstheessential prerequisites for use in ventilated halls. The national regulations for the country of use mustbeobserved.

Operation on public roads is only permitted with the "StVZO" (Road Traffic Licensing Regulations)equipmentvariant.

Ifthetruckistobeoperatedonpublicroads,it mustconform to the existing nationalregulationsforthecountryinwhichitisbeingused.

The ground must have an adequate load capacity (concrete, asphalt) and a rough surface. Routes, working areas and aisle widths must conform to the specifications in these operating instructions; seethe chapter entitled"Routes".

Driving on upward and downward gradients is permitted provided the specified data and specificationsare observed; see the chapter entitled"Routes".

Thetruck issuitableforuse in manydifferent countries, ranging from those situated in the Tropics to those in Nordicregions (temperaturerange: -20°Cto+40°C).

This truck is not designed to be operated in cold stores.

Theoperatingcompanymustensuresuitable fire protection for the relevant application in the truck's surroundings. Depending on the application,additionalfireprotectionmustbe provided on the truck. Ifindoubt,contactthe relevantauthorities.

1

Use of truck

	174749EN-03/2017	13

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Foreword

Use of truck

NOTE

Please observethedefinitionofthefollowing responsibleperson: "operatingcompany".

DANGER

Risktohealthfromexhaustgases!

Exhaustgases from internalcombustion engines are harmful to your health. In particular, the soot particles contained in the dieselexhaust gascan cause cancer. When the internal combustion engine is left running, there is a risk of poisoning duetotheCO,CHandNOxcomponentscontained in theexhaustgas.

Modern exhaust gas treatment systems (e.g. catalyticconverters, particle filters orcomparable systems) can clean exhaust gases in a way that reduces the health hazard and risk of poisoning whenoperatingthetruck.

–Observethenationallawsandregulationswhen usingtruckswithaninternalcombustionengine inentirelyorpartiallyenclosedworkingareas.

–Alwaysensuresufficientventilation.

Usingworkingplatforms

WARNING

The use of working platforms is regulated by national law. The use of working platforms is only permittedbyvirtueofthejurisdictioninthecountry of use.

–Observenationallegislation.

–Before using working platforms, consult the nationalregulatoryauthorities.

14	174749EN-03/2017

Foreword

Informationaboutdocumentation

Documentationscope

•Originaloperatinginstructions

•Original operating instructions for attachments(variant)

•Spare partslist

•VDMArulesfortheproperuseofindustrial trucks

•Depending onthetruckequipment,"UPA" operatinginstructionsmayalsobeprovided

These operating instructions describe all measures necessary for the safe operation and proper maintenance of the truck in all possible variants available at the time of printing. Special versions to meet customer requirements (UPA) are documented in separate operating instructions. If you have anyquestions,pleasecontactyourauthorised service centre.

Enter the production number and year of manufacturefromthenameplateinthespace provided:

Productionnumber:

Yearofmanufacture:

Please quote the production number in all technicalenquiries.

Each truck comes with a set of operating instructions. These instructions must be stored carefully and mustbe available to the driver and operating company at all times. Thestoragelocationisspecifiedinthechapter entitled"Overviews".

If the operating instructions are lost, the operating company mustobtain a replacement fromthemanufacturerimmediately.

Theoperatinginstructionsareincludedinthe spare parts list and can be reordered as a spare part.

Thepersonnel responsible foroperating and maintaining the equipment must be familiar withtheseoperatinginstructions.

1

Informationaboutdocumentation

	174749EN-03/2017	15

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Foreword

Informationaboutdocumentation

The operating company mustensure thatall users have received, read and understood theseoperatinginstructions.

NOTE

Please observethedefinitionofthefollowing responsible persons: "operating company" and "driver".

Thank you for reading and complying with theseoperating instructions. Ifyou have any questions or suggestions forimprovements, orifyouhavefoundanyerrors,pleasecontact theauthorisedservicecentre.

Supplementarydocumentation

This industrial truck may deviate from the standard equipmentorfrom the variants and befittedwithunplannedequipment(UPA).

Thismayincludethefollowing,forexample:

•Specialsensors

•Specialattachments

•Towingdevices

•Customer-specificattachments

Inthiscase,theindustrialtruckhasadditional documentation. Thismaybeintheformofan insertorseparateoperatinginstructions.

The original operating instructions for this industrial truck are valid for the operation of standard equipment and variants without restriction. The operationaland safety information in the original operating instructions continuestobevalid in itsentirety unlessitis specificallycountermanded in thisadditional documentation.

The requirements for the qualification of personnelaswellasthetimeformaintenance may vary. This is defined in the additional documentation.

–If you have any questions, please contact yourauthorisedservicecentre.

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1

Informationaboutdocumentation

Issue date and topicality of the operatinginstructions

Theissuedateoftheseoperatinginstructions canbefoundonthetitlepage.

STILL is constantly engaged in the further development of trucks. These operating instructions are subject to change, and any claims based on the information and/or illustrations contained in them cannot be asserted.

Pleasecontactyourauthorisedservicecentre fortechnicalsupportrelatingtoyourtruck.

Copyrightandtrademarkrights

These instructions must notbe reproduced, translated or made accessible to third par- ties—including asexcerpts—exceptwith the expresswrittenapprovalofthemanufacturer.

Explanation ofinformationsymbols used

DANGER

Indicatesproceduresthatmustbestrictlyadhered toinordertopreventtheriskoffatalities.

WARNING

Indicatesproceduresthatmustbestrictlyadhered toinordertopreventtheriskofinjuries.

CAUTION

Indicatesproceduresthatmustbestrictlyadhered to in order to prevent material damage and/or destruction.

NOTE

For technical requirements that require special attention.

	174749EN-03/2017	17

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Foreword

Informationaboutdocumentation

ENVIRONMENTNOTE

Topreventenvironmentaldamage.

Listofabbreviations

NOTE

This list of abbreviations applies to all types ofoperatinginstructions. Notalloftheabbreviations that are listed here will necessarily appearintheseoperatinginstructions.

	Abbrevi-	Meaning	Explanation
	ation
	ABE	Displayoperatingunit
	ArbSchG	Arbeitsschutzgesetz	German implementation of EU occupa-
			tionalhealthandsafetydirectives
	Betr-	Betriebssicherheitsverordnung	GermanimplementationoftheEUworking
	SichV		equipmentdirective
	BG	Berufsgenossenschaft	German insurance company forthe com-
			panyand employees
	BGG	BerufsgenossenschaftlicherGrundsatz	German principlesandtestspecifications
			foroccupationalhealthandsafety
	BGR	BerufsgenossenschaftlicheRegel	German rules and recommendations for
			occupationalhealthandsafety
	DGUV	BerufsgenossenschaftlicheVorschrift	Germanaccidentpreventionregulations
	CE	CommunautéEuropéenne	Confirmsconformitywith product-specific
			Europeandirectives(CEmark)
	CEE	CommissionontheRulesfortheApproval	International commission on the rules for
		oftheElectricalEquipment	theapprovalofelectricalequipment
	DC	DirectCurrent	Directcurrent
	DFÜ	Datenfernübertragung	Remotedatatransmission
	DIN	DeutschesInstitutfürNormung	Germanstandardisationorganisation
	EG	EuropeanCommunity
	EN	Europeanstandard
	FEM	FédérationEuropéenedelaManutention	European Federation of Materials Han-
			dlingandStorageEquipment
	Fmax	maximum Force	Maximum power
			German authority for monitoring/issuing
	GAA	Gewerbeaufsichtsamt	regulationsforworkerprotection,environ-
			mental protection, and consumer protec-
			tion

18	174749EN-03/2017